roll o matic installation & maintenance guide rev2

Installation & Maintenance guide

Roll-O-Matic

Automatic renewable

media air filter

AAF Manufacturing Sdn. Bhd.

Lot 6, Jln Pengapit,

15/19, Seksyen 15,

40000 Shah Alam

ROLL-O-MATIC Installation & Maintenance English April. 2008

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ROLL-O-MATIC ISOMETRIC VIEW


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CONTENTS

1 DESCRIPTION 4

1.1 ROM Specification 5

1.2 Excluded equipment 6

1.3 Weight (kg) 7

1.4 Dimensions 8

2 INSTALLATION 10

2.1 Principle 10

2.2 Assembly of each section arrgt 1-3-4 «STANDARD Air Flow» 12

2.3 Assembly of each section arrgt 1-3-4 «REVERSE Air Flow» 12

2.4 Assembly of each section arrangement 2 «STANDARD Air Flow»,«REVERSE Air Flow» 13

2.5 Duct connections 15

3 WIRING DIAGRAM 16

3.1 Control with pressure switch 16

3.2 Control with auto sensor 16

3.3 Control with timer 16

3.4 Electrical connections 16

4 CONTROL ARRANGEMENTS 16

4.1 Pressure control 16

4.2 Auto Sensor Control 16

4.3 Timer Control 16

4.4 Manual control 16

4.5 Auto Control 17

4.6 End of media 17

5 GUARANTY 17

6 MAINTENANCE 18

6.1 Lubrication 18

6.2 ROLL-O-MAT media replacement 18

6.3 Procurement of the ROLL-O-MAT media roll 18

7 ROLL-O-MATIC G5 SPARES 18

7.1 Advisable spare parts –1st year 18

7.2 Advisable spare parts – 2nd year 18

8 Appendix


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1 DESCRIPTION

The ROLL-O-MATIC model G5 is an automatic roll filter that uses a renewable roll filter media.

The ROLL-O-MATIC filter basically consists of the filter curtain made of Roll-O-Mat and various mechanical parts to keep the media in place and renew the media.

The Roll-O-Mat media consists of a large number of continuous glass fibres that are bounded together by a thermal setting resin binder through which the media gets a high mechanical strength.

The media has a progressive density and the fibres become thinner in the direction of the air stream (40-20 microns).

The media is impregnated with a special non-flammable jell-like viscosine adhesive.

The media can be used in temperatures up to 80 degrees C.

ARRANGEMENTS :

Arrangement 1 : Vertical roll-filter. Arrangement 2 : Filter installed on its right-hand side. Arrangement 3 : Filter installed flat on its back on the floor Arrangement 4 : Filter installed flat against the ceiling.


of 19 The Roll-O-Matic filter is designed to operate in either of the two following air flow arrangements :

1.1 ROM Specification Each standard Module comprises of the following:

• Motor with reducer 0.18kw -220/440V-3ph-50Hz, IP 55 Class: F

• Compression bar

• Pressure Control

• Media Run Out Switch (End of Media Switch)

• Top Cover

• Bottom Cover

• Top Blank off Plate

• Bottom Blank off plate

• Initial Fill of M94 Media

• Factory Assembled

1.2 Excluded equipment

The duct connections with service access doors.

The electrical cables between motor, control box and media run-out switch of the drive section.

The required wiring and controls to connect the filter with the main fan.

Motor protection and starter.

ROLL-O-MATIC Installation & Maintenance English

Apr. 2008

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1.3 Weight (kg)

WIDTH

HEIGHT

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

40

81 88 96 106 169 176 184 192 202 212 272 280 288 298 308 318 376 384 394 404 414 424 480 490 500 510 520 530

50

85 91 99 109 176 182 190 198 208 218 281 289 297 307 317 327 388 396 406 416 426 436 495 505 515 525 535 545

60

89 95 103 113 184 190 198 206 216 226 293 301 309 319 329 339 404 412 422 432 442 452 515 525 535 545 555 565

70

92 98 106 116 190 196 204 212 222 232 302 310 318 328 338 348 416 424 434 444 454 464 530 540 550 560 570 580

80

95 101 109 119 196 202 210 218 228 238 311 319 327 337 347 357 428 436 446 456 466 476 545 555 565 575 585 595

90

99 105 113 123 204 210 218 226 236 246 323 331 339 349 359 369 444 452 462 472 482 492 525 575 585 595 605 615

100

103 109 117 127 212 218 226 234 244 254 335 343 351 361 371 381 460 468 478 488 498 508 585 595 605 615 625 635

110

107 113 121 131 220 226 234 242 252 262 347 355 363 373 383 393 476 484 494 504 514 524 605 615 625 635 645 655

120

111 117 125 135 228 234 242 250 260 270 359 367 375 385 395 405 492 500 510 520 530 540 625 635 645 655 665 675

130

115 121 129 139 236 242 250 258 268 278 371 379 387 397 407 417 508 516 526 536 546 556 645 655 665 675 685 695

140

119 125 133 143 244 250 258 266 276 286 383 391 399 409 419 429 524 532 542 552 562 572 665 675 685 695 705 715

150

123 129 137 147 252 258 266 274 284 294 395 403 411 421 431 441 540 548 558 568 578 588 685 695 705 715 725 735

ROLL-O-MATIC Installation & Maintenance English

Apr. 2008

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1.4 Dimensions (mm)

ROLL-O-MATIC Installation & Maintenance English Apr. 2008

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Dimensions (continued)


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2 INSTALLATION

The ROLL-O-MATIC model G5 should be assembled on a flat surface.

The following tools are required :

- 1-10 mm wrench and box spanner, - 1-13 mm wrench and box spanner, - 1- Allen key Set, - 1 adjustable spanner - 1 screwdriver medium size - 1 screwdriver small size,

2.1 Principle

The G5 ROLL-O-MATIC filter can be built from 1 to 5 sections with one motor reducer driving 2 sections maximum.

The left section equipped with the driving system is called «drive section» and the right one «slave section» as it is without motor-reducer. Locate the sections perfectly in line, as shown on the following sketches.

For 1 or 2 sections installed on the side (arrgt 2) see the floor location on above sketch.


of 19 SKETCHES FOR SOME LOCAL ARRANGEMENTS


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2.2 INSTALLING THE MEDIA ROLL «STANDARD Air Flow»

2.2.1 LOADING

a) Remove the Roll-O-Mat media from its carton.

b) Take the media pins for the top roll and place them in the roll.

c) Install the roll between the side panels and let it slide into place. It automatically blocks.

d) Pull the paper leader over the top media turning reel and guide it down between the media guide rods, then go underneath the bottom turning reel.

e) Stick the paper leader into the empty spool according to the sketch «Standard air flow» page 5. Media dirty air side should roll from the lower side of the spool. The tension wires of the media are then located at the back.

f) Wind 20 cm of media by pressing push bottom on the junction box.

2.3 INSTALLING THE MEDIA ROLL «REVERSE Air Flow»

2.3.1 LOADING

Identical to standard air flow paragraph 2.2. a) until d).

e) Stick the paper leader as shown on sketch «Reverse air flow» page 4 The tension wires of the media are then located downstream.

f) Wind 20 cm of media by pressing the push button.


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2.4 Duct connections

Holes are punched on top, bottom and side panels (Dia. 10,5 – spaced 101,6 mm). See general arrangement sketch –page 8.

Bolt the duct to the top section and both sides of the filter. Then seal the duct and the filter with sealing material.


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3 WIRING DIAGRAM

3.1 Control with pressure switch

See drawing no. M5100-000-001.

3.2 Control with auto sensor See drawing no. M5100-000-002

3.3 Control with timer See attachment M5100-000-003

3.4 Electrical connections

The ROLL-O-MATIC model G5 can be supplied for various supply voltages. The contractor should check whether the equipment supplied is complying to the site voltage.

Pay attention to the motor rotation direction. (Standard air flow or reverse air flow) see page 5.

4 CONTROL ARRANGEMENTS

4.1 Pressure control

The media unwinding is control by a pressure switch, scale 30 to 400 Pascals, recommended setting 140 to 200 Pa.

Connect pressure tips up and downstream the filter

Unwinding is stopped when the pressure drop has reached 120 Pa.

For more information on pressure switch, see pertaining bulletin.

4.2 Auto Sensor Control The media unwinding is control by a light and a photocell calibrated to activate the drive as dirt accumulates. (Work independently from airflow or time cycles.) ideal for both VAV Systems and constant volume systems.

4.3 Timer Control The media unwinding is control by PLC to set the timer. Additional pressure switch can be utilized to override the timer for temporary heavy dust loads, or it may be applied as a media economizer which will not allow the timer to operate until a preset pressure drop is attained.

4.4 Manual Control

a) Turn the on/off selector switch to on position to turn on the power.

b) Turn the auto/manual selector switch to manual to manually start the motor. This switch is also used for installing a new roll or rewinding completely a used roll.


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4.5 Auto Control

a) Turn the on/off selector switch to on position to turn on the power.

b) Turn the auto/manual selector switch to auto for differential pressure switch control/photo sensor control/ Timer Control.

4.6 End of media

In the top section is located a media run out switch, which will block the transport of new media into the air stream when the roll has ended. In this case, the signal lamp will light and an optional sound alarm can be added (excluded from AAF supply).

5 GUARANTY

Guaranty can only be granted if media is AAF ROLL-O-MAT.


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6 MAINTENANCE

6.1 Lubrication

Reducer is lubricated with synthetic oil : no maintenance is necessary as it is life lubricated.

Periodically check that exterior surfaces are clean.

6.2 ROLL-O-MAT media replacement

Rewind completely the ROLL-O-MAT roll and the paper Kraft end using the manual drive selector switch on the junction box.

To remove the dirty media roll press the spring located in the roll pin opposite to the square drive.

Remove the upper empty media spool and install it at the bottom of the filter.

Follow the instructions of the chapter 2.2.1 « STANDARD Air Flow » or chapter 2.3.1 « REVERSE Air Flow » to install the clean media spool in the upper part of the Roll-O-Matic filter.

Disposal of the used roll is to be done according to the home regulations.

6.3 PROCUREMENT OF THE MEDIA

The initial ROLL-O-MAT media roll is supply with the filter.

When the pilot light of cycle complete on the junction box is on, proceed to the replacement of the ROLL-O-MAT media roll(s).

It is advisable to have ready at hand, one media roll per ROLL-O-MATIC section.

To order new media rolls, please contact the nearest AAF Office or contact AAF Malaysia at +603-50397777 to know your AAF local representative.


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7 ROLL-O-MATIC G5 SPARES

7.1 Advisable spare parts – 1ST YEAR

Description Reference number

Upper LEFT pin

. Standard air

. Reverse air

. 792875301

. 792874502

Upper RIGHT pin

. Standard air

. Reverse air

. 792874501

. 792875302

Lower LEFT pin . 79915439

Lower RIGHT pin (control side) . 7928823

Media run out switch . 79971028

M94 ROLL-O-MAT roll 3’-wide . 6200100003




7.2 Advisable spare parts – 2nd YEAR

Description Reference number

Motor- reducer 0.18 kW 220/400 3-Ph . 79919332

11-tooth pinion . 796867801

48-tooth sprocket . 79915397

Roll chain . 79918888

Pressure switch control panel . 79004





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