Our People have made us #1 in

Welcome to ALL-WELD Company Limited

Specialists in Custom Metal Fabrication and Machining,

- commitment to our customer's needs

- excellence of workmanship,

- engineering know-how

Thanks for getting to know us!

PLANT #1 - #49 PASSMORE, SCARBOROUGHPLANT #1 - #49 PASSMORE, SCARBOROUGH

Fabricating, Engineering, Fabricating, Engineering, Sales & AdministrationSales & Administration

PLANT #2 - #14 PASSMORE, SCARBOROUGHPLANT #2 - #14 PASSMORE, SCARBOROUGH

Petrochemical, Biofuel, Environmental Hydrometallurgy Service

Markets Markets Columns, Reactors and Process Vessels for

Macrotek/SNC – Interquisa Montreal/PTA HBr Gas Scrubbers – C276Contruction Packed Tower Scrubber

Petrochemical

Porous Metal Filter Housings – Incoloy 800HT Alloy – Saudi Arabia

Shaw Stone Webster Polystyrene Reactor.P.R.C.

Petrochemical

Petrochemical

Dimple Jacket Reactor.

API Polystyrene Reactor CS

Petrochemical

Petrochemical

Simon Carves UK Polystyrene Reactor

Chemical

Powell - Titanium Pressure Leaf Filter..

Hydrometallurgy

Hatch/Inco – Ni Alloy lined Autoclaves for Hydrometallurgy

Biofuel

Thermal Kenetics - Biofuel Exchanger

Biofuel

Dynomotive Bio oil producing Bio-oil

Heat Exchangers/Condensers/Evaporators

Catalytic U-Tube Bundles

Heat Exchangers/Condensers/Evaporators

Titanium Heat Exchanger Bundle New Caledonia – Kilborn/SNC

Heat Exchangers/Condensers/Evaporators

Titanium Heater Coils

Heat Exchangers/Condensers/Evaporators

Stord Bartz Falling Film Evapourator

Environmental

Macrotek Cyclone Pressure Vessel for Explosion Protection

AECL Chalk River Aluminum Welbment.

Environmental - Nuclear

Environmental

Catalytic Converter Housing for Kazakhstan Oil Pipeline Pump

Biomedical Waste Neutralization Autoclave - Hydroclave Inc.

Biomedical

Biomedical Waste Neutralization Autoclave – Virginia Tech – Veterinary Diseases Research

Biomedical

J&M Tire Oshawa

Autoclaves

O'Hara Technologies - Pharmeceutical Autoclave

Pharmaceutical

Pharmeceutical Mixing Vessel

Pharmaceutical

Aurora Filter Neutsch Filter

Pharmaceutical

Aurora Filter Neutsch Filter

/Rolls Royce Test Rig

Research & Development – Gas Turbine Test Rig

/Rolls Royce Test Rig

Research & Development – Gas Turbine Test Rig

N.R.C. Ottawa – Test Rig

Research & Development – Gas Turbine Test Rig

N.R.C. Ottawa – Test Rig

Research & Development – Gas Turbine Test Rig

Research & Development

Xerox Research Centre – Toner Pilot Plant, Mississauga

Research & Development

Zeton – Pilot Plant Vessels.

Mining - Tunneling

Lovat Material Handling Autoclave & PVHO Interior & Quick opening Door

Sculptures

Sculptures

Engineering Superior Design and Engineering capabilities:

                                         

- Advanced ASME Code software pressure vessel designs- ProE 3D modeling design used on most projects

- Mechanica F.E.A designs for special designs - ACAD drawings available on request

- (3) Staff Registered Professional Engineers & Level 1 Certified QA Inspector on staff

Quality Assurance

Qualified to fabricate to:- ASME U, S & R, PVHO- Quality Assurance Program CSA Z299- T.S.S.A Certified for B31.1, B31.3, Fittings, Repairs & Alterations- ISO 9001:2000- CWB 47.1 & 47.2 Certified- 170 plus W.P.S. s- Peoples Republic of China Certification

Our Proud History1920 founded by John Sharp (co-author of the Boiler Code

for Ontario) with 6 employees and a few welding machines

1934 (the late) Wm S. Dunsmoor was hired as a plant worker,becoming General Manager in the early 50’s

1963 son William A. Dunsmoor, P.Eng, joined the family business, full time after graduation

1980 moved to current plant at 49 Passmore Ave with 75 employees

1995 acquired Continental Penn Services greatly expanding CNC machining capabilities 2001 acquired Canada Millwrights

and 14 Passmore Ave. as Plant #2

2004 major expansion of Plant #2 to 36,000 sqft. and consolidation of CNC machining operation at that location

2005 acquired Aurora Filters, consolidating engineering, manufacturing, marketing and service for proprietary brand pharmaceutical filter

2007 the ALL-WELD team achieves ISO9001:2000 certification!

Today continuing the tradition of quality and service through diversification, pursuing new goals and challenges driven by our customer’s needs, with the 3rd generation, Scott Dunsmoor P.Eng. General Manager – All-Weld and Jim Dunsmoor, General Manager - Machining

Facts & Figures

Non-Union Shop

Date founded

1920 Owners of the business & Location

Dunsmoor Family

Under present mgmt since

1962  

Number of employees at the Works (Approx)

83 Administrative personnel

5 Skilled trades workers.

68 Registered Engineers

3 Technicians 4

Area under roof 73,000 sqft Maximum size of shipable piece from works

110,000 lbs

Wm. Dunsmoor, P.Eng. President Years with Firm 57

Scott Dunsmoor, P.Eng General Manager – Plant #1 Years with Firm 29

Jim Dunsmoor General Manager – Plant #2 Years with Firm 27

Jim Holder Production Manager Years with Firm 43

Robert Bentley. C.E.T. Quality Assurance Manager Years with Firm 18

Todd Clark, P. Eng. Engineering Manager Years with Firm 10

Robin Davis, C.E.T. Sales Manager Years with Firm 10

Facts & Figures

Vessel design programs used No of seats # of trained operators

Code-Calc/PV Elite 1 1

Compress 1 1

Pro-E 3 3

Mechanica (F.E.A.) 1 1

Equipment typically fabricated

Maximum shippable dimensions that can be handled

  Length

Diameter

Weight Thick

Pressure Vessels 60 ft 180 ” 110,000# 2 ”  

Heat Exchangers 60 ft 180 ” 110,000# 2 ”  

Autoclaves 60 ft 180 ” 110,000# 2 ”  

Process Eqpt 60 ft 180 ” 110,000# 2 ”  

Type of materials typically handled. Max ThicknessCarbon Steel 2”Chrome Moly 2”304/309/316/410 SS 2”Aluminum 1”

Facts & Figures

Operations typically sub-contracted

Contractor’s name Contractor’s location

Heavy Rolling Ewing, Hodgson or Canpress Southern Ontario

Heat Treating Conrex or Aberfoyle Southern Ontario

Head Forming Conrex/C.E. Macpherson or Edmonton Exchanger

Southern Ontario/Alberta

Size reduction and cutting equipment Average Age

Plasma, Oxy-Acetylene, Shear In House +5 years

Laser, Water-Jet by outside service 

Rolling and Forming Equipment Average Age

1 Brake Press   +10 years

Most rolling by outside service    

Facts & Figures

Welding Machines Qty Average Age

Various welding machines: GMAW, SMAW, SAW, FCAW & GTAW 59 +5 years

Number of Certified welders Method

38 SMAW All our welders are accredited per ASME Sect. IX and C.W.B. standards.

34 GMAW

15 GTAW

10 FCAW

3 SAW

Work performed in house Sub contracted to Others

Hydrostatic Test

Welding Procedures

Liquid Penetrant Testing

Hardness Testing

PMI

Radiography

Ultrasonic Testing

Helium Leak Testing

Impact Testing

MPI

Testing and Quality Assurance work performed

Yes

Yes

Yes

Cambridge Labs

K.V.I. Toronto

K.V.I. Toronto

Helium Leak Detection Services

K.V.I. Toronto

Cambridge Labs

Yes