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Page 1: SA Catalyst 2013/2014

A L S O O N L I N E

Page 2: SA Catalyst 2013/2014

Chairperson’s message

Letter from the Executive Director

Sustainability Leadership

Facts and Figures• Short and Sweet of The SA Plastics

Industry

• Plastics Industry Market Sectors 2011

• Plastics Industry GDP Contribution

• Apparent Consumption of Virgin Plastics Materials – continuous Growth

• Imports vs Exports of Plastics Products

Recycling• SA Plastics Recycling Industry (PP)

• Tonnages recycled adn diverted from landfill in SA for the last three years - all plastics

• Source of recyclable waste in SA from 2010 - 2012

Advocacy Leadership

Training the Plastics Industry

Financial Statements• Actual Income Contribution

year ending 2014

• Thanks to our Industry partners

• Thanks to Sustainability Council

• Statement of Comprehensive Income

• Statement of Financial Statements for the year ended 20 June 2014

Telling the Plastics Story

Who are we Meet the Plastics Team

A N A N N U A L R E V I E W

Page 3: SA Catalyst 2013/2014

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Page 4: SA Catalyst 2013/2014

C H A I R P E R S O N ’ S M E S S A G E

The SA plastics industry is currently in the throes of

one of the most challenging periods in its history.

Not only are we facing increased electricity,

transport and raw material costs on the local front,

but the sharp increase in imports also poses a

very real threat to our progress. Despite this, the

industry has shown signs of growth but we will

have to devise innovative strategies to grow our

markets, if we are to overcome these challenges.

To maximise the benefit to the South African recycling

industry, the amendments to the Waste Management Act

need to be tapped to promote and grow this sector. To

this end, has been in discussions with DEA

regarding the classification of plastics waste and the pricing

strategy.

is raising awareness of the importance

of industry and its impact on the economy through

engagement with various Portfolio Committees in

Parliament. These alliances will hopefully facilitate the

protection of and create opportunity to stimulate growth

in the South African plastics industry.

Politically, the process of radical transformation and its

impact on the economy has necessitated that our strategies

are constantly re-evaluated and re-worked. A strategic

session has been planned for November in order to review

research conducted on the industry’s growth and how it

impacts on our current strategy.

It is however imperative that our industry supports

’s invaluable efforts to take the industry to new

heights. I would therefore like to implore you to:

• Support member organisations;

• Participate in meetings and activities; and

• Respond to requests from for information.

Thank you to the Team for your contribution to

yet another successful year, despite a myriad of challenges.

We look forward to great things ahead.

Philip de Weerdt

Chairperson

Board

Page 5: SA Catalyst 2013/2014

N O T E F R O M T H E E X E C U T I V E D I R E C T O R

During this financial year, the industry was forced to embrace change, adapt

and face enormous challenges in a struggling economy which doesn’t always

facilitate local manufacturing.

Besides making headway on many important challenges facing

us, the industry has seen some encouraging growth over the past year.

is grateful to those members of the industry who contribute

towards our activities by way of membership fees. There are still raw material

producers and importers who are not subscribing to the fees and we would like to encourage the industry

to support those that support us, making it possible to fulfil our Vision of enabling a vibrant and sustainable

plastics industry in South Africa.

I would like to take this opportunity to express my gratitude to my team at , to the Board

and the Executive Committee whose input and guidance have proved invaluable and without whom we

certainly could not have achieved the successes of the past financial year.

I hereby present The Catalyst – A review of Plastics|SA’s highlights 2013/14.

Thank you,

Anton Hanekom

Executive Director

Advocacy

Chairperson’s message

Facts and Figures

Financial statements

Marketing and Communication

Meet the Team

Recycling

Sustainability

Training

Who we are

Scroll over and click to read more about our highlights:

Page 6: SA Catalyst 2013/2014

W H O W E A R E is the umbrella organisation for the plastics industry in South Africa and plays an active role in the growth

and development of the South African plastics industry.

P L A S T I C S C A T A L Y S T 2 0 1 3 | 2 0 1 4

Page 7: SA Catalyst 2013/2014

, the umbrella organisation for the South African plastics industry is registered as a non profit company (NPC).

It is funded by membership fees based on sales of locally manufactured and imported plastics raw material

and other contributions and sponsorships from industry associations.

Most of the income is derived from our training activities within the Plastics Industry.

represents all sectors of the South African Plastics Industry including

polymer producers and importers,

converters, machine suppliers, fabricators

and recyclers. Together with our associations, we play an active role in the growth and development of the SA industry and strive to address plastics

related issues, influence role players and make plastics the material of choice.

P L A S T I C S C A T A L Y S T 2 0 1 3 | 2 0 1 4

Page 8: SA Catalyst 2013/2014

P L A S T I C S C A T A L Y S T 2 0 1 3 | 2 0 1 4

Plastics|SA board

Sustainability Council

Anton Hanekom Executive Director

Monya VermaakMarketing and

Communications Executive

Douw SteynSustainability Director

Tobela TapulaManager : Corporate and

Government Affairs

Kirtida BhanaTraining Executive

Sustainability Advocacy TrainingMarketing and

Communication

Page 9: SA Catalyst 2013/2014

Developing the skills needed through accredited training programmes;

Supporting environmentally responsible actions that benefit industry and society.

O U R V I S I O N

To enable a vibrant and sustainable plastics industry in South Africa

Valued and respected by local and international industry, customers, suppliers, government, community and employees;

Promoting the use of plastics as the material of choice;

O U R F O C U S A R E A S

Advocacy: accessing and influencing key

decision-makers, policies and

strategies that affect our industry.

Research: acquiring and

compiling industry statistics, as well as

research of strategic interest to the

industry.

Training: developing career paths

to meet the needs of the plastics industry, as

reflected in the strategic development strategy. Courses are accredited

and NQF aligned.

Sustainability: in conjunction with

the polymer groups, providing strategic leadership to the plastics industry

on environmental issues.

Member Services: are provided to companies who belong to their

respective industry associations and pay

the membership fees.

Communication: relevant industry issues are shared with industry role

players, the media and the general

public.

operates from three centres: Head Office - Midrand, Gauteng | Two regional centres - Pinetown, Kwa-Zulu Natal and Maitland, Cape Town.

P L A S T I C S C A T A L Y S T 2 0 1 3 | 2 0 1 4

Page 10: SA Catalyst 2013/2014

P L A S T I C S C A T A L Y S T 2 0 1 3 | 2 0 1 4

M E E T T H E

P L A S T I C S T E A M

Page 11: SA Catalyst 2013/2014

P L A S T I C S C A T A L Y S T 2 0 1 3 | 2 0 1 4

Plastics|SA executive team

Douw Steyn

Sustainability Director

Tobela Tapula

Manager : Corporate and Government Affairs

Anton Hanekom

Executive DirectorKirtida Bhana

Training Executive

Monya Vermaak

Marketing and Communications

Executive

Sustainability Advocacy TrainingMarketing and

Communication

Page 12: SA Catalyst 2013/2014

U N D E R S T A N D T H E P L A S T I C S I N D U S T R Y

P L A S T I C S C A T A L Y S T 2 0 1 3 | 2 0 1 4

S U S T A I N A B I L I T Y C O U N C I LR A W M A T E R I A L

S U P P L I E R S A N D I M P O R T E R S

A S S O C I A T I O N S

P O L Y M E R O R G A N I S A T I O N S

www.sapro.biz

R E C Y C L I N G A S S O C I A T I O N

www.savinyls.co.za www.polystyrenepackaging.co.za

www.picknpay.co.zawww.woolworths.co.za

www.shoprite.co.zawww.checkers.co.za

R E T A I L E R S

www.hosaf.co.za

www.engen.co.za

www.vinmar.comwww.omnia.co.za

www.plastichem.co.za

www.safripol.com

Expanded Polystyrene Association of South Africa

www.epsasa.co.za

Plastics Institute of South Africa

www.pisa.org.za

www.pcasa.co.za

www.petco.co.za www.polyco.co.zaAssociation of Rotational Moulders of South Africa

www.armsa.co.za

Southern African Plastic Pipe Manufacturers Association

SOUTHERN AFRICAN PLASTIC PIPEMANUFACTURERS ASSOCIATIONwww.sappma.co.za

www.plastomark.co.za

www.sasol.com

Page 13: SA Catalyst 2013/2014

Philip de WeerdtChairperson

Representing PCA

Group Executive,

Nampak Rigid Plastics

Douglas GreigDeputy Chairperson

Representing SAPRO

General Manager,

Tuffy Manufacturing

Bernhard Mahl

Representing Safripol (Pty) Ltd

Commercial Director,

Safripol

Jeremy Mackintosh Deputy Chairperson

Representing PCA

Managing Director,

Polyoak Packaging Group

Douw Steyn

Plastics|SA (Ex Officio)

Sustainability Director,

Plastics|SA

Anton Hanekom

Representing Plastics|SA

Executive Director,

Plastics|SA

P L A S T I C S C A T A L Y S T 2 0 1 3 | 2 0 1 4

Plastics|SA board 2013|2014Plastics|SA, the umbrella organisation for the plastics industry is governed by the Board.

Jaco BreytenbachRepresenting SAPRO

Managing Director:

Transpaco Recycling

Matthew CockramRepresenting SAMPLAS

Technical Director,

Plastichem

Mike BiesheuvelRepresenting Sasol Polymers

General Manager,

Sales and Marketing and

Global JV’s

Mike MeyersRepresenting PSPC

and EPSASA

Wayne WiidRepresenting ARMSA

Director,

Pioneer Plastics

Rowan le RouxChairperson, Plastics|SA

Sustainability Council

Commercial Manager,

Polyoak Packaging Group

Peter WhiteRepresenting Hosaf

Divisional Managing

Director,

Hosaf

Jan VenterRepresenting SAPPMA

CEO,

SAPPMA

Loutjie de JonghRepresenting PCA

Managing Director,

Mpact Plastic Containers

Martin WellsRepresenting PISA

Publisher, SA Plastics,

Composites and Rubber

Magazine

Page 14: SA Catalyst 2013/2014

S U S T A I N A B I L I T YL E A D E R S H I P

‘s Sustainabiltiy Leadership ...

P L A S T I C S C A T A L Y S T 2 0 1 3 | 2 0 1 4

Page 15: SA Catalyst 2013/2014

S U S T A I N A B L E C A T A L Y S T 2 0 1 3 | 2 0 1 4

S U S T A I N A B I L I T Y L E A D E R S H I P

Increasingly scarce natural resources and expensive landfill space are making

recycling ever more important.

At the end of their service life, plastics are still much too valuable a resource to be

simply thrown away. They can be recycled back into their original forms or to produce a new

product and where this is not possible used for energy recovery.

Page 16: SA Catalyst 2013/2014

S U S T A I N A B L E C A T A L Y S T 2 0 1 3 | 2 0 1 4

Save energy and reduce

CO2 emissions

Create sustainable

jobs

Save natural

resources

Save landfill space and

reduce litter

recycling

Page 17: SA Catalyst 2013/2014

S U S T A I N A B L E C A T A L Y S T 2 0 1 3 | 2 0 1 4

Sustainability is one of the six core functions of , providing strategic leadership to the industry on sustainability issues.

The Sustainability Council held a strategic workshop on 6 February 2014 to develop a vision

and roadmap in terms of plastics waste. The Sustainability Council members to work towards an “aspirational vision” of

‘Zero Plastics to Landfill by 2030’.

Sustainability Council Taking Action

Workshop 6 February 2014

Zero Plastics to Landfill by 2013

Vision and Roadmap

Strategic Leadership to Indsutry

1 2 3 4

Page 18: SA Catalyst 2013/2014

S U S T A I N A B L E C A T A L Y S T 2 0 1 3 | 2 0 1 4

1

4 5 6 7

2 3Effective

infrastructureacross the value chain

Consumer behavior around recycling and

waste disposal

Industry collaboration

towards the vision

Skills to enable the technology and

infrastructure

Research and development into technologies

and markets

Credible data sources and information across

the value chain

Constructive and effective

engagement and collaboration by

industry with government

7 key focus areas

Page 19: SA Catalyst 2013/2014

S U S T A I N A B L E C A T A L Y S T 2 0 1 3 | 2 0 1 4

Sustainability Council Members The council comprises of the Polymer Organisations, the SA Plastics Recycling Organisation,

Retail Industry and specialist groups such as PACSA and the CSIR.

www.picknpay.co.za

www.woolworths.co.za

www.shoprite.co.zawww.checkers.co.za

Polymer Group Organisations

Other

Recycling Retailers

www.sapro.bizwww.petco.co.za

www.csir.co.za www.pacsa.co.za

www.savinyls.co.za www.polystyrenepackaging.co.zawww.polyco.co.za

Page 20: SA Catalyst 2013/2014

S U S T A I N A B L E C A T A L Y S T 2 0 1 3 | 2 0 1 4

The Key Strategies and Focus areas for the Sustainability Council is:

Members of the Sustainability Council determine the programs and projects to embark on, on an annual basis

and how to fund these projects. The projects are to be implemented with as project manager and to

provide administrative support (i.e., a secretariat function to the sustainability Council).

Waste Management and Recycling

Education and Training

Resource Efficiency

Information, Communication and

Networking

Page 21: SA Catalyst 2013/2014

S U S T A I N A B L E C A T A L Y S T 2 0 1 3 | 2 0 1 4

Waste Management and Recycling

Waste Management Legislation and RegulationsTo assist the plastics industry to obtain National Legislation and Regulations relevant to plastics waste

management and to obtain the waste management strategies and action plans of the provinces and

councils in relation to plastics.

To assist the plastics industry, government, the waste industry and society in South Africa to minimise plastics

waste by facilitating the reuse and recycling of post-consumer plastics.

Page 22: SA Catalyst 2013/2014

S U S T A I N A B L E C A T A L Y S T 2 0 1 3 | 2 0 1 4

The Residential At-Source Recycling - Best Practice Survey researched and documented

municipalities and communities whose source-separation practices are yielding optimum

volumes of quality plastic recyclate.

This survey will assist the ‘s Sustainability Council in the key performance area

of the Industry Waste Management Plan and support provincial waste managers with the

development of their IWMP`s (Integrated Waste Management Plans).

Residential “Separation at Source” Best Practice Survey – Western Cape

Various

municipalities

in the Western

Cape are

running effective

programmes

which provide

residential

kerbside

collections

Page 23: SA Catalyst 2013/2014

S U S T A I N A B L E C A T A L Y S T 2 0 1 3 | 2 0 1 4

Supported by ‘s Sustainability Council, Tuffy, Bantex, Astrapak, Pick n Pay, Brand SA, National Recycling Forum,

Glass Recycling Company, Paper Recycling Association of SA, Tetrapak, ROSE Foundation, Collect-a-Can

and various other organisations nationally.

Clean-up and Recycle

berg2beach 2014

250 000 bags

sponsored

8 500

plastics pencil

cases sponsored

120 000+ volunteers

18 years sponsored and

managed by

18 years sponsored and

managed by

Clean-up SA Week

15-20 September 2014

www.cleanup-sa.co.za

International Coastal

Clean-up Day 20 September 2014

Recycling Day SA 19 September 2014

www.recyclingday-sa.co.za

Page 24: SA Catalyst 2013/2014

S U S T A I N A B L E C A T A L Y S T 2 0 1 3 | 2 0 1 4

Clean-up and Recycle

Big Sporting Events

Cape Argus Momentum Pick n Pay

Cycle Race

MTB Challenge

Burger Fietstoer

Old Mutual Two Oceans

Marathon

Page 25: SA Catalyst 2013/2014

S U S T A I N A B L E C A T A L Y S T 2 0 1 3 | 2 0 1 4

Nampak Rigid Plastics

Orange River Project 2013

The first riverboard (made from plastics)

adventure from

“source to sea”

2 400 km from

the Maluti Mountains

(Lesotho) to Alexander

Bay West Coast

of South Africa

Plastics

recycling and

anti-litter campaigns on route

More than 9 000

educators and

learners reached and

presentations to

15 municipalities

Page 26: SA Catalyst 2013/2014

S U S T A I N A B L E C A T A L Y S T 2 0 1 3 | 2 0 1 4

signed the Global Declaration on Marine Litter in 2011

Global Action Team On Marine Litter

– now supported by global plastics associations in

countries with over

projects60 34 185www.marinelittersolutions.org

Page 27: SA Catalyst 2013/2014

Plastics Recycling Training

S U S T A I N A B L E C A T A L Y S T 2 0 1 3 | 2 0 1 4

To educate the society about the benefits of plastics and the effect it has on the environment and to initiate plastics awareness and educational

programs with specific focus areas, target groups and projects.

Education and Training

800 delegates trained

60 000+ educators, learners and public reached

Plastics Exhibitions and Workshops

Boat and Dive Show

Sasol TechnoX

Waste Managers

Sustainability Week

Collectors

Sustainable Living Expo

Co-ops

Buy-back Centres

Scifest

Page 28: SA Catalyst 2013/2014

Resource Efficiency

S U S T A I N A B L E C A T A L Y S T 2 0 1 3 | 2 0 1 4

To assist the plastics industry to

develop strategies

Due to the rising energy cost and decreasing energy supply, , in collaboration with the National Cleaner Production Centre (NCPC)

and NBI (National Business Initiative hosted four workshops for the plastics industry on Energy Management, Air Quality and Water Management.

The outcomes and objectives is to assist the plastics industry to achieve energy cost reduction and reduce carbon emissions

through implementation of an effective Energy Management System (EnMS).

Conserve energy

Reduce emissions

To develop scientifically-based, cost-effective and energy-efficient recommendations

Page 29: SA Catalyst 2013/2014

A D V O C A C YL E A D E R S H I P

’s Advocacy Division focuses on promoting the plastics industry

in all spheres of government and making input into policy development of government, developing relationships with various

different corporates in order to share best practices, pertinent to issues affecting the industry.

P L A S T I C S C A T A L Y S T 2 0 1 3 | 2 0 1 4

Page 30: SA Catalyst 2013/2014

A D V O C A C Y C A T A L Y S T 2 0 1 3 | 2 0 1 4

The Advocacy Division has embarked on a number of

critical initiatives and activities with relevant stakeholders

to deal with issues such as

H I G H L I G H T S F O R 2 0 1 3 / 1 4

review of tariff codes;

strategic stakeholder engagement;

downstream benefication

trade and investment;

develop incentives for the industry

reference pricing;

import and export matters.

Page 31: SA Catalyst 2013/2014

A D V O C A C Y C A T A L Y S T 2 0 1 3 | 2 0 1 4

S T A K E H O L D E R E N G A G E M E N T

Brand SAIn collaboration with

Brand South Africa, we are creating a platform between government and the plastics industry

to discuss innovative ways of supporting and sustaining the industry,

through increased exports, customised incentives schemes and popularising the work that the plastics industry is doing.

G O V E R N M E N T P L A S T I C S | S A A N D

B R A N D S A

P L A S T I C S I N D U S T R Y

Page 32: SA Catalyst 2013/2014

A D V O C A C Y C A T A L Y S T 2 0 1 3 | 2 0 1 4

S T A K E H O L D E R E N G A G E M E N T

Chairpersons of Portfolio Committees

Discussions are on-going

with the following

Chairpersons of Portfolio Committees

in Parliament.

Small Business

Development

Economic Development

regarding the formulation of

strategies and how we can

work together to grow the

industry

to tackle triple

challenges of poverty,

unemployment and

inequalities.

The proposals and recommendations that presented in Parliament will form part of the issues that will be adopted by Cabinet.

Environmental

Affairs

Trade and Industry

Page 33: SA Catalyst 2013/2014

A D V O C A C Y C A T A L Y S T 2 0 1 3 | 2 0 1 4

We are

strengthening our partnership with the IDC, dti and DEA

in order for them to

support our advocacy activities.

A number of discussions took place regarding the implementation of policies like the

S T A K E H O L D E R E N G A G E M E N T

Industrial Development Corporation Partnership

Industrial Policy Action Plan (IPAP),

National Export Strategy (with emphasis on increasing exports into the African markets), and

the National Development Plan 2030.

Prof Ben Turok, Parliament with Tobela Tapula, Manager Corporate and Government Affairs.

Page 34: SA Catalyst 2013/2014

P L A S T I C S C A T A L Y S T 2 0 1 3 | 2 0 1 4

T R A I N I N GT H E P L A S T I C S I N D U S T R Y

’s Training Division is making an impact on the skills landscape in the

Plastics Industry through its engagement with key strategic partners and processes.

Page 35: SA Catalyst 2013/2014

T R A I N I N G C A T A L Y S T 2 0 1 3 | 2 0 1 4

S T R A T E G I C P A R T N E R S A N D P R O C E S S E S

Academic and Research InstitutionsA Round Table discussion was held to bridge the gap between industry and the academic institutions relevant to the Plastics Industry. The discussion included academics with a research and development focus other than just an academic role so as to encourage research undertaken in being more relevant and accessible to Industry’s needs and to develop partnerships with other providers for the training needs required by Industry.

TUT Advisory CommitteeA gap that previously existed between the Industry’s needs and University qualifications is now also being addressed through our inclusion and active participation on the advisory committee of Tshwane University of Technology (TUT) - Polymers Division.

We are now in a position to influence the curriculum for Plastics Technology studies, ensuring its relevance to industry requirements and students that are suitably qualified to perform effectively within the workplace. We also participate on TUT’s Industrial Design Advisory Committee.

MersetaThe Merseta’s research on competencies, skills and knowledge required for jobs through the Plastics Chamber within which

has very strong participation, is now in the third phase. The end result of all the research undertaken thus far has been invaluable in highlighting areas of strengths, challenges and opportunities in skills development in the industry. Key value chains were identified and mapped which will be expanded upon in the third phase to define job profiles for each occupation in the value chain. This will also include identifying the institutions where one could acquire the relevant qualifications for that occupation. Ultimately the new research will culminate in a comprehensive career map of occupations in the Plastics Industry.

also participates on the:

• merSeta Board;• the merSeta Innovation Research and Development

Committee;• the Plastics Chamber Committee and Regional

Chamber Committee; the Grants and Finance Committee; the Governance and Strategy Committee and the ETQA Committee.

Page 36: SA Catalyst 2013/2014

T R A I N I N G C A T A L Y S T 2 0 1 3 | 2 0 1 4

Learnerships and Skills Programmes

’s Learnerships and Skills Programmes are all geared toward making organisations more competitive through filling major skills gaps that exist in the workforce in our industry.

Plastics Manufacturing Setter Qualification registered as a TradeThe completed curriculum is awaiting registration at the South African Qualifications Authority (SAQA). The Occupational Trades developed through the Quality Council for Trades and Occupations (QCTO) is the new way of developing Occupational Qualifications. The process seems to be delayed as a result of a lack of shared understandings. The OFO Code is being recommended in the new amendment to fall under manufacturing machine setter plastics manufacturing (OFO Code 653311).

Only once the Trade is registered at SAQA will the Trade Tests be developed through NAMB’s (National Artisan Moderation Body) facilitation.

New Product DevelopmentThe following new programmes were developed

Welding

• Thermoplastic Fabrication NQF L3 and NQF L4

• Overlap Welding NQF L2

• Thermoplastic Welding Inspection (Non-NQF)

Polymer Compound Manufacturing NQF L2 (Industrial Rubber)

Continuous Professional Development (CPD) Points for Engineers

has acquired CPD points for 3 of its product offerings viz.:• Plastics Materials and Processes Overview – 3 CPD points

• Injection Moulding Fault Identification and Rectification – 3 CPD Points

• Injection Moulding Overview for Managers – 2CPD Points

Technical Staff Training Development 2 Trainers were trained at SKZ in Dubai on the Welding

Processes

1 Trainer was trained at SKZ in Dubai on Overlap Welding

2 Staff Members from the Training Division attended the K-Show in Germany

Page 37: SA Catalyst 2013/2014

T R A I N I N G C A T A L Y S T 2 0 1 3 | 2 0 1 4

New Marketing material

Open banner

Marketing folder with Training Division Inserts

Open banner

Page 38: SA Catalyst 2013/2014

T R A I N I N G C A T A L Y S T 2 0 1 3 | 2 0 1 4

Total number of LearnersT R A I N I N G S T A T I S T I C S J U L Y 2 0 1 3 – J U N E 2 0 1 4

1 321

767

434

Gauteng Province

KwaZulu Natal

Western Cape

2 5702010

2 8192011

2 5742012

3 0552013

2 5222014

Total Number

of Learners for

2 5222014

Page 39: SA Catalyst 2013/2014

T R A I N I N G C A T A L Y S T 2 0 1 3 | 2 0 1 4

TOP 10 Learning Programmes per region

Programme Name

1 Manufacture a Composite Product 45

2 Advanced Injection Moulding 44

3 Basic Raw Materials 41

4 Principles of Quality 37

5 Fundamentals of Written Communication

29

6 Workplace Safety 29

7 Thermoplastic Welding 22

8 Operations Supervision 21

9 Supervisory Management 21

10 Plastics Materials and Processes - an Overview

19

Programme Name

1 Thermoplastic Welding 64

2 Principles of Quality 57

3 Financial Principles 39

4 Develop Learning Strategies 35

5 Basic Raw Materials 31

6 Advanced Raw Materials 30

7 Workplace Safety 28

8 Advanced Injection Moulding 27

9 Understand and deal with HIV/AIDS 26

10 Applied Workplace Mathematics 24

Programme Name

1 Thermoplastic Welding 520

2 Applied Workplace Mathematics 45

3 Understand and deal with HIV/AIDS 37

4 Basic Injection Moulding 35

5 Develop your Portfolio of Evidence 35

6 Financial Principles 34

7 Apply SHEQ Procedures and Systems

32

8 Apply Study and Learning Techniques

32

9 Resolving Conflict in a Diverse Environment

30

10 Develop Learning Strategies 29

Western CapeKwaZulu-NatalGauteng Province

Nu

mb

er

Nu

mb

er

Nu

mb

er

T R A I N I N G S T A T I S T I C S J U L Y 2 0 1 3 – J U N E 2 0 1 4

Page 40: SA Catalyst 2013/2014

T R A I N I N G C A T A L Y S T 2 0 1 3 | 2 0 1 4

T R A I N I N G S T A T I S T I C S J U L Y 2 0 1 3 – J U N E 2 0 1 4

Number of Learners and Training Days (July 2013 - June 2014)

3 000

2 500

2 000

1 500

1 000

500

0

KwaZulu NatalGauteng

1 326

767

434

736

412222

Western Cape

Number of Learners

Training Days

Nu

mb

er

Region

2 527

1 370

Total

Page 41: SA Catalyst 2013/2014

T R A I N I N G C A T A L Y S T 2 0 1 3 | 2 0 1 4

Learning Programme Trends from 2010 to 2014

100

90

80

70

60

50

40

30

20

10

0

20112010 2012 2013 2014

In-house Learnership

Scheduled Learnership

In-house Skills Programme

Scheduled Skills Programme

Page 42: SA Catalyst 2013/2014

T E L L I N GT H E P L A S T I C S

S T O R Y

’s Marketing and Communication Division focused on managing the brand and the plastics industry’s

reputation, sharing relevant industry issues with industry role players and disseminating industry news to the media and the general

public to clarify misconceptions and to tell the plastic story.

Page 43: SA Catalyst 2013/2014

Listen to ourPlastics in Everyday Life

radio commercial

Listen to our I can be sooo much more

radio commercial

T H E P L A S T I S C S T O R Y C A T A L Y S T 2 0 1 3 | 2 0 1 4

H I G H L I G H T S 2 0 1 3 | 1 4

Our first Radio and TV Commercials

View our Recycle your

plastics and give someone HOPE

TV commercial

were definitely highlights for the Marketing and Communications Division.

Page 44: SA Catalyst 2013/2014

T H E P L A S T I S C S T O R Y C A T A L Y S T 2 0 1 3 | 2 0 1 4

H I G H L I G H T S 2 0 1 3 | 1 4

Media Monitoring and Exposure

As part of its effort to educate the public about plastics, ’s Marketing and Communications Division embraced the power of the media over the past year and despite a limited budget

managed to secure considerable exposure throughout the year in

local trade publications

daily newspapers radio television online social

media

Total Rand Value of media exposure from July 2013 –June 2014:

R20 million

Page 45: SA Catalyst 2013/2014

T H E P L A S T I S C S T O R Y C A T A L Y S T 2 0 1 3 | 2 0 1 4

Media Coverage

25 000 000

20 000 000

15 000 000

10 000 000

5 000 000

0

1,7 million

4,5 million

18 million

20 million

Page 46: SA Catalyst 2013/2014

T H E P L A S T I S C S T O R Y C A T A L Y S T 2 0 1 3 | 2 0 1 4

Publications Scroll over item

and click to

OPEN

Page 47: SA Catalyst 2013/2014

T H E P L A S T I S C S T O R Y C A T A L Y S T 2 0 1 3 | 2 0 1 4

Online Communication Website Statistics

25 000

20 000

15 000

10 000

5 000

0

Monthly visits

2010 2011 2012 2013 2014

1 6242 992

3 972

7 899

20 771

Page 48: SA Catalyst 2013/2014

T H E P L A S T I S C S T O R Y C A T A L Y S T 2 0 1 3 | 2 0 1 4

Social Media

7 000

6 000

5 000

4 000

3 000

2 000

1 000

0

Facebook Reach

July2013

Jan2014

Sept MrtNov MayAug FebOct AprDec Jun

407 422

1 412

3 640

2 229

145

2 611

1 092781 865

6 273

548Plasticsrfantastic

plastics|SA

plastics|SA

plastics|SA

Page 49: SA Catalyst 2013/2014

P L A S T I C S C A T A L Y S T 2 0 1 3 | 2 0 1 4

F A C T S A N D F I G U R E S

Page 50: SA Catalyst 2013/2014

F A C T S A N D F I G U R E S C A T A L Y S T 2 0 1 3 | 2 0 1 4

F A C T S A N D F I G U R E S

Estimated 1800convertors

mainly SMME’s

virgin material1 400 000 tons

recyclate280 000 tons

Apparent material converted in 2013 is

Approximately

55% of all polymer

goes into

packaging

Plastics industry employs

> 60 000 people

Market size ex converter

is estimated to be around

R 50 billion

Page 51: SA Catalyst 2013/2014

F A C T S A N D F I G U R E S C A T A L Y S T 2 0 1 3 | 2 0 1 4

SA Plastics Industry Market Sectors 2011

Europe ( 2012 )

Packaging

Automotive

Building

Electrical

Agriculture

Other

39.4

8.2

20.3

5.5

4.2

22.4

%Medical 1,8%

%

Building & Construction15,3%

Electric & Electronic & Appliances5,8%

Flexible Packaging25,8%

Rigid Packaging 28,7%

Automotive & Transport5,5%

Engineering 4,8%

Sports & Leisure 0,8%

Clothing & Footwear 1,1%

Other 1,2%

Furniture 2,5%

Houseware 2,8%

Agriculture 4,0%

Page 52: SA Catalyst 2013/2014

Plastics Industry GDP Contribution

Plastics Manufacturing contributes approximately:

F A C T S A N D F I G U R E S C A T A L Y S T 2 0 1 3 | 2 0 1 4

South Africa’s Plastics Industry is defined as a priority sector by Government

1,6% to South Africa’s GDP 14.2% to the Manufacturing Sector

Page 53: SA Catalyst 2013/2014

F A C T S A N D F I G U R E S C A T A L Y S T 2 0 1 3 | 2 0 1 4

Apparent Annual Consumption of Virgin Plastics Materials in South Africa (2002 - 2013)

2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013

Gro

wth

%

14.0

12.0

10.0

8.0

6.0

4.0

2.0

0.0

-2.0

-4.0

-6.0Ton

nag

es

‘00

0

1 500

1 400

1 300

1 200

1 100

1

000

900

800

700

600

500

2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013

Tonnages ‘000 1 030 1 086 1 104 1 143 1 210 1 320 1 325 1 280 1 313 1 300 1 370 1 400

Growth % 12.9% 5.4% 1.7% 3.5% 5.9% 9.1% 0.4% -3.4% 2.6% -1.0% 5.4% 2.2%

Page 54: SA Catalyst 2013/2014

Imports vs Exports of Plastics Products(constant 2005 prices)

F A C T S A N D F I G U R E S C A T A L Y S T 2 0 1 3 | 2 0 1 4

Source: Quantec Data

R’m

illio

ns

(20

05

pri

ces)

9 000

8 000

7 000

6 000

5 000

4 000

3 000

2 000

1 000

0

199

4

199

5

199

6

199

7

199

8

199

9

200

0

200

1

200

2

200

3

200

4

200

5

200

6

200

7

200

8

200

9

2010

2011

2012

Imports of goods and services Exports of goods and services

Page 55: SA Catalyst 2013/2014

P L A S T I C S C A T A L Y S T 2 0 1 3 | 2 0 1 4

R E C Y C L I N G

Page 56: SA Catalyst 2013/2014

South Africa recycles approximately

280 000 tpa

Employs

43 500 in the informal sector

Approximately

230 recycling companies

Recycles 18,6% of all virgin polymer

converted

20% (280 000 tpa) diverted from landfill

Employs

4 510 people in the formal sector

Recovers 30,1% of all

plastics packaging material

Mechanical Recycling - SA’s% amongst the

highest in the world

R E C Y C L I N G F O R T H E C A T A L Y S T 2 0 1 3 | 2 0 1 4

S A P L A S T I C S R E C Y C L I N G I N D U S T R Y

No energy from waste

No commercial fuelfrom waste activities

Page 57: SA Catalyst 2013/2014

R E C Y C L I N G F O R T H E C A T A L Y S T 2 0 1 3 | 2 0 1 4

Tonnages recycled and diverted from landfill in South Africa for the last three years – all plastics

Re

cycl

ed

an

d D

ive

rte

d T

on

nag

es

Re

cycl

ing

an

d D

ive

rsio

n R

ate

s

300

250

200

150

100

50

0

‘000

2011 2012 2013

%

20.5

20

19.5

19

18.5

18

17.5

17

16.5

Waste Exported

Total Tons Recycled

Recycling Rate

Diverted from Landfill

Page 58: SA Catalyst 2013/2014

I S S U E S

Support is needed to ensure a consistent

stream of clean waste for recycling

Diversion from landfill is critical –

separation at source is a solution

Consider structured

approach to energy from waste

Industry has achieved recycling targets through the Sustainability Council and the Polymer Groups -

a voluntary EPR system

Consumer education important to change

mindset on waste and responsibility

R E C Y C L I N G F O R T H E C A T A L Y S T 2 0 1 3 | 2 0 1 4

Sources of recyclable waste in South Africa from 2010 to 2012

Post Consumer and Landfill

0 10 20 30 40 50 60 70 80 90 100

Toll and Inhouse

2013

2012

2011

Post Industrial Ex-factory | Pre-consumer

Page 59: SA Catalyst 2013/2014

Countries of destination for recyclable plastics waste in 2013

Approximately 18 000 tons of plastics waste were exported to be recycled elsewhere in 2013

Better prices offered overseas result in shortage of clean waste material for local recycling

Many tons imported to supply local demand

R E C Y C L I N G F O R T H E C A T A L Y S T 2 0 1 3 | 2 0 1 4

China

Ton

na

ge

s e

xpo

rte

d

12 000

10 000

8 000

6 000

4 000

2 000

0

12 000

10 000

8 000

6 000

4 000

2 000

0

Hong Kong Mozambique Zimbabwe India Swaziland BotswanaCollective (< 50t each )

Other 39.15.90.90

Carboxymethylcellulose HS 39.15.90.90

PVC 39.15.30

Polyethylene 39.15.10

Page 60: SA Catalyst 2013/2014

P L A S T I C S C A T A L Y S T 2 0 1 3 | 2 0 1 4

F I N A N C I A L

S T A T E M E N T S

Page 61: SA Catalyst 2013/2014

Membership Fees

Sustainability Council Membership Fees

Sponsorships received

Training Income

Sundries: Venue hire, consultancy and

secretarial fees

F I N A N C I A L C A T A L Y S T 2 0 1 3 | 2 0 1 4

38

12

2

44

4

%

A C T U A L I N C O M E C O N T R I B U T I O N

Year ending 2014

Page 62: SA Catalyst 2013/2014

F I N A N C I A L C A T A L Y S T 2 0 1 3 | 2 0 1 4

Figures in Rand 2014 2013

Revenue 20 484 746 20 896 096

Cost of sales (5 037 116) (5 533 342)

Gross surplus 15 447 630 15 362 754

Other income 284 146 742 885

Operating expenses (16 877 162) (15 474 850)

Operating (deficit)/surplus (1 145 386) 630 789

Investment revenue 525 837 465 853

Fair value adjustments 1 272 769 191 308

Finance costs (12 308) (12 985)

Surplus for the year 640 912 1 274 965

Other comprehensive income – –

Total comprehensive surplus for the year 640 912 1 274 965

Statement of Comprehensive Income

Plastics Federation of South Africa NPC Formerly Section 21 Company not for gain (Registration number 1979/06067/08) Trading as

A N N U A L F I N A N C I A L S T A T E M E N T S

for the Year Ended 30 June 2014

Page 63: SA Catalyst 2013/2014

Figures in Rand 2014 2013

Assets

Non-Current Assets

Property, plant and equipment 5 946 379 5 793 032

Other financial assets 5 528 902 4 197 848

11 475 281 9 990 880

Current Assets

Loans to related parties 721 702 88 087

Trade and other receivables 1 567 145 2 389 737

Cash and cash equivalents 7 469 664 9 058 131

9 758 511 11 535 955

Total Assets 21 233 792 21 526 835

Equity and Liabilities

Equity

Accumulated surplus 19 582 293 18 941 381

Liabilities

Current Liabilities

Trade and other payables 1 641 705 2 272 445

Loans from related parties 9 794 313 009

1 651 499 2 585 454

Total Equity and Liabilities 21 233 792 21 526 835

F I N A N C I A L C A T A L Y S T 2 0 1 3 | 2 0 1 4

A N N U A L F I N A N C I A L S T A T E M E N T S

for the Year Ended 30 June 2014

Statement of Financial Position

Page 64: SA Catalyst 2013/2014

F I N A N C I A L C A T A L Y S T 2 0 1 3 | 2 0 1 4

T H A N K Y O U T O O U R I N D U S T R Y P A R T N E R S

for their continued financial contributions and support – without them, none of this would be possible ...

Raw Material Suppliers

Importers

Sustainability Council