rsa 2024-tb/3”...the interpack rsa 2024-tb/3” carton sealing machine with hsd®2000 et ii tape...

RSA 2024-TB/3”

Serial Numbers TM518 XX X XXX

RANDOM SEMI-AUTOMATIC CASE SEALER

UDM518-00 2 RSA2024-TB/3”

TABLE OF CONTENT Description RSA 2024-TB/3" ............................................................................................................................ 5 Important Safeguards .......................................................................................................................................... 6 Specifications ........................................................................................................................................................... 9

Power Requirements ........................................................................................................................................... 9 Operating Speed ................................................................................................................................................... 9 Operating Conditions ........................................................................................................................................ 10 Tape ....................................................................................................................................................................... 10 Tape Width .......................................................................................................................................................... 10 Tape Roll Diameter ........................................................................................................................................... 10 Tape Application Leg length - Standard ..................................................................................................... 10 Tape Application Leg Length - Optional .................................................................................................... 10 Box Board ............................................................................................................................................................ 11 Carton Size Capacities ...................................................................................................................................... 11 Machine Dimensions ........................................................................................................................................ 12 Set-Up Recommendations ............................................................................................................................... 12 Receiving and Handling ................................................................................................................................... 13 Table Level .......................................................................................................................................................... 14 Stop/Start Box ..................................................................................................................................................... 14 Tape Loading ...................................................................................................................................................... 15 Tape Threading - Upper Tape Head ............................................................................................................. 16 Tape Threading - Lower Tape Head ............................................................................................................ 16 Electrical Connection ........................................................................................................................................ 16 Air Connection ................................................................................................................................................... 17 Pneumatic Adjustment ..................................................................................................................................... 17

Operating Instructions ...................................................................................................................................... 18 Troubleshooting ................................................................................................................................................... 19 Recommended Spare Parts List ..................................................................................................................... 21 Electrical Schematic ........................................................................................................................................... 22 Pneumatic Schematic ......................................................................................................................................... 23 Illustrations and Parts Lists ............................................................................................................................ 24

UDM518-00 3 RSA2024-TB/3”

Service Instructions

Service

This is the Interpack Model RSA 2024-TB/3” Top and Bottom Belt Case Sealer you ordered. It has been set up and tested in our factory with Intertape manufactured pressure sensitive tapes. If any problems occur when setting up or operating this equipment, please contact the authorized distributor from where you purchased this item.

Should you need to contact Interpack Technical Support, please have the Case Sealer model number and serial number available. This information can be found on the nameplate of the side panel of the machine. Interpack Technical Support is available during normal business hours (Eastern Time).

PHONE 813-621-8410 x101

If you have a technical question that does not require an immediate response, you may contact Interpack by fax.

FAX 813-621-8449

Replacement Parts

Order parts by item number, part name and quantity required. Replacement parts are available from your Authorized Interpack Distributor exclusively. Should you require assistance selecting the correct part, you may call: Intertape Polymer Group Interpack Machinery 9940 Currie Davis Drive, Suite 23B Tampa, FL, 33619 Tel: 1-800-474-8273 Option 3 Fax: 1-800-462-1293 MODEL: SERIAL NUMBER: DISTRIBUTOR PURCHASED FROM: DATE OF PURCHASE:

UDM518-00 4 RSA2024-TB/3”

Service Instructions EQUIPMENT WARRANTY AND LIMITED REMEDY: The following warranty is made in lieu of all other warranties, express or implied, including, but not limited to, the implied warranty of merchantability, the implied warranty of fitness for a particular purpose, and any implied warranty arising out of a course of dealing, a custom or usage of trade: Intertape sells its Interpack Tape Heads, Case Tapers and Case Erectors with the following warranties:

1. The HSD 2000 Tape Heads' knife blades, springs and wipe down rollers will be free from all defects for a period of ninety (90) days.

2. All other HSD 2000 Tape Head parts will be free from all defects for one (1) year after delivery. 3. Water Activated Tapers’ blades and brushes will be free from defects for ninety (90) days after delivery 4. Drive Belts will be free from defects for ninety (90) days after delivery 5. The Gear Motors will be free from defects for one (1) year after delivery. 6. All other components for Case Tapers and Case Erectors will be free from defects for one (1) year after

delivery. If any part is proven defective within its warranty period, then the exclusive remedy and Intertape's and the seller's sole obligation shall be, at Intertype’s option, to repair or replace the part, provided the defective part is returned immediately to Intertape's factory or an authorized service station designated by Intertape. A part will be presumed to have become defective after its warranty period unless the part is received or Intertape is notified of the problem no later than five (5) calendar days after the warranty period. If Intertape is unable to repair or replace the part within a reasonable time, then Intertape, at its option, will replace the equipment or refund the purchase price. Intertape shall have no obligation to install the repaired or replacement part. Intertape shall have no obligation to provide or pay for the labor required to install the repaired or replacement part. Intertape shall have no obligation to repair or replace (1) those parts failing due to: operator misuse, carelessness, or due to any accidental cause other than equipment failure, or (2) parts

1. Failure or damage is due to misapplication, lack of proper maintenance, abuse, improper installation or abnormal conditions such as temperature, moisture, dirt or corrosive matter, etc.

2. Failure due to inadequate cleaning, improper operating environment, improper utilities or operator error.

3. Failure due to operations above the rated capacities, or in any other improper manner, either intentional or otherwise.

4. Failure is due to equipment, which has been altered by anyone other than an authorized representative of Intertape Polymer Group.

5. Failure is due to an attempt by the purchaser to correct alleged defective equipment. In this event the purchaser is responsible for all expenses incurred.

LIMITTION OF LIABILITY: Intertape and seller shall not be liable for direct, indirect, special, incidental or consequential damages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal theory. The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by written agreement signed by authorized officers of Intertape and seller.

UDM518-00 5 RSA2024-TB/3”

Description of RSA 2024-TB/3”

Figure 1 The Interpack RSA 2024-TB/3” Carton Sealing Machine with HSD®2000 ET II Tape Heads is designed to apply Intertape brand Pressure Sensitive carton sealing tape to the top and bottom center seam of regular slotted corrugated cartons. The RSA 2024-TB/3” automatically adjusts to a wide range of carton sizes (see Carton Specifications, Page 11).

UDM518-00 6 RSA2024-TB/3”

Important Safeguards NOTE: IN THE EVENT THESE SAFETY LABELS SHOWN ON PAGES 6-8 ARE DAMAGED OR DESTROYED, REPLACEMENTS ARE AVAILABLE. There are a number of safety labels used on Interpack Carton Sealers. The illustrated label “WARNING SHARP CUTTING BLADE”, shown in Figure 2 is attached to the Knife Guard inside the upper and lower HSD® 2000 Tape Head. The label warns operators and service personnel of the very sharp knife used to cut the tape at the end of the tape application. The HSD® 2000 Tape Heads are equipped with a Knife guard that covers the blade. The Tape Heads should never be operated with the blade guards removed. Turn air and electrical supplies off before servicing the tape heads. Figure 2

The “DANGER HAZARDOUS VOLTAGE” label shown in Figure 3 is attached to the control box. The label warns the service personnel to unplug the power supply before attempting any service work on the carton sealer.

Figure 3

UDM518-00 7 RSA2024-TB/3”

Important Safeguards The illustrated label “WARNING MOVING PARTS” shown in Figure 4 is located on the “EXIT”end of the Left Hand side cover. The label warns the operators and service personnel of the pinch point at the exit ends of the machine.

Figure 4 The illustrated label “WARNING - MOVING MACHINES PARTS” shown in Figure 5 is located on the “Bottom Chain Guard” at the end of the Top Belt Drive assembly. The label warns the operators and service personnel of the pinch point at the exit ends of the machine and under the guard.

Figure 5

UDM518-00 8 RSA2024-TB/3”

Important Safeguards The illustrated label “WARNING - OPERATION / SERVICE”, shown in Figure 6 is located on the side of the column. This label provides convenient safety instruction for the operator and service personnel in the operation of the Interpack Carton Sealing Equipment.

F Figure 6

UDM518-00 9 RSA2024-TB/3”

Specifications 1. Power Requirements:

Electrical - 115 VAC, 60 HZ, 8.4 A (966 Watts)

This machine comes standard with one (1) 1/6 H.P. and one (1) 1/3 H.P. gear motors and comes with a standard neoprene covered power cord and a grounded plug. Contact your Intertape Representative for power requirements not listed above.

2. Operating Speed:

Actual production rate is dependent on operator’s efficiency and the case size mix. Belt speed is 82’ per minute

UDM518-00 10 RSA2024-TB/3”

Specifications 3. Operating Conditions:

Use in a dry, relatively clean environment at 40 to 105 F ( 5 to 40 C) with clean dry cartons.

IMPORTANT NOTE: MACHINE SHOULD NOT BE WASHED DOWN OR SUBJECTED TO CONDITIONS CAUSING CONDENSATION ON COMPONENTS.

4. Tape:

Intertape brand Pressure Sensitive Carton Sealing Tape. 5. Tape Width:

Model RSA2024-TB/3”: 2 ½ inches (60 mm) to 3 inches (72 mm) maximum.

6. Tape Roll Diameter:

Up to 16 inches (405 mm) maximum on a 3 inch (76.2 mm) diameter core. (Accommodates all Intertape brand film tape machine roll lengths)

7. Tape Application Leg length - Standard:

2 ½ inches (+1/4”, -0") (63.5 mm, + 6.3 mm, - 0 mm) 8. Tape Application Leg Length - Optional:

2 inches (+1/4”, -0”) ( 50.8 mm, + 6.3 mm, - 0 mm

NOTE: FOR FURTHER SPECIFICATIONS ON HSD® 2000 TAPE HEADS, CONSULT THE HSD® 2000 ET II TAPE HEAD MANUAL PROVIDED WITH THIS MACHINE.

UDM518-00 11 RSA2024-TB/3”

Specifications (Cont’d) 9. Box Board:

Style: regular slotted Containers (RSC) 125 to 275 P.S.I. bursting test, single or double wall B or C flute.

10. Carton Size Capacities:

Height (inches) Width (inches) Length (inches) Standard

minimum 5 7 7

maximum 24 20 Infinite

Height (inches) Width (inches) Length (inches) Optional

minimum 2 7 7


Height (inches) Width (inches) Length (inches) Optional

minimum 2 8 8


UDM518-00 12 RSA2024-TB/3”

Specifications (Cont’d) 11. Machine Dimensions:

12. Set-Up Recommendations:

The Carton Sealer must be level. Customer supplied infeed conveyor (if used) should provide straight and level entry. Customer supplied exit conveyor (if used) should be straight and declined no more

than ¼”/foot away from the machine to convey the sealed cartons away from the machine.

Figure 7

UDM518-00 13 RSA2024-TB/3”

Set-Up Procedure Receiving and Handling After unpacking the machine, look for any damage that may have occurred during shipping. Should the machine be damaged, file a claim with the transport company and notify your representative as soon as possible. The following instructions are presented in the order recommended for setting up and installing the RSA 2024-TB Carton Sealing machine as well as for learning the operating functions and adjustments. Following them step by step will result in your thorough understanding of the machine and an installation in your production line that best utilizes the many features built into the carton sealer. 1. Lift off cover and sleeve after removing the strapping and staples at bottom. 2. Remove mounting bolts and nuts, which secure the RSA 2024-TB to the shipping pallet 4. Lift machine off pallet and install on your packaging line. 5. Ensure that the machine is level and firmly on the ground (no rocking). Note that the

machines’ roller height can be adjusted with the four (4) adjustment legs to accommodate conveyor heights from 23 ½" to 29 ½". To adjust the carton sealer, block the machine to allow adequate leg adjustment. Using a 9/16" box end wrench, loosen and remove the eight (8) 3/8 hex head bolts, adjust the legs to the desired conveyor height and reinstall the bolts.

6. Customer supplied infeed and exit conveyors (or rollers) must be level with the machine,

otherwise, the performance of the machine may be affected. Note: The exit conveyor either gravity fed or driven should be installed with

no more than 1/4" per foot decline.

UDM518-00 14 RSA2024-TB/3”

Set-Up Procedure Table Level The Carton Sealer must be installed on a near level ground. Ensure that the machine is level and firmly on the ground (no rocking). Adjust the roller height with the four (4) telescopic adjustment legs to accommodate conveyor heights from 24 to 30 inches. To adjust the Carton Sealer height, jack up the machine to give ample room to extend the legs. Using a 3/4" (19 mm) box end wrench, loosen the eight (8) M10 hex head bolts. Adjust the legs to the desired conveyor height and tighten the bolts. Etched lines on the legs ease leveling.

Customer supplied infeed and exit conveyors (or rollers) must be level with the machine, otherwise, the performance of the machine may be affected. The customer-supplied infeed conveyor (if used) should provide straight and level entry. The customer-supplied exit conveyor (if used) should be straight and declined no more than 1/4 inch per foot away from the machine.

Stop/Start Box

The Stop/Start Box contains :

the red "E-STOP" mushroom push button,

the green "ON" push button,

and the “BLOCKED” button.

The E-Stop is a detented type, when it is pushed down, it will stay in the down position. In order to re-start the machine, the operator has to pull up the E-Stop button and press on the green "on" push button.

1

2

3

3

1

2

Figure 8

Figure 9

UDM518-00 15 RSA2024-TB/3”

Set-Up Procedure Tape Loading The HSD® 2000-ET II /2’’Tape Heads accommodate 2" wide Tape rolls and HSD® 2000-ET II /3’’Tape Heads accommodate 3" wide rolls. Check the Tape Head Manual included with your Carton Sealer or the Tape Head label on the side of the HSD® 2000 ET II Tape Head to determine which Tape Head you are using. Push the roll of tape onto the Mandrel with the adhesive side up (refer to Threading Diagram on the HSD® 2000 ET II tape head) until the core seats against the Mandrel flange. This ensures the tape will be centered when feeding into the tape head.

UDM518-00 16 RSA2024-TB/3”

Set-Up Procedure Tape Threading - Upper Tape Head Remove the blade guard from the knife in the Tape head. NOTE: TURN OFF ELECTRICAL POWER SUPPLY AND DISCONNECT THE POWER CORD FROM THE ELECTRICAL SUPPLY BEFORE BEGINNING TO WORK ON THE TAPE HEADS OR TO LOAD TAPE. IF POWER CORDS ARE NOT DISCONNECTED, SEVERE INJURY TO PERSONNEL COULD RESULT. THE KNIFE CONTAINED IN THE TAPE HEAD IS EXTREMELY SHARP. USE CAUTION WHEN REMOVING THE BLADE GUARD AND THREADING THE TAPE TO AVOID PERSONNEL INJURY. To thread the tape into the Upper Tape Head you do not require any special tools. Pull approximately 12" of tape from the roll and fold in half. This allows you to thread the tape without it adhering to the guide and clutch rollers inside the tape head. Follow the Tape Threading Diagram on the side plate of the HSD® 2000 Tape Head. See your Tape Head manual for further information if required. Tape Threading - Lower Tape Head Lift Top tape Head Box to the uppermost position by activating the “BLOCKED” selector switch on the control box. Remove the Lower tape Head by grasping the tape application rollers and lifting straight up. Remove the blade guard from the knife in the Tape head. NOTE: THE KNIFE CONTAINED IN THE TAPE HEAD IS EXTREMELY SHARP. USE CAUTION WHEN REMOVING THE BLADE GUARD AND THREADING THE TAPE TO AVOID PERSONNEL INJURY. To thread the tape into the Lower Tape Head you do not require any special tools. Pull approximately 12" of tape from the roll and fold in half. This allows you to thread the tape without it adhering to the guide and clutch rollers inside the tape head. Follow the Tape threading diagram on the side plate of the HSD® 2000 Tape Head. See your Tape Head manual for further information if required. Replace the Lower tape head in the machine. Turn off the “BLOCKED” selector switch. Electrical Connection A twelve (12) foot standard three conductor power cord with plug is provided for 115 V, 60 Hz, 15 amp electrical service. The servicing receptacle must be properly grounded. Before the machine is plugged into the receptacle, ensure that all materials are removed from the machine. Note: Use of an extension cord is not recommended because of voltage drop.

The electrical control is protected with an automatic circuit breaker with re-settable overload. This reset is located in the electrical box in the lower left quadrant (Fig. 9). Push on the blue button to reset.

Figure 10

UDM518-00 17 RSA2024-TB/3”

Air Connection The regulator has a male "quick disconnect" adaptor. Connect clean dry compressed air to this adapter. The RSA2024-TB requires a minimum of 3 C.F.M. at 75 psi maximum.

To regulate the air pressure, pull on the green knob located on the side of the machine. Turn the knob clockwise for more pressure and counter clockwise for less. When the air pressure is at 75 psi, push back down on the button until a "click" is felt. The threading size is 3/8 NPT.

Pneumatic Adjustment The main air filter/regulator controls the air pressure going inside the machine. It also controls the air pressure inside the cylinders that rise the Top Belt Drive Assembly and open the infeed guides. The recommended pressure setting for the main air filter/regulator is between 60 and 70 PSI. The Infeed Guide Pressure is controlled with the pressure regulator located at the infeed end of the machine, under the left hand Side Cover (Item 24 on the Bottom Belt Drive Structural drawing). By increasing the air pressure, you increase the centring force of the guides on the box. The recommended pressure setting for the Infeed Guide regulator is between 30 and 40 PSI. The weight of the Top Belt Drive Assembly on the box is controlled by the High Flow Pressure Control located at the discharge end of the machine, under the left hand Side Cover. This controls the air pressure at the bottom of the cylinder and counterbalance for the weight of the Top Belt Drive Assembly. Therefore, to reduce the weight applied on the top of the box, you have to increase the air pressure. . The recommended pressure setting for the High Flow Pressure Control is between 35 and 45 PSI.

Figure 11

UDM518-00 18 RSA2024-TB/3”

Operating Instructions Once the HSD® 2000 Tape Heads, (both bottom and top) have been loaded with tape and threaded the machine is ready to process RCS cartons. The following instructions are presented in the order recommended for processing cartons successfully through the RSA 2024-TB Carton Sealing machine. 1- Activate air Supply (3 C.F.M. at 80 P.S.I.). 2- Switch the machine on with start push button. 3- Place carton with flaps held in closed position on the Infeed Table up to sensor #1.(Item

45 or 49 on the “Infeed Table W/ Guide” drawing)) Sensor will detect carton and the Infeed Guides will center the carton.

Warning: Ensure that the operator’s hands are away from the contact area between the Infeed Guides and the carton.

4- Push carton with flaps held in closed position against the Front Sensing Paddle at the

front of the Top Belt Drive Assembly. This will raise the Top Belt Drive Assembly. Push the rear of the carton until it is between the top and bottom drive belts.

WARNING!!

Ensure That The Operator’s Hands Are Away From The Moving Belts Of The Top And Bottom Drive Assemblies 5- When the carton exits the Carton Sealer, the Top Belt Drive Assembly will go down to

his initial position. 6- The Carton Sealer is now ready to process the next carton..

UDM518-00 19 RSA2024-TB/3”

Troubleshooting Interpack Carton Sealers are fabricated with high quality components that provide trouble-free operation for a long period. However, if a problem should occur we recommend that you always look for simple things first, then more complex problems. This is exactly how this table is constructed, as the numbers increase, complexity increases.

TROUBLE

POSSIBLE CAUSES SOLUTIONS The main power is turned on and nothing happens

1- One of the fuses is burned.

1- Verify all fuses in the electric box.

The machine is ON but the Infeed Guides do not center the carton on the Infeed Table.

1- Compressed air supply is not

connected. 2- The air tubing or the valve is

obstructed or defective.

1- Inspect air connection and operating pressure

2- Inspect the air tubing and the

valve for leaks or obstructions.

The Infeed Guides closes when the machine is powered up even when there is no carton on the Infeed Table.

1- The Infeed Table’s Sensor is

not aligned with his reflector. 1- Check the alignment of the

Infeed Sensor with his reflector.

The Top Belt Drive Assembly stays up or goes down too slowly.

1- The High Flow Pressure

Regulator is adjusted too high.

1- Reduce the air pressure setting of the High Flow Pressure Regulator, located at the infeed end of the machine, under the left hand Side Cover.

The Top Belt Drive Assembly goes down too quickly or crushes the carton.

1- The High Flow Pressure

Regulator is adjusted too low. 1- Increase the air pressure setting

of the High Flow Pressure Regulator, located at the infeed end of the machine, under the left hand Side Cover.

UDM518-00 20 RSA2024-TB/3”

The Top Belt Drive Assembly raises too slowly.

1- The inlet pressure is too low. 2- The moving parts are rubbing

on something.

1- Adjust the inlet pressure on the main regulator to 80 psi and make sure that the pressure doesn't fall below 70 psi while it is operating.

2- Inspect the Top Belt Drive

Assembly to make sure that noting interferes with them.

The Top Belt Drive Assembly does not rise when the carton pushes the Front Sensor Plate.

1- The Proxy Sensor behind the

sensor plate is too far from the Front Sensor Plate.

1- Remove the Front Sensor Plate and adjust the position of the Proxy Sensor by moving it by 1/16”, then replace the Front Sensor Plate and verify proper operation. Make sure that the sensor does not touch the Front Sensor Plate.

The cartons are not taped properly.

1- The tape head is not adjusted

correctly 1- Refer to the tape head manual.

UDM518-00 21 RSA2024-TB/3”

Recommended Spare Parts List

DESCRIPTION ITEM NUMBER

RECOMMENDED

QTY.

BEARING PULLEY UPM0324 2

BELT, DRV SAG12E 2” X 6FT. 7.50” UPM1816 2

LINEAR BEARING 25MM SHAFT LM25UU 2

SPRING BLADE UPM0011 2

BO PRESSURE GAUGE 40MM 0.6 BA UPM3273 1

WHEEL 2-7/8”DIA. COMPR. GUIDE UPM1659 2

UDM518-00 22 RSA2024-TB/3”

ELECTRIC DIAGRAM

UDM518-00 23 RSA2024-TB/3”

PNEUMATIC DIAGRAM

24

APPENDIX A – PARTS LISTS – UM518TW

25

1

5

8

4

6

3

7

29

UM518TW

26

ITEM NO. PART NUMBER DESCRIPTION QTY.

1 USM7571 BASE ASSEMBLY RSA TB 3" 12 USM5052 BB DRIVE ASSEMBLY 3" 13 USM5057 INFEED TABLE RSA TBD 14 USM5055 COLUMN ASSEMBLY RH 15 USM5056 COLUMN ASSEMBLY LH 16 UAM0406 CYLINDER COLUMN RIGHT SIDE 17 UAM0405 CYLINDER COLUMN LEFT SIDE 18 USM5059 TOP BELT ASSEMBLY 19 USM5061 PNEUMATIC 1

UM518TW

27

1

2

8

6

4

3

57

USM7571

28


1 UPM0493EV BASE FRAME 12 UAM0400 LEG ASSEMBLY 43 UPM1929 SIDE COVER 24 UAM0170EV STOP START SWITCH ASS'Y 15 USM5060 ELECTRICAL ASSEMBLY 16 UF6307 HEX NUT M5-0.8 47 UF7023 LW M5 88 UF5201 SHCS M5 X 0.8 X 10mm 4

USM7571

29

34

5

63

2

7

34

5

1UAM0400

30


1 UPM2071 LEG FOR BASE 12 UF4229 CARRIAGE BOLT M10-1.5 x 20 43 UF3680 FW M10 84 UF6371 LW M10 65 UF6314 HNR M10 x 1.5 66 UF0457 HHCS M10-1.25 x 20 mm 27 UPM1002 LEG ADJUSTMENTS (1 LEG) 1

UAM0400

31

1

7

11

3

5

6

4

2

10

7

9

8

UAM0170EV

32


1 UPM1504EV ELECTRIC SWITCH BOX 12 UPM4517 SELECTOR SWITCH 13 UPM0419 LEGEND PLATE "EMERG.STOP" 14 UPM0418 LEGEND PLATE "START" 15 UPM0693EV STOP BUTTON RED MUSH INC 16 UPM4514 ON/OFF GREEN BUTTON RSA 17 UF7008 SS BHCS M4-07 X 6mm 68 UPM0197EV STR.RELF METL.LIQDTGHT M20X1.5 (8-10mm) 19 UPM0341EV LOCKNUT M20 X 1.5(FOR STRAIN RELF) 1

10 UPM4518 LEGEND PLATE "AUTO BOTT" 111 UPM6076 ANTI ROTATION WASHER 1

UAM0170EV

33

BOTTOM BELT DRIVE MOTOR

TOP BELT DRIVE MOTOR

15

13

3

17 12

3

1011

45

97

6

1

6

8

2

14

7

16

USM5060

34


1 UAM0411 ELECTRIC CONTROL BOX 12 UPM0209 POWER CORD, 14/3 13 UPM9719 CAPACITOR 16uF 24 UPM0197EV STR.RELF METL.LIQDTGHT M20X1.5 (8-10mm) 25 UPM0341EV LOCKNUT M20 X 1.5(FOR STRAIN RELF) 26 UF1828 REG F.W. M6 87 UF6363 LW M6 88 UF0830 SHCS M6-1 x 16 mm 49 UF3637 HNR M6-1.0 4

10 UPM9728 LOCKNUT M16 X 1.5(FOR STRAIN RELF) 111 UPM9727 STR.RELF METL.LIQDTGHT M16X1.5 (8-10mm ) 112 UPM1410EV STRAP RING 25 mm 313 UPM4507 PLASTIC HUB CONN 25mm STRAIGHT 114 UPM1404EV PLASTIC HUB CONNECTOR 25mm/90 115 UPM1982EV FLEXIBLE TUBING 25mm 116 UPM0225 CABLE 18/3 TYPE SJ 217 UF5601 BHCS M5 X 0.8 X 6mm 3

USM5060

35

1

17

715

26

16

16

6

12 14 12 133

85

410 9

11 18

UAM0411

36

ITEM NO. PART NUMBER Description QTY.

1 UPM1970 BOX ELECT. 400mm X 305mm X 150mm 12 UPM0407 DIN RAIL 13 UPM7691 MOTOR STARTER TELEMEC 110VAC 14 UPM2880 TERMINAL BLOCK DOUBLE TW 125 UPM2881 TERMINAL BLOCK DOUBLE END CAP 36 UPM0226 WIRE WAY 30mm 27 UPM0254 WIRE WAY 50mm 18 UPM7428EV FUSE TERMINAL BLOCK 5mm, WHITE LED 19 UPM4466 FUSE TERMINAL BLOCK 5mm, RED LED 1

10 UPM7120 FUSE 5mm X 20mm 1AMPM250V IEC 211 UPM7558 OMRON RELAY 2 POLE 24 VDC 212 UPM7689 CIRCUIT BREAKER AUX CONTACT 213 UPM7690 MINIATURE CIRCUIT BREAKER 4AMP 114 UPM7692 MINIATURE CIRCUIT BREAKER 3AMP 115 UPM0255 COVER 50mm 116 UPM0177 COVER 30mm 217 S-50-24 POWER SUPPLY 118 UPM7709 RELAY SOCKET 2

UAM0411

37

1

2

5

3

1316 17

17 18 9 19 204

1415

216

812

11710

USM5052

38


1 UAM0401 BB DRIVE SUB ASSEMBLY RH 12 UAM0402 BB DRIVE SUB ASSEMBLY LH 13 UPM7552 SPACER, DRIVE 3" 24 UPM1847EV BOTTOM SUPPORT SHAFT 3" 15 UPM1665EV TENSION RELEASE TOOL 3" 16 UPM1845EV TOP CHAIN COVER 17 UPM1848EV SUPPORT BAR 3" 18 UPM1843EV CHAIN GUARD 3" 19 UPM0339 FLANGE BEARING 3/4" ID 2

10 UPM1846EV DRIVE SHAFT 3" 111 UPM0067 #40B-13T .75 BORE W/KEY 112 UF2210EV SQUARE KEY ROUND ENDS 5 X 5 X 20 313 UPM7116 MOTOR T 1/3 21.4 : 1 114 UPM4423 SPROCKET #40 15T 18 WITH 5 mm KEY 115 UPM0068 CHAIN #40-32 PITCH BBD W/C/L 116 UF0840 SHCS M6-1 X 25mm 417 UF1828 REG F.W. M6 818 UF3637 HNR M6-1.0 419 UF0867 LW M8 420 UF0866 HNR M8 - 1.25 421 UF3686 BHCS M5-0.8 X 10mm 4

USM5052

39

1210

7

6

11

52

1

420

21

25

1426

13

21 2019

28

8

27

9

18

1516

2423

22

17

2919

319

2021

UAM0401

40


1 UPM1837 BOTTOM BELT DRIVE SECTION R.H. 12 UPM0029 STRIP UHMW 2" X .03"THK 13 UPM1688 REAR SUPPORT ANGLE R.H 24 UPM1519 COSTUM WASHER 25 UF2080 POP RIVET S-44 26 UPM0259 IDLER PULLEY 17 UPM1233EV IDLER PULLEY SHAFT 50mm 18 UPM4450 DRIVE PULLEY 19 UPM1816 BELT DRIVE. SAG 12E, 2" X 79.5" BFF 1

10 UPM0324 BEARING, PULLEY 211 UPM0109 IDLER PULLEY SPACER 112 UF2220 EXT RET'G RING 3/4" SHAFT 113 UPM0101EV TENSIONNER SPRING HOLDER 114 UPM4473 TENSIONNER SLIDE UA 115 UPM0112 SPRING LOCATOR PIN 116 UPM0038 DIE SPRING - LHL-750B-5 117 UF3683 SSS M6 X 10mm 218 UF6370 M8 - 1.25 x 25 FHCS 219 UF3680 FW M10 1120 UF6371 LW M10 821 UF0457 HHCS M10-1.25 x 20 mm 822 UF1411 SSS M6 X 6mm 123 UF1400 SSS HK 3/8-16 X 3 124 UF1540 HNR 3/8-16 325 UF6397 FHCS M10-1.5 x 20 126 UF1192 FHCS M6-1 x 16 mm 227 UF0830 SHCS M6-1 x 16 mm 128 UF4252 BHCS M10 -1.5x20mm 129 UF6314 HNR M10 x 1.5 4

UAM0401

41

1918

5

2

21

226

14

10

1211

13

78

9

2524

419

18

1517

2726

28

161

20

2920

320

1918

23

UAM0402

42


1 UPM1838EV BOTTOM BELT DRIVE SECTION L.H. 12 UPM0029 STRIP UHMW 2" X .03"THK 13 UPM1687 REAR SUPPORT ANGLES 24 UPM1519 COSTUM WASHER 25 UF2080 POP RIVET S-44 26 UPM4473 TENSIONNER SLIDE UA 17 UPM0101EV TENSIONNER SPRING HOLDER 18 UPM0112 SPRING LOCATOR PIN 19 UPM0038 DIE SPRING - LHL-750B-5 1

10 UPM0259 IDLER PULLEY 111 UPM0324 BEARING, PULLEY 212 UPM1233EV IDLER PULLEY SHAFT 50mm 113 UF2220 EXT RET'G RING 3/4" SHAFT 114 UPM0109 IDLER PULLEY SPACER 115 UPM4450 DRIVE PULLEY 116 UPM1816 BELT DRIVE. SAG 12E, 2" X 79.5" BFF 117 UF3683 SSS M6 X 10mm 218 UF0457 HHCS M10-1.25 x 20 mm 819 UF6371 LW M10 820 UF3680 FW M10 1121 UF6397 FHCS M10-1.5 x 20 122 UF1192 FHCS M6-1 x 16 mm 223 UF1411 SSS M6 X 6mm 124 UF1400 SSS HK 3/8-16 X 3 125 UF1540 HNR 3/8-16 326 UF6370 M8 - 1.25 x 25 FHCS 227 UF0830 SHCS M6-1 x 16 mm 128 UF4252 BHCS M10 -1.5x20mm 129 UF6314 HNR M10 x 1.5 4

UAM0402

43

41

5

6

3

39

30

13

2928363031

1

2

45 46 44

14

4043

42

1221

1126

727

9

3033

24

251830

15

38

10

228

32

23

35 3717

3420

4

16

USM5057

44

ITEM NO. PART NUMBER DESCRIPTION QTY.1 UPM2136EV INFEED GUIDE TABLE 12 UPM1979 ROLLER 24.375" X 1.375" OD 63 UPM2137 ROLLER PLATE R.H. 14 UPM2085 ROLLER PLATE L.H. 15 UPM0760 RSA-TB TOP ROLLER PLATE 26 UPM1659 WHEEL 2-7/8"DIA.COMPR.GUIDE 127 UPM1963EV Cross Shaft, Infeed Table Metric 28 UPM0028EV SPROCKET #35B20 14mm BORE 29 UPM0159EV BOTTOM CHAIN BLOCK ADAPTOR 110 UPM1952EV CROSS SHAFT BLOCK 211 UPM1956EV SPROCKET SUPPORT 212 UPM1955EV SPROCKET SUPPORT 213 UPM7739 SPACER FOR ROLLER PLATE 214 UF1417EV SHOULDER CUTTER PIN 215 UPM1957EV LINK PLATE #1 116 UPM4349 LINEAR BEARING 20mm 817 UPM2108 REFLECTOR BRACKET 118 UPM1958EV LINK PLATE #2 119 UPM2246EV OPTIC SENSOR BLOCK 120 UPM2105 REFLECTOR 121 UPM1788EV FLANGE BEARING BRONZE.375 X .75" 422 UPM1500 CHAIN 2024 COMPLETE (79pitch) 123 UPM3665 AIR CYLINDER 25mm x 200mm 124 UPM3666 PIVOT MOUNT, 25mm CYL. 125 UPM3667 ROD CLEVIS FOR 25mm CYLINDER 1

USM5057

45

ITEM NO. PART NUMBER DESCRIPTION QTY.26 UF4315 HITCH PIN 227 UPM2109 SPRING .105 GAGE .750IDX1.5LG 328 UPM2193 WORLD BEAM SENSOR 129 UF4317 PHS M3 x 20mm 230 UF4236 SHCS M6-1 X 30mm 1631 UF1828 REG F.W. M6 232 UF5900 NYLON LOCK NUT M6-1.0 233 UF9148 SHCS M4-0.7 x 10mm 434 UF4112 HEX NUT M3-0.5 235 UF4318 BHCS M3 - 0.5 x 10mm 236 UF0467 SHCS HK 4-40 x 3/8'' LG 237 UF1208 BHCS 8-32 X 3/8'' 238 UF3721 FHCS M5-0.8 x 20mm 239 UF1070 FHCS HK 3/8-16 x 3/4'' 440 UF3390 SS REG F.W. 3/8 641 UF1319 BHCS 3/8-16 X 1-3/4'' 1242 UF0200 3/8-16 X 0.75 HHCS 443 UF1770 L.W. ZINC 3/8 444 UF6310 HHCS M8-1.25 x 25 445 UF1821 FW M8 446 UF0867 LW M8 4

USM5057

47

8

910

1

109

8

3

4

1513

7

6

111214

5

109

8

2USM5055

48


1 UPM0178EV COLUMN RIGHT SIDE 12 UPM0032 PLUGS BLACK PRY OUT COLUMN 13 UPM1912 COLLAR 25mm 24 UPM0181EV COLUMN SHAFT 15 UPM0054 SPRING 1-17/64 OD X 1-5/8 LG X .148 16 LM 25UU LINEAR BEARING 25 mm 27 UPM1925EV COLUMN BLOCK 18 UF0301 HHCS M10-1.5 x 35 69 UF6371 LW M10 610 UF3680 FW M10 611 UPM7724 COLUMN BLOCK PLATE 112 UF7023 LW M5 413 UF1827 FW M5 114 UF5602 BHCS M5-0.8 X 16mm 415 UF3687 BHCS M5-0.8 X 12mm 1

USM5055

49

89

10

1

3

6

7

111214

53

4

1098

1513

109

8

2USM5056

50


1 UPM0167EV COLUMN LEFT SIDE 12 UPM0032 PLUGS BLACK PRY OUT COLUMN 13 UPM1912 COLLAR 25mm 24 UPM0181EV COLUMN SHAFT 15 UPM0054 SPRING 1-17/64 OD X 1-5/8 LG X .148 16 LM 25UU LINEAR BEARING 25 mm 27 UPM1925EV COLUMN BLOCK 18 UF0301 HHCS M10-1.5 x 35 69 UF6371 LW M10 610 UF3680 FW M10 611 UPM7724 COLUMN BLOCK PLATE 112 UF7023 LW M5 413 UF1827 FW M5 114 UF5602 BHCS M5-0.8 X 16mm 415 UF3687 BHCS M5-0.8 X 12mm 1

USM5056

51

1

2

13

12

11

6

10

4

9

7

3

8

5

UAM0406

52


1 UPM0165 CYLINDER VERTICAL ANGLE L.H. 12 UPM0146EV BACK PLATE ANGLE SUPPORT 13 UPM2903 PIVOT PIN-SNAP RING 14 UPM3075 FLEXIBLE COUPLING M12 15 UPM3170EV VERTICAL EYE BRACKET 12mm 16 UPM1924EV CYLINDER OFFSET ATTACHMENT 17 UPM3588 CYLINDER 40mm x 500mm 18 UPM2901 REAR CLEVIS, 40mmCYL. 19 UPM3109 SILENCER G 1/4 M 1

10 UF1625 HEX JAM NUT M12 X 1.25 111 UF6397 FHCS M10-1.5 x 20 212 UF3647 HHCS M10-1.25 x 25 mm 213 UF6371 LW M10 2

UAM0406

53

2

1

13

12

6

10

4

7

8

5

9

11

3

UAM0405

54


1 UPM0152 CYLINDER VERTICAL ANGLE R.H. 12 UPM0146EV BACK PLATE ANGLE SUPPORT 13 UPM2903 PIVOT PIN-SNAP RING 14 UPM3075 FLEXIBLE COUPLING M12 15 UPM3170EV VERTICAL EYE BRACKET 12mm 16 UPM1924EV CYLINDER OFFSET ATTACHMENT 17 UPM3588 CYLINDER 40mm x 500mm 18 UPM2901 REAR CLEVIS, 40mmCYL. 19 UPM3109 SILENCER G 1/4 M 1

10 UF1625 HEX JAM NUT M12 X 1.25 111 UF6397 FHCS M10-1.5 x 20 212 UF3647 HHCS M10-1.25 x 25 mm 213 UF6371 LW M10 2

UAM0405

55

2

3

1

27

37

41

36

33

31

32

285

2554

55

3840392935

239

54568

2420

6

7

46

5356

45

44

26

1819

21

50

49

515217

161343424

4215

12 11

14

224847

34

10

30

USM5059

56

USM5059

57


30 UPM1930EV TOP FRONT COVER 131 UPM6058 STRAIN RELIEF 132 UPM0196EV STRAIN RELIEF 133 UPM1937EV ELECTRICAL BOX 134 UF6300 RETAINING RING FOR 12mm SHAFT 235 UPM7371 SPROCKET #35B20 18mm BORE 136 UPM6076 ANTI ROTATION WASHER 137 UPM0419 LEGEND PLATE "EMERG.STOP" 138 UF3690 BHCS M5-0.8 X 55mm 339 UF1827 FW M5 340 UF7023 LW M5 341 UF5601 BHCS M5 X 0.8 X 6mm 442 UF9148 SHCS M4-0.7 x 10mm 343 UF3681 L.W. M4 144 UF3689 M6-1.0 X 30mm HHCS 445 UF6363 LW M6 446 UF3686 BHCS M5-0.8 X 10mm 447 UF0866 HNR M8 - 1.25 448 UF0867 LW M8 449 UF5609 M12 x 55 mm M10 x 16 THREAD 250 UF3274 SS FHCS M4-0.7 x 8 mm 451 UF5200 SHCS M3 -0.5 x 10 252 UF3718 M3 L.W. 253 UF3722 M8x1.0 Nylon Lock Nut 454 UF4316 BHCS M8-1.25 x 35mm 455 UF1821 FW M8 456 UF6346 FW M8 NARROW 4

USM5059

59

5

6

3

7

119

8

4

1

2

10

UAM0407

60


1 UPM2121EV LH CROSS BEAM 12 UPM2104EV RH CROSS BEAM 13 UPM0961EV CROSS BEAM SUPPORT TBD 24 UPM2135 VERTICAL LINK PLATE 25 UF6406 SHCS M8-1 X 75mm 66 UF0867 LW M8 67 UF0865 SHCS M8-1.25 X 25mm 88 UF1720 REG F.W. ZINC 3/8 89 UF1770 L.W. ZINC 3/8 810 UF0220 HHCS 3.8-16 x1.25 411 UF4321 HHCS 3/8-16 X 2.25'' 4

UAM0407

61

1

11

35

67

9

221

818

19

361213

1434

33

29 16 3231

17 30 415

22

20

1023

352827

24 2625

UAM0408

62

ITEM NO. PART NUMBER DESCRIPTION QTY.1 UPM1870EV RH DRIVE SECTION TBD 12 UPM2123 BELT GUARD TBD 13 UPM0259 IDLER PULLEY 14 UPM0029 STRIP UHMW 2" X .03"THK 15 UPM0324 BEARING, PULLEY 26 UPM1233EV IDLER PULLEY SHAFT 50mm 17 UF2220 EXT RET'G RING 3/4" SHAFT 18 UPM1879EV TENSIONNER SLIDE 19 UPM1816 BELT DRIVE. SAG 12E, 2" X 79.5" BFF 1

10 UPM4450 DRIVE PULLEY 111 UPM0109 IDLER PULLEY SPACER 112 UPM0101EV TENSIONNER SPRING HOLDER 113 UPM0112 SPRING LOCATOR PIN 114 UPM0038 DIE SPRING - LHL-750B-5 115 UF2080 POP RIVET S-44 416 UPM7685 SPRING HOLDER BLOCK 117 UPM1068 COMP.SPRING SWIVEL T.H. ASSY 118 UF6397 FHCS M10-1.5 x 20 119 UF1192 FHCS M6-1 x 16 mm 220 UF1190 M8 - 1.25 x 20 FHCS 221 UF5601 BHCS M5 X 0.8 X 6mm 422 UF6370 M8 - 1.25 x 25 FHCS 223 UF3683 SSS M6 X 10mm 224 UF3679 HHCS M10-1.5 x 20 mm 125 UF3680 FW M10 126 UF6371 LW M10 127 UF0200 3/8-16 X 0.75 HHCS 428 UF1770 L.W. ZINC 3/8 429 UF6376 NYLON LOCKNUT M4 130 UF3644 SHCS M4-0.7 x 45 131 UF3687 BHCS M5-0.8 X 12mm 232 UF7023 LW M5 233 UF1400 SSS HK 3/8-16 X 3 134 UF1540 HNR 3/8-16 335 UF1720 REG F.W. ZINC 3/8 436 UF1411 SSS M6 X 6mm 1

UAM0408

63

132

3130

3

56

7

11

1812

1314

2019

218

22

9

224

415

2510

2717

3626

1628

35 34 33

29

23

UAM0409

64

ITEM NO. PART NUMBER DESCRIPTION QTY.1 UPM2126EV LH DRIVE SECTION TBD 12 UPM2122 BELT GUARD TBD 13 UPM0259 IDLER PULLEY 14 UPM0029 STRIP UHMW 2" X .03"THK 15 UPM0324 BEARING, PULLEY 26 UPM1233EV IDLER PULLEY SHAFT 50mm 17 UF2220 EXT RET'G RING 3/4" SHAFT 18 UPM1879EV TENSIONNER SLIDE 19 UPM1816 BELT DRIVE. SAG 12E, 2" X 79.5" BFF 1

10 UPM4450 DRIVE PULLEY 111 UPM0109 IDLER PULLEY SPACER 112 UPM0101EV TENSIONNER SPRING HOLDER 113 UPM0112 SPRING LOCATOR PIN 114 UPM0038 DIE SPRING - LHL-750B-5 115 UF2080 POP RIVET S-44 416 UPM1068 COMP.SPRING SWIVEL T.H. ASSY 117 UPM7685 SPRING HOLDER BLOCK 118 UF1411 SSS M6 X 6mm 119 UF1400 SSS HK 3/8-16 X 3 120 UF1540 HNR 3/8-16 321 UF6397 FHCS M10-1.5 x 20 122 UF1192 FHCS M6-1 x 16 mm 223 UF1190 M8 - 1.25 x 20 FHCS 224 UF5601 BHCS M5 X 0.8 X 6mm 425 UF6370 M8 - 1.25 x 25 FHCS 226 UF3687 BHCS M5-0.8 X 12mm 227 UF6376 NYLON LOCKNUT M4 128 UF3644 SHCS M4-0.7 x 45 129 UF3683 SSS M6 X 10mm 230 UF3679 HHCS M10-1.5 x 20 mm 131 UF6371 LW M10 132 UF3680 FW M10 133 UF0200 3/8-16 X 0.75 HHCS 434 UF1770 L.W. ZINC 3/8 435 UF1720 REG F.W. ZINC 3/8 436 UF7023 LW M5 2

UAM0409

65

3637

4041

38

2926

3532

1917

32

39 33

76

2

1

31

221434 15

18

16

20

12810

30

27 24 25

13

43

5

9 11

2123

28

USM5061

66


1 UPM3755 FILTER REG. (UPM3267) MOUNTING BRKT 12 UPM3267 FILTER REGULATOR NL2-FRE G3/8 13 UPM0436 FTG Q.D. 3/8 NPT MALE 14 UPM3175 ELBOW BRSS NKL PLT G3/8M x G3/8F 15 UPM3179 ELBOW 3/8 MALE x 8mm TUBE 16 UF7023 LW M5 27 UF4240 SHCS M5-0.8 x 80mm 28 UPM3388 QUICK EXHAUST VALVE G 1/4 19 UPM3172 FLOW CONTROL G 1/4 1

10 UPM3171 BANJO FITTING G 1/4 111 UPM3109 SILENCER G 1/4 M 112 UPM3125 FTG. STR 8mmTUBE G1/4 413 UPM3138 FTG "T" 8mm TUBE 214 UPM3124 ELBOW FTG.SWVL 8mm TUBE-G1/4 815 UPM3389 SHUTTLE VALVE G 1/4 116 UPM3132 FLOW CONTROL G 1/4 MALE X 8mm TUBE 117 UPM3271 MOUNTING BRACKET NL1 118 UPM3268 PRESSERE REGULATOR MANIFOLD 0.2 - 6 BAR 219 UPM3272 CONTROL PANEL NUT 120 UPM3273 PRESSURE GAUGE G1/8 - 6 BAR 221 UPM3270 BLOCK ASSEMBLY KIT 122 UPM3387 PILOTED CHECK VALVE 123 UPM7736 ELBOW BRSS NKL PLT G1/8M x G1/8F 224 UPM3392 ELECT. CONN WITH LED 579 VALVE 225 UPM3395 VALVE 579 3/2-NC 24VDC 126 UPM0407 DIN RAIL 127 UPM3391 SILENCER 579 VALVE 228 UPM3396 MULT T-CON 2 X 8mm TO 3 X 4mm 129 UPM7440EV TB END ANCHOR FOR DN SER 2

USM5061

67


30 UPM3394 VALVE 5/2 MAN. ADJUSTABLE 24V PE 131 UPM3787 FLOW CONTROL VALVE G 1/8 male 8mm tube 132 UF1196 BHCS 10-24 X 1/4'' 433 UF4319 BHCS M5-0.8 x 8mm 234 UF4320 BHCS HK 10-32 x 1'' 235 UF1690 REG F.W. ZINC #10 BS 236 UF3689 M6-1.0 X 30mm HHCS 437 UF1828 REG F.W. M6 838 UF5900 NYLON LOCK NUT M6-1.0 439 UPM7737 VALVE BRACKET 140 UPM7738 CONTROL SUPPORT PLATE SPACER 441 UPM3723 CONTROL SUPPORT PLATE -RSA TB 1

USM5061

rsa 2024-tb/3”...the interpack rsa 2024-tb/3” carton sealing machine with hsd®2000 et ii tape...

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