s ganguly indian oil corporation limited workshop on ‘transportation of oil & gas through...
TRANSCRIPT
S GangulyIndian Oil Corporation Limited
Workshop on ‘Transportation of OIL & GAS through Pipelines’June 15-18, 2011
Presentation Structure
India : Energy scene
Growth of Pipelines in India
Advantages of Pipeline Transportation
Pipelines Infrastructure in India
Mode wise transportation
Gas Pipelines in India
Future outlook: Pipelines in India
PIPELINES- AN OVERVIEW
Oil Industry in India
IOCL- An Overview
India : Energy Scene
India at 433 MMTOE is the 5th largest consumer of Primary Energy
Primary energy Consumption-Global
Source: BP Statistical review 2009
MM
TOE
World Energy Consumption 11299 MMTOE
India’s Energy Basket 2009
Source: BP Statistical review 2009
World
India Energy Consumption 433 MMTOE
India 4th largest consumer of OilOil Consumption in India increased at CAGR of 4% (1998-2008) against World CAGR of 1.4%
Country Wise Oil Consumption
Source: BP Statistical review 2009
MM
TOE
As on March 2008
Oil Balance
Attributes Brazil Russian Fed. India China US
Reserves as % of total world 1% 5.6% 0.4% 1.1% 2.1%
Production as % of total world 2.6% 12.9% 0.9% 4.9% 8.5%
Consumption as % of total world 3.2% 3.2% 3.8% 10.4% 21.7%
Import dependence 2009 19% ---- 76% 53% 61%
Projected Import dependence 2035 ---- 93% 90% 58%
7
India – placed most vulnerably among basic countries
Import dependency expected to rise beyond 90% levels Source: WEO, 2010
Source: Petroleum & Planning Analysis CellSource: Petroleum & Planning Analysis Cell
Source: Petroleum & Planning Analysis CellSource: Petroleum & Planning Analysis Cell
Refining scenario in India in 2010-11: Processing of Imported Vs. Indigenous crudeRefining scenario in India in 2010-11: Processing of Imported Vs. Indigenous crude
Installed Refining Capacity (as on 31.3.11): 193398 TMTPAInstalled Refining Capacity (as on 31.3.11): 193398 TMTPA
Energy Outlook
For India, Sourcing & Positioning of Energy remains a challenge ........
With 16% of Global Population
0.4% of World’s Petroleum Reserve
10% of World’s Coal Reserves
8-10% GDP Growth Target
4-4.5% CAGR in energy demand
Growth of Pipelines in India.
Growth of Pipelines in India.
The first crude oil pipeline in India was laid from Digboi oil fields to Digboi refinery.
During 1960-63, Oil India Limited laid the first trunk crude oil pipeline, 1156 km long from Naharkatiya and Moran oil fields to the refineries at Guwahati and Barauni.
The first cross country product pipeline was laid during 1962-64 to transport products from Guwahati Refinery to Siliguri.
Realizing unique advantages of oil transportation through pipelines a number of product and crude oil pipelines were laid in the 60’s, 70’s and 80’s, including sub-sea crude oil pipelines
Growth of Pipelines in India
The pipelines laid during the 60’s were designed, engineered and constructed by foreign companies. However, the exposure to this technology enabled Indian engineers to gain confidence, and the pipelines which came up later, were designed and constructed with indigenous expertise.
India today has over 33,000 km of major crude oil, product and Gas pipelines out of which IOCL owns & operates about 11,000 km of Pipelines.
Growth of Pipelines in India
Pipeline Transportation of Liquid Petroleum: Present scenario in IndiaOil Industry in India has now almost 5 decades of experience in transportation of crude oil and finished petroleum products
The crude oil pipelines transport waxy indigenous crude as well as low sulphur & high sulphur imported crude
The finished product pipelines transport HSD, MS, SKO, Naphtha, ATF, LPG etc. in multi-product / dedicated pipelines
Growth of Pipeline Length
510
2061 2824 29853803 3903
62827120
9554
13459
0
2000
4000
6000
8000
10000
12000
14000
1965 1975 1985 1995 2000 2002 2004 2006 2008 2011
Length ( KM)
KM
YEAR
Product Pipelines in India
Growth of Pipeline Capacity
MMT
1.827.32
11.0215.31
26.4933.99
61.7254.99
62.59
76.23
0
10
20
30
40
50
60
70
80
1965 1975 1985 1995 2000 2002 2004 2006 2008 2011
Capacity(MMT)
YEAR
Product Pipelines in India
Advantagesof
Pipeline Transportation
Advantages of Pipeline Transportation
Lower cost of transportation
Lower transit losses
Lower energy intensiveness
Economies of scale
Safety and Reliability - minimum disruptions
Environment-friendliness
Multi-product handling
Advantages of Pipeline Transportation
Flexibility
Stationary carrier
Augmentation at low cost
Minimal land costs
Decongestion of surface transport systems
Pipelines are the best suited mode for transportation of large volumes of petroleum over long leads.
Typical Advantages of Pipelines
Pipeline Infrastructure in India
(Crude & Petroleum Products)
Pipeline Infrastructure in India
(Crude & Petroleum Products)
Existing Liquid Pipelines: IndustryAs on 01.3.2011
IOCL BPCL# HPCL## GAIL OIL ONGC ###
Cairn Total Industry
Length (Kms.)Product 6401 1939 2774 1691 654 - - 13459
Crude Oil
4366 935 - - 1193 676 667 7837
Total 10767 2874 2774 1691 1847.3 676 667 21296
Capacity (MMTPA)Product 34.86 10.35 25.72 3.6 1.70 - - 76.23
Crude Oil
40.40 6.0 - - 8.40 43.84 7.5 106.1
Total 75.26 16.35 25.72 3.6 10.1 43.84 7.5 182.4
IOCL’s Existing Liquid Pipeline Network
Kandla
Vadinar
Chaksu
Mundra
Guwahati
BongaigaonSiliguri
Digboi
Tinsukia
Jalandhar
Meerut
Tundla
NajibabadRoorkee
Ambala
Mathura
KotSidhpur Ahmedabad
Jodhpur
Navagam
SanganerAjmer
Dahej
Chittaurgarh
Koyali
Bhatinda
SangrurPanipat
Rewari
Haldia
BarauniKanpur
Lucknow
Mourigram
Rajbandh
Chennai
Sankari Asanur
Trichy
Madurai
CBR
Product
LEGEND
Crude Oil
Pipeline Length Capacity (km) (MMTPA)Product 6401 34.86Crude 4366 40.40
Total 10767 75.26
BangaloreBangalore AFS
Paradip
Ratlam
Chennai AFS
Refinery
Hazira
Gas
Bharatpur
As on 01.03.2011
Delhi
BPCL’s Existing Liquid Pipeline Network
Guwahati
BongaigaonSiliguri
Digboi
Tinsukia
Jalandhar
Bijwasan
Ambala
Piyala
KotaSidhpur
Jodhpur
Sanganer
Bharatpur
Dahej
Koyali
Bhatinda
Panipat
Haldia
BarauniKanpur
Lucknow
Product
LEGEND
Crude Oil
Pipeline Length Capacity (km) (MMTPA)Product 1939 10.35Crude 935 6.00
Total 2874 16.35
Paradip
Indore
Chennai
Refinery
MumbaiAs on 01.03.2011
Delhi
Kochi
Manmad
KaroorCoimbatore
Bina
HPCL’s Existing Liquid Pipeline Network
Guwahati
BongaigaonSiliguri
Digboi
Jalandhar
Bahadurgarh
Ambala
Piyala
Sidhpur
Jodhpur
Sanganer
Bharatpur
Bhatinda
Panipat
Haldia
BarauniKanpur
Lucknow
Product
LEGEND
Crude Oil
Pipeline Length Capacity (km) (MMTPA)Product 2774 25.72
Paradip
Indore
Chennai
Refinery
Mumbai
As on 01.03.2011
Delhi
Kochi
Bina
Mathura
SolapurPuneVisakhapatanam
Hyderabad
Vijaywada
Mundra
BangaloreMangalore
Other’s Existing Pipeline Network
NRL
BongaigaonSiliguri
Digboi
Tinsukia
Jalandhar
BijwasanLoni
Ambala
Piyala
Sidhpur
Sanganer
Bharatpur
Koyali
Bhatinda
Panipat
Haldia
BarauniKanpur
Lucknow
LPG (GAIL)
LEGEND
Crude Oil (OIL)
Pipeline Length Capacity (km) (MMTPA)GAIL Product 1691 3.60OIL Product 654 1.70ONGC Crude 676.08 43.84OIL Crude 1193 8.4Cairn Crude 667 7.5
Paradip
Indore
Chennai
Mumbai
As on 01.03.2011
Delhi
Kochi
Bina
Mathura
Solapur
Mangalore
VisakhapatanamHyderabad
Vijaywada
Bangalore
Uran
Kalol
Ankaleshwar
Product (OIL)
Crude Oil (ONGC)
Salaya
Barmer
Crude Oil (Cairn)
Crude OilTransportation
CRUDE OIL IN SHIPS
FLOATING HOSES
CROSS COUNTRY PIPELINE
REFINERY TANKAGE
UNDER BUOY HOSES
PIPELINE END MANIFOLD
OFFSHORE / ONSHORE PIPELINE
SHORE TANKAGES
PUMPING UNITS
SPM SYSTEM
OIL FIELDS
OFFSHORE LINE GATHERING STATION
Pipelines System: Crude Oil Transportation
NUMALIGARH 3.0(60,000)
Subsidiaries of IOCRefining Capacity: IOCL – 65.7 MMTPA out of – 195.4 MMTPA
MUMBAIBPC-12.0(240,000)HPC-6.5(110,000)
MATHURA8.0 (160,000) GUWAHATI
1.0(20,000)BARAUNI6.0 (120,000)
HALDIA7.5(150,000)
KOCHI9.5(190,000)
Koyali13.7(274,000)
DIGBOI0.65(13,000)
NARIMANAM1.0(20,000)
MANGLORE11.8(236,000)
PANIPAT15.0 (300,000)
VISAKH8.3(166,000)
BONGAIGAON2.35(47,000)
CHENNAI10.5(210,000)
JAMNAGARRIL-33.0 + 29.0(660,000+580,000)ESSAR-10.5(210,000)
TATIPAKA0.08 (1740)
PARADEEP 15.0(300,000)
BHATINDA 9.0 (180,000)
OthersNew
BINA 6.0(120,000)
Existing IOC
LEGEND
IndianOil Group owns 10 out of 20 refineries in India
Refineries – Overview
Figures in bracket are in terms of BPD
Kuddalore6 MMTPA
IndianOil
Jetty
MATHURA
KOYALI
VIRAMGAM
JAMNAGAR
SALAYA
CHAKSU
RAJKOT
S.NAGAR
ABUROAD
KOT
RAJOLASENDRA
SPM 2 SPM
1
PANIPAT
SIDHPUR
RAMSAR
REWARI
Salaya-Mathura crude oil pipeline
Section Dia (inch)
Length (km)
Off-shore Line 42 13.7
Onshore Line 42 11.4
Salaya-Viramgam 28 435
Viramgam-Koyali 28 148
Viramgam-Chaksu 24 716
Chaksu-Mathura 24 197
Chaksu-Panipat 24 349
32
HALDIA
BARAUNI
Haldia-Barauni crude oil pipeline
Section Dia (inch) Length (km)
Paradip off shore line 48 20
Paradip-Haldia 30 328
Haldia-Bolpur-Barauni 18 935
Haldia Docklines 48/36 19
BOLPUR
Haldia
Bolpur
Barauni
BRPL BONGAIGAON
ParadipPARADIP
33
Petroleum ProductTransportation
REFINED PRODUCT FROM REFINERIES
IMPORTED / OTHER PRODUCTIN SHIP/OIL JETTY
PUMPING STATION
DELIVERY TERMINAL
PUMPING CUM DELIVERY STATIONS OR DELIVERY STATION
TANKAGESREFINERY’s PRODUCT TANKAGE
Pipelines System: Product Transportation
Digboi
Numaligarh
Tinsukia
Nahorkatiya
Guwahati
Bongaigaon
GUWAHATIREFINERY
Guwahati-Siliguri product pipeline
BONGAIGAONSILIGURI
Section Dia (inch)
Length (km)
Guwahati-Bongaigaon 8 162
Bongaigaon-Madarihat 8 128
Madarihat-Siliguri 8 145
BETKUCHI
MADARIHAT
HASIMARA
Siliguri
36
BARAUNI
LUCKNOWKANPUR
PATNAMUGALSARAI
Barauni-Kanpur product pipeline
ALLAHABAD
Haldia
Bolpur
Lucknow
Kanpur Mugalsarai
Allahabad
Section Dia (inch)
Length (km)
Barauni-Patna (New) 20 110
Patna-Mugalsarai 12 209
Mugalsarai-Allahabad 12 161
Allahabad-Kanpur 12 196
Branch line to Lucknow
12 69
BARAUNI REFINERY
37
Product pipelines ex-Haldia refinery
Section Dia (inch)
Length (km)
Haldia-Mourigram 12 117
Mourigram-Rajbandh 12 152
Budge Budge branch 12 8
Haldia-Barauni 12 525
Haldia
RajbandhMourigram
Budge
Budge
Asansol
Barauni
HALDIA
BARAUNI
ASANSOL
HALDIA REFINERY
RAJBANDH
MOURIGRAM
BUDGE BUDGE
Bolpur
38
Product pipelines ex-Koyali refinery
Koyali
Ahmedabad
Jodhpur
Kot
Navagam
Sidhpur
Sanganer
Section Dia (inch) Length (km)
Koyali-Ahemedabad 8 116
Koyali-Sanganer 18 763
Bareja–Navagam 10 4
Kot-Salawas 10 111
Baghsuri–Ajmer 8 20
Lasariya-Chittaurgarh 12 158
Koyali-Dahej 14 103
Amod-Hazira 12 94
Koyali-Ratlam 16 265
KOYALI REFINERY
SIDHPUR
VIRAMGAM
SANGANER
JODHPUR
AJMER
CHITTAURGARHKOT
NAVAGAM
AHMEDABAD
BAREJA
DAHEJ
HAZIRA
RATLAM
DAHEJ
HAZIRA 39
DELHI
PANIPAT
PANIPATREFINERY
MATHURA REFINERY
Section Dia (inch)
Length (km)
Mathura-Delhi 16 147
Mathura-Tundla 16 56
Mathura-Bharatpur 8 21
Bijwasan-Panipat Naphtha 10 111
Mathura
Bhatinda
Panipat
Jalandhar
Delhi
Ambala
Meerut
Tundla
Najibabad
Rewari
TUNDLA
MATHURA
Product pipelines ex-Mathura refinery
BHARATPUR
Bharatpur
40
REWARI
Product pipelines ex-Panipat refinery
Section Dia (inch)
Length (km)
Panipat-Ambala-Jalandhar 14/12 267
K’kshetra–Roorkee–Najibabad 10 167
Panipat-Delhi 14 112
Sonepat-Meerut 10 70
Panipat-Bhatinda 14 219
Panipat-Rewari 12 155
Panipat-Jalandhar LPG 10 274
PANIPATMathura
Bhatinda
Jalandhar
Delhi
Jodhpur
Ambala
Meerut
Tundla Beawar
Chaksu
Najibabad
Kot
Sidhpur
RewariSanganer
PanipatSANGRUR
BHATINDA
JALANDHAR
NABHA
AMBALA
ROORKEE
NAJIBABAD
MEERUT
DELHI
41
Chennai
Sankari
Asanur
Trichy
Madurai
Pipelines ex-Manali refinery & other pipelines in Southern Region
Section Dia (inch)
Length (km)
Chennai -Asanur 14 256
Asanur–Madurai 10 270
Asanur–Sankari 12 157
Chennai -Bangalore 14/12 290
Bangalore ATF 8 33
Chennai ATF 8 95
Narimanam-Nagpattinam 18 7
Bangalore
Bangalore AFS
Narimanam
Nagapattinam
Chennai AFS
42
Digboi-Tinsukia product pipeline
Section
(Under Assam Oil Division)Dia
(inch)Length
(km)
Digboi-Tinsukia (Black Oil) 6 39
Digboi-Tinsukia (White Oil) 8 36
DIGBOI REFINERY
DIGBOI
TINSUKIA
Guwahati
BongaigaonSiliguri
Digboi
Tinsukia
Nahorkatiya
Numaligarh
43
Mode wise transportation of Crude Oil and Petroleum
Products.
Mode wise transportation of Crude Oil and Petroleum
Products.
INDIA
Rail16%
USA
Road 14%
Coastal18%
Pipelines52%
Typical Mode Wise Transportation Crude Oil & Petroleum Products- Industry
Dependence on road and rail infrastructure is putting severe strain on these infrastructures.
** Source : Association of Oil Pipelines,http://www.aopl.org/pdf/Shift_Report_2008_FINAL1.pdf
* Source : PPAC
Haulage – MT-Km basis
Present Transport Modal-Mix - IndustryPresent Transport Modal-Mix - Industry
Inter-Modal Mix- Industry Vs. IOCL Petroleum products
Present Transport Modal-Mix - IOCLPresent Transport Modal-Mix - IOCL
Capacity (MMT) basisCapacity (MMT) basis
Present Transport Modal-Mix - IndustryPresent Transport Modal-Mix - Industry
Inter-Modal Mix for Transportation of Crude Oil- Industry Vs. IOCL
Present Transport Modal-Mix - IOCLPresent Transport Modal-Mix - IOCL
Capacity (MMT) basisCapacity (MMT) basisAs in 2010-11As in 2010-11
Gas Pipelines in IndiaGas Pipelines in India
Gas TransmissionN
atur
al G
as
Res
our c
es
Liquefaction Cryogenic Vessels
TerminalsLike Dahej
Cryogenic Truck/ Rail transport
Cryogenic Storage tanks
End Users
Re-gasification
Pipelines transport
Power / Fertilizer
Pipelines transport
49
Existing Gas Infrastructure in India
Pipelines LNG Import Terminals CGD
Company KMs % Share
GAIL 6778 61
GSPL 1659 15
RGTIL 1365 12
IOC 132 1
Others 1246 11
Total 11180 100
Company MMT % Share
PLL * Dahej
10 73
Shell 3.75 27
Total 13.75 100
Company Cities (no.) % Share
GGCL 3 23
GSPC Gas 8 20
IGL 2 16
MGL 2 12
GAIL Gas 5 9
GGL* 2 0.7
15 other Entities
27 19.3
Total 49 100
* IOC has a contract for 2.25 MMT at Dahej
* IOC’s JV with GAIL1MMT = 3.62 MMSCMD 50
LNG Terminal
Existing
Transmission PipelinesExisting
Upcoming
GAIL’s Planned Pipeline RGTIL’s East West Pipeline RGTIL’s Planned Pipeline Pipelines at EoI stage/ under bidding by PNGRB
City Gas/ CNGExisting
Planned
JAGDISHPUR
PHOOLPUR
BHATINDA
BAREILLY
DISPUR
DELHI
AGARTALA
BARODA
LUCKNOW
PATNA
AHMEDABAD
RAJKOT
KOTA
MATHANIA
GWALIOR
UJJAIN
AGRA
KOLKATA
GAYA
BOKARO
VARANASIJHANSI
HAZIRA2.5 mmtpa
COIMBTORE
MUMBAI BHUBANESHWAR
KRISHNAPATNAM
NELLORE
CHENNAI
TUTICORIN
TIRUCHCHIRAPALLI
HASAN BANGLORE
KOLHAPUR
SOLAPURKAKINADA (MALLAVARAM)
VIJAYAWADA
DAMRA
DABHOL5 mmtpa
KANJIKKOD
AURAIYA
Iran-Pak-India Pipeline
Turk-Afg-Pak-India Pipeline
GOA
CUTTACK
VIJAYPUR
KANPUR
NANGAL
GURGAUN
PUNE
BHARUCH
SURAT
HYDERABAD
RAJAMUNDRY
BHOPAL
KOCHI5 mmtpa
ENNORE5 mmtpa
BARMER
MUNDRA6.5 mmtpa
Infrastructure - Existing & Future
BHILWARA
SRINAGAR
jAMMU
MEHSANA
PARADIP
RAIPUR
NAGPUR
JALGAON
UpcomingDAHEJ10 mmtpa*
Pipeline GAIL RGTIL Others Total
Existing 6778 1365 3037 11180
Future (by 2014) 5573 3030 8983 17586Total 12351 4395 12020 28766
•Length in KM•Others include GSPL, IOC, Assam Gas etc.•Details * Dahej Expansion to 12.5 MMTPA by 2014
51
World and India - A comparison
Gas Pipeline Spread: (km / 100 sq. km.)
52
Demand - Supply Scenario (Projected)
All figures in MMSCMD
Projected 2010-11 2011-12 2012-13 2016-17 2020-21
Natural Gas Demand 176 208 244 335 432
Domestic Supply 142 150 187 202 174
RLNG Terminal capacity 44 53 70 118 132
Deficit 10 -5 13 -15 -126
2010-11, 11-12 & 12-13 - Figs include firmed up RLNG Terminals2016-17 & 2020-21 - Figs include RLNG Terminals in conceptual stage.
Source : MoPNG, Crisil Report & Internal Estimates53
Gas Supply Scenario (Apr’10 – Jan’11)
Domestic Gas RLNG Gas Market
Company Qty % Share
ONGC + OIL 56 44
RIL 56 44
Others 15 12
IOC 0 0
Total 127 100
Company Qty % Share
PLL 30 94
IOC 8.2 26
GAIL 15.8 52
BPCL 2.5 8
GSPC+ Others
1.5 8
Shell 2 6
Total 32 100
Company Qty % Share
GAIL 83 52
RIL 56 35
GSPC + Others 9.3 6
IOC 8.2 5.5
BPCL 2.5 1.5
Total 159 100Quantities in MMSCMD
1 MMSCMD = 0.33 mtoe54Source : PPAC
Existing and upcoming LNG Terminals in India
Location Company Capacity in MMTPA
Status
Dahej Petronet LNG LTD (PLL)
10 Capacity expansion to 15 MMTPA by 2013
Hazira SHELL 2.5 Expansion to 5.0 by 2015
Dhabhol RGPPL 2.5 Start up by 2012
Kochi Petronet LNG LTD (PLL)
2.5 Commissioning by 2012
Ennore IOCL 5.0 Commissioning by 2015
Mundra M/s Adani 6.0 Commissioning by 2015
Dhamra, Orissa IOCL & Others 5.0 Commissioning by 2016
Mangalore ONGC Ltd 2.5 Commissioning by 2016
Transnational Pipelines Iran – Pakistan – India Gas Pipeline • Planned as Joint project with Iran & Pakistan. • Iran and Pakistan not allowing participation in pipeline project with
in their territory. • Around 2100 KM and $7 billion. Gas for India : 30 MMSCMD • Unresolved issues with Iran & Pakistan - Mainly security of supplies Turkmenistan- Afganistan – Pakistan – India Gas Pipeline• Approx 30 MMSCMD import for India. • Mainly driven by ADB. No issue of security of supply as it is
integrated project to be managed by international consortium. IOC as co lead partner is being considered finally by MoPNG
Sub-Sea Pipeline from Middle East(Oman) to India • 85 MMSCMD. At present at concept stage
56
Future outlook: Pipelines in India
India is a vast country endowed with quite a large area. It may
be ideal to inter link its different corners by means of pipeline
networks
With the growing demand of petroleum products & Gas
throughout the country, establishment of Oil & Gas pipeline
networks for petroleum transportation is the only alternative,
leaving railways to cope with the enormous task of handling
ever-increasing passenger and goods traffic.
Indian oil industry has identified a number of crude oil and
product pipelines that can be taken up for implementation in
future.
Future Outlook for Pipelines in India
Growth potential of pipelines in India itself is immense. India is
now 5th in terms of length of Oil & Gas pipelines after USA
[588,376 km], Russian federation [235,145 km], Canada [113,025
km] , China [48,911 km] and India [32,476 km].
As per Hydrocarbon Vision 2025, the transportation requirement
for the petroleum products are projected to rise significantly in
the years to come.
It is expected that the total length of Oil and Gas pipelines in India
will double in next ten years.
Source: EnergyTrack
Future Outlook for Pipelines in India
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