sa-ba & pressan - taysad · 2017-08-03 · • sa-ba is an independent family owned business...
TRANSCRIPT
COMPANY PRESENTATION
Date: 19.05.2015 ISTANBUL
• Sa-ba is an independent family owned business founded in 1976 with its facility in
Istanbul, Turkey.
• The business has developed and grown from its initial roots as a manufacturer of interior
and exterior lighting equipments for the automotive market.
• The core business is the development and manufacture of LED and incandescent lighting
products and cable systems.
• Located in Istanbul Turkey employing over 250 people in its manufacturing facility.
• Sa-ba is the chosen OEM and Tier 1 supplier in over 30 countries supplying many of the
leading Car and Commercial Vehicle Manufacturers.
• Products are used extensively in the Car, Truck, Bus and Trailer markets across the World.
• Sa-ba fulfils all required International Industry and OEM standards operating a robust
quality system to manage its production processes and drive continuous improvement.
COMPANY / OVERVIEW
• 1976 started OEM manufacturing with Ford-Otosan.
• 1997 started to produce lighting equipments to ECE regulations.
• 2006 first shipment to Ford of Europe.
• 2006 introduction of inhouse metalizing and welding processes.
• 2007 first shipments to Magna Mirrors Spain.
• 2008 first shipment to Renault Turkey.
• 2008 introduction of 3 axis robots across all moulding machines.
• 2008 First shipments to Magna Mirrors Slovakia.
• 2010 introduction of inhouse PUR sealing process.
• 2010 first shipment to Ford APA.
• 2011 introduction of inhouse hardcoating (lacquering) process.
• 2012 first shipment to Volkswagen.
• 2012 introduction of inhouse PCB pick & place assembly
• 2013 first shipment to Ford NA.
• 2014 Nominations from new OEMs; Audi, Seat, Skoda and Aston Martin
COMPANY / HISTORY
COMPANY / LOCATION
Sa-ba Industrial Products
Birlik OSB5.Sk. No:2 34953
Tuzla - IstanbulTURKEY
Tel : +90 216 593 1955 Fax : +90 216 593 1440
GPS Codes:40.88100329.399146
COMPANY / OEM & TIER 1 CUSTOMERS
COMPANY / SHIPMENT LOCATIONS EUROPE
COMPANY / SHIPMENT LOCATIONS WORLDWIDE
COMPANY / ORGANISATION CHART
SA-BA INDUSTRIAL PRODUCTS BOARDPRESIDENT MAHMUT B. OZLU
VICE PRESIDENT HUSEYIN OZLU
GENERAL MANAGER
SERKAN KURUOGLU
TOTAL WORK EXP: 21 YRS
@ SA-BA: 7 YRS
SALES & MARKETING MANAGER
UMUT KULEY
TOTAL WORK EXP: 11 YRS
@ SA-BA: 9 YRS
TOOLSHOP & E MANAGER
CENGIZ COSKUN
TOTAL WORK EXP: 32 YRS
@ SA-BA: 17 YRS
PROJECT MANAGER
OGUZ ULUPINAR
TOTAL WORK EXP: 15 YRS
@ SA-BA: 11 YRS
PRODUCTION MANAGER
HALIL HERGUNER
TOTAL WORK EXP: 12 YRS
@ SA-BA: 8 YRS
QUALITY MANAGER
TULAY OZYILDIRIM
TOTAL WORK EXP: 17 YRS
@ SA-BA: 8 YRS
PLANNING & LOGISTIC MANAGER
UMIT SENEL
TOTAL WORK EXP: 26 YRS
@ SA-BA: 26 YRS
PURCHASING MANAGER
AHMET ERDUR
TOTAL WORK EXP: 30 YRS
@ SA-BA: 28 YRS
Business Excellence
Model Coordinator
R&D MANAGER
ZEKERİYA KOMURCU
TOTAL WORK EXP: 13 YRS
@ SA-BA: 11 YRS
AVARAGE WORK EXP: 19,5 YRS
@ SA-BA: 13,8 YRS
COMPANY / 12K VISION CAMPAIGN
2013 2014 2015 2016
2017 2018 2019 2020
Cocoon Butterfly Spider Bee
Ant Eagle Bull Lion
COMPANY / SALESPLAN
HUMAN RESOURCES (45 WHITE COLLAR, 220 BLUE COLLAR)
COMPANY / SALESPLAN BY CUSTOMER 2012 - 2014
0%
5%
10%
15%
20%
25%
30%
35%
40%
Ford Magna Trailight VW Group Autoliv Other
35%
18%
13%
9%
13%12%
38%
16%14%
11%10%
11%
32%
20%
17%15%
5%
11%
2012 2013 2014*
Catia V5 & CAD Simulations
Light & Prototype Modeling Software OPTIS & Light Simulation
Full In House Capabilities
• Concept generation• Product design• Prototyping• Environmental and Optical
Validation• Life cycle management
COMPANY / RESEARCH & DEVELOPMENT
Production Capabilities
Injection moulding ( 27 inj. machines from 25T to 420 T)
VTD BRAND
Full In House Capabilities
• Injection moulding• Metalization• US & Vibration welding• Hardcoating (Lacquering)• PUR sealing• Assembly lines• PCB/LED pick&place assembly
COMPANY / PRODUCTION CAPABILITIES
Vacuum Metalization
4 Vibration and 7 Ultrasonic Welding Stations1 Robotic Loading & Unloading
COMPANY / PRODUCTION CAPABILITIES
Robotic PUR sealing
Hardcoating (Lacquering)
COMPANY / PRODUCTION CAPABILITIES
Intelligent Assembly
100% Function & Leak test
COMPANY / PRODUCTION CAPABILITIES
Photometric measurements acc. to ECE,SAE,CCC reg.
CMM Hardcoating thickness measurement
DV & PV tests such as Mechanical & Climatic & Cycle
COMPANY / VALIDATION & VERIFICATION
Electrodynamic vibration and Climate Test Chamber
combination
•from -70 °C to +180 °C in x,y and z axis LMT C1210 Colormeter
• Microprocessor-controlled tristimulus colorimeter
• 6 measuring ranges in decades, three 4-digit displays for X-Y-Z and x-y-z
COMPANY / VALIDATION & VERIFICATION
COMPANY / NEW INVESTMENTS
FULL AUTOMATIC ELECTRONIC CARD PRODUCTION UNIT
9M PCB/year with full capacity2,7 M PCB/year with current capacity
OEE > 95%PPM < 2Ppk >2
COMPANY / NEW INVESTMENTS
FULL AUTOMATIC ELECTRONIC CARD PRODUCTION UNIT
Since 2004 Since 2004 Since 2012
ISO/TS 16949Automotive Quality Managment Sytem
ISO 14001Enviromental
Management System
ISO 27001Information Security Management System
COMPANY / SYSTEM CERTIFICATIONS
Since 2005 Since 2008 Since 2013
FORD Q1 RENAULT ASES VW FORMEL Q
COMPANY / CUSTOMER CERTIFICATIONS
COMPANY / AWARDS
FORD OTOSAN2012 SUPPLIER OF THE YEAR
Product Portfolio
CHMSL
Vehicle Part SOP AnnualVolume
Picture
Ford V362 Rear Cargo / Liftgate Door CHMSL
2012 260K
Ford V363 CHMSL withLED
2013 280K
Ford B460 CHMSL withLED
2014 100K
PRODUCT PORTFOLIO / CHMSL
Vehicle Part SOP AnnualVolume
Picture
Aston Martin VH500 CHMSL with LED
2016 2,5K
VW Amarok CHMSL withLED
2016 100K
Ford V362 MCA CHMSL with LED
2016 200K
PRODUCT PORTFOLIO / CHMSL
LAMPS WITH LED
Vehicle Part SOP AnnualVolume
Picture
Ford H298/H476/H566 License Plate Lamp
2007 20K
Ford V363 DRW EndOutline Marker Lamp
2014 30K
Ford V363 Side Marker Lamp
2014 180K
Ford V363 CCAB Side & Rear Marker Lamp
2014 35K
PRODUCT PORTFOLIO / LAMPS with LED
Vehicle Part SOP AnnualVolume
Picture
Hyundai I20 Turn Signal 2015 80K
Renault 15/40 Turn Signal 2015 1000K
Renault 15/40 Illuminator 2015 400K
Renault 15/40 BSD Lamp 2015 100K
PRODUCT PORTFOLIO / LAMPS with LED
Vehicle Part SOP AnnualVolume
Picture
Alfa Romeo 952 TurnSignal
2016 200K
Audi R8 NA Side Marker Lamp
2015 4K
Aston Martin VH500Number Plate Lamp
2017 10K
Aston Martin VH500 NA Side Marker Lamp
2017 5K
PRODUCT PORTFOLIO / LAMPS with LED
Vehicle Part SOP AnnualVolume
Picture
Peugeot-Citroen K0-K9 BSD Lamp
2015 100K
Citroen B78 Illuminator 2016 200K
Citroen B78 BSD 2016 100K
PRODUCT PORTFOLIO / LAMPS with LED
LAMPS WITH BULB
Vehicle Part SOP AnnualVolume
Picture
Renault Laguna / ScenicTurn Signal
2007 450K
Ford B299 / B232 TurnSignal
2008 800K
Fiat Doblo Turn Signal 2010 240K
Ford V408 / B460 TurnSignal
2013 550K
PRODUCT PORTFOLIO / LAMPS with BULB
Vehicle Part SOP AnnualVolume
Picture
VW Tiguan ReversingLamp
2011 500K
Ford V363 CCAB RoofMarker Lamp (ECE & SAE)
2014 300K
VW Caddy 4 Turn Signal 2015 200K
VW Transporter 6 TurnSignal
2015 200K
PRODUCT PORTFOLIO / LAMPS with BULB
Vehicle Part SOP AnnualVolume
Picture
VW Caddy 4 Turn Signalchrome version
2015 90K
VW Transporter 6 TurnSignal chrome version
2015 90K
Ford Fiesta Rear Fog Lamp 2017 400K
PRODUCT PORTFOLIO / LAMPS with BULB
REAR REFLEX REFLECTOR
Vehicle Part SOP AnnualVolume
Picture
Ford B299 Reflex Reflector 2008 400K
Ford CD345 4-5 DoorReflex Reflector
2010 240K
Ford CD345 WGN ReflexReflector
2010 60K
Ford C346 Reflex Reflector 2010 1500K
PRODUCT PORTFOLIO / REFLEX REFLECTORS
Vehicle Part SOP AnnualVolume
Picture
C344 Reflex Reflector 2011 100K
Ford C346 ST 4-5 DoorReflex Reflector
2012 35K
Ford C346 ST WGN ReflexReflector
2012 10K
Ford B232 / B299 MCAReflex Reflector
2012 400K
PRODUCT PORTFOLIO / REFLEX REFLECTORS
Vehicle Part SOP AnnualVolume
Picture
Ford V36X Reflex Reflector 2012 500K
Ford V408 Reflex Reflector 2013 250K
Ford B460 Reflex Reflector 2014 200K
Ford CD391 WGN ReflexReflector
2014 80K
PRODUCT PORTFOLIO / REFLEX REFLECTORS
Vehicle Part SOP AnnualVolume
Picture
VW Touran Reflex Reflector 2015 600K
Seat SE376 ReflexReflector
2015 120K
Skoda SK376 ReflexReflector
2015 120K
VW Tiguan Reflex Reflector 2016 800K
PRODUCT PORTFOLIO / REFLEX REFLECTORS
Vehicle Part SOP AnnualVolume
Picture
Audi A5 Reflex Reflector 2016 240K
Audi A3 Reflex Reflector 2017 400K
Audi Q1 Reflex Reflector 2017 200K
Ford Fiesta ReflexReflector
2017 800K
PRODUCT PORTFOLIO / REFLEX REFLECTORS
Vehicle Part SOP AnnualVolume
Picture
VW Up Europe ReflexReflector
2016 200K
VW Up Brazil ReflexReflector
2016 200K
VW Golf Reflex Reflector 2016 700K
VW Golf Variant ReflexReflector
2016 400K
PRODUCT PORTFOLIO / REFLEX REFLECTORS
Vehicle Part SOP AnnualVolume
Picture
VW Touran R-Line ReflexReflector
2016 20K
Skoda SK326 ReflexReflector
2017 120K
Ford C519 Reflex Reflector 2017 1000K
PRODUCT PORTFOLIO / REFLEX REFLECTORS
INTERIOR LAMPS
Vehicle Part SOP AnnualVolume
Picture
Ford V36X Interior lamp 2012 200K
Ford V36X Interior lamp 2012 600K
Ford V36X Interior lamp 2012 60K
Ford V36X Interior lamp 2013 200K
PRODUCT PORTFOLIO / INTERIOR LAMPS
Thanks for your kind attention…