safety induction- editted
TRANSCRIPT
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SAFETY INDUCTION
COURSE
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OUR POLICY
CMS Cement Sdn. Bhd is committed to
be the Leader in the cement industry in
Sarawak and a significant player beyond
by ensuring that in its cementmanufacturing process, the following will
be achieved :-
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Quality Product and Services
Conservation of the environment
Best practice in occupational health and
safety(OHS)
Compliance to environmental, OHS and otherlegislations and regulations.
Compliance to the requirements of the QMS,
EMS and OSHMS and continually improve their
effectiveness.
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These can be done through :-
Producing consistent quality cement.
Identifying, satisfying and exceeding
customer needs.
Minimizing material waste and wastages.
Reducing dust and noise emission.
Eliminating ? Mitigating causes of accidents
and occupational diseases.
Nurturing and instilling safety awareness to
all employees.
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Safety Induction CourseObjective:
Occupational Safety and Health Act (OSHA) 1994.
To provide an integrated knowledge of occupational health
and safety factors in the workplace.
To inculcate safe working environment.
To take all reasonable precaution to prevent accident.
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Health and Safety Policy
CMS Cement in its effort to become the leader in
the cement industry in Sarawak and significant
player and beyond, is committed to prevent job-
related injuries and illnesses, to ensure welfareand well-being of company, assets, employees,
and related parties through implementation and
continual improvement of Occupational Safety
and Health Management Systems, These areachieved by : -
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continue
Comply with Occupational Health And Safety
laws and regulation and other related
requirements.
Establish Occupational Health And Safety
Management Systems through programmes,
objectives and targets to ensure its continual
improvement.
Training of personnel for the betterment of
Occupational Health And Safety practices.
Minimize loss of man-hours leading to increaseproductivity.
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2. Company-Safety Organization
Safety committee structure and function
Safety officer
Site safety audit/Inspection
Safety Policy
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3. Company-Safety Rules and Regulation
Uniform /Attire
Usage of relevant shoes, safety helmet, safety harness, ear-plug,
dust mask, respirator, hand gloves etc
5S Practice-Housekeeping & correct method of waste disposal
Authorization/competency to handle industrial-vehicles
Use of facilities (toilet, first-aid box, rest-room, fire equipment &
working tools)
Non-smoking area or zone
Standard Operation Procedures (SOP) / Work-Instruction (WI)
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3. Company-Safety Rules and Regulation (cont...)
Parking & speed limit.
Dust/Noise personal exposure monitoring.
Working on height.
Machine fencing/guarding.
Display of signage (noise/dust, nib point/rotating parts, fallingobjects, lock-up).
MSDS & CPL of hazardous chemical.
Personal safety including: not to keep long hair/drinking alcohol at
work are prohibited.
Prohibition of gambling, fighting, alcohol, sleeping, and spitting.
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4. Employee Responsibilities Under OSHA 1994
Care for safety & health of himself and others Co-operate with employer to follow safety management system (procedures/requirement)
Comply with instruction and measures of OSH practice implemented by the company
Usage & Application of PPE
Report injuries immediately
Report hazard (unsafe act/unsafe condition) as soon as possible
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5. Appropriate/Relevant/Correct PPE
Type (Uniform, safety boot/helmet, face shield/eye goggle or
glass, head protector, hand glove, safety belt/harness,
respirators/face mask-dust mask, ear protector-ear plug/muff)
Usage and Application
Selection of suitable type PPE
Distribution & Disposal/replacement defective/new PPE
Storage and care of PPE
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6. Safe System of Work
Work Entry Permit (WEP)
Permit To Work (PTW)
Standard Operating Procedure/Work-Instruction
Hazard Identification Risk Assessment & Risk Control
(HIRARC)/Job Safety Analysis (JSA)
Lock-Out & Tag-Out (LOTO)
Barricade/fencing/guarding/signage
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7. Train on Operating Machines Related to Their
Respective Jobs
On/Off the job training
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8. First-aid Facilities
Complete contents of basic requirement
Padlock
Person-in-charge
Records and measurement/first-aid log book
Re-filling
Checking & inspection
Strategic Location
Log book
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9. Emergency Response Plan (E.R.P)
E.R.T members & hierarchy of command
Fire-warden
Emergency Exit doors/sign
Emergency-Assembly area
Emergency telephone numbers :-Police: , Bomba: 994, Ambulance: ()
Evacuation/ emergency procedures for fire, explosion, chemical
spill and accident-injury
Resource (E.R.T equipment/facilities)
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10. Handling/Maintenance of Fire-fightingequipment
Fire alarm-System
Hose-Reel System
CO2 System
Hydrant System
Fire-extinguisher
Smoke & Heat detector and Sprinkler
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E.R.PEMERGENCY RESPONSE PLAN
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FIRE
Evacuation CoordinatorZone 1
Zone 2
Zone 3
Zone 4
Zone 5
Emergency Commander(Plant Manager/Safety Officer)
Fire
Fighting
Evacuation
CoordinatorFirst
Aider
Chemical
Response
Team
1. To inform fire
fighting teams-
2. To give the
following instructionto the fire fighting &
rescue team.
(a) To get fire hose.
(b) To activate on
the hydrant pumps.
(c) To turn on the fire
hydrant with hydrant
key
(d) To help those
injured person (if
any)
3. To keep all teamsinform of the
situation at all times.
1. To inform
BOMBA rescue.
3. To ensure
people evacuate
building and
affected area.
4. To keep all
teams inform of
your situation at
all times.
5. To do head
count at theassembly point.
1. To takeaction as per
Spillage &
Cleaning Of
Chemicals
Procedure
(BGP/SOP/CH
EM/O4)
1. To AID The
injured victimand make
necessary
arrangements
for further
assistance.
Alarm
To activate
alarm at main
office
Base Control
To bring chair, table,
& walkie-talkie at mainGuardhouse
Internal
Communication Report to emergency commander
no. 2
Communicate with security
personal
Communicate with GM and PM
To record down
action taken, time,
incident & names.
Traffic Control
Communicate with
security at the Main
Gate on the traffic flow
LogSequence
Witness (people)
On-Scene Commander(Head of security (Day time)/ Security ShiftLeader (Night time))
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API! API! API!
Immediate action by witness.
1. Main Control of ERT2. Establish external communication eg.Bomba, Police, Ambulance etc.
3. To coordinate ERT activities.
OR OR
Witness
Contain Chemical
SpillageFirst Aid to
Victim
Extinguish
Fire
Evacuation
Coordinator
(EVAC)//Security
Emergency
Commander
On-Scene Commander
Fire Fighting Team
1. Sukri (Leader)2. Zamri3. Izuandy4. Nagau Sunai5. Husen ak Amit6. Lisen ak Sampan7. Marus8. Azura9. Ujang Tamil10. Jeffery Rimik11. Shellawati12. Mohd. Zaid13. Juran14. Jepork15. Gori16.Mohd. Abu Bakar
First Aider
1. Jose (Leader)2. Musit3. Lagi4. Kopli5. Mohd. Zaid6. Den Runias7. Awg. Yusup8. Majid b. Kipli9. Muding10. Mohd. Madili11. Atikah12. Marus13. Mohd. Alif14. Riang Medin15. Abd. B. Eli16. Labina John17. Wong18. Mokthar19. Maslan20. Azura21. Shellawati22. Sulaiman23. Mathilda24. Mohd. Jamil25. Sukri
Chemical Response
Team
1. Muding (Leader)2. Mathilda A.3. Awang Wijaya4. Pui Bui Ted5. Abd. Razak b. Lek6. Lagi ak Nian7. Igai Suka8. Gori ak Dewen
Activate
Evacuation
Electrical/Power
Isolation
RoleCall
To ensure all personnel evacuate the affected area.
To liase with electrical to isolate power.
To liase with Mill for shutdown.
To do the head count at the assembly point.
FIRE
Shout
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Zones
ZONE 1 Guard House, Weigh Bridge,
Office, Laboratory, Canteen,
Surau.
Zone 2 Workshop, Store.
Zone 3 Mill, Clinker Shed.
Zone 4 Pack House, Gypsum Shed.
Zone 5 Wharf, Receival System.
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11. Important Practices and Precaution Related to
Procedures
WEP-Work Entry Permit for contractors
WEP-Work Entry Permit for mobile crane
PTW (Permit To Work)-Hot Work & Cold Work/Working At
Height, Confined Space & High Voltage
Electrical Cable Installation
Lock-Out/Tag-Out (LOTO) system
Tool box briefing
Electrical & Mechanical isolation
Safety Induction Briefing By Safety Representative for New
Employee/Visitors/Contractors
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12. Accident investigation & Reporting procedures
The victim to inform the supervisor in charge immediately
The safety committee to inspect the place of work
The supervisor to compile and submit report to SHO
The safety officer to compile & submit report/ findingsubsequently to the safety chairman
The committee shall discuss C/PAR during safety
committee meeting
Establish Accident/Incident Statistic Comply with NADOOPOD 2004 (OSHA 1994-ACT 514)
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13. Common Hazards
Dust
Noise
Entanglement
Falling from height
Slip/trip/fall
Electrocution
Fire/explosion
Manual handling
Collision
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13. Common Hazards (cont)
Injury
Abrasion
Hot surface
Falling objects
Collapse of scaffold, ladders & mobile crane
Toxic, irritating, inflammable, explosive, oxidizing substance & radiation
Poisonous snake/insect
Ergonomic hazards (lighting, body-sitting style/posture, computer glare& microclimate condition)
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Unsafe ActUnsafe Condition
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CMS CEMENT SDN BHD
SAFETY & HEALTH COMMITTEE
OSHA 1994 (Act 514)
Section 30
Establishment of safety and health committee at place of work
&
OSH (Safety and Health Committee) Regulation 1996
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Safety Committee Members /
Representatives
Safety Organization Structure
Employer
Representative
Employee
Reprensentative
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InjuriesPlease embrace yourself as these pictures
we are showing you might bedisturbing.
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Caused by impact of falling from height
- For not wearing/using a safety harness while
working at heights
Injury caused by crush of conveyor belt- For not following a safety work procedure
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Metal fragment penetrating
- For not wearing a safety glasses
Injury caused by protruding object
- For not wearing a safety helmet
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Caused by abrasion by internal
surface of safety boots- not wearing socks
Caused by falling object
- not safety shoe
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Caused by sharp object
- For not wearing safety shoes
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Injury due to crushed by
rotating parts of machine
(conveyor roller)
Dermatitis (allergic to chemical
and mineral dust
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Pinched by equipment parts
during the maintenance
Electrical burns during
electrical switch maintenance
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Penetrating Chest
Wound
http://www.trauma.org/imagebank/chest/images/chest0016.htmlhttp://www.trauma.org/imagebank/wounds/images/wound0002.htmlhttp://www.trauma.org/imagebank/wounds/images/wound0002.htmlhttp://www.trauma.org/imagebank/chest/images/chest0017.htmlhttp://www.trauma.org/imagebank/chest/images/chest0017.html -
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Crushed Injury
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What is wrong here?
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We care for your safety, you care for the safety of
yourself and fellow workers for the happiness ofyour family!
Kami pentingkan keselamatan anda,
anda pentingkan keselamatan diri sendiri sertarakan sekerja, demi kebahagiaan keluarga,
pasangan dan anak-anak anda!
WE CARE!
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