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Page 1: SAB 157 HR High-pressure screw compressor units€¦ · High-pressure screw compressor units SAB 157 HR Spare parts manual en. Contents 1. ... 195 531B0100H02 Element, SuperFilter

High-pressure screw compressor unitsSAB 157 HR

Spare parts manual en

Page 2: SAB 157 HR High-pressure screw compressor units€¦ · High-pressure screw compressor units SAB 157 HR Spare parts manual en. Contents 1. ... 195 531B0100H02 Element, SuperFilter

 

Page 3: SAB 157 HR High-pressure screw compressor units€¦ · High-pressure screw compressor units SAB 157 HR Spare parts manual en. Contents 1. ... 195 531B0100H02 Element, SuperFilter

Contents 1. Spare part list SAB 157 4

1.1.1 How to use the spare parts list 4

1.1.2 Recommended spare parts 7

1.1.3 General arrangement SAB 157 8

1.1.4 Screw compressor, typical 10

1.1.5 Oil separator, typical 12

1.1.6 Oil filter - single, typical 14

1.1.7 Oil cooler piping, typical 16

1.1.8 Suction/discharge/service/stop valve, typical 18

1.1.9 Spare parts list for all suction/discharge/service/stopvalves 19

1.1.10 Discharge stop/check valve 20

1.1.11 Coupling assembly 22

1.1.12 Piping and instrumentation, typical 23

1.1.13 Compressor port locations 24

Spare parts manual - SAB 157010105 en 2016.11 3/26

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1. Spare part list SAB 157

1.1.1 How to use the spare parts listSAB Rotary screw compressor unit

This spare parts list applies to standard Sabroe rotary screw compressor units,models SAB 157.

Units built with special options, modifications or conversions are not considered.

Item numbers only apply to units with PED (Pressure Equipment Directive 97/23/EC) approvalwhen this is relevant.

Concerning rotary screw compressors (models HPSH1510) and Unisab control systems, pleaserefer to the specific spare parts lists.

The spare parts list provides identification for detail parts by Figure and Index number (Fig-Index column), Item number and Description.

To find the correct replacement item, locate the item in Figure 1, 2, etc. Note the Index num-ber and refer to the corresponding Fig-Index in the spare parts list to see Item number andDescription.

Consider that some parts depend on voltage, set pressure etc. and that your unit may have aspecial modification.

Quantity per assembly or item is stated in the Qty. column and always applies to each unitunless otherwise specified. If the quantity is 0 (zero) this either means that the Item numberis included as information only or it may be that the actual quantity is stated elsewhere egunder Description or in a footnote.

Some of the Item Numbers are included for information purposes only and are not usuallyconsidered spare parts.

If the word “Assembly” (not the abbreviation “Ass.”) is included in Description, the Item num-ber may be included for information purposes only and is not necessarily a spare part. Pleasecontact Refrigeration Parts Centre for more information.

The P & I Ref. column contains the connection designation of the item as shown in a typical P& I diagram (see fig. 9) as well as the P & I diagram of your particular unit when this is rele-vant. A reference like P128 means item no. 128 and can only be seen in your specific P&I dia-gram.

Unit of measure in the Description column etc. is always stated in SI-units unless otherwisespecified, eg subfixed “ if in inches.

American drawing standards, third angle projection method, are used in all figures.

Spare part list SAB 157

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Abbreviations in this manual include:

Ang. angle N/A not applicable or not available

Ass. assembly OD= outside diameter equal to

Cp. compressor Rc. cooling medium refrigerant

DN (+space) nominal diameter Reg regulating

DIS Discharge info Sc. seal cap

f. for Ser. service

g gauge Str. straight

Hex. hexagon SUC Suction info

ID= inside diameter equal to Wc. cooling medium water

INF Information only ø diameter (ISO-standard)

L= length equal to

The unit pipe system name plate (example below) listing unit pipe system type, year andidentification number etc., is attached to the frame below the compressor.

Note: Please provide Sabroe unit pipe system type, year and identification numberwhen requesting a quotation or placing an order. Failure to include this informationmay delay the processing of your request.

Spare part list SAB 157

Spare parts manual - SAB 157010105 en 2016.11 5/26

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Spare part list SAB 157

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1.1.2 Recommended spare partsNote: There is no specific drawing for this figure. This list is based on one typical unit.Consider that your unit may have special modifications. When stocking for more than oneunit, the quantity should be adjusted to meet your individual requirements.

P&I Ref.Item

numberDescription Qty.

SA

B1

57

HR

40

BA

R C

O2

SA

B1

57

HR

52

BA

R C

O2

SA

B1

57

HR

40

BA

R R

71

7

SA

B1

57

HR

52

BA

R R

71

7

SA

B1

57

HR

60

BA

R R

71

7

1517.1006 Coalescer filter 34" (A) 3 X X X X X

1331.605O-ring ø380,37 x 5,33,Manway

1 X X X X X

0355606 Gasket 1 X X X X X 959A0053H01 Gasket 7 13/16" x 1/8" 1 X X X X X

195 531B0100H02 Element, SuperFilter II 1 X X X X X

TE-1/2 1373.346Temperature sensor incl.pocket, L=130

1 X X X X X

TE-1/2 1377.441Temperature sensor,L=130 (I)

1 X X X X X

TE-3/4 1373.345Temperature sensor incl.pocket, L=95

1 X X X X X

TE-3/4 1377.442Temperature sensor,L=95 (I)

1 X X X X X

TE-1/2/3/4 1349.135Seal ring,for G 1/4 A (H)(for pocket sealing purpose)

2 X X X X X

PE-1/2/3 1373.1002Pressure transducer-1 to 59 bar

1 X X X X X

PE-4 1373.1001Pressure transducer-1 to 25 bar

1 X X X X X

HTR-1/2 1555.125 Oil heater, 1000W/240V 1 X X X X XHTR-1/2 1555.123 Oil heater, 1000W/120V 1 X X X X X

1349.135 Seal ring,for G1/4 A 1 X X X X X 1372.404 Control Valve Block 240V 1 X X X X X 1372.409 Control Valve Block 120V 1 X X X X X 534C2342H01 Gasket, subplate 1 X X X X X 1336.045 Gasket 3”, 600lb 2 X X X X X 1336.081 Spiral Gasket 3”, 600lb 1 X X X X X 1336.080 Spiral Gasket 4”, 400lb 1 X X X X X 1336.082 Spiral Gasket 4”, 600lb 2 X X X X X 1336.1001 Spiral Gasket 1” 2 X X X X X 1336.1003 Spiral Gasket 1 1/2” 1 X 1336.1004 Spiral Gasket 2” 1 X X 1336.1001 Spiral Gasket 1” 1 X X

720C0078H11Kit, Disc pack including allfasteners

1 X X X X X

LG-1/2/3 1226.036 Sight glass 1" 3 X X X X XLG-1/2/3 0357696 Dowty-ring 42,8/33,89x3,4 3 X X X X X

I) Repair kit complete (sensor insert with connector) excluding pocket

Spare part list SAB 157

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1.1.3 General arrangement SAB 157

98

5

4

163 NOT SHOWN: 2, 7

Fig. 1: Drawing for list 01

List 01

Fig -Index

P&I Ref.Item

numberDescription Qty.

SA

B1

57

HR

40

BA

R C

O2

SA

B1

57

HR

52

BA

R C

O2

SA

B1

57

HR

40

BA

R R

71

7

SA

B1

57

HR

52

BA

R R

71

7

SA

B1

57

HR

60

BA

R R

71

7

01-01 INFSee further information f.compressor in Fig. 2 or serv-ice part list f. SGC Cp

X X X X X

01-02 INFSee further information forcoupling in Fig. 8

X X X X X

01-03 INFSee further information formotor in operating manual

X X X X X

01-04 200 3447.649 Oil return valve 1 X X X X X01-04 200 1377.246 Repair kit for oil return valve 1 X X X X X

01-04 203 1361.117Stop needle valve SNV-ST CD10

1 X X X X

01-04 203 1361.182Stop needle valve SNV-ST,65 Bar CD10

1 X

01-04 204 1375.1000 In-line filter 100 mic 1 X X X X X01-04 204 1375.2002 Kit for In-line filter 1 X X X X X

01-05 INFSee further information in theUnisab manual

X X X X X

01-06 SUCFig. 6 concerns suctionstop and check valves (J)

01-06 114/NV-3 1361.117Stop needle valve SNV-ST CD10

1 X X X X

01-06 114/NV-3 1361.182Stop needle valve SNV-ST,65 Bar CD10

1 X

01-06 115 1364.022 Check valve RHZ10 - 3 Bar 1 X X X X X01-06 158/PE-4 1373.1001 Pressure transducer 1 X X X X X

Spare part list SAB 157

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Fig -Index

P&I Ref.Item

numberDescription Qty.

SA

B1

57

HR

40

BA

R C

O2

SA

B1

57

HR

52

BA

R C

O2

SA

B1

57

HR

40

BA

R R

71

7

SA

B1

57

HR

52

BA

R R

71

7

SA

B1

57

HR

60

BA

R R

71

7

01-06 101 1361.196 Stop valve SVA-S 100 1 X X X X x01-06 151/TE-1 1373.346 Temperature sensor 1 X X X X X01-06 129/CV-1 1364.1011 Non-return valve, 4” 1 X X X X X01-06 129 1336.082 Spiral Gasket 4" 600 LB 2 X X X X X

01-07 DISFig. 7 concerns dischargestop and check valves (J)(Q)

01-07 107 1361.133Stop needle valve SNV-ST CD6

1 X X X X

01-07 107 1361.182Stop needle valve SNV-ST,65 Bar CD10

1 X

01-07 126 1372.601Pressure control valve KDC80 HP

1 X X

01-07 126 1364.1012 Non return valve, 3” 1 X X X

01-07 126 1336.045Gasket 3" 300/600 LB,1.5 mm plane surface

2 X X X

01-07 102 1361.195 Stop valve SVA-S 80 1 X X X X 01-07 102 1361.183 Stop valve SVA-S 80, 65Bar 1 X

01-08 INFSee further information forsingle oil filter in Fig. 4

X X X X X

01-09 INFSee further information foroil separator in Fig. 3

X X X X X

J) Spare parts kits and sets for stop valve in Fig. 6Q) Spare parts kits sets for check valve in Fig. 7

Spare part list SAB 157

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1.1.4 Screw compressor, typical

64

7 910

Fig. 2: Drawing for list 02

Spare part list SAB 157

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List 02

Fig -Index

P&I Ref.Item

numberDescription Qty.

SA

B1

57

HR

40

BA

R C

O2

SA

B1

57

HR

52

BA

R C

O2

SA

B1

57

HR

40

BA

R R

71

7

SA

B1

57

HR

52

BA

R R

71

7

SA

B1

57

HR

60

BA

R R

71

7

02- 191 534E1304G01Compressor HPSH 1510VI 1.7

1 X X X X X

02- 191 534E1304G02Compressor HPSH 1510VI 2.2

1 X X X X X

02- 191 534E1304G03Compressor HPSH 1510VI 2.9

1 X X X X X

02- 191 534E1304G04Compressor HPSH 1510VI 4.0

1 X X X X X

02-04 1336.081 Spiral Gasket 3", 600lb 1 X X X X X02-06 1424.294 Set screw M20 x 75 8 X X X X X02-07 1336.080 Spiral Gasket 4", 400lb 1 X X X X X02-09 1424.131 Set screw M22 x 90 8 X X X X X

02-10 (191)

1372.409 Ass. four-way solenoid valve110/120V, 50/60Hz, DC rec-tified. 1

X X X X X

02-10 (191)

1372.404 Ass. four-way solenoid valve220/240V, 50/60Hz, DC rec-tified 1

X X X X X

02-10 1372.2015 DC Coil for solenoid valve

120V 2X X X X X

02-10 1372.2014 DC Coil for solenoid valve

240V 2X X X X X

02-10 1554.1718 Cable connector for DC coil

(grey) 1X X X X X

02-10 1554.1719 Cable connector for DC coil

(black) 1 1X X X X X

02-10 1554.159 Gasket cable connectorl 2 X X X X X02-10 534C2342H01 Gasket, subplate 1 X X X X X02- x 157/PE-3 1373.1002 Pressure transducer 1 X X X X X02- x 159/PS 1373.073 Pressostat KP 6 AS 1 X X 02-x 159/PS 1373.087 Pressostat U.E. J120 1 X 02-x 159/PS 1373.321 Pressostat U.E. J120, R717 1 X XP) See further information in Service Part List for HPSH 1510 compressor (070.750-SPL1)

Spare part list SAB 157

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1.1.5 Oil separator, typical

1 1 2 1 3 1 0 8 1 1

10 , 13

SEC T I O N A - - A

7

52 4 3 4

2

6

A

A

16

Fig. 3: Drawing for list 03

List 03

Fig -Index

P&I Ref.Item

numberDescription Qty.

SA

B1

57

HR

40

BA

R C

O2

SA

B1

57

HR

52

BA

R C

O2

SA

B1

57

HR

40

BA

R R

71

7

SA

B1

57

HR

52

BA

R R

71

7

SA

B1

57

HR

60

BA

R R

71

7

03- PV-1 0357747.PEDAssembly,Oil separator OHU 06026 HP

1 X X X X X

03-01 1331.605O-ring ø380,37 x 5,33,Manway

1 X X X X X

03-02 LG-1/2/3 1226.036 Sight glass 1" 3 X X X X X03-02 LG-1/2/3 0357696 Dowty-ring 42,8/33,89x3,4 3 X X X X X03-03 154/TE-4 1373.345 Temperature sensor, L=95 1 X X X X X03-04 161/162 1555.125 Oil heater, 1000W/240V 2 X X X X X03-04 HTR-1/2 1555.123 Oil heater, 1000W/120V 2 X X X X X03-05 1349.135 Seal ring for G1/4 A 2 X X X X X

03-05 160/LSL-1 1553.1002Oil level switch low,standard

1 X X

03-05 160/LSL-1 1553.439 Oil level switch low, 120°C 1 X X X

Spare part list SAB 157

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Fig -Index

P&I Ref.Item

numberDescription Qty.

SA

B1

57

HR

40

BA

R C

O2

SA

B1

57

HR

52

BA

R C

O2

SA

B1

57

HR

40

BA

R R

71

7

SA

B1

57

HR

52

BA

R R

71

7

SA

B1

57

HR

60

BA

R R

71

7

03-05 163/LSL-2 1553.1003Oil level switch high, stand-ard

1 X X

03-05 163/LSL-2 1553.440 Oil level switch high, 120°C 1 X X X03-06 1349.216 Seal ring for G3/4 A (H) 2 X X X03-06 1349.248 Seal ring for G1/2A (H) 2 X X 03-06 152/TE-2 1373.346 Temperature sensor, L=130 1 X X X X X03-07 103 1364.499 Double stop valve (F) DN40 1 X 03-07 103 1364.500 Double stop valve (F) DN50 1 X X 03-07 103 1364.502 Double stop valve (F) DN25 1 X X03-07 1336.1001 Spiral gasket 1” 2 X X03-07 1336.1007 Spiral gasket DN40 2 X 03-07 1336.1004 Spiral gasket DN50 2 X X

03-07 104/105 1364.503Unit safety valve DN40/65,40Bar

2 X

03-07 104/105 1364.504Unit safety valve DN50/80,52Bar

2 X

03-07 104/105 1364.505Unit safety valve DN50/80,40Bar

2 X

03-07 104/105 1364.506Unit safety valve DN25/50,52Bar

2 X

03-07 104/105 1364.507Unit safety valve DN25/50,60Bar

2 X

03-08 1517.1006 Coalescer filter 34" (A) 3 X X X X X03-09 UI Unused Index 0

03-10 540D0217G02

EURetainer, filter end plate(B) or (C)

3 X X X X X

03-11 540D0217G03

EUStud bolt, double 1/2-13UNC x 918 (B)

3 X X X X X

03-12 902A0021H01Nut, hexagon 1/2-13UNC (B)

3 X X X X X

03-13 1436.075Washer, plain, hardenedID=13 (B) or ( C)

3 X X X X X

03-14 UI 03-15 2356.272 Gasket ø225/169 x 2 (C) (1) X X X X X03-16 3446.518 Oil container 0.5l 1 X X X X X03-16 1345.146 Hose Union 1/8"-27 1 X X X X X03-20 1523.064 Vibration Absorber 4 X X X X XA) Quantity depends on operating conditions of the unitB) Quantity is for each coalescer filterC) Quantity is for each unused filter openingF) Set pressure depends on operating conditionsH) Quantity is for each sealing purposeJ) Spare parts kits and sets for stop valve in Fig. 6

Spare part list SAB 157

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1.1.6 Oil filter - single, typical

8119, 13, 15

12

4, 5

2, 3

6, 710

14 1

1718 2116 20 19

Two elements

10 2, 3

4, 58

One element (from 2015)

Fig. 4: Drawing for list 04

Spare part list SAB 157

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List 04

Fig -Index

P&I Ref.Item

numberDescription Qty.

SA

B1

57

HR

40

BA

R C

O2

SA

B1

57

HR

52

BA

R C

O2

SA

B1

57

HR

40

BA

R R

71

7

SA

B1

57

HR

52

BA

R R

71

7

SA

B1

57

HR

60

BA

R R

71

7

04-01 195 0355645.PED Oil Filter OF 2111HP (D) 1 X X X X X04-02 195 0355606 Gasket, dia.255/210x2 1 X X X X X04-03 195 0355647 Cover, end 1 X X X X X04-04 195 1424.120 Screw M20x110 12 X X X X X04-05 195 1432.049 Nut, hexagon M20 12 X X X X X04-06 535A0144H01 Plate, clamping (BJ) 1 X X X04-07 195 959A0053H01 Gasket 7 13/16" x 1/8" (BJ) 1 X X X

04-08 1413.356Screw, hex. Socket capM8 x 21

6 X X X X X

04-08 1436.034 Washer, plain ID=8,4 6 X X X X X

04-09 333Q0001268Rod, treaded 1/2-13UNC x 31-1/2"1 (BJ)

1 X X X

04-10 195 531B0100H02 Element, SuperFilter II 1 X X X X X

04-10 195531A0218H02-

PAElement, SuperFilter II (BJ) 2 X X X

04-11 900A0007H01 Seal center (BJ) 1 X X X04-12 900A0008H01 Yoke, bottom (BJ) 1 X X X04-13 1436.075 Washer (BJ) 2 X X X04-14 121 1361.117 Stop valve (J) SNV-ST CD10 1 X X X X

04-14 121 1361.182Stop valve (J) SNV-ST CD10,65Bar

1 X

04-15 902A0021H01Nut, hexagon 1/2-13 UNC(BJ)

2 X X X

04-16 201 1364.258Check valve RHD 28-L,1,0Bar

1 X X X X X

04-17 123 1361.193 Stop valve (J) SVA-S 50 1 X X X X

04-17 123 1361.185Stop valve (J) SVA-S 50,65Bar

1 X

04-18 124/HV 1364.531 Control valve (Q) REG-SB 40 1 X X X X

04-18 124/HV 1364.498Control valve (Q) REG-SB 40,65Bar

1 X

04-19 153/TE-3 1373.345 Temperature sensor 1 X X X X X04-19 155/PE-1 1373.1002 Pressure transducer 1 X X X X X04-21 156/PE-2 1373.1002 Pressure transducer 1 X X X X XD) See cross-sectional view in Fig. 4J) Spare parts kits and sets for stop valve in Fig. 6Q) Spare parts kits and sets for check valve in Fig. 7BJ) Before 2016.

Spare part list SAB 157

Spare parts manual - SAB 157010105 en 2016.11 15/26

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1.1.7 Oil cooler piping, typicalTOP VIEW

BOTTOM VIEW

1

432

5

6

0Fig. 5: Drawing for list 05

Spare part list SAB 157

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List 05

Fig -Index

P&I Ref.Item

numberDescription Qty.

SA

B1

57

HR

40

BA

R C

O2

SA

B1

57

HR

52

BA

R C

O2

SA

B1

57

HR

40

BA

R R

71

7

SA

B1

57

HR

52

BA

R R

71

7

SA

B1

57

HR

60

BA

R R

71

7

05-00 194 1952.115 Oil Cooler PSHE 3HH 34/2/1 1 X X X X X05-00 194 1952.116 Oil Cooler PSHE 3HH 66/2/1 1 X X X X X05-00 194 1952.117 Oil Cooler PSHE 3HH 116/2/1 1 X X X X X05-00 194 1952.118 Oil Cooler PSHE 4HH 120/2/1 1 X X X X X05-01 119 1361.193 Stop valve SVA-S 50 1 X X X X 05-01 119 1361.185 Stop valve SVA-S 50, 65Bar 1 X

05-02 120 2418.001Thermo valve ORV 40 H149°C

1 X X

05-02 120 1375.144 Thermo valve EFSK 40, 60°C 1 X X X05-02 120 2418.1003 Thermo valve EFSK 40, 71°C 1 X X X05-02 120 2418.1004 Thermo valve EFSK 40, 79°C 1 X X X05-02 120 3084.831 Kit gasket and O-ring EF 40 1 X X X

05-02 120 1365.085Thermostatic element,60°C, EF 40

1 X X X

05-02 120 1375.1006Thermostatic element,71°C, EF 40

1 X X X

05-02 120 1375.1007Thermostatic element,79°C, EF 40

1 X X X

05-02 120 1375.157Thermostatic element ORV25-ORV 40 H1, 49°C

1 X X

05-02 120 148H3246Kit, gasket and o-ring, ORV25- ORV 40 H1

1 X X

05-03 1336.1003 Spiral Gasket 1 1/2” 3 X X X05-04 1344.393 DN40 Flange class 600lb 3 X X X05-05 106 1361.189 Service valve drain (J) 1 X X X X 05-05 106 1361.184 Service valve drain (J) 1 X05-06 108 1361.189 Service valve evacuation (J) 1 X X X X 05-06 108 1361.184 Service valve evacuation (J) 1 XJ) Spare parts kits and sets for stop valve in Fig. 6.

Spare part list SAB 157

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1.1.8 Suction/discharge/service/stop valve, typical

Fig. 6: Drawing for list 06

List 06

Fig -Index

P&I Ref.Item

numberDescription Qty.

SA

B1

57

HR

40

BA

R C

O2

SA

B1

57

HR

52

BA

R C

O2

SA

B1

57

HR

40

BA

R R

71

7

SA

B1

57

HR

52

BA

R R

71

7

SA

B1

57

HR

60

BA

R R

71

7

06- - Suction/discharge/servicestop valve(See chart below)

1 X X X X X

06-01 - Cone and cone seal (k) X X X X X06-02 - Packing gland (k) X X X X X06-03 - Packing washer (k) X X X X X06-04 - O-ring (k) X X X X X06-05 - O-ring (k) X X X X X06-06 - Gasket (k) X X X X X06-07 UI Unused index 06-08 - Washer (k) X X X X X06-09 UI Unused index 06-10 - Cap (k) X X X X X06-11 - Gasket for cap (k) X X X X X06-12 - Soft backseat (k) X X X X X06-13 - Wear ring (k) X X X X X k) Quantity as required for one valve in the actual kit

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1.1.9 Spare parts list for all suction/discharge/service/stop valves

ItemNumber

DescriptionRepair kit

(a)

Overhaulkit(b)

Kit,Cap including

gasket (c)

1364.531 Reg. valve, Ang., Sc., REG 40 #10 1377.2008 1377.2009 1365.0981361.117 Stop valve, Ang., Sc., SNV-ST CD10 (d) (d) (d)1361.182 Stop valve, Ang., Sc., SNV-ST CD10, 65Bar (d) (d) (d)1361.188 Stop valve, Ang., Sc., SVA-S 15 1377.2007 1377.2011 1365.0971361.202 Stop valve, Str., Sc., SVA-S 15 1377.2007 1377.2011 1365.0971361.189 Stop valve, Ang., Sc., SVA-S 20 1377.2007 1377.2011 1365.0971361.184 Stop valve, Ang., Sc., SVA-S 20, 65Bar 1377.2007 1377.2011 1365.0971361.203 Stop valve, Str., Sc., SVA-S 20 1377.2007 1377.2011 1365.0971361.190 Stop valve, Ang., Sc., SVA-S 25 1377.2008 1377.418 1365.0981361.204 Stop valve, Str., Sc., SVA-S 25 1377.2008 1377.418 1365.0981361.191 Stop valve, Ang., Sc., SVA-S 32 1377.2008 1377.418 1365.0981361.205 Stop valve, Str., Sc., SVA-S 32 1377.2008 1377.418 1365.0981361.192 Stop valve, Ang., Sc., SVA-S 40 1377.2008 1377.418 1365.0981361.206 Stop valve, Str., Sc., SVA-S 40 1377.2008 1377.418 1365.0981361.193 Stop valve, Ang., Sc., SVA-S 50 1377.2013 1377.419 1365.0981361.185 Stop valve, Ang., Sc., SVA-S 50, 65Bar 1377.2013 1377.419 1365.0981361.207 Stop valve, Str., Sc., SVA-S 50 1377.2013 1377.419 1365.0981361.194 Stop valve, Ang., Sc., SVA-S 65 1377.2014 1377.420 1365.0981361.208 Stop valve, Str., Sc., SVA-S 65 1377.2014 1377.420 1365.0981361.195 Stop valve, Ang., Sc., SVA-S 80 1377.2015 1377.421 1365.0991361.183 Stop valve, Ang., Sc., SVA-S 80, 65Bar 1377.2015 1377.421 1365.0991361.196 Stop valve, Ang., Sc., SVA-S 100 1377.483 1377.422 1365.0991361.197 Stop valve, Ang., Sc., SVA-S 125 1377.2005 1377.2004 1365.1001361.198 Stop valve, Ang., Sc., SVA-S 150 1377.2017 1377.2018 1365.1001361.199 Stop valve, Ang., Sc., SVA-S 200 1377.2006 1377.2020 1365.1011361.108 Stop valve, Ang., Sc., SVA-DH 250 1377.285 1377.284 1365.1151361.135 Stop valve, Ang., Sc., SVA-DH 300 1377.286 1377.284 1365.115 a) Kit consists of packing gland including gaskets and all other gaskets and o-rings.b) Kit for SVA-S and SVA-ST consists of: Cone complete with screw and steel balls, packing gland includinggasketsand all other necessary gaskets and o-rings.b) Kit for SVA-DH consists of: Cone wear ring including gaskets, packing gland including gasketsand all other necessary gaskets and o-rings.c) Kit consists of cap with gasket (Index 10/11).d) No spare parts available (tighten packing gland or replace all with a new valve).

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1.1.10 Discharge stop/check valve

Fig. 7: Drawing for list 07

For stop valve parts, see Fig. 6 and the chart listing repair kits.

Spare parts list for check valve

Itemnumber

DescriptionBonnetgasket

Index 17Seal kit (e)

Spring kit0.5 bar (f)

Spring kit2 bar (f)

1372.601Check valve, Ang., KDC 80 HP(T) 1365.2018 1365.2012 N/A 956A0044H14

1372.602Check valve, Ang., KDC 100 HP(T) 1365.2019 1365.2013 N/A 956A0044H14

1372.603Check valve, Ang., KDC 125 HP(T) 1365.2020 1365.2016 N/A 956A0046H14

1372.604Check valve, Ang., KDV 150 HP(T) 1365.2021 1365.2017 N/A 956A0047H14

1372.605Check valve, Ang., KDV 200 HP(T) 1365.2022 1365.2014 N/A 956A0048H14

T) Only at high stage operating modee) Consists of gasket and various rings (Index 16-22)f) Consists of plate, rivet and spring (Index 14/28-29)

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List 07

Fig -Index

P&I Ref.Item

numberDescription

Qty

.

SA

B1

57

HR

40

BA

R C

O2

SA

B1

57

HR

52

BA

R C

O2

SA

B1

57

HR

40

BA

R R

71

7

SA

B1

57

HR

52

BA

R R

71

7

SA

B1

57

HR

60

BA

R R

71

7

07- - Assembly, Discharge stop/check valveParts for:- stop valve, see fig.6- check valve, see fig.7

1 X X X X X

07-01 - Housing 1 X X X X X07-02 - Bonnet 1 X X X X X07-03 - Piston cylinder 1 X X X X X07-04 - Piston rod 1 X X X X X07-05 - Piston 1 X X X X X07-06 - Cone 1 X X X X X07-07 - Spring screw 1 X X X X X07-08 - Spring bushing 1 X X X X X07-09 - Cone plate 1 X X X X X07-10 - Cone rod 1 X X X X X07-11 - Rear bushing 1 X X X X X07-12 - Front bushing 1 X X X X X07-13 - Spring 1 X X X X X07-14 - Spring (f) 1 X X X X X07-15 - Plug (not shown) 1 X X X X X07-16 - Teflon ring (e) 1 X X X X X07-17 - Bonnet gasket (e) 1 X X X X X07-18 - Nylon washer (e) 1 X X X X X07-19 - Glyde ring (e) 1 X X X X X07-20 - O-ring (e) 1 X X X X X07-21 - O-ring (e) 1 X X X X X07-22 - O-ring (e) 1 X X X X X07-23 - Spring ring 1 X X X X X07-24 - Spring ring 1 X X X X X07-25 - Spring ring 1 X X X X X07-26 - Nut 1 X X X X X07-27 - Set screw (O) 0 X X X X X07-28 - Marking plate (f) 1 X X X X X07-29 - Rivet (f) 1 X X X X X07-30 - Washer 1 X X X X X07-31 - Nut 1 X X X X X07-32 - Screw 1 X X X X X07-33 1361.117 Stop valve, Ang., Sc.,

SNV-ST CD10 (J)1 X X X X

07-33 1361.182 Stop valve, Ang., Sc.,SNV-ST CD10 (J) 65Bar

1 X

J) Spare parts kits and sets for stop valve in Fig. 6.O) Quantity as required (may be suggested)e) Consists of gasket and various rings (Index 16-22)f) Consists of plate, rivet and spring (Index 14/28-29)

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1.1.11 Coupling assembly

Fig. 8: Drawing for list 08

List 08

Fig -Index

P&I Ref.Item

numberDescription Qty.

SA

B1

57

HR

40

BA

R C

O2

SA

B1

57

HR

52

BA

R C

O2

SA

B1

57

HR

40

BA

R R

71

7

SA

B1

57

HR

52

BA

R R

71

7

SA

B1

57

HR

60

BA

R R

71

7

08 1524.451Ass., Coupling BPU-38 ø65 &ø2" (G)

1 X X X X X

08 2125.1019Ass., Coupling BPU-38 ø65 &ø2” (L)

1 X X X X X

720C0078H11Kit, Disc pack BPU-38 includ-ing all fasteners

2 X X X X X

G) Motor and compressor bore respectively - Motor hub Single key wayL) Motor and compressor bore respectively - Motor hub 2 Double key way

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1.1.12 Piping and instrumentation, typical

153

155

123

193

119

160

161

116 163

117

106 154

103

105104108

157

152

124

201

159

151

101

115

129

158

114

191192

126102

107

195

121

156200

194

162

203

204

120

4809-1022_0

DIS

CH

AR

GE

GA

S

FRO

M U

NIT

SUCTION GAS TO COMPR.

DISCHARGE STOP/CHECK VALVE

1/4 PURGE /VENT

DIS

CH

AR

GE

GA

S

FRO

M U

NIT

DISCHARGE STOP/CHECK/ REG. VALVE

1/4 PURGE/ VENT

IF SAB 157HR 40 BAR

102107

126

Fig. 9: Principle P&I diagram

Note: See customer specific P&I diagram for details

Spare part list SAB 157

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1.1.13 Compressor port locations

egap eeW laeS 7-CS

erusserP egrahcs iD 6-CS

r ezimo nocE 1-VS

noitce jnI liO nia

M 1-MS

nia rD da erhT desol C 8-CS

noit ce jnI liO nia

M 2-MS

50.1 = iV

egnal F noitc uS 004 ssalC”4

Fig. 10

Spare part list SAB 157

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A A

liO gulP r edao lnU

& ,laeS t fahS ,sgniraeB egrahcsiD 3-BS

Fdee

TRGNIT NU

OM RECU

DSNA

) 205.( 57.21)005.( 07.21

WYEKYA

rahcsiD

egnalF eg006 ssalC

”3

dee lB noitce jnI di uqiL 2-DS

er uss erP teln I 5- CS

liO gniraeB telnI

& notsi P ecnalaB 2-BSF

deeB recs elaoC 1-

DSd ee l

noitce jnI di uqi L 0-LSs i

D 1-PBch

ssapyB egra

-A WEIV

A

Fig. 11

Spare part list SAB 157

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Spare part list SAB 157

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