sa catalyst 2013/2014
TRANSCRIPT
A L S O O N L I N E
Chairperson’s message
Letter from the Executive Director
Sustainability Leadership
Facts and Figures• Short and Sweet of The SA Plastics
Industry
• Plastics Industry Market Sectors 2011
• Plastics Industry GDP Contribution
• Apparent Consumption of Virgin Plastics Materials – continuous Growth
• Imports vs Exports of Plastics Products
Recycling• SA Plastics Recycling Industry (PP)
• Tonnages recycled adn diverted from landfill in SA for the last three years - all plastics
• Source of recyclable waste in SA from 2010 - 2012
Advocacy Leadership
Training the Plastics Industry
Financial Statements• Actual Income Contribution
year ending 2014
• Thanks to our Industry partners
• Thanks to Sustainability Council
• Statement of Comprehensive Income
• Statement of Financial Statements for the year ended 20 June 2014
Telling the Plastics Story
Who are we Meet the Plastics Team
A N A N N U A L R E V I E W
TV Web
ww
w.p
last
icsi
nfo
.co
.za
Pla
stic
s|S
A N
ew
sle
tte
r
All
Ab
ou
t P
last
ics
Bo
okl
et
Cle
an-u
p a
nd
Re
cycl
e K
ids
Ad
vert
Tra
inin
g B
roch
ure
Ho
w 2
gu
ide
s
Pla
stic
s C
atal
yst
2013
|20
14
Info
Wh
ere
can
I g
et
mo
re in
form
atio
n?
ww
w.p
last
icsi
nfo
.co
.za
Social MediaP
last
ics|
SA
ww
w.y
ou
tub
e.c
om
/P
last
icsr
fant
astic
Pla
stic
s|S
A
Radio
Pla
stic
s in
Eve
ryd
ay L
ife
Re
cycl
e y
ou
r p
last
ics
and
giv
e s
om
eo
ne
HO
PE
T E L L I N G T H E P L A S T I C S S T O R Y
I ca
n b
e s
oo
o m
uch
mo
re
C H A I R P E R S O N ’ S M E S S A G E
The SA plastics industry is currently in the throes of
one of the most challenging periods in its history.
Not only are we facing increased electricity,
transport and raw material costs on the local front,
but the sharp increase in imports also poses a
very real threat to our progress. Despite this, the
industry has shown signs of growth but we will
have to devise innovative strategies to grow our
markets, if we are to overcome these challenges.
To maximise the benefit to the South African recycling
industry, the amendments to the Waste Management Act
need to be tapped to promote and grow this sector. To
this end, has been in discussions with DEA
regarding the classification of plastics waste and the pricing
strategy.
is raising awareness of the importance
of industry and its impact on the economy through
engagement with various Portfolio Committees in
Parliament. These alliances will hopefully facilitate the
protection of and create opportunity to stimulate growth
in the South African plastics industry.
Politically, the process of radical transformation and its
impact on the economy has necessitated that our strategies
are constantly re-evaluated and re-worked. A strategic
session has been planned for November in order to review
research conducted on the industry’s growth and how it
impacts on our current strategy.
It is however imperative that our industry supports
’s invaluable efforts to take the industry to new
heights. I would therefore like to implore you to:
• Support member organisations;
• Participate in meetings and activities; and
• Respond to requests from for information.
Thank you to the Team for your contribution to
yet another successful year, despite a myriad of challenges.
We look forward to great things ahead.
Philip de Weerdt
Chairperson
Board
N O T E F R O M T H E E X E C U T I V E D I R E C T O R
During this financial year, the industry was forced to embrace change, adapt
and face enormous challenges in a struggling economy which doesn’t always
facilitate local manufacturing.
Besides making headway on many important challenges facing
us, the industry has seen some encouraging growth over the past year.
is grateful to those members of the industry who contribute
towards our activities by way of membership fees. There are still raw material
producers and importers who are not subscribing to the fees and we would like to encourage the industry
to support those that support us, making it possible to fulfil our Vision of enabling a vibrant and sustainable
plastics industry in South Africa.
I would like to take this opportunity to express my gratitude to my team at , to the Board
and the Executive Committee whose input and guidance have proved invaluable and without whom we
certainly could not have achieved the successes of the past financial year.
I hereby present The Catalyst – A review of Plastics|SA’s highlights 2013/14.
Thank you,
Anton Hanekom
Executive Director
Advocacy
Chairperson’s message
Facts and Figures
Financial statements
Marketing and Communication
Meet the Team
Recycling
Sustainability
Training
Who we are
Scroll over and click to read more about our highlights:
W H O W E A R E is the umbrella organisation for the plastics industry in South Africa and plays an active role in the growth
and development of the South African plastics industry.
P L A S T I C S C A T A L Y S T 2 0 1 3 | 2 0 1 4
, the umbrella organisation for the South African plastics industry is registered as a non profit company (NPC).
It is funded by membership fees based on sales of locally manufactured and imported plastics raw material
and other contributions and sponsorships from industry associations.
Most of the income is derived from our training activities within the Plastics Industry.
represents all sectors of the South African Plastics Industry including
polymer producers and importers,
converters, machine suppliers, fabricators
and recyclers. Together with our associations, we play an active role in the growth and development of the SA industry and strive to address plastics
related issues, influence role players and make plastics the material of choice.
P L A S T I C S C A T A L Y S T 2 0 1 3 | 2 0 1 4
P L A S T I C S C A T A L Y S T 2 0 1 3 | 2 0 1 4
Plastics|SA board
Sustainability Council
Anton Hanekom Executive Director
Monya VermaakMarketing and
Communications Executive
Douw SteynSustainability Director
Tobela TapulaManager : Corporate and
Government Affairs
Kirtida BhanaTraining Executive
Sustainability Advocacy TrainingMarketing and
Communication
Developing the skills needed through accredited training programmes;
Supporting environmentally responsible actions that benefit industry and society.
O U R V I S I O N
To enable a vibrant and sustainable plastics industry in South Africa
Valued and respected by local and international industry, customers, suppliers, government, community and employees;
Promoting the use of plastics as the material of choice;
O U R F O C U S A R E A S
Advocacy: accessing and influencing key
decision-makers, policies and
strategies that affect our industry.
Research: acquiring and
compiling industry statistics, as well as
research of strategic interest to the
industry.
Training: developing career paths
to meet the needs of the plastics industry, as
reflected in the strategic development strategy. Courses are accredited
and NQF aligned.
Sustainability: in conjunction with
the polymer groups, providing strategic leadership to the plastics industry
on environmental issues.
Member Services: are provided to companies who belong to their
respective industry associations and pay
the membership fees.
Communication: relevant industry issues are shared with industry role
players, the media and the general
public.
operates from three centres: Head Office - Midrand, Gauteng | Two regional centres - Pinetown, Kwa-Zulu Natal and Maitland, Cape Town.
P L A S T I C S C A T A L Y S T 2 0 1 3 | 2 0 1 4
P L A S T I C S C A T A L Y S T 2 0 1 3 | 2 0 1 4
M E E T T H E
P L A S T I C S T E A M
P L A S T I C S C A T A L Y S T 2 0 1 3 | 2 0 1 4
Plastics|SA executive team
Douw Steyn
Sustainability Director
Tobela Tapula
Manager : Corporate and Government Affairs
Anton Hanekom
Executive DirectorKirtida Bhana
Training Executive
Monya Vermaak
Marketing and Communications
Executive
Sustainability Advocacy TrainingMarketing and
Communication
U N D E R S T A N D T H E P L A S T I C S I N D U S T R Y
P L A S T I C S C A T A L Y S T 2 0 1 3 | 2 0 1 4
S U S T A I N A B I L I T Y C O U N C I LR A W M A T E R I A L
S U P P L I E R S A N D I M P O R T E R S
A S S O C I A T I O N S
P O L Y M E R O R G A N I S A T I O N S
www.sapro.biz
R E C Y C L I N G A S S O C I A T I O N
www.savinyls.co.za www.polystyrenepackaging.co.za
www.picknpay.co.zawww.woolworths.co.za
www.shoprite.co.zawww.checkers.co.za
R E T A I L E R S
www.hosaf.co.za
www.engen.co.za
www.vinmar.comwww.omnia.co.za
www.plastichem.co.za
www.safripol.com
Expanded Polystyrene Association of South Africa
www.epsasa.co.za
Plastics Institute of South Africa
www.pisa.org.za
www.pcasa.co.za
www.petco.co.za www.polyco.co.zaAssociation of Rotational Moulders of South Africa
www.armsa.co.za
Southern African Plastic Pipe Manufacturers Association
SOUTHERN AFRICAN PLASTIC PIPEMANUFACTURERS ASSOCIATIONwww.sappma.co.za
www.plastomark.co.za
www.sasol.com
Philip de WeerdtChairperson
Representing PCA
Group Executive,
Nampak Rigid Plastics
Douglas GreigDeputy Chairperson
Representing SAPRO
General Manager,
Tuffy Manufacturing
Bernhard Mahl
Representing Safripol (Pty) Ltd
Commercial Director,
Safripol
Jeremy Mackintosh Deputy Chairperson
Representing PCA
Managing Director,
Polyoak Packaging Group
Douw Steyn
Plastics|SA (Ex Officio)
Sustainability Director,
Plastics|SA
Anton Hanekom
Representing Plastics|SA
Executive Director,
Plastics|SA
P L A S T I C S C A T A L Y S T 2 0 1 3 | 2 0 1 4
Plastics|SA board 2013|2014Plastics|SA, the umbrella organisation for the plastics industry is governed by the Board.
Jaco BreytenbachRepresenting SAPRO
Managing Director:
Transpaco Recycling
Matthew CockramRepresenting SAMPLAS
Technical Director,
Plastichem
Mike BiesheuvelRepresenting Sasol Polymers
General Manager,
Sales and Marketing and
Global JV’s
Mike MeyersRepresenting PSPC
and EPSASA
Wayne WiidRepresenting ARMSA
Director,
Pioneer Plastics
Rowan le RouxChairperson, Plastics|SA
Sustainability Council
Commercial Manager,
Polyoak Packaging Group
Peter WhiteRepresenting Hosaf
Divisional Managing
Director,
Hosaf
Jan VenterRepresenting SAPPMA
CEO,
SAPPMA
Loutjie de JonghRepresenting PCA
Managing Director,
Mpact Plastic Containers
Martin WellsRepresenting PISA
Publisher, SA Plastics,
Composites and Rubber
Magazine
S U S T A I N A B I L I T YL E A D E R S H I P
‘s Sustainabiltiy Leadership ...
P L A S T I C S C A T A L Y S T 2 0 1 3 | 2 0 1 4
S U S T A I N A B L E C A T A L Y S T 2 0 1 3 | 2 0 1 4
S U S T A I N A B I L I T Y L E A D E R S H I P
Increasingly scarce natural resources and expensive landfill space are making
recycling ever more important.
At the end of their service life, plastics are still much too valuable a resource to be
simply thrown away. They can be recycled back into their original forms or to produce a new
product and where this is not possible used for energy recovery.
S U S T A I N A B L E C A T A L Y S T 2 0 1 3 | 2 0 1 4
Save energy and reduce
CO2 emissions
Create sustainable
jobs
Save natural
resources
Save landfill space and
reduce litter
recycling
S U S T A I N A B L E C A T A L Y S T 2 0 1 3 | 2 0 1 4
Sustainability is one of the six core functions of , providing strategic leadership to the industry on sustainability issues.
The Sustainability Council held a strategic workshop on 6 February 2014 to develop a vision
and roadmap in terms of plastics waste. The Sustainability Council members to work towards an “aspirational vision” of
‘Zero Plastics to Landfill by 2030’.
Sustainability Council Taking Action
Workshop 6 February 2014
Zero Plastics to Landfill by 2013
Vision and Roadmap
Strategic Leadership to Indsutry
1 2 3 4
S U S T A I N A B L E C A T A L Y S T 2 0 1 3 | 2 0 1 4
1
4 5 6 7
2 3Effective
infrastructureacross the value chain
Consumer behavior around recycling and
waste disposal
Industry collaboration
towards the vision
Skills to enable the technology and
infrastructure
Research and development into technologies
and markets
Credible data sources and information across
the value chain
Constructive and effective
engagement and collaboration by
industry with government
7 key focus areas
S U S T A I N A B L E C A T A L Y S T 2 0 1 3 | 2 0 1 4
Sustainability Council Members The council comprises of the Polymer Organisations, the SA Plastics Recycling Organisation,
Retail Industry and specialist groups such as PACSA and the CSIR.
www.picknpay.co.za
www.woolworths.co.za
www.shoprite.co.zawww.checkers.co.za
Polymer Group Organisations
Other
Recycling Retailers
www.sapro.bizwww.petco.co.za
www.csir.co.za www.pacsa.co.za
www.savinyls.co.za www.polystyrenepackaging.co.zawww.polyco.co.za
S U S T A I N A B L E C A T A L Y S T 2 0 1 3 | 2 0 1 4
The Key Strategies and Focus areas for the Sustainability Council is:
Members of the Sustainability Council determine the programs and projects to embark on, on an annual basis
and how to fund these projects. The projects are to be implemented with as project manager and to
provide administrative support (i.e., a secretariat function to the sustainability Council).
Waste Management and Recycling
Education and Training
Resource Efficiency
Information, Communication and
Networking
S U S T A I N A B L E C A T A L Y S T 2 0 1 3 | 2 0 1 4
Waste Management and Recycling
Waste Management Legislation and RegulationsTo assist the plastics industry to obtain National Legislation and Regulations relevant to plastics waste
management and to obtain the waste management strategies and action plans of the provinces and
councils in relation to plastics.
To assist the plastics industry, government, the waste industry and society in South Africa to minimise plastics
waste by facilitating the reuse and recycling of post-consumer plastics.
S U S T A I N A B L E C A T A L Y S T 2 0 1 3 | 2 0 1 4
The Residential At-Source Recycling - Best Practice Survey researched and documented
municipalities and communities whose source-separation practices are yielding optimum
volumes of quality plastic recyclate.
This survey will assist the ‘s Sustainability Council in the key performance area
of the Industry Waste Management Plan and support provincial waste managers with the
development of their IWMP`s (Integrated Waste Management Plans).
Residential “Separation at Source” Best Practice Survey – Western Cape
Various
municipalities
in the Western
Cape are
running effective
programmes
which provide
residential
kerbside
collections
S U S T A I N A B L E C A T A L Y S T 2 0 1 3 | 2 0 1 4
Supported by ‘s Sustainability Council, Tuffy, Bantex, Astrapak, Pick n Pay, Brand SA, National Recycling Forum,
Glass Recycling Company, Paper Recycling Association of SA, Tetrapak, ROSE Foundation, Collect-a-Can
and various other organisations nationally.
Clean-up and Recycle
berg2beach 2014
250 000 bags
sponsored
8 500
plastics pencil
cases sponsored
120 000+ volunteers
18 years sponsored and
managed by
18 years sponsored and
managed by
Clean-up SA Week
15-20 September 2014
www.cleanup-sa.co.za
International Coastal
Clean-up Day 20 September 2014
Recycling Day SA 19 September 2014
www.recyclingday-sa.co.za
S U S T A I N A B L E C A T A L Y S T 2 0 1 3 | 2 0 1 4
Clean-up and Recycle
Big Sporting Events
Cape Argus Momentum Pick n Pay
Cycle Race
MTB Challenge
Burger Fietstoer
Old Mutual Two Oceans
Marathon
S U S T A I N A B L E C A T A L Y S T 2 0 1 3 | 2 0 1 4
Nampak Rigid Plastics
Orange River Project 2013
The first riverboard (made from plastics)
adventure from
“source to sea”
2 400 km from
the Maluti Mountains
(Lesotho) to Alexander
Bay West Coast
of South Africa
Plastics
recycling and
anti-litter campaigns on route
More than 9 000
educators and
learners reached and
presentations to
15 municipalities
S U S T A I N A B L E C A T A L Y S T 2 0 1 3 | 2 0 1 4
signed the Global Declaration on Marine Litter in 2011
Global Action Team On Marine Litter
– now supported by global plastics associations in
countries with over
projects60 34 185www.marinelittersolutions.org
Plastics Recycling Training
S U S T A I N A B L E C A T A L Y S T 2 0 1 3 | 2 0 1 4
To educate the society about the benefits of plastics and the effect it has on the environment and to initiate plastics awareness and educational
programs with specific focus areas, target groups and projects.
Education and Training
800 delegates trained
60 000+ educators, learners and public reached
Plastics Exhibitions and Workshops
Boat and Dive Show
Sasol TechnoX
Waste Managers
Sustainability Week
Collectors
Sustainable Living Expo
Co-ops
Buy-back Centres
Scifest
Resource Efficiency
S U S T A I N A B L E C A T A L Y S T 2 0 1 3 | 2 0 1 4
To assist the plastics industry to
develop strategies
Due to the rising energy cost and decreasing energy supply, , in collaboration with the National Cleaner Production Centre (NCPC)
and NBI (National Business Initiative hosted four workshops for the plastics industry on Energy Management, Air Quality and Water Management.
The outcomes and objectives is to assist the plastics industry to achieve energy cost reduction and reduce carbon emissions
through implementation of an effective Energy Management System (EnMS).
Conserve energy
Reduce emissions
To develop scientifically-based, cost-effective and energy-efficient recommendations
A D V O C A C YL E A D E R S H I P
’s Advocacy Division focuses on promoting the plastics industry
in all spheres of government and making input into policy development of government, developing relationships with various
different corporates in order to share best practices, pertinent to issues affecting the industry.
P L A S T I C S C A T A L Y S T 2 0 1 3 | 2 0 1 4
A D V O C A C Y C A T A L Y S T 2 0 1 3 | 2 0 1 4
The Advocacy Division has embarked on a number of
critical initiatives and activities with relevant stakeholders
to deal with issues such as
H I G H L I G H T S F O R 2 0 1 3 / 1 4
review of tariff codes;
strategic stakeholder engagement;
downstream benefication
trade and investment;
develop incentives for the industry
reference pricing;
import and export matters.
A D V O C A C Y C A T A L Y S T 2 0 1 3 | 2 0 1 4
S T A K E H O L D E R E N G A G E M E N T
Brand SAIn collaboration with
Brand South Africa, we are creating a platform between government and the plastics industry
to discuss innovative ways of supporting and sustaining the industry,
through increased exports, customised incentives schemes and popularising the work that the plastics industry is doing.
G O V E R N M E N T P L A S T I C S | S A A N D
B R A N D S A
P L A S T I C S I N D U S T R Y
A D V O C A C Y C A T A L Y S T 2 0 1 3 | 2 0 1 4
S T A K E H O L D E R E N G A G E M E N T
Chairpersons of Portfolio Committees
Discussions are on-going
with the following
Chairpersons of Portfolio Committees
in Parliament.
Small Business
Development
Economic Development
regarding the formulation of
strategies and how we can
work together to grow the
industry
to tackle triple
challenges of poverty,
unemployment and
inequalities.
The proposals and recommendations that presented in Parliament will form part of the issues that will be adopted by Cabinet.
Environmental
Affairs
Trade and Industry
A D V O C A C Y C A T A L Y S T 2 0 1 3 | 2 0 1 4
We are
strengthening our partnership with the IDC, dti and DEA
in order for them to
support our advocacy activities.
A number of discussions took place regarding the implementation of policies like the
S T A K E H O L D E R E N G A G E M E N T
Industrial Development Corporation Partnership
Industrial Policy Action Plan (IPAP),
National Export Strategy (with emphasis on increasing exports into the African markets), and
the National Development Plan 2030.
Prof Ben Turok, Parliament with Tobela Tapula, Manager Corporate and Government Affairs.
P L A S T I C S C A T A L Y S T 2 0 1 3 | 2 0 1 4
T R A I N I N GT H E P L A S T I C S I N D U S T R Y
’s Training Division is making an impact on the skills landscape in the
Plastics Industry through its engagement with key strategic partners and processes.
T R A I N I N G C A T A L Y S T 2 0 1 3 | 2 0 1 4
S T R A T E G I C P A R T N E R S A N D P R O C E S S E S
Academic and Research InstitutionsA Round Table discussion was held to bridge the gap between industry and the academic institutions relevant to the Plastics Industry. The discussion included academics with a research and development focus other than just an academic role so as to encourage research undertaken in being more relevant and accessible to Industry’s needs and to develop partnerships with other providers for the training needs required by Industry.
TUT Advisory CommitteeA gap that previously existed between the Industry’s needs and University qualifications is now also being addressed through our inclusion and active participation on the advisory committee of Tshwane University of Technology (TUT) - Polymers Division.
We are now in a position to influence the curriculum for Plastics Technology studies, ensuring its relevance to industry requirements and students that are suitably qualified to perform effectively within the workplace. We also participate on TUT’s Industrial Design Advisory Committee.
MersetaThe Merseta’s research on competencies, skills and knowledge required for jobs through the Plastics Chamber within which
has very strong participation, is now in the third phase. The end result of all the research undertaken thus far has been invaluable in highlighting areas of strengths, challenges and opportunities in skills development in the industry. Key value chains were identified and mapped which will be expanded upon in the third phase to define job profiles for each occupation in the value chain. This will also include identifying the institutions where one could acquire the relevant qualifications for that occupation. Ultimately the new research will culminate in a comprehensive career map of occupations in the Plastics Industry.
also participates on the:
• merSeta Board;• the merSeta Innovation Research and Development
Committee;• the Plastics Chamber Committee and Regional
Chamber Committee; the Grants and Finance Committee; the Governance and Strategy Committee and the ETQA Committee.
T R A I N I N G C A T A L Y S T 2 0 1 3 | 2 0 1 4
Learnerships and Skills Programmes
’s Learnerships and Skills Programmes are all geared toward making organisations more competitive through filling major skills gaps that exist in the workforce in our industry.
Plastics Manufacturing Setter Qualification registered as a TradeThe completed curriculum is awaiting registration at the South African Qualifications Authority (SAQA). The Occupational Trades developed through the Quality Council for Trades and Occupations (QCTO) is the new way of developing Occupational Qualifications. The process seems to be delayed as a result of a lack of shared understandings. The OFO Code is being recommended in the new amendment to fall under manufacturing machine setter plastics manufacturing (OFO Code 653311).
Only once the Trade is registered at SAQA will the Trade Tests be developed through NAMB’s (National Artisan Moderation Body) facilitation.
New Product DevelopmentThe following new programmes were developed
Welding
• Thermoplastic Fabrication NQF L3 and NQF L4
• Overlap Welding NQF L2
• Thermoplastic Welding Inspection (Non-NQF)
Polymer Compound Manufacturing NQF L2 (Industrial Rubber)
Continuous Professional Development (CPD) Points for Engineers
has acquired CPD points for 3 of its product offerings viz.:• Plastics Materials and Processes Overview – 3 CPD points
• Injection Moulding Fault Identification and Rectification – 3 CPD Points
• Injection Moulding Overview for Managers – 2CPD Points
Technical Staff Training Development 2 Trainers were trained at SKZ in Dubai on the Welding
Processes
1 Trainer was trained at SKZ in Dubai on Overlap Welding
2 Staff Members from the Training Division attended the K-Show in Germany
T R A I N I N G C A T A L Y S T 2 0 1 3 | 2 0 1 4
New Marketing material
Open banner
Marketing folder with Training Division Inserts
Open banner
T R A I N I N G C A T A L Y S T 2 0 1 3 | 2 0 1 4
Total number of LearnersT R A I N I N G S T A T I S T I C S J U L Y 2 0 1 3 – J U N E 2 0 1 4
1 321
767
434
Gauteng Province
KwaZulu Natal
Western Cape
2 5702010
2 8192011
2 5742012
3 0552013
2 5222014
Total Number
of Learners for
2 5222014
T R A I N I N G C A T A L Y S T 2 0 1 3 | 2 0 1 4
TOP 10 Learning Programmes per region
Programme Name
1 Manufacture a Composite Product 45
2 Advanced Injection Moulding 44
3 Basic Raw Materials 41
4 Principles of Quality 37
5 Fundamentals of Written Communication
29
6 Workplace Safety 29
7 Thermoplastic Welding 22
8 Operations Supervision 21
9 Supervisory Management 21
10 Plastics Materials and Processes - an Overview
19
Programme Name
1 Thermoplastic Welding 64
2 Principles of Quality 57
3 Financial Principles 39
4 Develop Learning Strategies 35
5 Basic Raw Materials 31
6 Advanced Raw Materials 30
7 Workplace Safety 28
8 Advanced Injection Moulding 27
9 Understand and deal with HIV/AIDS 26
10 Applied Workplace Mathematics 24
Programme Name
1 Thermoplastic Welding 520
2 Applied Workplace Mathematics 45
3 Understand and deal with HIV/AIDS 37
4 Basic Injection Moulding 35
5 Develop your Portfolio of Evidence 35
6 Financial Principles 34
7 Apply SHEQ Procedures and Systems
32
8 Apply Study and Learning Techniques
32
9 Resolving Conflict in a Diverse Environment
30
10 Develop Learning Strategies 29
Western CapeKwaZulu-NatalGauteng Province
Nu
mb
er
Nu
mb
er
Nu
mb
er
T R A I N I N G S T A T I S T I C S J U L Y 2 0 1 3 – J U N E 2 0 1 4
T R A I N I N G C A T A L Y S T 2 0 1 3 | 2 0 1 4
T R A I N I N G S T A T I S T I C S J U L Y 2 0 1 3 – J U N E 2 0 1 4
Number of Learners and Training Days (July 2013 - June 2014)
3 000
2 500
2 000
1 500
1 000
500
0
KwaZulu NatalGauteng
1 326
767
434
736
412222
Western Cape
Number of Learners
Training Days
Nu
mb
er
Region
2 527
1 370
Total
T R A I N I N G C A T A L Y S T 2 0 1 3 | 2 0 1 4
Learning Programme Trends from 2010 to 2014
100
90
80
70
60
50
40
30
20
10
0
20112010 2012 2013 2014
In-house Learnership
Scheduled Learnership
In-house Skills Programme
Scheduled Skills Programme
T E L L I N GT H E P L A S T I C S
S T O R Y
’s Marketing and Communication Division focused on managing the brand and the plastics industry’s
reputation, sharing relevant industry issues with industry role players and disseminating industry news to the media and the general
public to clarify misconceptions and to tell the plastic story.
Listen to ourPlastics in Everyday Life
radio commercial
Listen to our I can be sooo much more
radio commercial
T H E P L A S T I S C S T O R Y C A T A L Y S T 2 0 1 3 | 2 0 1 4
H I G H L I G H T S 2 0 1 3 | 1 4
Our first Radio and TV Commercials
View our Recycle your
plastics and give someone HOPE
TV commercial
were definitely highlights for the Marketing and Communications Division.
T H E P L A S T I S C S T O R Y C A T A L Y S T 2 0 1 3 | 2 0 1 4
H I G H L I G H T S 2 0 1 3 | 1 4
Media Monitoring and Exposure
As part of its effort to educate the public about plastics, ’s Marketing and Communications Division embraced the power of the media over the past year and despite a limited budget
managed to secure considerable exposure throughout the year in
local trade publications
daily newspapers radio television online social
media
Total Rand Value of media exposure from July 2013 –June 2014:
R20 million
T H E P L A S T I S C S T O R Y C A T A L Y S T 2 0 1 3 | 2 0 1 4
Media Coverage
25 000 000
20 000 000
15 000 000
10 000 000
5 000 000
0
1,7 million
4,5 million
18 million
20 million
T H E P L A S T I S C S T O R Y C A T A L Y S T 2 0 1 3 | 2 0 1 4
Publications Scroll over item
and click to
OPEN
T H E P L A S T I S C S T O R Y C A T A L Y S T 2 0 1 3 | 2 0 1 4
Online Communication Website Statistics
25 000
20 000
15 000
10 000
5 000
0
Monthly visits
2010 2011 2012 2013 2014
1 6242 992
3 972
7 899
20 771
T H E P L A S T I S C S T O R Y C A T A L Y S T 2 0 1 3 | 2 0 1 4
Social Media
7 000
6 000
5 000
4 000
3 000
2 000
1 000
0
Facebook Reach
July2013
Jan2014
Sept MrtNov MayAug FebOct AprDec Jun
407 422
1 412
3 640
2 229
145
2 611
1 092781 865
6 273
548Plasticsrfantastic
plastics|SA
plastics|SA
plastics|SA
P L A S T I C S C A T A L Y S T 2 0 1 3 | 2 0 1 4
F A C T S A N D F I G U R E S
F A C T S A N D F I G U R E S C A T A L Y S T 2 0 1 3 | 2 0 1 4
F A C T S A N D F I G U R E S
Estimated 1800convertors
mainly SMME’s
virgin material1 400 000 tons
recyclate280 000 tons
Apparent material converted in 2013 is
Approximately
55% of all polymer
goes into
packaging
Plastics industry employs
> 60 000 people
Market size ex converter
is estimated to be around
R 50 billion
F A C T S A N D F I G U R E S C A T A L Y S T 2 0 1 3 | 2 0 1 4
SA Plastics Industry Market Sectors 2011
Europe ( 2012 )
Packaging
Automotive
Building
Electrical
Agriculture
Other
39.4
8.2
20.3
5.5
4.2
22.4
%Medical 1,8%
%
Building & Construction15,3%
Electric & Electronic & Appliances5,8%
Flexible Packaging25,8%
Rigid Packaging 28,7%
Automotive & Transport5,5%
Engineering 4,8%
Sports & Leisure 0,8%
Clothing & Footwear 1,1%
Other 1,2%
Furniture 2,5%
Houseware 2,8%
Agriculture 4,0%
Plastics Industry GDP Contribution
Plastics Manufacturing contributes approximately:
F A C T S A N D F I G U R E S C A T A L Y S T 2 0 1 3 | 2 0 1 4
South Africa’s Plastics Industry is defined as a priority sector by Government
1,6% to South Africa’s GDP 14.2% to the Manufacturing Sector
F A C T S A N D F I G U R E S C A T A L Y S T 2 0 1 3 | 2 0 1 4
Apparent Annual Consumption of Virgin Plastics Materials in South Africa (2002 - 2013)
2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013
Gro
wth
%
14.0
12.0
10.0
8.0
6.0
4.0
2.0
0.0
-2.0
-4.0
-6.0Ton
nag
es
‘00
0
1 500
1 400
1 300
1 200
1 100
1
000
900
800
700
600
500
2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013
Tonnages ‘000 1 030 1 086 1 104 1 143 1 210 1 320 1 325 1 280 1 313 1 300 1 370 1 400
Growth % 12.9% 5.4% 1.7% 3.5% 5.9% 9.1% 0.4% -3.4% 2.6% -1.0% 5.4% 2.2%
Imports vs Exports of Plastics Products(constant 2005 prices)
F A C T S A N D F I G U R E S C A T A L Y S T 2 0 1 3 | 2 0 1 4
Source: Quantec Data
R’m
illio
ns
(20
05
pri
ces)
9 000
8 000
7 000
6 000
5 000
4 000
3 000
2 000
1 000
0
199
4
199
5
199
6
199
7
199
8
199
9
200
0
200
1
200
2
200
3
200
4
200
5
200
6
200
7
200
8
200
9
2010
2011
2012
Imports of goods and services Exports of goods and services
P L A S T I C S C A T A L Y S T 2 0 1 3 | 2 0 1 4
R E C Y C L I N G
South Africa recycles approximately
280 000 tpa
Employs
43 500 in the informal sector
Approximately
230 recycling companies
Recycles 18,6% of all virgin polymer
converted
20% (280 000 tpa) diverted from landfill
Employs
4 510 people in the formal sector
Recovers 30,1% of all
plastics packaging material
Mechanical Recycling - SA’s% amongst the
highest in the world
R E C Y C L I N G F O R T H E C A T A L Y S T 2 0 1 3 | 2 0 1 4
S A P L A S T I C S R E C Y C L I N G I N D U S T R Y
No energy from waste
No commercial fuelfrom waste activities
R E C Y C L I N G F O R T H E C A T A L Y S T 2 0 1 3 | 2 0 1 4
Tonnages recycled and diverted from landfill in South Africa for the last three years – all plastics
Re
cycl
ed
an
d D
ive
rte
d T
on
nag
es
Re
cycl
ing
an
d D
ive
rsio
n R
ate
s
300
250
200
150
100
50
0
‘000
2011 2012 2013
%
20.5
20
19.5
19
18.5
18
17.5
17
16.5
Waste Exported
Total Tons Recycled
Recycling Rate
Diverted from Landfill
I S S U E S
Support is needed to ensure a consistent
stream of clean waste for recycling
Diversion from landfill is critical –
separation at source is a solution
Consider structured
approach to energy from waste
Industry has achieved recycling targets through the Sustainability Council and the Polymer Groups -
a voluntary EPR system
Consumer education important to change
mindset on waste and responsibility
R E C Y C L I N G F O R T H E C A T A L Y S T 2 0 1 3 | 2 0 1 4
Sources of recyclable waste in South Africa from 2010 to 2012
Post Consumer and Landfill
0 10 20 30 40 50 60 70 80 90 100
Toll and Inhouse
2013
2012
2011
Post Industrial Ex-factory | Pre-consumer
Countries of destination for recyclable plastics waste in 2013
Approximately 18 000 tons of plastics waste were exported to be recycled elsewhere in 2013
Better prices offered overseas result in shortage of clean waste material for local recycling
Many tons imported to supply local demand
R E C Y C L I N G F O R T H E C A T A L Y S T 2 0 1 3 | 2 0 1 4
China
Ton
na
ge
s e
xpo
rte
d
12 000
10 000
8 000
6 000
4 000
2 000
0
12 000
10 000
8 000
6 000
4 000
2 000
0
Hong Kong Mozambique Zimbabwe India Swaziland BotswanaCollective (< 50t each )
Other 39.15.90.90
Carboxymethylcellulose HS 39.15.90.90
PVC 39.15.30
Polyethylene 39.15.10
P L A S T I C S C A T A L Y S T 2 0 1 3 | 2 0 1 4
F I N A N C I A L
S T A T E M E N T S
Membership Fees
Sustainability Council Membership Fees
Sponsorships received
Training Income
Sundries: Venue hire, consultancy and
secretarial fees
F I N A N C I A L C A T A L Y S T 2 0 1 3 | 2 0 1 4
38
12
2
44
4
%
A C T U A L I N C O M E C O N T R I B U T I O N
Year ending 2014
F I N A N C I A L C A T A L Y S T 2 0 1 3 | 2 0 1 4
Figures in Rand 2014 2013
Revenue 20 484 746 20 896 096
Cost of sales (5 037 116) (5 533 342)
Gross surplus 15 447 630 15 362 754
Other income 284 146 742 885
Operating expenses (16 877 162) (15 474 850)
Operating (deficit)/surplus (1 145 386) 630 789
Investment revenue 525 837 465 853
Fair value adjustments 1 272 769 191 308
Finance costs (12 308) (12 985)
Surplus for the year 640 912 1 274 965
Other comprehensive income – –
Total comprehensive surplus for the year 640 912 1 274 965
Statement of Comprehensive Income
Plastics Federation of South Africa NPC Formerly Section 21 Company not for gain (Registration number 1979/06067/08) Trading as
A N N U A L F I N A N C I A L S T A T E M E N T S
for the Year Ended 30 June 2014
Figures in Rand 2014 2013
Assets
Non-Current Assets
Property, plant and equipment 5 946 379 5 793 032
Other financial assets 5 528 902 4 197 848
11 475 281 9 990 880
Current Assets
Loans to related parties 721 702 88 087
Trade and other receivables 1 567 145 2 389 737
Cash and cash equivalents 7 469 664 9 058 131
9 758 511 11 535 955
Total Assets 21 233 792 21 526 835
Equity and Liabilities
Equity
Accumulated surplus 19 582 293 18 941 381
Liabilities
Current Liabilities
Trade and other payables 1 641 705 2 272 445
Loans from related parties 9 794 313 009
1 651 499 2 585 454
Total Equity and Liabilities 21 233 792 21 526 835
F I N A N C I A L C A T A L Y S T 2 0 1 3 | 2 0 1 4
A N N U A L F I N A N C I A L S T A T E M E N T S
for the Year Ended 30 June 2014
Statement of Financial Position
F I N A N C I A L C A T A L Y S T 2 0 1 3 | 2 0 1 4
T H A N K Y O U T O O U R I N D U S T R Y P A R T N E R S
for their continued financial contributions and support – without them, none of this would be possible ...
Raw Material Suppliers
Importers
Sustainability Council