sd100 cseries 7 07 v
TRANSCRIPT
OVERVIEWSD-100 C PROPULSION
25 psiTHERMAL
BYPASS
OILCOOLER
HYDRAULIC TANK
PROPULSION PUMP
M3
A
M1
B
M2
SL1
M4
M5
160 F CRACKING185 F OPEN
AXLE BRAKES
AXLE MOTOR
B
A
VIBRATION MOTORCASE RETURN
TWO SPEED SOLENOID
BRAKE VALVE SOLENOID
3 2
1 4
M3M4M1
M2 L1
3 2
1
AXLE DRIVE ONLY
SUCTIONFILTER
NEUTRAL, BRAKES APPLIED
25 psiTHERMAL
BYPASS
OILCOOLER
HYDRAULIC TANK
PROPULSION PUMP
M3
A
M1
B
M2
SL1
M4
M5
160 F CRACKING185 F OPEN
AXLE BRAKES
AXLE MOTOR
B
A
VIBRATION MOTORCASE RETURN
TWO SPEED SOLENOID
BRAKE VALVE SOLENOID
3 2
1 4
M1 M4 M3
L1M2
3
1
2
AXLE DRIVE ONLY
SUCTIONFILTER
SD-100 C PROPULSION
FORWARD, BRAKES RELEASED
25 psiTHERMAL
BYPASS
OILCOOLER
HYDRAULIC TANK
PROPULSION PUMP
M3
A
M1
B
M2
SL1
M4
M5
160 F CRACKING185 F OPEN
AXLE BRAKES
AXLE MOTOR
B
A
VIBRATION MOTORCASE RETURN
TWO SPEED SOLENOID
BRAKE VALVE SOLENOID
3 2
1 4
M1 M4 M3
L1M2
3
1
2
AXLE DRIVE ONLY
SUCTIONFILTER
SD-100 C PROPULSION
REVERSE, BRAKES RELEASED
25 psiTHERMAL
BYPASS
OILCOOLER
HYDRAULIC TANK
PROPULSION PUMP
M3
A
M1
B
M2
SL1
M4
M5
160 F CRACKING185 F OPEN
AXLE BRAKES
AXLE MOTOR
B
A
VIBRATION MOTORCASE RETURN
TWO SPEED SOLENOID
BRAKE VALVE SOLENOID
3 2
1 4
M1 M4 M3
L1M2
3
1
2
AXLE DRIVE ONLY
SUCTIONFILTER
SD-100 C PROPULSION
OVERVIEW
25 psiTHERMAL
BYPASS
OILCOOLER
HYDRAULIC TANK
PROPULSION PUMP
M3
A
M1
B
M2
SL1
M4
M5
160 F CRACKING185 F OPEN
VIBRATION MOTORCASE RETURN
TWO SPEED SOLENOID
BRAKE VALVE SOLENOID
3 2
1 4
AXLE MOTOR
B
A
M3M4M1
M2 L1
3 2
1
AXLE BRAKES
DRUM MOTOR
R
L
M2 L1
X
PRIOR TO S/N 171962
SUCTIONFILTER
SD-100 D/F C PROPULSION
25 psiTHERMAL
BYPASS
OILCOOLER
HYDRAULIC TANK
PROPULSION PUMP
M3
A
M1
B
M2
SL1
M4
M5
160 F CRACKING185 F OPEN
VIBRATION MOTORCASE RETURN
TWO SPEED SOLENOID
BRAKE VALVE SOLENOID
3 2
1 4
AXLE MOTOR
B
A
M3M4M1
M2 L1
3 2
1
AXLE BRAKES
DRUM MOTOR
R
L
M2 L1
X
NEUTRAL, BRAKES APPLIEDPRIOR TO S/N 171962
SUCTIONFILTER
SD-100 D/F C PROPULSION
25 psiTHERMAL
BYPASS
OILCOOLER
HYDRAULIC TANK
PROPULSION PUMP
M3
A
M1
B
M2
SL1
M4
M5
160 F CRACKING185 F OPEN
VIBRATION MOTORCASE RETURN
TWO SPEED SOLENOID
BRAKE VALVE SOLENOID
3 2
1 4
AXLE MOTOR
B
A
M3M4M1
M2 L1
3
21
AXLE BRAKES
DRUM MOTOR
R
L
M2 L1
X
FORWARD, BRAKES RELEASEDPRIOR TO S/N 171962
SUCTIONFILTER
SD-100 D/F C PROPULSION
25 psiTHERMAL
BYPASS
OILCOOLER
HYDRAULIC TANK
PROPULSION PUMP
M3
A
M1
B
M2
SL1
M4
M5
160 F CRACKING185 F OPEN
VIBRATION MOTORCASE RETURN
TWO SPEED SOLENOID
BRAKE VALVE SOLENOID
3 2
1 4
AXLE MOTOR
B
A
M3M4M1
M2 L1
3
21
AXLE BRAKES
DRUM MOTOR
R
L
M2 L1
X
REVERSE, BRAKES RELEASEDPRIOR TO S/N 171962
SUCTIONFILTER
SD-100 D/F C PROPULSION
OVERVIEW
25 psiTHERMAL
BYPASS
OILCOOLER
HYDRAULIC TANK
PROPULSION PUMP
M3
A
M1
B
M2
SL1
M4
M5
160 F CRACKING185 F OPEN
VIBRATION MOTORCASE RETURN
TWO SPEED SOLENOID
BRAKE VALVE SOLENOID
3 2
1
AXLE MOTOR
B
A
M1
M2 L1
3 2
1
AXLE BRAKES
DRUM MOTOR
R
L
M2 L1
X
EFFECTIVE WITH S/N 171962
SUCTIONFILTER
SD-100 D/F C PROPULSION
25 psiTHERMAL
BYPASS
OILCOOLER
HYDRAULIC TANK
PROPULSION PUMP
M3
A
M1
B
M2
SL1
M4
M5
160 F CRACKING185 F OPEN
VIBRATION MOTORCASE RETURN
TWO SPEED SOLENOID
BRAKE VALVE SOLENOID
3 2
1
AXLE MOTOR
B
A
M1
M2 L1
3 2
1
AXLE BRAKES
DRUM MOTOR
R
L
M2 L1
X
NEUTRAL, BRAKES APPLIEDEFFECTIVE WITH S/N 171962
SUCTIONFILTER
SD-100 D/F C PROPULSION
25 psiTHERMAL
BYPASS
OILCOOLER
HYDRAULIC TANK
PROPULSION PUMP
M3
A
M1
B
M2
SL1
M4
M5
160 F CRACKING185 F OPEN
VIBRATION MOTORCASE RETURN
TWO SPEED SOLENOID
BRAKE VALVE SOLENOID
3 2
1
AXLE MOTOR
B
A
M1
M2 L1
3
21
AXLE BRAKES
DRUM MOTOR
R
L
M2 L1
X
FORWARD, BRAKES RELEASED
SUCTIONFILTER
SD-100 D/F C PROPULSION
EFFECTIVE WITH S/N 171962
25 psiTHERMAL
BYPASS
OILCOOLER
HYDRAULIC TANK
PROPULSION PUMP
M3
A
M1
B
M2
SL1
M4
M5
160 F CRACKING185 F OPEN
VIBRATION MOTORCASE RETURN
TWO SPEED SOLENOID
BRAKE VALVE SOLENOID
3 2
1
AXLE MOTOR
B
A
M1
M2 L1
3
21
AXLE BRAKES
DRUM MOTOR
R
L
M2 L1
X
REVERSE, BRAKES RELEASED
SUCTIONFILTER
SD-100 D/F C PROPULSION
EFFECTIVE WITH S/N 171962
OVERVIEW
25 psiTHERMAL
BYPASS
OILCOOLER
HYDRAULIC TANK
160 F CRACKING185 F OPEN
VIBRATION PUMP
D
B
M2
SL1
M4
M5
M2
A
M1
M3
A
B
VIBRATION MOTOR
IN
OUT
SD-100 / SD-100 D&F C VIBRATION
STEERING RETURNFILTER
NEUTRAL, NO VIBRATION
25 psiTHERMAL
BYPASS
OIL
COOLER
HYDRAULIC TANK
BYPASS
VIBRATION PUMP
D
B
M2
SL1
M4
M5
A
M1
M3
A
B
VIBRATION MOTOR
IN
OUT
STEERING RETURNFILTER
SD-100 / SD-100 D&F C VIBRATION
CLOCKWISE, HIGH AMPLITUDE
25 psiTHERMAL
BYPASS
OILCOOLER
HYDRAULIC TANK
160 F CRACKING
VIBRATION PUMP
D
B
M2
SL1
M4
M5
A
M1
M3
A
B
VIBRATION MOTOR
IN
OUT
STEERING RETURNFILTER
SD-100 / SD-100 D&F C VIBRATION
COUNTERCLOCKWISE, LOW AMPLITUDE
25 psiTHERMAL
BYPASS
OIL
COOLER
HYDRAULIC TANK
VIBRATION PUMP
D
B
M2
SL1
M4
M5
L2M2
A
M1
M3
A
B
VIBRATION MOTOR
M1
185 F OPEN
IN
OUT
STEERING RETURNFILTER
SD-100 / SD-100 D&F CVIBRATION
OVERVIEW
HYDRAULIC TANK
SUCTION STRAINER
V
V
STEERING VALVE
STEERING PUMP
STEERING CYLINDERS
RETURN FILTER
IN
OUT
VIBRATION PUMP SUCTION
OIL COOLER RETURN
SD-100 / SD-100 D&F C STEERING
NEUTRAL
HYDRAULIC TANK
SUCTION STRAINER
V
V
STEERING VALVE
STEERING PUMP
STEERING CYLINDERS
RETURN FILTER
IN
OUT
VIBRATION PUMP SUCTION
OIL COOLER RETURN
SD-100 / SD-100 D&F C STEERING
STEER RIGHT
HYDRAULIC TANK
SUCTION STRAINER
V
V
STEERING VALVE
STEERING PUMP
STEERING CYLINDERS
RETURN FILTER
IN
OUT
VIBRATION PUMP SUCTION
OIL COOLER RETURN
SD-100 / SD-100 D&F C STEERING
STEER LEFT
HYDRAULIC TANK
SUCTION STRAINER
V
V
STEERING VALVE
STEERING PUMP
STEERING CYLINDERS
RETURN FILTER
IN
OUT
VIBRATION PUMP SUCTION
OIL COOLER RETURN
SD-100 / SD-100 D&F C STEERING
BATTERY
BATTERY
+
IGNITION SWITCH
OFF
IGNITION
START
IGN
GRN
PR
STARTER RELAY
3087A
87
86
85
RD
RD/WE
RD
3.0
1.0
Fuse link
RD
CIRCUIT BREAKER30 AMP
ALTERNATOR
OOO
OOO
O
O
O
OO
OOOOO O
OOO
OOO
B+
D+
W
CAP
STATOR
Regula
tor
D
2.0
HARNESS CONNECTION
A1
A2
A3
A4
A5
B1
B2
B3
B4
B5
C1
C2
C3
C4
C5
STARTERMOTOR
STARTER SOLENOID
RD
SD-100 / SD-100 D&F C ELECTRICAL
IGNITION
AIR FILTER RESTRICTIONSWITCH
HORN
ALTERNATOR
OOO
OOO
O
O
O
OO
OOOOO O
OOO
OOO
B+
D+
W
CAP
STATOR
Regula
tor
D
HARNESS CONNECTION
A1
A2
A3
A4
A5
B1
B2
B3
B4
B5
C1
C2
C3
C4
C5
Alt. Diode
BA
IGNITION SWITCH
OFF
IGNITION
START
IGN
GRN
PR
TACHOMETER
SG
IEMERGENCY STOP
1A
1B
2A
2B
Fuel Gauge
SG
I
Park Brake Switch
4 12
Hour Meter
Engine Oil Pressure Hydraulic Oil Temp.AlternatorCoolant Temp.
WARNING LIGHTS O OOO
35 4216
68 OHM5 WAT
15ALBE
OE
OE
OE
BE/RD
OE
OE
OE
OE/BK
OE/BK
OE/BK
OE/BK
OE
OE/BK
BE/RD
OE
BE/RD
BE/RD BE/RD
Two Speed SwitchOE
BE/RD
5A
CHECK ENGINE LAMP
STOP ENGINELAMP
LGN/BE
DBE/BK
BE/RD
BE/RD
TO ENGINE ECMKEY SWITCH +
DBE/WE
LGN/BE
TO ENGINE ECMWARNING LAMP
BE/BK
TO ENGINE ECMSTOP LAMP
BK
HORN SWITCH
BK
BACK UP ALARMSWITCH
BACK UP ALARM OE/WE
BK
YW
BK
BK
BK
L
RD/BKBK
FUEL SENDER
SD-100 / SD-100 D&F C ELECTRICAL
START
AIR FILTER RESTRICTIONSWITCH
HORN
ALTERNATOR
OOO
OOO
O
O
O
OO
OOOOO O
OOO
OOO
B+
D+
W
CAP
STATOR
Regula
tor
D
HARNESS CONNECTION
A1
A2
A3
A4
A5
B1
B2
B3
B4
B5
C1
C2
C3
C4
C5
Back Up AlarmSwitch
IGNITION SWITCH
OFF
IGNITION
START
IGN
GRN
PR
TACHOMETER
SG
I
Two Speed Switch
Fuel GaugeS
GI
Hour Meter
Engine Oil Pressure Hydraulic Oil Temp.AlternatorCoolant Temp.
WARNING LIGHTS
O OOO
35 4216
68 OHM 5 WAT
15A
Alt. Diode
BA
OE/WE
OEOE
OE
BE/RD
OE
OE
OE
OE/BK
OE/BK
OE/BK
OE/BK
OE
OE/BK
BE/RD
OE
BE/RD
BE/RD
10 A
NEUTRAL STARTSWITCH
AB
STARTER RELAY
3087A
87
86
85
BK
WE/BK
WE
WE
LGN
PK
EMERGENCY STOP
1A
1B
2A
2B
STARTERMOTOR
STARTER SOLENOID
RD/BK
AIR CLEANER RESTRICTION
BK
GY
DIODE
GY
GY
GY/BKLAMP CHECK
BK
BK
P
T
RD
DGN
SD-100 / SD-100 D&F C ELECTRICAL
BRAKE, BRAKES APPLIED
BA
HARNESS CONNECTION
A1
A2
A3
A4
A5
B1
B2
B3
B4
B5
C1
C2
C3
C4
C5
IGNITION SWITCH
OFF
IGNITION
START
IGN
GRN
PR
15A
Fuel Gauge
SG
I
Park Brake Switch
4 12
OE/WE
OE
OEDBE/RD
Park BrakeDiode
Park Brake Solenoid
1
2
Diode Effective with s/n 171962
DPE
DPE
DPE DPE
BK
BK
EMERGENCY STOP
1A
1B
2A
2B
BK
BK
SD-100 / SD-100 D&F C ELECTRICAL
BRAKE, BRAKES RELEASED
BA
HARNESS CONNECTION
A1
A2
A3
A4
A5
B1
B2
B3
B4
B5
C1
C2
C3
C4
C5
IGNITION SWITCH
OFF
IGNITION
START
IGN
GRN
PR
15A
Fuel Gauge
SG
I
Park Brake Switch
4 12
OE/WE
OE
OEDBE/RD
Park BrakeDiode
Park Brake Solenoid
1
2
Diode Effective with s/n 171962
DPE
DPE
DPE DPE
BK
BK
EMERGENCY STOP
1A
1B
2A
2B
BK
BK
SD-100 / SD-100 D&F C ELECTRICAL
HIGH / LOW TRAVEL SPEED
BA
HARNESS CONNECTION
A1
A2
A3
A4
A5
B1
B2
B3
B4
B5
C1
C2
C3
C4
C5
IGNITION SWITCH
OFF
IGNITION
START
IGN
GRN
PR
15ATwo Speed Switch
Fuel Gauge
SG
I
LBE
OE
OE
2 Speed Solenoid
1
2
2 SpeedDiode
Low Speed Range
DBE
DBE
DBE
DBE
BK
BK
SD-100 / SD-100 D&F C ELECTRICAL
HIGH / LOW TRAVEL SPEED
High Speed Range
BA
HARNESS CONNECTION
A1
A2
A3
A4
A5
B1
B2
B3
B4
B5
C1
C2
C3
C4
C5
IGNITION SWITCH
OFF
IGNITION
START
IGN
GRN
PR
15A
Two Speed Switch
Fuel Gauge
SG
I
LBE
OE
OE
2 Speed Solenoid
1
2
2 SpeedDiode
DBE
DBE
DBE
DBE
BK
BK
SD-100 / SD-100 D&F C ELECTRICAL