sapag butterfly valve jmc range - emerson · sapag butterfly valve jmc range ... (din 3202 k1) •...

14
SAPAG BUTTERFLY VALVE JMC RANGE The JMC range features a proven disc, shaft and seat arrangement designed for use in high pressure and high velocity applications FEATURES • Available in wafer, lugged and double flanged • One piece body design acc. ISO 5752 series 20 (DIN 3202 K1) • Suitable for severe vacuum and up to 25 bar bubble tight shut off • The field replaceable seat fully isolates the body and shaft from the media • Bed grooved seat construction for tight shut off at full rated pressure, also for end of line service • Suitable for Bördel and slip-on flanges • A molded-in O-ring in the seat face for flange sealing. No flange gaskets required • Lenticular shaped disc to improve flow capacity • Splined, squared or key shaped disc/shaft connection • Dry shaft design • PTFE lined bearings to minimize friction • Actuator flange acc. ISO 5211 • High solid body coating provides excellent corrosion resistance • Lifting lugs are provided for easy handling and mounting in the pipeline or as floor support • Body locating holes ease installation and centering of the valve between flanges • Tapped body lugs for mounting on or between DIN or ANSI drilled flanges, or flanged at one side only for end of line service (lugged) GENERAL APPLICATION Water, food and beverage processing, dry bulk conveying, paper mills, slurry handling, etc. APPROVALS Veritas, KTW, SNCF, ADR, Lloyds Register of Shipping, EDF, DVGW, Town of Paris, VDS, Office of water authority of Hong Kong, Fire Services Hong Kong, DNV, WRC, Certificate of Foodstuff Quality Poitiers Laboratory-France and ABS. TECHNICAL DATA Pressure (bar): 25 Temperature (°C): -40 to +200 Sizes (DN): 50 - 2400 Flange accommodation: PN 2.5 / PN 6 / PN 10 / PN 16 / PN 25 / ANSI 150 / AWWA VCTDS-03185-EN 15/03 Emerson.com/FinalControl © 2017 Emerson. All rights reserved.

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Page 1: Sapag Butterfly valve JMC range - Emerson · Sapag Butterfly valve JMC range ... (DIN 3202 K1) • Suitable for severe vacuum and up to 25 bar bubble tight shut off • The field

Sapag Butterfly valve JMC range

the JMC range features a proven disc, shaft and seat arrangement designed for use in high pressure and high velocity applications

FeatureS

• Available in wafer, lugged and double flanged• One piece body design acc. ISO 5752

series 20 (DIN 3202 K1)• Suitable for severe vacuum and up to 25 bar

bubble tight shut off• The field replaceable seat fully isolates

the body and shaft from the media• Bed grooved seat construction for tight

shut off at full rated pressure, also for end of line service

• Suitable for Bördel and slip-on flanges• A molded-in O-ring in the seat face for flange

sealing. No flange gaskets required• Lenticular shaped disc to improve flow

capacity• Splined, squared or key shaped

disc/shaft connection• Dry shaft design• PTFE lined bearings to minimize friction• Actuator flange acc. ISO 5211• High solid body coating provides excellent

corrosion resistance• Lifting lugs are provided for easy handling

and mounting in the pipeline or as floor support

• Body locating holes ease installation and centering of the valve between flanges

• Tapped body lugs for mounting on or between DIN or ANSI drilled flanges, or flanged at one side only for end of line service (lugged)

general application

Water, food and beverage processing, dry bulk conveying, paper mills, slurry handling, etc.

approvalS

Veritas, KTW, SNCF, ADR, Lloyds Register of Shipping, EDF, DVGW, Town of Paris, VDS, Office of water authority of Hong Kong, Fire Services Hong Kong, DNV, WRC, Certificate of Foodstuff Quality Poitiers Laboratory-France and ABS.

technical data

Pressure (bar): 25Temperature (°C): -40 to +200Sizes (DN): 50 - 2400flangeaccommodation: PN 2.5 / PN 6 / PN 10 / PN 16 / PN 25 /

ANSI 150 / AWWA

vctdS-03185-en 15/03Emerson.com/FinalControl © 2017 Emerson. All rights reserved.

Page 2: Sapag Butterfly valve JMC range - Emerson · Sapag Butterfly valve JMC range ... (DIN 3202 K1) • Suitable for severe vacuum and up to 25 bar bubble tight shut off • The field

2

1

2

3

4

5

6

7

8

Sapag Butterfly valve JMC rangeDN 50-2400

1. top flange Conform to ISO 5211 standard, with integrated recess for accurate actuator installation.2. chevron seal This uniquely shaped shaft seal prevents environmental pollution to penetrate

to the internals of the valve.3. Bearings Guarantees perfect shaft stability under all pressure conditions.4. Shaft The dry shaft design ensures long term, corrosion free, performance.5. Body Ductile iron, as standard, providing higher mechanical properties.6. Seat Its unique design results in trouble free installation, and perfect performance

in both high pressure as well as vacuum applications.7. disc Its smooth profile is extremely suitable for abrasive and hygienic applications.8. lugs Enable easy and accurate installation. In addition these lugs ensure bidirectional

dead end service. Full threaded lugs are also available for end of line service.

The Sapag plant is ISO 9001 approved

The JMC is in compliance with the latest European directives:

- PED module H, category 3

- TPED module H, category 2 - ATEX: II 2 G/D EEx c

The JMC range holds the following approvals and certificates:

Water:

gas:

Marine:

Fireprotection:

detail viewSeat pocket in body

Page 3: Sapag Butterfly valve JMC range - Emerson · Sapag Butterfly valve JMC range ... (DIN 3202 K1) • Suitable for severe vacuum and up to 25 bar bubble tight shut off • The field

3

AB

KJL

E1

H

D

Nb x M

F

E2

a x b x l

C

R

W-IL[6] 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25W-EOL[7] 10 10 5 5 5 4 4 2 2 2 2 1 1 1 0 0 0 0 0

50 2” 152 76 43 153 26 - 11 - 14 90 - 70 4 9 - - - 38 3.765 2½” 159 84 46 173 26 - 11 - 14 90 - 70 4 9 - - - 40 4.280 3” 166 90 46 188 26 - 11 - 14 90 - 70 4 9 - - - 40 7.1100 4” 182 109 52 219 26 - 14 - 16 - 100 102 4 11 - - - 45 8.7125 5” 193 120 56 252 26 - 14 - 16 - 100 102 4 11 - - - 48 11150 6” 217 140 56 278 26 - 19 - 17 - 100 102 4 11 - - - 48 15200 8” 242 167 60 335 26 - 19 - 17 - 100 102 4 11 - - - 52 22250 10” 280 203 68 400 36 70 27 35 17 - 132 125 4 14 10 8 60 60 33300 12” 310 228 78 482 36 70 27 35 17 - 132 125 4 14 10 8 60 70 44350 14” 350 270 78 520 36 70 27 35 17.5 - 132 125 4 14 10 8 60 70 67400 16” 375 300 102 588 43 90.5 32 40 21 - 140 140 4 18 12 8 73 90 104450 18” 400 330 114 650 49 100 36 50 22 - 140 140 4 18 14 9 60 100 136500 20” 425 375 127 704 63 100 46 60 25 210 - 165 4 22 18 11 80 113 180550 22” 470 405 154 765 63 100 46 60 25 210 - 165 4 22 18 11 80 230600 24” 495 430 154 828 63 100 46 60 25 210 - 165 4 22 18 11 80 140 260650 26” 545 485 165 870 81 110 55 80 30 300 - 254 8 18 22 14 100 270700 28” 570 510 165 895 81 110 55 80 30 300 - 254 8 18 22 14 100 150 280750 30” 610 540 165 972 81 110 55 80 30 300 - 254 8 18 22 14 100 150 370800 32” 640 560 190 1010 81 110 55 80 30 300 - 254 8 18 22 14 100 170 400850 34” 700 640 203 1120 - 110 - 100 30 300 - 254 8 18 28 16 100 530900 36” 700 665 203 1148 - 110 - 100 30 300 - 254 8 18 28 16 100 190 5501 000 40” 750 715 216 1240 - 110 - 100 30 350 - 298 8 22 28 16 100 190 660

Sapag Butterfly valve JMC rangeValVe Data

noteS1. Flange accommodation and pressure rating must be specified when ordering.2. Specify size, product name, part name, material and flange accommodation when ordering spare parts.3. C = FTF ISO 5752 series 20 (table 5 wafer style) - NF E 29305 series 20 - MSS SP 67 - API 609 - BS 5155.4. Q = minimum inside diameter of connecting pipe without clearance.5. * Not defined by ISO 5752 Series 20.6. W-IL = Wafer in line7. W-EOL = Wafer end of line

MaxiMuM preSSure rating (bar)valve size dn 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 750 800 900 1000

valve diMenSionS in mmdn dn(mm) (inch) a B c ød e1 e2 ⃞F øg* h øJ ⃞K øl nb øM a b l r Mass/weight (kg)

raised faces

flat faces

Page 4: Sapag Butterfly valve JMC range - Emerson · Sapag Butterfly valve JMC range ... (DIN 3202 K1) • Suitable for severe vacuum and up to 25 bar bubble tight shut off • The field

4

KJ

L

Nb x M

D

C

BA

H

E1

E2

a x b x lF

50 2” 110 74 43 94 26 - 11 - 14 90 - 70 4 9 - - - 2.865 2½” 118 81 46 107 26 - 11 - 14 90 - 70 4 9 - - - 3.380 3” 125 93 46 126 26 - 11 - 14 90 - 70 4 9 - - - 4100 4” 140 107 52 150 26 - 14 - 16 - 100 102 4 11 - - - 6125 5” 160 122 56 179 26 - 14 - 16 - 100 102 4 11 - - - 8.5150 6” 175 135 56 204 26 - 19 - 17 - 100 102 4 11 - - - 11200 8” 206 170 60 259 26 - 19 - 17 - 100 102 4 11 - - - 15250 10” 247 200 68 313 36 70 27 35 17 - 132 125 4 14 10 8 60 23300 12” 277 233 78 369 36 70 27 35 17 - 132 125 4 14 10 8 60 31350 14” 300 270 78 418 36 70 27 35 17.5 - 132 125 4 14 10 8 60 39400 16” 345 300 102 467 43 90.5 32 40 21 - 132 140 4 18 12 8 73 69450 18” 375 330 114 521 49 100 36 50 22 - 140 140 4 18 14 9 60 83500 20” 425 375 127 571 63 100 46 60 25 210 - 165 4 22 18 11 80 107550 22” 470 405 154 622 63 100 46 60 25 210 - 165 4 22 18 11 80 123600 24” 495 430 154 670 63 100 46 60 25 210 - 165 4 22 18 11 80 145650 26” 545 485 165 753 81 110 55 80 30 300 - 254 8 18 22 14 100 187700 28” 570 510 165 776 81 110 55 80 30 300 - 254 8 18 22 14 100 217750 30” 610 531 165 843 81 110 55 80 30 300 - 254 8 18 22 14 100 275800 32” 640 560 190 882 81 110 55 80 30 300 - 254 8 18 22 14 100 310850 34” 700 640 203 970 - 110 - 100 30 300 - 254 8 18 28 16 100 370900 36” 700 665 203 1000 - 110 - 100 30 300 - 254 8 18 28 16 100 4481 000 40” 750 715 216 1105 - 110 - 100 30 350 - 298 8 22 28 16 100 530

Sapag Butterfly valve JMC rangeValVe Data

noteS• Flange accommodation must be specified when ordering.• Specify size, product name, part name, material and flange accommodation when ordering spare parts.• C = FTF ISO 5752 series 20 - NF E 29305 series 20 - MSS SP 67 - API 609 - DIN 3202 - BS 5155 - EN 558 (excl. DN350).• Outside dimensions of the shafts are standard.• For other valve sizes, see specific datasheets.• (øG*) Sapag standard is square shafts for DN 50-DN 800, key drive for DN 850-DN 1000. Key drive for DN 250-DN 800 are available on request.• 1 bar = 14.6 Psi

valve diMenSionS in mmdn dn(mm) (inch) a B c ød e1 e2 ⃞F øg* h øJ ⃞K øl nb øM a b l Mass/weight (kg)

MaxiMuM diFFerential preSSure (bar)valve size 50 65 80 100 125 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 1000Wafer between flanges 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25Wafer end of line 10 10 5 5 5 4 4 2 2 2 2 1 1 1 1 - - - - - - -

Page 5: Sapag Butterfly valve JMC range - Emerson · Sapag Butterfly valve JMC range ... (DIN 3202 K1) • Suitable for severe vacuum and up to 25 bar bubble tight shut off • The field

5

A B

H

E1

E2

a x b x l

G*

LJF

PP

CNb x M

DF-IL[7] 25 16 10 6DF-EOL[8] 16 10 6 4

500 20” 425 375 127 730 63 100 46 60 25 210 165 4 22 18 11 80 375 167550 22” 470 405 154 780 63 100 46 60 25 210 165 4 22 18 11 80 400 230600 24” 495 430 154 845 63 100 46 60 25 210 165 4 22 18 11 80 432 203650 26” 545 485 165 890 81 110 55 80 30 300 254 8 18 22 14 100 454 270700 28” 570 510 165 940 81 110 55 80 30 300 254 8 18 22 14 100 480 292750 30” 610 540 165 984 81 110 55 80 30 300 254 8 18 22 14 100 505 400800 32” 640 560 190 1060 81 110 55 80 30 300 254 8 18 22 14 100 542 403850 34” 700 640 203 1168 - 110 - 100 30 300 254 8 18 28 16 100 597 530900 36” 700 665 203 1160 - 110 - 100 30 300 254 8 18 28 16 100 597 4931000 40” 750 715 216 1290 - 110 - 100 30 350 298 8 22 28 16 100 660 5831050 42” 780 770 254 1340 - 140 - 100 30 350 298 8 22 28 16 120 695 11001100 44” 820 805 254 1400 - 140 - 100 30 350 298 8 22 28 16 120 710 11991200 48” 870 830 254 1490 - 140 - 100 30 350 298 8 22 28 16 120 760 12761300 52” 960 935 254 1625 - 140 - 120 40 415 356 8 32 32 18 130 835 16721350 54” 987 965 254 1685 - 140 - 120 40 415 356 8 32 32 18 130 865 17161400 56” 1015 1000 254 1690 - 140 - 120 40 415 356 8 32 32 18 130 865 17491500 60” 1130 1090 254 1855 - 180 - 130 50 475 406 8 38 32 18 160 950 21341600 (10) 64” 1170 1135 254 1930 - 180 - 130 50 475 406 8 38 32 18 160 980 22111600 (16) 64” 1200 1165 356 1930 - 200 - 150 50 475 406 8 38 36 20 170 980 30011650 66” 1230 1200 356 2035 - 200 - 150 55 475 406 8 38 36 20 170 1040 36081800 72” 1290 1250 356 2115 - 200 - 150 55 475 406 8 38 36 20 170 1080 38392000 80” 1463 1390 356 2340 - 200 - 150 55 560 483 12 38 45 25 170 1200 45652100 84” 1532 1460 356 2535 - 200 - 150 55 560 483 12 38 45 25 170 1290 53902200 88” 1566 1500 356 2545 - 200 - 150 55 560 483 12 38 45 25 170 1300 50602400 96” 1672 1590 356 2755 - 200 - 150 55 560 483 12 38 45 25 170 1425 5940

Sapag Butterfly valve JMC rangeValVe Data

noteS1. Flange accommodation and pressure rating must be specified when ordering.2. Specify size, product name, part name, material and flange accommodation when ordering spare parts.3. C = FTF ISO 5752 series 20 (table 5 wafer style) - NF E 29305 series 20 - MSS SP 67.4. Valve size shown is DN 500.

MaxiMuM preSSure rating (bar)valve size dn 500 - 1000 1050 - 1600 1650 - 2000 2100 - 2400

5. * Not defined by ISO 5752 Series 20.6. Flat face version available (std. for Carbon steel).7. DF-IL = Double flanged in line8. DF-EOL = Double flanged end of line

valve diMenSionS in mmdn dn(mm) (inch) a B c ød e1 e2 ⃞F øg* h øJ øl nb øM a b l p Mass/weight (kg)

Double flange installation

Wafer installation

Option

end of line service

Page 6: Sapag Butterfly valve JMC range - Emerson · Sapag Butterfly valve JMC range ... (DIN 3202 K1) • Suitable for severe vacuum and up to 25 bar bubble tight shut off • The field

6

20° 3 6 10 13 30 45 68 128 197 265 345 449 566 828 1161 1358 165330° 9 17 26 37 60 90 162 257 394 531 690 899 131 1656 2323 2715 330040° 21 40 63 86 150 225 270 429 661 880 1134 1498 1881 2750 3850 4538 550450° 39 73 115 152 249 375 486 772 1183 1595 2070 2697 3395 4969 6969 8168 990560° 65 124 195 268 439 660 756 1201 1841 2479 3218 4195 5280 7730 10813 12703 1541670° 93 178 280 457 747 1123 1431 2273 3486 4692 6096 7942 9997 14630 20515 24049 2916580° 105 201 316 573 927 1393 2457 3904 5985 8057 10465 13636 17160 25124 35233 41290 5003190° 110 210 330 610 1000 1500 2700 4300 6600 8900 11500 15000 18800 27600 38600 45400 55037

850 900 1000 1050 1100 1200 1300 1350 1400 1500 1600 1650 1800 2000 2100 2200 240020° 1866 2092 2583 2847 3093 3722 4099 4520 4940 5504 6452 6654 8165 10080 11113 12197 1451530° 3725 4176 5156 5684 6186 7428 7613 8335 9056 10287 11828 12198 14969 18480 20374 22361 2661140° 6214 6966 8600 9482 10310 12390 14202 15539 16876 19190 22042 22731 27897 34440 37970 41672 4959450° 11182 12536 15477 17063 18558 22300 25770 28074 30377 34818 39676 40916 50213 61992 68346 75010 8926860° 17403 19510 24087 26556 28868 34703 40016 43364 47252 54067 61717 63646 78110 96432 106316 116683 13886270° 32925 36912 45570 50241 54643 65657 75640 82389 89318 102198 116660 120306 147647 182280 200964 220559 26248380° 56480 63320 78173 86186 93718 112630 129815 141548 153280 175396 200203 206459 253381 312816 344879 378507 45045590° 62132 69656 85995 94809 103100 123900 146240 159556 172872 197830 225792 232848 292572 361200 398223 437052 520128

50 122 350 4000 800 22672 1500 6824865 122 400 4000 850 34608 1600 (10) 6824880 122 450 8693 900 34608 1600 (16) 90356100 297 500 16000 1000 34608 1800 90356125 297 550 16000 1050 41328 2000 157809150 743 600 16000 1100 41328 2100 157809200 743 650 41300 1200 41328 2200 157809250 2128 700 24226 1300 58968 2400 157809300 2128 750 24226 1400 58968

50 25 15 10 10 500 25 2300 10 1530 1350 16 2700065 25 26 10 17 600 25 3200 10 2130 1400 16 3100080 25 40 10 26 700 25 4500 10 3000 1500 16 38000100 25 68 10 44 750 25 5200 10 3800 1600 16 46000125 25 115 10 75 800 25 6000 10 4000 1650 10 50000150 25 170 10 110 850 25 7000 10 4600 1800 10 65000200 25 320 10 208 900 25 8000 10 5300 2000 10 85000250 25 480 10 312 1000 25 10500 10 7000 2100 6 95000300 25 720 10 468 1050 16 11000 - - 2200 6 105000350 25 950 10 660 1100 16 12000 - - 2400 6 125000400 25 1350 10 900 1200 16 15000 - -450 25 1700 10 1130 1300 16 22500 - -

Kv valueSdisc opening

Size dn50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 750 800

noteRated Kv = the volume of water in m3/hr that will pass through a given valve opening at a pressure drop of 1 bar.

noteThe given maximum allowable torques are applicable for standard type valves.

noteSTorques valid for fresh water at ambient temperature. Please specify differential pressure at ordering.1. Valve torque at lower pressure rating is reduced in function of disc closing and needs to be indicated during order placement. Consult factory for details.

Sapag Butterfly valve JMC rangeValVe Data

MaxiMuM alloWaBle ShaFt torqueS (nm)

Size dnStainless steel shaft 13% cr. Size dn

Stainless steel shaft 13% cr. Size dn

Stainless steel shaft 13% cr. Size dn

Stainless steel shaft 13% cr.

actuator Sizing torqueS

Size dn

rating(bar)

torque (nm)

reduced rating[1]

torque (nm)

Size dn

rating(bar)

torque (nm)

reduced rating[1]

torque (nm)

Sizedn

rating(bar)

torque (nm)

Page 7: Sapag Butterfly valve JMC range - Emerson · Sapag Butterfly valve JMC range ... (DIN 3202 K1) • Suitable for severe vacuum and up to 25 bar bubble tight shut off • The field

7

Sapag Butterfly valve JMC rangeValVe Data

SeatS characteriSticS

Seat materialsrange of temperature resistance against ageing (storage)

Minimum Maximum Minimum Maximum air light ozone heatEPDM -30°C +130°C +15°F +266°F e e e eWhite EPDM -30°C +130°C +15°F +266°F e e e eEPDM-S -30°C +80°C +15°F +176°F e e e gnitrile -20°C +80°C +15°F +176°F g M n gNitrile DIN -20°C +80°C +15°F +176°F g M n gCarboxyled nitrile -20°C +60°C +15°F +140°F g M n gFKM -15°C +160°C +15°F +284°F e e e eHypalon® -20°C +80°C +15°F +176°F e e e gTherban® -20°C +140°C +15°F +284°F M M g eSilicone -30°C +170°C -40°F +356°F e e e e

notevacuum: 1 Torr

Factory testsevery JMC valve undergoes hydraulic tests, as per ISO 5208 Standard:1. For tightness at 1.1 x rating2. For body strength at 1.5 x ratingOther specific tests on request.

Available for any disc in stainless steel, aluminium bronze and ductile iron with epoxy, Rilsan® and Halar® coating. For any other temperature, check behaviors of material according to datasheets.

Maximum allowable pressurePs / PN / MWP

DN/Size

Selection taBle For Seat and diSc MaterialStypical fluids Suitable seat Suitable disc

noteData are given as a guide. Please check with the factory for confirmation.• Possible ® Registered trade mark

bar

E = excellent M = mediocre G = good N = null

epdM

Whi

te e

pdM

epdM

-S

nitr

ile

nitr

ile d

in

carb

oxyl

ed n

itrile

FKM

hypa

lon®

ther

ban®

Silic

one

duct

ile ir

on +

epo

xy

duct

ile ir

on +

rils

an®

duct

ile ir

on +

epd

M

duct

ile ir

on +

nitr

ile

duct

ile ir

on +

nat

ural

rubb

er

duct

ile ir

on +

ebo

nite

duct

ile ir

on +

hal

ar®

carb

on s

teel

Stai

nles

s st

eel

alum

iniu

m b

ronz

e

Bras

s

uran

us B

Mon

el 4

00®

Cold water • • • • • • • • • • • • •Hot water • • • • • • • •Demineralized water • •Sea water • • • • • • • • • •Drinking water • • • •Waste water • • • •Air - Heating - HVAC • • •Bulkhandling (pneumatic transport) • •foodstuff • • • • • •Sugar process •Sulfuric and chlorydric acids • • • • •Mineral oil • • • • • • •Petroleum products • • • •natural gas • • • • • •

Page 8: Sapag Butterfly valve JMC range - Emerson · Sapag Butterfly valve JMC range ... (DIN 3202 K1) • Suitable for severe vacuum and up to 25 bar bubble tight shut off • The field

8

4

9

8 *

3 8

10

14

3

10 **

65

2

1

9

7 *

3

11 13

7

13

12

310**

Sapag Butterfly valve JMC rangeMaterial specificatioN aND parts list

Material SpeciFicationpart nr part name Material en designation

en material number equivalent designation remarks

1 Body Ductile iron GJS-400-15 JS-1030 Siloxane coatedDuctile iron GJS-400-18 JS-1020 ASTM A536 Gr. 60.40.18 Siloxane coatedCarbon steel GP240GH 1.0619 ASTM A216 WCB Siloxane coatedStainless steel GX5CrNiMo19-11-2 1.4408 ASTM A351 Gr. CF8MStainless steel GX2CrNiMo19-11-2 1.4409 ASTM A351 Gr. CF3MNiAlBz CuAl10Fe5Ni5-(B or C) ASTM B148 Gr. 958

2 Disc Ductile iron CTD GJS-400-15 JS-1030 Epoxy coatedDuctile iron CTD GJS-400-18 JS-1020 ASTM A536 Gr. 60.40.18 Epoxy coatedStainless steel GX2CrNiMo19-11-2 1.4409 ASTM A351 Gr. CF3M Polished on requestStainless steel GX5CrNiMo19-11-2 1.4408 ASTM A351 Gr. CF8M Polished on requestNiAlBz CuAl10Fe5Ni5-(B or C) ASTM B148 Gr. 958 Polished on requestDI/Ebonite rubber covered sizes above DN 300DI/EPDM rubber covered sizes up to DN 300DI/NBR rubber covered sizes up to DN 300Brass CuZn40Pb2Uranus B6®

Monel 400®

Alternative disc coatings:Epoxy, Rilsan®, Halar®

3 Shaft Stainless steel X20Cr13 1.4021 ASTM A276-420Stainless steel X5CrNiCuNb16-4 1.4542 ASTM A276-630 (17-4 PH)NiAlBzMonel K500® DIN NiCu30Al DIN 2.4375Inconel®

4 Seat EPDM White EPDM on requestEPDM-SnBrX-NBR Carboxylated nitrileFKM Fluoro-elastomerHypalon® Chlorosulphonated polyethyleneTherban® Hydrogenated NBRSiliconOther seat materials on request

* DN 350-800 only** DN 1600 (PN 16) - DN 2400 only

dn 50-300 dn 350-2400

Page 9: Sapag Butterfly valve JMC range - Emerson · Sapag Butterfly valve JMC range ... (DIN 3202 K1) • Suitable for severe vacuum and up to 25 bar bubble tight shut off • The field

9

Sapag Butterfly valve JMC rangeflaNge coMpatibility

noteS : Possible for all versions

✓ : Please contact factory 1 : With counter-flange in case of dead end assembly 2 : Extended top flange to avoid interference with pipe flange• These data are valid for raised face only. For flat face, please consult factory• Please, specify requested valve drilling when ordering

aSSeMBly on line

1. Leave sufficient space between the flanges to avoid injury to the sides of the seat while sliding the valve between the two flanges. Be sure that these edges have well aligned, parallel, and erect sealing faces.

2. Center the valve by bolting the body locator first.3. Progressively tighten diametrically opposed bolts by alternating sides until contact has been

made between the metal valve body and the flange faces. Tighten bolts fully.4. Control after mounting: operate the valve from fully open position to fully closed position to

make sure that nothing is obstructing the disc.

BetWeen FlangeS and dead end aSSeMBly For lugged typeSize (dn / npS)

50 65 80 100 125 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 10002 2½ 3 4 5 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 40

EN 1092 PN 6DIN 2501 PN 10BS 4504 PN 16ISO 7005 PN 25 2 ✓ ✓EN 1759 Class 150 ✓ANSI B 16.5 Class 150 See ANSI B 16.47 AANSI B 16.47 A Class 150 See ANSI B 16.5 ✓ ✓ ✓BS 10 Table EJIS B 2210 JIS 10 K

JIS 16 K ✓ ✓MSS SP 44 Class 150 ✓ ✓ ✓ ✓AWWA C207 Tables 2-3-4-5 ✓ ✓ ✓ ✓

BetWeen FlangeS and dead end aSSeMBly For WaFer typeSize (dn / npS)

50 65 80 100 125 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 10002 2½ 3 4 5 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 40

EN 1092 PN 6 1 1 1 1 1 1 1 1 1 1 1 1DIN 2501 PN 10 1BS 4504 PN 16 1ISO 7005 PN 25 2 1EN 1759 Class 150 1 1ANSI B 16.5 Class 150 1 1 See ANSI B 16.47 AANSI B 16.47 A Class 150 See ANSI B 16.5 ✓ ✓BS 10 Table E 1 1 1JIS B 2210 JIS 10 K 1 1 1 1

JIS 16 K 1 1 1MSS SP 44 Class 150 ✓ 1 ✓ ✓AWWA C207 Tables 2-3-4-5 ✓ ✓ ✓

Page 10: Sapag Butterfly valve JMC range - Emerson · Sapag Butterfly valve JMC range ... (DIN 3202 K1) • Suitable for severe vacuum and up to 25 bar bubble tight shut off • The field

10

Sapag Butterfly valve JMC rangeflaNge coMpatibility

BetWeen FlangeS and dead end aSSeMBly For douBle Flanged typeSize (dn / npS)

500 550 600 650 700 750 800 850 900 1000 1050 1100 1200 1300 1350 1400 1500 1600 1650 1800 2000 2100 2200 240020 22 24 26 28 30 32 34 36 40 42 44 48 52 54 56 60 64 66 72 80 84 88 96

EN 1092 PN 6 ✓ ✓ ✓ ✓ ✓ ✓DIN 2501 PN 10 ✓ ✓ ✓BS 4504 PN 16 ✓ ✓ ✓ ✓ISO 7005 PN 25 ✓EN 1759 Class 150 ✓ ✓ANSI B 16.5 Class 150 See ANSI B 16.47 AANSI B 16.47 A Class 150 See ANSI B 16.5 ✓ ✓ ✓ ✓ ✓BS 10 Table E ✓JIS B 2210 JIS 10 K ✓

JIS 16 K ✓ ✓ ✓MSS SP 44 Class 150 ✓ ✓ ✓ ✓ ✓ ✓AWWA C207 Tables 2-3-4-5 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

noteS : Possible for all versions

✓ : Please contact factory

Page 11: Sapag Butterfly valve JMC range - Emerson · Sapag Butterfly valve JMC range ... (DIN 3202 K1) • Suitable for severe vacuum and up to 25 bar bubble tight shut off • The field

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700 M24 49.5 M27 49.5 M33 49.5 M39 49.5 1¼” 47.5 4.5750 - - - - - - - - 1¼” 49.0 4.0800 M27 65.0 M30 65.0 M36 65.0 M45 65.0 1½” 60.0 5.0900 M27 64.5 M30 59.5 M36 56.5 M45 52.5 1½” 54.5 4.51000 M27 64.5 M33 64.5 M39 64.5 M52 64.5 1½” 59.5 4.51100 M30 64.5 M33 64.5 M39 64.5 M52 64.5 1½” 58.5 4.51200 M27 63.0 M36 63.0 M45 63.0 - - - - 3.01400 M33 60.0 M39 60.0 M45 60.0 - - - - 5.01500 - - M39 64.5 M52 59.5 M56 59.5 1¾” 52.5 4.51600 M33 60.0 M45 78.0 M52 75.0 M56 75.0 - - 5.01800 M36 72.0 M45 75.0 M52 85.0 - - - - 10.02200 M39 70.0 M52 70.0 M56 65.0 - - - - 5.0

700 M24 52.5 M27 52.5 M33 52.5 M39 52.5 - - 7.5 70750 - - - - - - - - 1¼” 49.5 7.5 65800 M27 65.0 M30 65.0 M36 70.0 M45 70.0 - - 10.0 70900 - - M30 61.5 M36 58.5 - - 1½” 51.5 6.5 701000 - - M33 73.0 M39 73.0 - - 1½” 56.0 13.0 80

700 M24 52.5 M27 52.5 M33 52.5 M39 48.5 1¼” 47.5 7.5750 - - - - - - - - 1¼” 47.5 7.5800 M27 65.0 M30 65.0 M36 70.0 M45 60.0 1½” 60.0 10.0900 - - M30 61.5 M36 58.5 M45 54.5 1½” 56.5 6.51000 - - M33 73.0 M39 73.0 M52 63.0 1½” 53.0 13.0

Sapag Butterfly valve JMC rangeValVe Data

WaFer valve - dimensions of tapped flange locating holes (mm)

dnpn 6 pn 10 pn 16 pn 25 class 150**

t u t u t u t u t* u v

douBle Flanged valve - dimensions of tapped flange locating holes (mm)

dnpn 6 pn 10 pn 16 pn 25 class 150**

t u t u t u t u t* u v

lugged valve - dimensions of tapped flange locating holes (mm)

dnpn 6 pn 10 pn 16 pn 25 class 150**

t u t u t u t u t* u v W

noteS1. T = thread type, U = full thread blind + V, V = raised face, W = full thread through + V.2. For raised face flanges only.3. 4x tapped at each side of the body.4. DN 1600 double flanged only 16 bar version mentioned.5. For other sizes or flange drillings contact factory.* Denotes: standard type UNC** Denotes: according MSS SP44

Page 12: Sapag Butterfly valve JMC range - Emerson · Sapag Butterfly valve JMC range ... (DIN 3202 K1) • Suitable for severe vacuum and up to 25 bar bubble tight shut off • The field

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B

A

G E

F

C

B

A

G E

F

C

B

A

G E

F

C

B

A

G E

F

C

B

A

G E

F

C

B

A

G E

F

C

B

A

G E

F

C

B

A

G E

F

C

50 2” LF4 110 74 94 3.8 152 76 153 4.7 43 230 69 4565 2½” LF4 118 81 107 4.3 159 84 173 5.2 46 230 69 4580 3” LF4 125 93 126 5.0 166 90 188 8.1 46 230 69 45100 4” LF12 140 107 150 7.6 182 109 219 10.3 52 320 75 63125 5” LF12 160 122 179 10.1 193 120 252 12.7 56 320 75 63150 6” LF20 175 135 204 13.1 217 140 278 17.1 56 420 75 63200 8” LF20 206 167 259 17.1 242 167 335 24.1 60 420 75 63250 10” LF50 247 200 313 30.6 280 203 400 40.6 68 702 150 82

50 2” LC4 110 74 94 3.3 152 76 153 4.2 230 71 4565 2½” LC4 118 81 107 3.8 159 84 173 4.7 230 71 4580 3” LC4 125 93 126 4.5 166 90 188 7.6 230 71 45100 4” LC12 140 107 150 6.7 182 109 219 9.4 320 77 50125 5” LC12 160 122 179 9.3 193 120 252 11.8 320 77 50150 6” LC20 175 135 204 12.0 217 140 278 16.0 420 77 50

Sapag Butterfly valve JMC rangeMaNual actuators

LOCKABLE LEVER LF

noteS• Dimensions in mm, weights in kg • Dimensions and weights are given as a guide.• Continuous adjustable.

diMenSionSdn dn Wafer lugged(mm) (inch) type a B ød Weight a B ød Weight c e F g

NOTCHED LEVER LC

noteS• Dimensions in mm, weights in kg• Dimensions and weights are given as a guide.• Number of locking positions: LC4 = 9, LC12 = 9, LC20 = 7

diMenSionSdn dn Wafer lugged(mm) (inch) type a B ød Weight a B ød Weight e F g

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13

50 A

Sapag Butterfly valve JMC rangeMaiNteNaNce aND MarkiNg of the seat

1. reMoval oF the Seat

Maintenance procedure:1. Remove the valve actuator.2. Pull out the protection plug 8.3. Remove the “V” Ring seal 9.4. Unscrew and remove the safety nut 7.5. Extract the control shaft 3 and its thru-bolt 10 after having placed the disc 2 in open position

and located the orientation of the key 11 (for sizes 10” to 40” - 250 mm to 1000 mm).6. Remove the spindle 4.7. Remove the disc 2.8. Displace the seat 5 from the center by extracting one of the two journals from its housing.This operation will allow the lateral disengagement of the body seat.

2. reMounting the Seat

1. Make sure the coupling 12 is in the body for DN 50 to 125.2. Do not grease either the outside of the seat or the inside of the body.3. Deform the seat 5 and insert one of the two spherical journals free in its body housing. Spread

out the two lateral seat lips correctly on the grooved body faces. Place the central part of the seat properly in the grooved body. Put the second spherical journal in position. Make sure the liner is well placed around its periphery.

4. Grease the following parts lightly (Ref. compound type 111 from Dow Corning “Silicone Grease”.

- The inside of the seat and more particularly the two spherical journals. - Along the control shaft as well as its extremity connected with the disc. - Along the spindle.5. Remount the disc 2 in the open position. Be sure that the female part of the disc connecting

with the shaft is on mounting flange side.6. Be sure that body and disc machining is in line.7. Replace the spindle 4.8. Set the control shaft together with its thru-bolt, note the key position (size = 900) or the

grooved mark on the square top (size < 900), giving the orientation of the disc.9. Screw the safety nut 7 at the thru-bolt’s extremity (side of spindle).10. Remount the protection plug 8.11. Assemble the actuator.12. Open and close the valve.

® Registered trade mark

For DN ≤ 125 (5”)

rep. number designation rep. number designation1 1 Body 8 1 Protection plug2 1 Disc 9 1 “V” Ring3 1 Control shaft 10 1 Thru-bolt4 1 Spindle 11 1 Key5 1 Seat 12 1 Coupling6 1 Self lubricating bearings 13 1 Identification plate7 1 Safety nut 14 1 rivet

MARKING OF THE SEAT

type oF elaStoMerdesignation code color mark designation code color markEPDM 0 none fluorated elastomer 5 rednitrile nBr 1 Yellow Hypalon® 6 greenCarboxyled Nitrile X-NBR 2 Orange EPDM-S OS BlueEPDM white OA none Therban® 8 WhiteSilicone 4 none Nitrile DIN 9 grey

Size

Example:

Mould Index

year of manufacturing

type of elastomer (code)

Month of manufacturing (1 to 12)

dn 50 - 1000Color mark

dn ≥ 1050Marking only by engraving- Mould index- Year of manufacturing- Manufacturing number

Page 14: Sapag Butterfly valve JMC range - Emerson · Sapag Butterfly valve JMC range ... (DIN 3202 K1) • Suitable for severe vacuum and up to 25 bar bubble tight shut off • The field

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