russia‘s textile growth engine -...

Quality creates value

1 1 IEC Moskau 2012

Russia‘s textile growth engine


2 2

Increase of imports from Asia, the USA and Europe

Shrinkage of textile and apparel industry in 2012 by 25%

The textile and apparel industry have a high demand for modernization in technique and production

2 IEC Moskau 2012

Russia‘s textile market after joining the WTO


3 3

The world‘s biggest oil producer

20% of the world‘s gas production

Rich in natural resources

Rapid rise in building industry and transportation

World market leader in space technology

Important aircraft industry

3 IEC Moskau 2012

Russia‘s industry


4

Economic engine

Technical Textiles

4 IEC Moskau 2012


5

Year 2006 2010 growth per year

Packtech 2.319.000 t 2.634.000 t 2,7 %

Mobiltech (Composites) 1.128.000 t 1.199.000 t 0,9 %

Sporttech (Composites) 818.700 t 928.000 t 2,7 %

Hometech 738.300 t 754.400 t 0,5 %

Indutech (Composites) 581.000 t 703.000 t 4,3 %

Agrotech 438.100 t 500.600 t 3,4 %

Buildtech (Composites) 255.000 t 309.000 t 4,9 %

Protech (Composites) 184.900 t 209.900 t 3,3 %

Geotech 144.600 t 175.200 t 5,0 %

Medtech (Composites) 86.500 t 90.900 t 1,0 %

Clothtech 85.600 t 89.900 t 1,3 %

Source: Rigby survey 5 IEC Moskau 2012

Technical textiles divided into application areas


6 6

0

10

20

30

40

50

60

70

80

90

100

1970 1980 1990 2000 2010 2015

Con

sum

ptio

n %

in U

S

Steel Aluminium Composites

Steel - 0,3%

Aluminium + 0,5%

Composites + 5,7%

6 IEC Moskau 2012

Consumption of structural materials (steel, aluminium and composites) in US


7 Source: JEC Magazine No. 65 + SGL Group

0.00

1.00

2.00

3.00

4.00

5.00

6.00

7.00

8.00

9.00

10.00

in M

t

2010 2015

Marine

Aerospace

Pipe & tank

Consumer goods

Wind Energy

Electrical & Electronic

Building & Construction

Transportation

7 IEC Moskau 2012

Growth of composites market by application


8 Source: JEC Composites

In BRIC countries the building and construction market tends to account for 30% to 45% of the market, which is higher than the worldwide average (27%)

8 IEC Moskau 2012

Growth of composites market by application


9 Source: JEC Magazine No. 65 + SGL Group

estimated

0

20,000

40,000

60,000

80,000

100,000

120,000

140,000

tons

/ ye

ar

2009 2010 2013 2020

Industrial Aerospace Sports

9 IEC Moskau 2012

PAN based carbon fibre consumption by main sector


10

Increase in woven fabrics per year by 14,2 %

10 IEC Moskau 2012

Reinforcements / Composites


11

• application

• material

• requirements and specifications

• machine configuration

11 IEC Moskau 2012

Reinforcements/Composites Safety and protection


12

Composite materials are high-performance products made of carbon fiber, glass and aramide fibers. These products are used mainly in the wind energy and automotive industry, the aerospace industry and for sports equipment.

12 IEC Moskau 2012

Application


13

Materials and constructions in the aerospace industry need to be lightweight but at the same time reliable, rigid and stable even under extreme load. This problem is solved by using textile fiber reinforced composites.

13 IEC Moskau 2012

Application


14

The change in climate and the requirements involved set new standards for motor vehicles. Lightweight construction materials help reduce fuel consumption and the weight for example of electric vehicles while increasing safety.

14 IEC Moskau 2012

Application


15

Lightweight materials and structural components made of carbon fiber composites help save lifes.

15 IEC Moskau 2012

Application

Application


16

The importance of wind power as a new source of energy increases. Wings with a length of 60 meters are reality, lengths of 70 and even 90 meters are in the planning stage. Prerequisite for the production of these huge and highly stressed structures will be the usage of composites featuring high stability and rigidity and, at the same time, low weight.

16 IEC Moskau 2012

Application


17

The construction industry more and more uses composite products because of the mentioned material properties. Whether for new buildings or improvements, bridges or fronts - the substance remains preserved and the durability is increased cost-effectively by using construction composite materials with textile inserts.

17 IEC Moskau 2012

Application


18

Aluminium and steel elements quickly reach their limits in machine construction. Composites open doors to new dimensions as to machine performance. They offer high stability and rigidity as well as a good damping behaviour.

18 IEC Moskau 2012

Application


19

Whether for golf, hockey or tennis, skiing or cycling – carbon fiber products are of high quality, reduce the weight, improve mechanical characteristics and thus meet exactly the specific requirements for sport equipment.

19 IEC Moskau 2012

Application


20

Type of weave: • twill • satin • plain

Type of fiber: • carbon • glass • aramide

Hybrid fabrics made of carbon, glass and aramide

20 IEC Moskau 2012

Material


21

• high stability and rigidity • good impact behaviour • considerably improved delaminating behavior

• low weight • simple processing • very good drapability • high fiber content • compatible with matrix systems

21 IEC Moskau 2012

Requirements and specifications for fabrics


22 22 IEC Moskau 2012

40 years of experience in processing of hightech fibers: carbon, aramide and glass


23 IEC Moskau 2012

Claude Dornier (1884 - 1969) ... joined Count Zeppelin‘s works at

Friedrichshafen (Germany) in 1910. Together with Hugo Junkers he was the first to sucessfully design and develop aircraft and seaplanes entirely made from metal (Duralumin).

Legendary – the Dornier-Wal (maiden flight in1922) was the most successful flying boat in the 20s and 30s of the last century.

1931 he embarked on a spectacular expedition from Europe to South and North America with his 12-engined Do X, at its time the world‘s largest passenger airplane.

23


24

Take-off weight: 50 tons The largest and heaviest airplane of its time, mainly built from metal (Duraluminium) 12 Curtiss-Conqueror water- cooled piston engines with 12 x 640hp = 7680hp Wing span 48 m (Airbus A310 = 43 m) Record flight at Lake of Constance in October 1929 carrying 170 pax (Airbus A310 = 220 Pax).This record held for 20 years until 1949


1931: Do-X at N.Y. during its „world flight“


25 IEC Moskau 2012

Peter Dornier (1917 - 2002) The second eldest son of Professor Claude

Dornier joined his father‘s company in 1944 as an aircraft design-engineer. He was instrumental in the development of the German aircraft industry:

Amongst others he invented and developed the tandem engined propeller-fighter Do 335 “Arrow“ which earned him the „Preis der Lilienthal-Gesellschaft für Luftfahrt„ in 1944.

Design of the Do 31, the first and only vertical take-off and landing (VTOL) jet freighter in history (1960).

As from 1950 in parallel, foundation and development of Lindauer DORNIER GmbH as a producer of textile and plastic machinery

1985 he takes over Lindauer DORNIER GmbH

25


26

Dornier family members together 90% shares of holding

Peter Dornier Holding GmbH 100% shares of LIDO

Peter Dornier Foundation 10% shares of holding

American DORNIER Corp. 100% subsidiary of

LiDO (AmDO)

DORNIER Machinery

(Shanghai) Co. Ltd. 100% subsidiary of

LiDO (ChinDO)

LIDO-Hilfe GmbH

100% subsidiary of LiDO

DORNIER Machinery India Private Limited 100% subsidiary of LiDO

(InDO)

Lindauer DORNIER GmbH (LiDO)

DORNIER Makina Ltd. Sti.

100% subsidiary of LiDO (TürkDO)

Company Profile

IEC Moskau 2012 26


Total turnover 2010 = 188,9 Mio. €

IEC Moskau 2012 27



Weaving machines: System Family



Specialty machinery: Film production line


30

Manufacturer: Dornier (Germany) Dassault (France) Role: Twinjet trainer, light fighter/bomber First flight: 1973 Units built: 480 Top speed: 1000 kph

30 IEC Moskau 2012

1973: Dornier´s „Alpha Jet“ - first serial built plane with carbon composite speed brakes


31

The most reliable machine for the production of these types of yarns is the DORNIER rapier weaving machine with positive weft transfer in the center of the fabric.

First appplication 1974

31 IEC Moskau 2012

Machine specification


32 IEC Moskau 2012

Handling of multifilaments

• No loss of filaments thanks to optimal fixation of all single filaments during weft insertion

• No filamentation thanks to soft clamps

Gentle weft acceleration

32


33 IEC Moskau 2012

Protection against filamentation of warp ends

Rapier racks without guiding element in the shed

33


• Secure clamping of the weft

• Same tension on the rhs and lhs

• Significant reduction of friction between weft and warp ends

34 IEC Moskau 2012

Weft insertion with open shed


35 IEC Moskau 2012

Constant warp tension due to DynamicWarpGuide

• High dynamic length compensation of warp ends during shed opening

• Reduction of warp tension peaks during weaving

• Specially for yarns with low expansion behaviour

35


Dynamic WarpGuide (DWG)

Conventionalback rest roller

with 600 rpm

36 IEC Moskau 2012

Comparison: Conventional back-rest roller - DWG



Device for weaving from creel


38

DuoColor works with two colors and without catch selvedge on the lhs Saving of weft waste up to 70 %, depending on the material used.

38 IEC Moskau 2012

Device to reduce weft waste, DuoColor


39 IEC Moskau 2012

Savings of weft yarn in € / machine / year

0 €

10.000 €

20.000 €

30.000 €

40.000 €

50.000 €

60.000 €

70.000 €

Aramid 930 dtex 35 €/kg

Carbon 3K 200tex 55€/kg

PTFE 400dtex 85€/kg

Nomex Nm 40/2 25€/kg

Linen Nm 7,5 4,70€/kg

39

Saving for 1 cm

Saving for 6 cm


Parts made of glass polypropylene

40 IEC Moskau 2012

Light-weight design for automotive industry


41

• application

• material

• requirements and specifications

• machine configuration

41 IEC Moskau 2012

Safety and body protection



Application

Protection for members of fire brigades and rescue services, race drivers aeronautics, at the military / police and in industry. Protection of property in case of danger, fire, heat, cold and chemicals.


43

Filament and staple fibre yarns made of:

• Aramide, para-aramide • also with stainless steel addition or viscose • high-strength polyethylene • glass

43 IEC Moskau 2012

Material


44

For protection against chemicals: • gas-tight • liquid-tight • resistant against flying particles

44 IEC Moskau 2012

Requirement


45

Good wearing comfort, cut-, stab-, tear- and abrasion-resistant safe against flying sparks

45 IEC Moskau 2012

Requirement



Requirement For protection against heat and flames: Good wearing comfort keeps dry from rain and fire fighting water protection against radiant heat protection against flames and flying sparks contact with hot parts etc.



Requirement Ballistic protection of individuals and properties: Protection against flak


48 IEC Moskau 2012

Machine specification

DORNIER rapier weaving machine for all yarn counts and fabric constructions

DORNIER air-jet weaving machine for finer yarn counts and higher weft densities

First application 1982

DORNIER system family for the production of aramide fabrics


49

Lindauer DORNIER GmbH

Competence in technical textiles

since 1970

49 IEC Moskau 2012


50

Technical textiles

„the trump card for the

future“

50 IEC Moskau 2012


51 IEC Moskau 2012

Any ideas for products?

Please contact us!

russia‘s textile growth engine -...

Documents