Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

Saudi Aramco’s Saudi Aramco’s Approach to Fieldbus Approach to Fieldbus

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

How will YOUR How will YOUR company approach company approach

Fieldbus on your next Fieldbus on your next project? project?

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

Aramco’s Fieldbus Approach

1.1. Fieldbus StrategyFieldbus Strategy

2.2. Approving a Fieldbus SolutionApproving a Fieldbus Solution

3.3. Requirements for Fieldbus InstallationRequirements for Fieldbus Installation

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

Aramco’s Fieldbus Approach

1.1. Fieldbus StrategyFieldbus Strategy

2.2. Approving a Fieldbus SolutionApproving a Fieldbus Solution

3.3. Requirements for Fieldbus InstallationRequirements for Fieldbus Installation

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

Aramco’s Fieldbus Approach1.1. Fieldbus StrategyFieldbus Strategy

–– FOUNDATION Fieldbus (FF) will be our FOUNDATION Fieldbus (FF) will be our Strategic BusStrategic Bus

–– FF Solutions must be ApprovedFF Solutions must be Approved

–– Start Small & Grow FF ExperienceStart Small & Grow FF Experience

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

Aramco’s Fieldbus Approach1.1. Fieldbus StrategyFieldbus Strategy

–– FOUNDATION Fieldbus (FF) will be our FOUNDATION Fieldbus (FF) will be our Strategic BusStrategic Bus

•• FFH1 is now a Mainstream ProductFFH1 is now a Mainstream Product

•• FF has Benefits We can’t IgnoreFF has Benefits We can’t Ignore

•• What are Our Options?!What are Our Options?!

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

Aramco’s Fieldbus ApproachFF H1 is Now a Mainstream ProductFF H1 is Now a Mainstream Product

FF H1 Product is MatureFF H1 Product is Mature

Major Oil & Gas Company’s use of FFMajor Oil & Gas Company’s use of FF

EngrEngr Firm FF Expertise AvailableFirm FF Expertise Available

FF Training Here & Acceptance HighFF Training Here & Acceptance High

Oil & Gas Major’s Use of FF H1Oil & Gas Major’s Use of FF H1

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

Aramco’s Fieldbus Approach1.1. Fieldbus StrategyFieldbus Strategy

–– FOUNDATION Fieldbus (FF) will be our FOUNDATION Fieldbus (FF) will be our Strategic BusStrategic Bus

•• FFH1 is now a Mainstream ProductFFH1 is now a Mainstream Product

•• FF has Benefits We can’t IgnoreFF has Benefits We can’t Ignore

•• What are Our Options?!What are Our Options?!

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

Aramco’s Fieldbus ApproachFF has Benefits you can’t IgnoreFF has Benefits you can’t Ignore

–– Project SavingsProject Savings

–– FF Device & Process DiagnosticsFF Device & Process Diagnostics

–– Resistance to ObsolescenceResistance to Obsolescence

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

Aramco’s Fieldbus ApproachFF has Benefits you can’t IgnoreFF has Benefits you can’t Ignore

–– Project SavingsProject Savings

–– FF Device & Process DiagnosticsFF Device & Process Diagnostics

–– Resistance to ObsolescenceResistance to Obsolescence

PIB D

“Home Run” Cable (Trunk)

D

Junction Box

DTB’s for FF16 segments

Up to 256 devices

Conventional Wiring TB’s

87 devices

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

Aramco’s Fieldbus ApproachFF has Benefits you can’t IgnoreFF has Benefits you can’t Ignore

–– Project SavingsProject Savings

–– FF Device & Process DiagnosticsFF Device & Process Diagnostics

–– Resistance to ObsolescenceResistance to Obsolescence•• No Problem Found Work TicketsNo Problem Found Work Tickets

•• Device & Process DiagnosticsDevice & Process Diagnostics

•• Increase in Plant UptimeIncrease in Plant Uptime

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

Aramco’s Fieldbus ApproachFF has Benefits you can’t IgnoreFF has Benefits you can’t Ignore

–– Project SavingsProject Savings

–– FF Device & Process DiagnosticsFF Device & Process Diagnostics

–– Resistance to ObsolescenceResistance to Obsolescence•• Infrastructure to Apply High Value DiagnosticsInfrastructure to Apply High Value Diagnostics

•• Infrastructure to Apply FF HSEInfrastructure to Apply FF HSE

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

Aramco’s Fieldbus Approach1.1. Fieldbus StrategyFieldbus Strategy

–– FOUNDATION Fieldbus (FF) will be our FOUNDATION Fieldbus (FF) will be our Strategic BusStrategic Bus

•• FFH1 is now a Mainstream ProductFFH1 is now a Mainstream Product

•• FF has Benefits We can’t IgnoreFF has Benefits We can’t Ignore

•• What are Our Options?!What are Our Options?!

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

Aramco’s Fieldbus ApproachWhat are our Options?What are our Options?

–– Analog or ProprietaryAnalog or Proprietary

–– Analog with HARTAnalog with HART

–– ProfibusProfibus PAPA

–– FOUNDATION FieldbusFOUNDATION Fieldbus

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

Aramco’s Fieldbus Approach1.1. Fieldbus StrategyFieldbus Strategy

–– FOUNDATION Fieldbus (FF) will be our FOUNDATION Fieldbus (FF) will be our Strategic BusStrategic Bus

–– FF Solutions must be ApprovedFF Solutions must be Approved

–– Start Small & Grow FF ExperienceStart Small & Grow FF Experience

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

Aramco’s Fieldbus Approach1.1. Fieldbus StrategyFieldbus Strategy

–– FF Solutions Must be ApprovedFF Solutions Must be Approved

•• Aramco DCS RVL Aramco DCS RVL -- Must bid projectsMust bid projects

•• Each Vendor has a FF ‘solution’Each Vendor has a FF ‘solution’

•• Aramco developed basic FF requirements Aramco developed basic FF requirements

•• Honeywell EPKS is Aramco approved for FF Honeywell EPKS is Aramco approved for FF

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

Aramco’s Fieldbus Approach1.1. Fieldbus StrategyFieldbus Strategy

ExperionExperion PKSPKS

TDC3000 FF (not)TDC3000 FF (not)

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

Aramco’s Fieldbus Approach1.1. Fieldbus StrategyFieldbus Strategy

–– FOUNDATION Fieldbus (FF) will be our FOUNDATION Fieldbus (FF) will be our Strategic BusStrategic Bus

–– FF Solutions must be ApprovedFF Solutions must be Approved

–– Start Small & Grow FF ExperienceStart Small & Grow FF Experience

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

Aramco’s Fieldbus Approach1.1. Fieldbus StrategyFieldbus Strategy

–– Start Small & Grow FF ExperienceStart Small & Grow FF Experience

•• Aramco ‘Started Small’ to get experienceAramco ‘Started Small’ to get experience

•• Proponent must commit to FFProponent must commit to FF

•• Current Aramco FF Installations:Current Aramco FF Installations:

–– 4 FF Installations (504 FF Installations (50--250 FF points each)250 FF points each)–– 7 projects ongoing (1007 projects ongoing (100--500 FF points each)500 FF points each)–– 1 larger project ongoing (>1000+ FF points)1 larger project ongoing (>1000+ FF points)–– Multiple LARGE FF projects coming ! Multiple LARGE FF projects coming !

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

Aramco’s Fieldbus Approach

1.1. Fieldbus StrategyFieldbus Strategy

2.2. Accepting a Fieldbus SolutionAccepting a Fieldbus Solution

3.3. Requirements for Fieldbus InstallationRequirements for Fieldbus Installation

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

Aramco’s Fieldbus Approach

1.1. Fieldbus StrategyFieldbus Strategy

2.2. Approving a Fieldbus SolutionApproving a Fieldbus Solution

3.3. Requirements for Fieldbus InstallationRequirements for Fieldbus Installation

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

Aramco’s Fieldbus Approach

2.2. Approving a Fieldbus SolutionApproving a Fieldbus Solution– Must be an Aramco approved DCS.

– Must meet Aramco’s FF Host Requirements:

– Must Pass 3 Aramco Tests :

FF Basic Functionality consistent with conventional FF Reliability meets that of conventionalFF Configuration consistent with Conventional

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

Aramco’s Fieldbus Approach2.2. Approving a Fieldbus SolutionApproving a Fieldbus Solution

–– Must Meet Aramco’s FF Host RequirementsMust Meet Aramco’s FF Host RequirementsRedundant H1 Card & Power Online/Offline FF Configuration Consistent with ConventionalBulk Import Config Capability for Large FF ProjectsFF Operation Consistent with ConventionalFF (& HART) Instrument Maintenance Tools FF Training & Support LocallyMust have installed FF baseInternal Interoperability Verification

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

Aramco’s Fieldbus Approach2.2. Approving a Fieldbus SolutionApproving a Fieldbus Solution

– Must Pass 3 Aramco Tests that Verify:

• FF Basic Functionality consistent with conventional

• FF Reliability meets that of conventional

• FF Configuration consistent with Conventional

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

FF Positioner

FF DP transmitter and flow orifice

Process Simulation PanelProcess Simulation Panel

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

Aramco’s Fieldbus Approach2.2. Approving a Fieldbus SolutionApproving a Fieldbus Solution

– Must Pass 3 Aramco Tests that Verify:

• FF Basic Functionality consistent with conventional

• FF Reliability meets that of conventional

• FF Configuration consistent with Conventional

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

FC100

RC100 FC101

TC100

Condensate

Bottoms Product

Steam

Column Feed

ColumnC-210

E-200

Test Purpose: Test Purpose:

FF control & I/O operates consistently with conventional by:FF control & I/O operates consistently with conventional by:

1.1. "Invalid Value""Invalid Value" Detection And Propagation. Detection And Propagation. Fail FT100 & then restoreFail FT100 & then restore..

2.2. InitializationInitialization Detection And Propagation. Detection And Propagation. FIC100 to manual then Cascade.FIC100 to manual then Cascade.

3.3. WindupWindup Detection, Propagation And Protection Detection, Propagation And Protection Set output limits on FIC100, then restoreSet output limits on FIC100, then restore..

4.4. Controller Controller DownloadDownload From Configurator to FF Instrumentation. From Configurator to FF Instrumentation. Evaluate control bumpsEvaluate control bumps..

Basic Functionality TestBasic Functionality Test

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

Aramco’s Fieldbus Approach2.2. Approving a Fieldbus SolutionApproving a Fieldbus Solution

– Must Pass 3 Aramco Tests that Verify:

• FF Basic Functionality consistent with conventional

• FF Reliability meets that of conventional

• FF Configuration consistent with Conventional

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

Back

FF Reliability Test

Test Objectives:Test Objectives:

Determine FF device & function block Determine FF device & function block action on the following events:action on the following events:

1.1. Fail Redundant H1 Card & ControllerFail Redundant H1 Card & Controller

2.2. Add / Remove Device from SegmentAdd / Remove Device from Segment

3.3. Modify & Download ConfigurationModify & Download Configuration

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

Reliability Test Example Results

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

Aramco’s Fieldbus Approach2.2. Approving a Fieldbus SolutionApproving a Fieldbus Solution

– Must Pass 3 Aramco Tests that Verify:

• FF Basic Functionality consistent with conventional

• FF Reliability meets that of conventional

• FF Configuration consistent with Conventional

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

Configuration Test Purpose

Back

Configuration:Configuration: Verify that both DCS conventional and FF control and I/O configuration is done in similar way and on a consistent configurator.

Offline Configuration:Offline Configuration: Verify that FF configurations may be made off-line , e.g. when no physical I/O is connected to the system.

Displays:Displays: Verify that conventional and FF points operate consistently on faceplates, & custom graphics.

Operator View:Operator View: Verify on-line changes, saves, historization, trending and alarming is consistent for conventional and FF.

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

Honeywell FF Test Hardware

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

Currently Approved FF Solutions

Emerson DeltaVEmerson DeltaVYokogawa Centum ALF111Yokogawa Centum ALF111Honeywell EPKSHoneywell EPKS

– All 3 FF solutions well integrated in DCS.– High consistency between FF and conventional.– FF Redundancy provided.– A few issues, but...– All committed to make FF project successful.

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

Aramco’s Fieldbus Approach

1.1. Fieldbus StrategyFieldbus Strategy

2.2. Approving a Fieldbus SolutionApproving a Fieldbus Solution

3.3. Requirements for Fieldbus InstallationRequirements for Fieldbus Installation

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

Aramco’s Fieldbus Approach

1.1. Fieldbus StrategyFieldbus Strategy

2.2. Approving a Fieldbus SolutionApproving a Fieldbus Solution

3.3. Requirements for Fieldbus InstallationRequirements for Fieldbus Installation

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

Aramco’s Fieldbus Approach3.3. Requirements for FF Requirements for FF

InstallationInstallation

SAES-J-904:– Requirements for a

Quality FF Installation

– Includes Discussion of ‘Intent’

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

Aramco’s Fieldbus Approach3.3. Requirements for FF InstallationRequirements for FF Installation

J-904 Requirements:– Redundant H1 Interface Cards– Redundant FF Power Supply / Segment– Spur Short Circuit Protection– With Control - Max. 8 devices per Segment – Monitor Only - Max. 12 devices per Segment– Max. 2 final control devices (valves) per Segment– Plus Much More Risk Assessment – Spare Capacity

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

Aramco’s Fieldbus Approach

H1 Interface Card

FF Power Supply w/ Terminator

Relcom Megablock w/

Spurguard

TerminatorField Devices

Spur Length & Min Voltage

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

Aramco’s Fieldbus ApproachSAES-J-904: ISS Additions for FFLAS capable (yes/no)

Minimum Operating Voltage (Vdc)

Quiescent Current Draw (mA)

Polarity Sensitive Termination (yes/no)

DD revision level

Channel number and Description, (e.g., Channel 1 - Sensor 1, Channel 2 - Body Temperature, Channel 3 - Sensor 2, etc.).

Function Blocks Available, (e.g., AI_1, AI_2, PID_1, etc.)

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

Aramco’s Fieldbus Approach

1.1. Fieldbus StrategyFieldbus Strategy

2.2. Approving a Fieldbus SolutionApproving a Fieldbus Solution

3.3. Requirements for Fieldbus InstallationRequirements for Fieldbus Installation

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

Aramco’s Fieldbus Approach

1.1. Fieldbus StrategyFieldbus Strategy

2.2. Approving a Fieldbus SolutionApproving a Fieldbus Solution

3.3. Requirements for Fieldbus InstallationRequirements for Fieldbus Installation

How will YOU approach How will YOU approach Fieldbus on your next project?Fieldbus on your next project?

Honeywell Users Group Meeting 2004 - BahrainCopyright © Saudi Aramco 2004. All rights reserved. No portion of this article may be reproduced by any process or technique without the express written consent of Saudi Aramco

END