savings fy04
TRANSCRIPT
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7/29/2019 Savings FY04
1/17
Cost Reduction Projects
Speedy
SignificantSustainable
MMD Boiler 5/6
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7/29/2019 Savings FY04
2/17
Cost Reduction ProjectsTypes of Projects undertaken
Spares substitution
Energy Conservation
Air ManagementWater Consumption reduction
Equipment modification / refurbishment
Reconditioning of spares
Recycling of scraps
Heat rate improvement
MMD Boiler 5/6
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7/29/2019 Savings FY04
3/17
Cost Reduction ProjectsTeam Members
Spares substitution -SRK, MY, YKV, HBKP, JRL, PS, SHP
Energy Conservation -HBKP, SHP, PS
Air Management -JRL, SHPWater Consumption reduction -ADB, SHP
Equipment modification / refurbishment-SHP, ADB, SRK, MY, YKV
Reconditioning of spares -MY, YKV, SRK, PS, HMKP
Recycling of scraps-YKV, MY, SRK, HBKP, JRL, PS, SHP, ADB
Heat rate improvement -PS, JRL, MY
MMD Boiler 5/6
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7/29/2019 Savings FY04
4/17
Cost Reduction ProjectsTypes of Savings
O&M
Auxiliary Consumption
Cost of Generation
MMD Boiler 5/6
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7/29/2019 Savings FY04
5/17
Projects under different TypesSpares substitution
FD Fan PRV
Saving Rs 1,28,000/-
Mar 2004
Coal Mill Spares
Saving PA Rs 17,57,850/-
Dec 2003
Burners & RAPH
Saving PA Rs 48,00,000/-
Mar 2004
Ash Plant Equipment
Saving Rs 4,50,000/-
Mar 2004
MMD Boiler 5/6
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7/29/2019 Savings FY04
6/17
Projects under different TypesEnergy Conservation
GGH HP Washing
Saving PA Rs 20,600/-
May 2003
Steam Traps
Saving PA Rs 3,37,00,000/-
Dec 2004
FAC/FAA Air Interconnection
Saving PA Rs 3,00,000/-
Dec 2004
MMD Boiler 5/6
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7/29/2019 Savings FY04
7/17
Projects under different TypesAir Management
RAPH Seals
Saving PA Rs 1,30,00,000/-
Apr 2004
MMD Boiler 5/6
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7/29/2019 Savings FY04
8/17
Projects under different TypesWater Consumption reduction
DM Plant Pumps gland leaks
Saving PA Rs 22,000/-
Dec 2003
Vacuum Pumps AHS
Saving PA Rs 9,00,000/-
Dec 2003
MMD Boiler 5/6
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7/29/2019 Savings FY04
9/17
Projects under different TypesEquipment modification / refurbishment
Ash Loading modification
Saving PA Rs 9,60,000/-
Jul 2003
Cation 5C
Saving Rs 3,02,500/-
May 2003
MPSP
Saving PA Rs 5,87,500/-
Dec 2003
Spring Journal Assembly
Saving Rs 34,20,000/-
Dec 2004
MMD Boiler 5/6
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7/29/2019 Savings FY04
10/17
Projects under different TypesReconditioning of spares
FD Fan Servomotor
Saving Rs 46,15,000/-
Aug 2003
Bowl & Rollers
Saving Rs 8,56,223/-
Sep 2003
Journal Shaft
Saving PA Rs 31,92,000/-
Yearly
Burners & Pilot Valves
Saving PA Rs 18,00,000/-
Mar 2004
MMD Boiler 5/6
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7/29/2019 Savings FY04
11/17
Projects under different TypesReconditioning of spares
Clinker grinders
Saving PA Rs 6,00,000/-
Jan 2004
MDV
Saving PA Rs 3,00,000/-
Mar 2004
Dome Valves
Saving PA Rs 4,00,000/-
Jan 2004
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7/29/2019 Savings FY04
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Projects under different TypesRecycling of scraps
Target
Saving PA Rs 2,00,000/-
Mar 2004
MMD Boiler 5/6
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7/29/2019 Savings FY04
13/17
Projects under different TypesHeat Rate improvement
Pressure parts manual scrapping Unit 5
Saving PA Rs 1,00,00,000/-
Apr 2004
MMD Boiler 5/6
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7/29/2019 Savings FY04
14/17
1.94
5.2
1 .1
O&M A ux C onsum ption C ost o f G enrat ion
Types of SavingsSavings in Rs Crores
MMD Boiler 5/6
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7/29/2019 Savings FY04
15/17
0.63
7.6
One Tim e Per A nnum
Types of SavingsSavings in Rs Crores
MMD Boiler 5/6
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7/29/2019 Savings FY04
16/17
1.3
3.1
3 .8
A lready R ealised In F04 B eyond FY 04
Types of SavingsSavings in Rs Crores
MMD Boiler 5/6
MMD B il 5/6
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7/29/2019 Savings FY04
17/17
Cost Reduction Projects
Thank You
MMD Boiler 5/6