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SavatechRubber compounds

An attentive partner with solutions

SAVATECH Rubber compounds The company Savatech, d.o.o. is proudly continuing its tradition of more than

95 years in rubber manufacturing, producing a wide range of high-quality

compounds, technical rubber products and motorcycle tyres. Extensive

experience, expertise and technology are utilised in the development and

marketing of rubber compounds.

Rubber compounds represent the core know-how that is incorporated into every

rubber product. The composition and technology determine the final properties

of a product as well as productivity of our business partners’ manufacturing

processes. We always place our business partners and the generation of added

value in long-term partnerships at the forefront of our business.

We invite you to check our range of standard materials and let us know your

requirements. As an attentive partner, we always respect them and jointly

produce an ideal solution.


SIST EN ISO/IEC 17025:2005

Orientation table of elastomer properties

Orientation diagram for temperature resistance of elastomers


NR SBR IIR EPDM NBR HNBR CR CSM AEM

Hardness 30-90 35-95 30-80 30-90 30-95 45-90 30-90 45-90 45-90

Tensile strength 1 2 3 3 2 1 2 3 3Elongation at break 1 2 2 3 2 2 2 3 3Impact resilience 2 3 5 3 3 3 3 4 3Abrasion resistance 2 2 3 3 2 2 2 3 4Tear-growth resistance 2 3 3 3 3 2 2 4 3Compression set at -40⁰C 3 3 5 4 5 5 5 5 5Compression set at +20⁰C 2 3 4 3 3 2 2 4 3Compression set at +100⁰C 5 5 2 2 5 2 4 5 4Low temperature flexibility 2 3 2 2 3 3 3 5 3Ageing resistance 3 3 2 2 3 1 2 2 2Resistance to ozone 4 4 2 1 3 1 2 2 2Resistance to fuels 5 5 5 5 1 1 2 2 5Oil and grease resistance 5 5 5 5 1 1 2 2 4Resistance to acids 3 3 2 1 4 4 2 2 3Resistance to bases 3 3 2 2 3 3 2 2 4Resistance to hot water 3 2 1 1 3 2 3 3 3Gas permeability 5 4 1 4 2 2 3 3 2

Legend: 1 excellent, 2 very good, 3 good, 4 fair, 5 poor.

50 60 70 80 90 100 110 120 130 140 150 160 170

Continuous temperature resistanceLow temperature resistance

-60 -50 -40 -30 -20 -10 0 10 20 30 40

NR

SBR

IIR

CR

EPDM/S

EPDM/P

NBR/lowACN

NBR/highACN

HNBR

CSM

AEM

Temperature (°C) Short-term temperature resistance

SAVATECH Rubber compounds


• Intermix VIC 215 L, black, wig-wag, strips, 50 mm• Intermix VIC 95 L, color, wig-wag, strips, 50 mm• Banbury 230 L, black, wig-wag perforated• Open mill 100 kg, endless strips• Calender line 3-roll, plates, max 1800 mm wide• Strainer, gear pump, endless strips

• Automotive industry • Sanitary applications • Home appliances• Food-quality applications • Fire-resistant applications• Construction industry• Abrasion resistance • Vibration damping• Highly conductive or insulating materials

Our well-equipped laboratory has been accredited according to ISO/IEC 17025 and offers: • Mixing of elastomer compounds• Rheological measurements• Physical measurements • Chemical measurements• Reference samples• Inter-laboratory control

• TS 16949• ISO 9001• ISO 14001• OHSAS 18001

Variable intermeshing

clearance mixing

technologyColour compounds –

special mixing line

• EPDM/EPM • SBR/BR • NBR • NR/IR • CR • HNBR • CIIR • BIIR • CSM • AEM

SAVATECH Rubber compounds

An attentivepartner

Quickresponse

Long-term cooperation

and trust

Flexibility

Shortdeliveryterms

A partnerwith

solutions

A widerange of

technologiesand raw

materialsProfessional training for customers

Know-how in niche

applications

A wideselection of

recipes Develop-ment and

optimisation of compounds

ISO/IEC17025

laboratory

VIC mixing technology

A team of experienced

compounders

Consulting services

Committedsalesteam

Projectsupport


Økofjeloøka c. 6, 4502 Kranj, SloveniaTel: +386 (0)4 206 53 24Fax: +386 (0)4 206 64 31e-mail: [email protected]

Industrial Rubber Productsand Tyres

Elastomers Programme

Savatech, d.o.o.


Rubber compoundsfor rubber products and tyres

Rubber profilesSolid and sponge profilesfor the construction industry

Offset rubber blanketsfor the printing industry

Rubber productsfor environmental protectionand rescue interventions

Tyresfor scooters, motorcycles,mopeds, mini motors, go-karts, ATV,industrial vehicles, trailers and bicycles

Moulded rubber productsfor the automotive and constructionindustry, home appliances

Conveyor beltsfor use in various industrial applications

Savatech d.o.o., August 2015, photo: company archive, design: Nimbus Kranj

Savatech Rubber compounds

Standard Elastomer Hardness Code Compound Colour Technology Density TS E

DBL 5556.29 EPDM 50 207263 EPDM/P 50 ČR VW 281-G50T130; DBL 5556 Black IM/CM/TM 1.09 7 250 - 550

DBL 5556.30 EPDM 60N45642 EPDM/P 60 SI DBL 5556.30 Grey IM/CM/TM 1.18 10 400

21490 EPDM/S 60 DBL 5556 -30, DBL5571-10 Black IM/CM/TM 1.12 8 200

DBL 5561.22 CR50 207507 CR 50 DBL 5561.22 Black IM/CM/TM 1.3 8 350

55 207505 CR 55 DBL 5561.22 Black IM/CM/TM 1.33 8 350

DBL 5571.10 EPDM 53 214742 EPDM/S 53 ČR I.S. Black IM/CM/TM 1.07 10 600

DBL 5556.10 EPDM 65 214041 EPDM/S 65 ČR VW 281.G65,DBL 5556.10 Black IM/CM/TM 1.18 6 250 - 550

DBL 5565.02 and DBL 5581.10 HNBR 70 213101 HNBR/P 70 DBL 5565.02,

DBL 5581.10 Black IM/CM/TM 1.18 15 200

Hella N 38 014 60-1 EPDM 60215061 EPDM/S 60 Hella 60-1 conduct. Black IM/CM/TM 1.09 7 300

215077 EPDM/P 60 SI Hella 60-1 Grey IM/CM/TM 1.17 7 300

Hella N 38 014 60-5

EPDM 60215072 EPDM/P 60 HELLA 60-5 non-cond. Black IM/CM/TM 1.23 6 300-550

215076 EPDM/P 60 RAL7011HELLA 60-5 Grey IM/CM/TM 1.18 6 300

EPM 68 214171 EPM 68 HELLA 60-5 Black IM/CM/TM 1.06 10 350

MAN 305-6 EPDM 70 207142 EPDM/P 70 MAN 305-6 Black IM/CM/TM 1.2 10.5 300

PN 705 S60 EPDM 60 20762 EPDM/P 60 VW 281G60 T140, PN 705 S60 Black IM/CM/TM 1.10 12 250

PSA B620300 EPDM 60 214531,214533

EPDM/S 60 PSA B620300EPDM/S 60 PSA B620300-N Black IM/CM/TM 1.07 10 550

PSA S227102 NBR/PVC 80 213057 NBR/PVC 80 PSA S227102 Black IM/CM/TM 1.25 10 200

SAE J200EPDM 53 214742 EPDM/S 53 ČR I.S. Black IM/CM/TM 1.07 10 600

EPDM 60 21453 EPDM/S 60 ČR VW 281,SAE j200 Black IM/CM/TM 1.16 6 250

NBR/PVC 80 213053 NBR/PVC 80 SAE J200 Black IM/CM/TM 1.25 10 125

VW 2.8.1-G35 EPDM 35 213886 EPDM/P 35 VW 2.8.1 Black IM/CM/TM 1.04 6 250-550

VW 2.8.1 G40 EPDM 40 20726 EPDM/P 38 VW 2.8.1 G40 T130°C Black IM/CM/TM 1.06 6 250

VW 2.8.1 G40 EPDM 40 213883 EPDM/P 40 ČR - EN681 WC,VW 281 Black IM/CM/TM 1.04 9 400

VW 2.8.1 G40 EPDM40 20709 EPDM/S 40 SH ČR VW 281-G40 Black IM/CM/TM 1.11 6 250

45 213885 EPDM/P VW 2.8.1 G-45 T150 Black IM/CM/TM 1.07 6 250

VW 2.8.1-G50 EPDM 50

21436 EPDM/S 50 VW 2.8.1-G50 Black IM/CM/TM 1.09 10 400

213887 EPDM/P 50 VW 2.8.1 G-50 T130 Black IM/CM/TM 1.08 15 450

207263 EPDM/P 50 VW 2.8.1 G50 T130 Black IM/CM/TM 1.07 6 250 - 550

VW 2.8.1-G55 EPDM 55 214328 EPDM/S 55 RD VW 281-G55 Red IM/CM/TM 1.13 6 250 - 550

VW 2.8.1-G60 EPDM 60 21453 EPDM/S 60 ČR VW 281,SAE j200 Black IM/CM/TM 1.16 6 250

VW 2.8.1-G65 EPDM 65 214041 EPDM/S 65 ČR VW 281.G65,DBL 5556.10 Black IM/CM/TM 1.18 6 250 - 550

VW 2.8.1-G70 EPDM 70

215032 EPDM/P 70 VW 2.8.1 G70 non-conductive Black IM/CM/TM 1.28 6 250 - 550

21412 EPDM/S 70 VW 2.8.1-G70 Black IM/CM/TM 1.22 7.5 250

214551 EPDM/S 70 VW 2.8.1-G70 non-conductive Black IM/CM/TM 1.24 6 250 - 550

VW 2.8.1-G75 EPDM 75 207141 EPDM/P 75 VW 2.8.1-G75 T120 Black IM/CM/TM 1.22 6 250 - 550

VW 2.8.1 G80 EPDM 80 214881 EPDM/S 80 VW 2.8.1 G80 Black IM/CM/TM 1.24 6 250 - 550

VW 2.8.1-U40 CR 40 207441 CR 40 VW 2.8.1-U40 Black IM/CM/TM 1.35 6 250 - 550

VW 2.8.1-L50 CR 50 20746 CR 50 VW 2.8.1-C50 Black IM/CM/TM 1.28 10 420

GS 93010-3 CR 50 207462 CR 50 ČR GS 93010 Black IM/CM/TM 1.30 6 250 - 550

SAVATECH d.o.o. – member of the CGS Group


Compounds for automotive market

www.savatech.eu/rubber-compounds

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BfR XXI

Elasto- mer

Hard-ness Colour Techno-

logy Density TS E NumberFDA 21 CFR

177.2600 RemarkDry Aqueous Fatty

Category3

EPDM 45 black IM/CM/TM 1.23 10 600 456022

45 black IM/CM/TM 1.23 11 600 456024

NR

42 red IM/CM/TM 1.15 14 700 21085 Test report (NZLOH.si)

45 black IM/CM/TM 1.05 17 600 21321 Test report (NZLOH.si)


SBR/NR 46 green CM 1.15 10 450 21092 Test report (NZLOH.si)

SBR/IR57 white CM 1.16 8 300 21057 Test report (NZLOH.si)

55 green CM 1.16 8 300 210573 Test report (NZLOH.si)

50 green CM 1.10 12 400 21044 Test report (NZLOH.si)

SBR 55 black IM/CM/TM 1.11 13 400 212331 Test report (NZLOH.si)

SBR/NBR 52 blue CM 1.18 10 450 21075 Test report (NZLOH.si)

52 blue CM 1.18 12 450 210752 Test report (NZLOH.si)

SBR/EPDM 55 green CM 1.10 14 400 210574 Test report (NZLOH.si)

SBR/EPDM 55 green CM 1.10 12 400 210441 Test report (NZLOH.si)

NBR/SBR 52 black IM/CM/TM 1.24 7 350 214471 Test report (NZLOH.si)

NBR

40 black CM 1.12 6 700 20770

50 black CM 1.15 12 500 20766 Test report (NZLOH.si)

55 white CM 1.17 11 440 210652 Test report (NZLOH.si)

55 grey CM 1.17 11 440 21065 Test report (NZLOH.si)

60 white IM/CM/TM 1.19 14 400 20776 Test report (NZLOH.si)


NBR/PVC 70 white CM 1.39 10 400 21077 Test report (NZLOH.si)

Category 4

EPDM/P70 black IM/CM/TM 1.11 11 200 21406 Test report (NZLOH.si)


NR 43 red IM/CM/TM 1.07 17 650 21457 Test report (NZLOH.si)

NBR65 black IM/CM/TM 1.16 15 400 21441


Rubber Compounds for food applications Rubber compounds are listed according to BfR XXI and FDA 21 CFR 177.2600 requirements.All listed rubber compounds meet requirements of EU regulation (EC) No. 1935/2004.




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Compounds for cold drinking water applications (microbiological, physical and chemical requirements)

Elastomer Hardness Standard Colour Density TS E Vulcanisation Technology Code Remark

EPDM 60 EN681-1 WA, W270, KTW black 1.21 9 300 peroxide IM/CM/TM 213987 WRAS - test report

EPDM 70 EN681-1 WA, W270, KTW black 1.24 9 300 peroxide IM/CM/TM 213986 Certificate EN 681 WC

and W 270

EPDM 80 EN681-1 WA, W270, KTW black 1.28 9 200 peroxide IM/CM/TM 213988

Compounds for sanitary water applications (physical requirements)


EPDM 40 EN681-1 WC black 1.11 12 600 sulphur Extr. UHF 45838

EPDM 40 EN681-1 WC black 1.07 10 550 sulphur IM/CM/TM 214087 Certificate EN 681-1 WC

EPDM 50 EN681-1 WC black 1.09 10 500 sulphur IM/CM/TM 214086 CertificateEN 681-1 WC


EPDM 60 EN681-1 WC black 1.16 9 400 sulphur IM/CM/TM 214085 Certificate EN 681-1 WC

EPDM 60 EN681-1 WC black 1.14 9 500 sulphur Extr. UHF 214085-E55

EPDM 60 EN681-1 WC colour 1.13 12 300 sulphur IM/CM/TM 45700/98


EPDM 70 EN681-1 WC black 1.18 9 300 sulphur IM/CM/TM N_214088

SBR 40 EN681-1 WC black 1.09 8 400 sulphur Extr. UHF 212381

SBR 45 EN681-1 WC black 1.15 10 400 sulphur IM/CM/TM 21238 Certificate EN 681-1 WC



SBR 60 EN681-1 WC black 1.18 10 300 sulphur IM/CM/TM 212387

Compounds for gas applications according to EN 682


NBR 50 DIN EN682 - GADVGW VP 406-A 7 black 1.16 12 500 sulphur IM/CM/TM 213059


Certificate EN 682 (expiring date 4th Dec 2018)


Compounds for sanitary and gas applications



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Compounds for fire-resistant applications

Rubber compounds according to CEN TS 45545-2(Railway application - Fire protection on railway vehicles - Part 2: Requirements for fire behaviour of material and components)


Elastomer Hardness LOI Colour Density TS E Vulcanisation Technology Code Remark

EPDM 60 28 black 1.35 8 500 sulphur extr. LCM/UHFIM/CM/TM 209707

CertificateHL 2: R 22, R 23

Halogen-free compound

Rubber compounds according to DIN 4102-1-B2(Reaction to fire tests - Ignitability of building products subjected to direct impingement of flame)


EPDM 60 DIN 4102-1-B2 black 1.37 10 600 sulphur Extr. UHF 20970 Halogen-free compound

EPDM 70 DIN 4102-1-B2 black 1.41 7 400 sulphur Extr. UHF 209702 Halogen-free compound

EPDM 75 DIN 4102-1-B2UL 94

black /non-black

1.48 4 350 sulphur IM/CM/TM 213971 to 8 Halogen-free compound

Rubber compounds according to ISO 340 (Conveyor belts)


NR/SBR 60 ISO 340 black 1.27 13 350 sulphur CM 210682210683 Halogen as retarder

NBR/BR 60 ISO 340 black 1.29 13 400 sulphur CM 21078 Halogen as retarder

Rubber compounds according to UIC method A


CR 68 UIC black 1.47 14 200 sulphur CM 209411 Halogen as retarder

CR 73 UIC black 1.49 14 150 sulphur CM 209412 Halogen as retarder

Basic fire tests of rubber compounds for automotive industry

Standard Contents of standard Remark

FMV SS 302 Federal Motor Vehicle Safety Standard 302: Flammability of Interior materials

Compounds, developed in Savatech for auto-motive applications, meet the requirements for speed of burning for the materials in the

interior of vehicles

DIN 75200 Determination of burning behaviour of interior materials in motor vehicles

TL 1010 VOLKSWAGEN AG: Materials for Vehicle Interiors: Burning Behaviour, material requirements

D45 13333 Renault: Flammability, Horizontal Burn

GMI 60261 General Motors International: Flammability of interior trim materials



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