sat405 clip head nailer - sgs-engineering.com

FOR YOUR SAFETYPLEASE READ THESE INSTRUCTIONS CAREFULLYAND RETAIN THEM FOR FUTURE USE.

OWNER’S MANUAL

SAT405CLIP HEAD NAILER

SPECIFICATION

TOOL MODEL SAT405

MAXIMUM OPERATING PRESSURE 115 PSI

RECOMMENDED OPERATING PRESSURE 75-100 PSI

MAGAZINE CAPACITY 80 NAILS

FASTNER GAUGE 2.8-3.8 MM

FASTNER LENGTHS NAILS (MM) 50-90 MM

SAFETY GUIDELINES

Please read and fully understand the manual for information relating to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS.

Indicates an immediately hazardous situation which if not avoided will result in death or serious injury. DANGER

WARNING

NOTE

Indicates a potentially hazardous situation which if not avoided could result in death or serious injury.

Alerts the operator to useful information.

WARNING

The tool may bounce releasing the trigger and if uninten-tionally allowed to re-contact the work surface with the trigger still actuated (finger still pulling on the trigger) an unwanted second fastener will be driven.

Contact Trip

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SAFETY INSTRUCTIONS

1. Read and understand tool labels and manual. Failure to follow warnings could result in DEATH or SERIOUS INJURY.

2. Operator and others in work area MUST wear safety glasses.

3. Keep fingers AWAY from trigger when not driving fasteners to avoid ac-cidental firing.

4. Never point tool at any part of your body or others.

5. Never use oxygen or other bottled gasses. Explosion and serious per-sonal injury could result.

6. Wear ear protection to safe-guard against possible hearing loss.

7. Use clean, dry, regulated, compressed air at 75 to 100 PSI.

8. Only use air hose that is rated for a maximum working pressure of at least 150 PSI or 150% of the maximum system pressure, which ever is greater.

9. Disconnect tool from air supply hose before performing tool mainte-nance, clearing a jammed fastener, leaving work area, moving tool to another location or handing the tool to another person.

10. Never use tool if safety, trigger or springs are inoperable, missing or damaged. Do not alter or remove safety, trigger or springs. Make daily in-spections for free movement of trigger and safety mechanism.

11. Connect tool to air supply before loading fasteners to prevent a fas-tener from being fired during connection.

12. Operator and bystanders to wear helmets to safeguard against injuries.

13. Do not load fasteners with trigger or safety depressed to prevent unintentional firing of a fastener.

14. Do not drive fasteners close to the edge of the work-piece. The work-piece is likely to split allowing the fasteners to fly free or ricochet.

15. Fire fasteners into work-piece only - never into materials too hard to penetrate. Do not drive fasteners on top of other fasteners, or with the tool at too steep an angle; the fasteners can ricochet causing personal injury.

16. Always carry a fastener-driving tool using only the handgrip and never with the trigger actuated. Never carry the tool by the hose or pull the hose to move the tool.

SAFETY MECHANISM

OPERATING A CONTACT TRIP SAFETY TOOL

The operator requires finger to be off the trigger and the work contact ele-ment (WCE) of the tool to be placed on the work-piece. The work contact element (WCE) is then depressed against the work-piece and the trigger is pulled to drive a fastener. The trigger is released after each fastener is driven.Move the tool to next location and repeat the above procedure.

CHECKING A CONTACT TRIP SAFETY TOOL

Disconnect the air supply from the tool.

Empty the magazine.

Make sure the trigger and the safety move up and down without sticking.

Connect the air supply to the tool.

Depress the safety tip against the work-piece without pulling the trigger. The tool must not cycle. Never use the tool if a cycle occurs.

Hold the tool clear of the work-piece. The WCE should return to its original down position. Pull the trigger. The tool must not cycle. Never use the tool if a cycle occurs.

WARNING CHECK AND REPLACE ANY DAMAGED OR WORN COMPONENTS. SAFETY WARN-ING LABELS ON THE TOOL MUST ALSO BE REPLACED IF THEY ARE NOT LEGIBLE.


LOADING THE TOOL

Connect the air hose.

Depress the magazine latch. Pull back on the magazine cover.

Insert a stick of fasteners into the magazine. Make sure the pointed ends of the fasteners are loaded with the points downward. Also make sure fasten-ers are not dirty or damaged.

Push the magazine cover forward until the latch catches.

OPERATING THE TOOL

Add a few drops of tool oil

Attach a high flow quick connector fitting to the tool. Empty the magazine.

Regulate the air pressure to obtain air pressure within the working pressure range at the tool.

Load fasteners into your tool following the instructions in this manual.

Test for proper fastener penetration by driving nails into a sample piece of wood. If the fasteners do not achieve the desired penetration, adjust the air pressure to a higher setting until the desired penetration is achieved. If you are using a tool with a depth control device, turn the thumb wheel to achieve the desired penetration.

LUBRICATING THE TOOL

Disconnect the air supply from the tool before lubricating. Add a few drops of tool oil into the inlet.

Turn the tool so the inlet is facing up and put one drop of high speed spin-dle oil into the air inlet. Never use detergent oil or additives. Operate the tool briefly after adding oil.

Wipe off excessive oil at the exhaust. Excessive oil will damage O-rings in the tool. If an in-line oiler is used manual lubrication through the air inlet is not required on a daily basis.

Many air tool users find it convenient to use an oiler to help provide oil circulation through the tool and increase the efficiency and useful life of the tool. Check oil level in the oiler daily.

Many air tool users find it convenient to use a filter to remove liquid and impurities which can rust or wear internal parts of the tool. A filter also increase the efficiency and lifespan of the tool. The filter must be checked on a daily basis and if necessary drained.

CORRECT CONNECTION OF THE TOOL


CLEARING A JAM FROM THE TOOL

1. Remove any remaining fasteners from the nailer.

A. Pull nail pusher all the way to the rear until it latches (Fig.1).B. Slide fasteners to the rear and remove from magazine (Fig.2).

2. Use a pair of needle nose pliers and/or a flat screwdriver to free bent fastener from back of nosepiece (see Fig.3). If fastener cannot be removed it may be necessary to remove the magazine as follows:

A. Remove two screws (one on each side of tool) (A) Fig.4.B. Remove two nuts (B) Fig.4.C. Slide magazine back, off of nosepiece.D. After clearing bent fastener reverse above to reassemble.

CLEANING THE TOOL

Disconnect tool before cleaning and inspection. Correct all problems before placing the tool back in use.

NEVER USE PETROL OR OTHER FLAMMABLE LIQUIDS TO CLEAN THE TOOL. VAPORS IN THE TOOL WILL IGNITE AND CAUSE THE TOOL TO EXPLODE AND RESULT IN DEATH OR SERIOUS PERSONAL INJURY.

Remove tar build up with kerosene #2 fuel oil or fuel.Dry off tool completely before use. DO NOT SOAK tool with cleaning solutions or damage may occur.

WARNING

DANGER

Fig.1

Fig.2

Fig.3

Fig.4

PARTS DIAGRAM


PARTS LIST

TROUBLESHOOTING

SERVICE AND REPAIRSAll quality tools will eventually require servicing or replacement of parts due to wear from normal use. These operations should ONLY be performed by a licensed profes-sional technician. Never try to repair the tool by yourself.

Disconnect tool from air supply before performing any service procedure.

WARNING

SYMPTOM PROBLEM SOLUTION

Air leak near top of tool or in trigger area.

Loose screws.Worn or damaged o-rings or seals.

Tighten screws.Install overhaul kit.

Tool does nothing or operates sluggishly.

Inadequate air supply.Inadequate lubrication.Worn or damaged O-rings or seals.

Verify screws.

Install overhaul kit.

Air leak near bottom of tool.

Loose screws.Worn or damaged O-rings or bumper.

Tighten screws.Install overhaul kit.

Tool jams frequently.

Incorrect fasteners.Damaged fasteners.Magazine or nose screw loose.Magazine is dirty.Driver is worn or damaged.

Verify fasteners of correct size.Replace fasteners.Tighten screws.

Clean screws.Install Driver maintenance kit.

Other Contact SGS Engineering.


EC Declaration of Conformity

This is an important document and should be retained

MANUFACTURER’S NAME:

TYPE OF EQUIPMENT:

PART NUMBER:

I, the undersigned, hereby declare that the equipment specified above conforms to the above European Communities Directive(s) and Standard(s).

PLACE:

DATE: (Signature)

Robert WyattCompany Secretary

Derby, UK

24th JUNE 2017

SGS Engineering (UK) Ltd

SGS Engineering (UK) LtdWest Side Park

RayneswayDerby, DE21 7AZ

AIR TOOL - Clip Head Nailer

SAT405

2006/42/EC Machinery Directive (MD)

APPLICATION OF EC COUNCIL DIRECTIVES / STANDARD:

sat405 clip head nailer - sgs-engineering.com

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