roland pc600

SERVICE NOTES

Copyright © 2000 ROLAND DG CORPORATION

PC-600

4896-00Printed in Japan

1

2

3

4

5

6

7

First EditionPC-600 '00.Aug

Structure & Spare Parts

Electrical Section

Replacement of Main Parts

Adjustment

Supplemental Information

Troubleshooting

Service Activities

Contents

1 Structure & Spare Parts1-1 COVERS ...................................................................................... 11-2 FRAME (1) .................................................................................. 21-3 FRAME (2) ................................................................................... 41-4 CHASSIS ..................................................................................... 61-5 THERMAL CARRIAGE ................................................................ 71-6 TOOL CARRIAGE ........................................................................ 81-7 STAND ......................................................................................... 91-8 ACCESSORIES ......................................................................... 10

2 Electrical Section2-1 WIRING MAP ............................................................................. 112-2 MAIN BOARD ............................................................................ 122-3 OTHER CIRCUIT BOARDS ....................................................... 202-4 ELECTRIC MAINTENANCE PART ............................................ 22

3 Replacement of Main Parts3-1 HEAD CARRIAGE REPLACEMENT ......................................... 233-2 TOOL CARRIAGE REPLACEMENT .......................................... 303-3 PLATEN DAMPER REPLACEMENT ......................................... 313-4 MAIN BOARD REPLACEMENT ................................................ 333-5 CARRIAGE MOTOR REPLACEMENT ...................................... 353-6 GRIT MOTOR REPLACEMENT ................................................ 373-7 WIRE REPLACEMENT .............................................................. 423-8 LM GUIDE REPLACEMENT ...................................................... 483-9 CARTRIDGE HOLDER ARM REPLACEMENT ......................... 543-10 CLUTCH ASSEMBLY REPLACEMENT .................................... 583-11 PINCH ROLLER ASSEMBLY REPLACEMENT ........................ 61

4 Adjustment4-1 Special Tool ............................................................................... 664-2 Service Mode ............................................................................. 674-3 User Mode .................................................................................. 794-4 FIRMWARE UPGRADE ............................................................. 824-5 EEPROM INITIALIZE ................................................................. 834-6 PRINT LENGTH INITIALIZE ...................................................... 844-7 HEAD VOLTAGE & ID ADJUSTMENT ...................................... 854-8 HEAD ALIGNMENT ADJUSTMENT .......................................... 884-9 CARTRIDGE POSITION ADJUSTMENT ................................... 90

4-10 PRINT / CUT OFFSET ADJUSTMENT ...................................... 944-11 TOOL HEIGHT ADJUSTMENT .................................................. 984-12 TOOL PRESSURE ADJUSTMENT ......................................... 1014-13 GRIT CALIBRATION ................................................................ 1054-14 WIRE TENSION ADJUSTMENT .............................................. 1104-15 CARTRIDGE TYPE SENSING TEST ...................................... 1134-16 CUT DOWN POSITION ADJUSTMENT ................................... 1164-17 VERTICAL LINES / DENSITY CHECK .................................... 1184-18 RESIN RIBBON PRINTING CHECK ........................................ 1194-20 CHECK MODE CHART ........................................................... 120

5 Supplemental Information5-1 OPERATIONAL SEQUENCE .................................................. 1225-2 Sensor Map .............................................................................. 1245-3 CLEANING PROCEDURE ....................................................... 125

5-4 SPECIFICATIONS ..................................................................... 38

6 Troubleshooting6-1 Error Message .......................................................................... 1286-2 Printing Problems ..................................................................... 1296-3 Cutting Problems ...................................................................... 1376-4 Others ...................................................................................... 139

7 Service Activities7-1 INSTALLATION CHECK LIST ................................................. 1447-2 MAINTENANCE CHECK LIST ................................................. 1527-3 Specification ............................................................................. 154

Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.

Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.

Revision Record

RevisionNo. Date Description of Changes Approval Issued

0 2000.8.7 First Edition Inagaki Shigenoya

To Ensure Safe Work

To Ensure Safe WorkAbout and Notices

Used for instructions intended to alert the operator to the risk of death orsevere injury should the unit be used improperly.

Used for instructions intended to alert the operator to the risk of injury ormaterial damage should the unit be used improperly.

* Material damage refers to damage or other adverse effects caused withrespect to the home and all its furnishings, as well to domestic animals orpets.

About the Symbols

The symbol alerts the user to items that must never be carried out (are forbidden). Thespecific thing that must not be done is indicated by the design contained within the circle.The symbol at left means not to touch.

The symbol alerts the user to things that must be carried out. The specific thing thatmust be done is indicated by the design contained within the circle. The symbol at leftmeans the power-cord plug must be unplugged from the outlet.

The symbol alerts the user to important instructions or warnings. The specific meaningof the symbol is determined by the design contained within the triangle. The symbol at leftmeans "danger of electrocution."

Turn off the primary power SW

before servicing.

WARNING

In addition to the WARNING and CAUTION symbols, the symbols shown below are also used.

: Tips and advice before the adjustment.

: Indicates tightening torque.

: Indicates amount for Pen Pressure and Tension.

: Indicates clearance.

About the Labels Affixed to the UnitThese labels are affixed to the body of this product.The following figure describes the location.

Electric charge.

Do not touch when power is on.

Torque

kgf•cm8 2.4

2.6mm

gf

80100

1 Structure & Spare Parts

1

1

1 Structure & Spare Parts1-1 COVER

DIGITAL GROUP

8

S2

S2

S46

5

S516

S7

S6

S5

10

S7

S6S8

S4

S1

2

S3

S3

S3

7

9

S3

S3

S3

11

1214

4

15

13

S2

S3

S1

1

S9

S1

S10

S10

3

S3

PARTS LIST -Main Parts-Parts No. Parts Name

1 22095113 APRON,F PC-600

2 22095112 APRON,R PC-600

3 22025230 COVER,FRONT PC-60

4 22025390 COVER,PANEL PC-600

5 22025362 COVER,RAIL F PC-600

6 22025361 COVER,RAIL R PC-600

7 22025388 COVER,REAR PC-6008 22025227 COVER,SIDE L PC-60

9 22025360 COVER,SIDE R PC-600

10 7489619100 HOOK PLATE PC-600

11 22495204 KEY TOP,DS-LD1H MWG

12 22495205 KEY TOP,DS-LX1H MWG

13 22535216 LABEL,COLOR CAMM PRO #LA71

14 7489619010 PANEL BOARD ASS'Y PC-600

15 22665251 SHEET,PANEL PC-600

16 21425111 WASHER,RAIL COVER PC-600

PARTS LIST -Supplemental Parts-Parts Name

S1 SCREW,BINDING HEAD 3 x 6 BC

S2 SCREW,BINDING HEAD 3 x 8 Cr

S3 SCREW,W-SEMS 3 x 6 BC

S4 SCREW,W-SEMS 3 x 8 BCS5 BOLT,HEXAGON 3 x 10 BC

S6 NUT,HEXAGON M3 BC

S7 WASHER,PLAIN 3 x 10 x 0.8 BC

S8 BUSH,ROLL 3 x 3.5

S9 LABEL,CAMM-1 WARNING No.453

S10 LABEL,TAPE GUIDE(cut when using) L=830MM

2


1

1-2 FRAME (1)

S18

545

17

S3

S12

28

4

S5

9

31

S10 8

S20

S20

S2019

20

16

S6

S1

S11

30S

14

S1438

S12

40

S1

S11

44S

20

S6

S10 8

S1

S1

42

S22

43S

8S

8

13S

4

36

S1

24

S1

26

10

1S

1535

S7

S1 S18

14

12

S5

3 S1

S18 15

34

S3

S19

2

10

26

25

37

S3

S1 S1

42

S1

S16

11S

6

S17

S17

24S

1

S1

S1

6

S1

S1

39

18

32

2923

22

33

33

21

7 27

27

46

S1

41

S1

S10 S

9

S21


3

1


1 22145211 ARM,L COVER F PC-600

2 22145212 ARM,R COVER F PC-600

3 21895126AS ASS'Y,L-BEARING 2RSR9ZMUUCS+1000LM

4 22805391 ASS'Y,CARRIAGE MOTOR PC-600

5 22805388 ASS'Y,PULLEY HD43.44S16 PC-600

6 22355704 BASE,COVER F PC-600

7 22355640 BASE,HOLDER CARTRIDGE PC-60

8 22355700 BASE,RAIL PC-600

9 22355702 BASE,Y-MOTOR PC-600

10 12159561 BUSH,80F-0815

11 22025389 COVER,INNER PC-600

12 21955106 DAMPER ROTARY PC-60

13 21715106 FAN,109P0424F607

14 22115777 FRAME,F-COVER L PC-600

15 22115776 FRAME,F-COVER R PC-600

16 22135584 FRAME,GUIDE PC-600

17 21685116 GEAR,H235S20(B8)

18 22135525 GUIDE,BOBBIN PC-60

19 22135583 GUIDE,CABLE-CARD PC-600

20 7489619090 HOLD PLATE B PC-600

21 22145426 LEVER CARTRIDGE L PC-60

22 22145425 LEVER CARTRIDGE R PC-6023 22145427 LEVER RIBBON PC-60

24 12399106 MAGNET,CATCHER SM-911S

25 15229705 PHOTO INTERRUPTER GP1A71A1

26 21535114 PIN,COVER F PC-60

27 21535113 PIN LEVER PC-60

28 22175105 PINCH ROLL SPRING PNC-1850

29 22055337 PLATE CARTRIDGE PC-60

30 12179723 PULLEY WITH BEARING 217-72331 22295193 SHAFT,PULLEY PC-600

32 22175149 SPRING,CARTRIDGE BACK UP PC-60

33 22175148 SPRING,CARTRIDGE HOLDER PC-60

34 22175150 SPRING,COVER F PC-60

35 22175151 SPRING,SET COVER F PC-60

36 22715213 STAY,COOLING FAN PC-600

37 22715198 STAY,F-COVER SENSOR PC-600

38 22715207 STAY,IDLE PULLEY PC-600

39 22715212 STAY,ORIGIN CASSETTE PC-600

40 22715257 STAY,STAND PULLEY PC-600

41 22715259 STAY,SUPPORT Y-MOTOR PC-600

42 22715196 STAY,SUPPORT Y-RAIL PC-600

43 22135363 STOPPER,CAM SLIDE PC-600

44 7489619060 THERMISTOR BOARD ASS'Y PC-600

45 21945128 WIRE,Y-DRIVE PC-600

46 22535102 LABEL,SHUTTER PC-60 NO.860







S6 SCREW,W-SEMS 4 x 8 Cr

S7 SCREW,HEXAGON SOCKET HEAD CAP 2.6 x 6 BC

S8 SCREW,HEXAGON SOCKET HEAD CAP 3 x 4 BC


S10 SCREW,HEXAGON SOCKET HEAD CAP 3 x 16 BCS11 SCREW,HEXAGON SOCKET HEAD CAP 4 x 15 BC

SCREW,HEXAGON SOCKET HEAD CAP 3 x 6 Cr

WITH FLANGE

S14 WASHER,PLAIN 4 x 10 x 0.8 Cr

S15 WASHER,FIBER M10

S16 CABLE TYE,PUSH MOUNT RT30SS F5

S17 BUSH,SQUARE SB-4025

S18 E-RING ETW-6

S19 PIPE,POLY 3 x 6 x 8

S20 LIVET,NYLON P2655B

S21 CUSHION,FELT 3 x 8 x 20

S22 BUSH NB-19

S12

4


1

1-3 FRAME (2)

2

S14

S8

59

20

1936

S7S

12S

12

26

S26

S1

4853

S8

S3 1

S23

S8

2915

14S

12

S5

2752

S12

S12 62

S12

25

S12

61

21S8

S20

S7

855

S12

34

63

13

S9

S12

S1

S12

S12

S19

64

50

43

S17

S17

39

47

56 38

7

64

643

S17

S17

39

S6

S19

31

S12

S12

61

3

38

3432

16

33

S4

S1

47

56

S12

60

S12

S12

11

S13

9

10S

1319

2

S14

2035

19109 S13

S13

S18S12

4

S10

S10

51

58S

8

42

5S

25

S15

S11

22

46S

15S24

S1

48

54

S8

51S

8

4424

60S

12

S12

12S

12

13

41S

27

45

18

S5

S6

28

S21

3049

40

S1

4853

S8

37 57S

8

S23

S24S

22

S16

17


5

1


1 11879107 ABSORBER TK-12

2 22805331 ASS'Y,CLUTCH PC-600

3 21955114AS ASS'Y,DAMPER PLATEN PC-600

4 22805389 ASS'Y,GRIT ROLLER PC-600

5 22805390 ASS'Y,FEED MOTOR PC-600

6 22805143 ASSY,PINCH ROLLER L PNC-960

7 22805142 ASSY,PINCH ROLLER R PNC-960

8 22355703 BASE,PLATE IDLE GEAR PC-600

9 22175870 BEARING 10-19ZZ

10 22115106 BEARING HOUSING A 211-106

11 22005123 BED PC-600

12 22115775 BRACKET,LEFT PC-600

13 12159508 BUSH,SHAFT OILES 80F-1206

14 23505624 CABLE-ASSY CLUTCH PC-600

15 23505625 CABLE-ASSY MONITOR PC-600

16 21755103 CLEANER,PC-60

17 22165165 COLLAR

18 21745102 COLLAR,LEVER PNC-960

19 21745107 COLLAR,SHAFT 12.6 PC-600

20 21745106 COLLAR,SHAFT 2.4 PC-600

21 22025364 COVER,GEAR PC-600

22 21715104 FAN,SCIROCCO 109BF24HA2-10

24 22115774 FRAME,SIDE L PC-60025 22115773 FRAME,R BLACK PC-600

26 22115772 FRAME,R CLEAR PC-600

27 21685127 GEAR,S150S4(B6C9)

28 22135511 GUIDE,LEVER PNC-960

29 7489619040 JUNCTION BOARD ASS'Y PC-600

30 22145423 LEVER PC-50

31 21545135 PAD,CUTTER CM-30032 21545126 PAD,RUBBER CLEANER PC-60

33 21545141 PAD,RUBBER L PC-600

34 21545140 PAD,RUBBER SET PLATEN PC-600

35 7489620000 ASS'Y,GEAR,S125 PC-600

36 7489621000 ASS'Y,GEAR S312 PC-600

37 15229705 PHOTO INTERRUPTER GP1A71A1

38 21535117 PIN,CAM CM-500

39 22145831 PIN NO.1 (214-831)

40 21535118 PIN,STOPPER G-LEVER PC-60



43 22175877 PINCH ROLLER (WHEEL ROLLER)

44 22055407 PLATE,G-ORIGIN PC-600

45 22055338 PLATE,SHAFT PC-60

46 22055406 PLATE,SHUTTER PC-600

47 15229505 SENSOR INTERRUPTER GP2A25

48 15099108 SENSOR INTERRUPTER,GP1A75E

49 22145393 SHAFT,JOINT PNC-960

50 22295145 SHAFT,SQUARE PC-60

51 22125427 SHUTTER PC-60052 22175214 SPRING,IDLE GEAR PC-60053 22715197 STAY,CARRIAGE SENSOR PC-60054 22715204 STAY,GRID SENSOR PC-60055 22715201 STAY,IDLE GEAR PC-60056 22715206 STAY,PAPER SENSOR PC-60057 22715127 STAY,SENSOR SETUP PC-6058 22715202 STAY,STOPPER CLUTCH PC-60059 22715236 STAY,STOPPER CLUTCH R PC-60060 22715200 STAY,SUPPORT FRAME F PC-60061 22715199 STAY,SUPPORT FRAME R PC-60062 22715203 STAY,SUPPORT IDLE GEAR PC-60063 22715205 STAY,SUPPORT S-SHAFT PC-60064 12239603 X-CUSHION







SCREW,HEXAGON SOCKET HEAD CAP 3 x 8 BC

W/SPRING WASHER PRECOATING LOCK AGENT

SCREW,HEXAGON SOCKET HEAD CAP 3 x 6 BC

WITH FLANGE





S12 SCREW,W-SEMS 4 x 8 CrS13 SCREW,PAN HEAD WITH PLAIN WASHER 3 x 4 Cr

S14 SCREW,BINDING HEAD 2.6 x 6 BC

S15 SCREW,BINDING HEAD P-TIGHT 3 x 6 BC

S16 SCREW,SOCKET SET WP 3 x 3 Cr

S17 E-RING ETW-3

S18 E-RING ETW-7

S19 E-RING ETW-10

S20 WASHER,PLAIN 4 x 8 x 1 Cr

S21 WASHER,PLAIN 4 x 10 x 0.8 Cr

S22 BUSH,ROLL 3 x 4

S23 CABLE TYE,INSULOCK T-18S

S24 WIRE SADDLE LWS-0711Z

S25 CLIP CS-6

S26 CUSHION,FELT 3 x 8 x 20

SCREW,SOCKET SET FP 3 x 8 BC

PRECOATING LOCK AGENT

S6

S7

S27

6


1

1-4 CHASSIS

12

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

S1

S2

S3

S4

S5

S6S7

S8

S9

S10

S11 2

20

S9

S11

S1

S1

S1

S5

10

S1

S1

S1S10

S1 13


1 22355681 BASE,AL PC-600

2 2215052400 BOSS NUT L=8MM

3 23505631 CABLE ASS'Y JUNBI A PC-600

4 23505632 CABLE ASS'Y JUNBI B PC-600

5 23505633 CABLE ASS'Y JUNBI C PC-600

6 23505634 CABLE ASS'Y JUNBI D PC-600

7 23505627 CABLE ASS'Y MECHA SENS PC-600

8 23505629 CABLE ASS'Y PAPER SENS PC-600

9 23505630 CABLE ASS'Y POWER PC-60010 23475134 CABLE-CARD 28P 300L BB

11 12399312 CORE SSC-45-12-F

12 22025365SZ COVER,UNDER L PC-600

13 12399319 FERRITE CORE SSC-33.5-8-F

14 7489619020 I/F BOARD ASS'Y PC-600

15 13429702 INLET AC-P01CF01 15A250V

16 22535257 LABEL,CAUTION VOLTAGE #LA167

17 7489618000 MAIN BOARD ASS'Y PC-600

18 13129170 POWER SW AJ7201B

19 22425107U0 POWER UNIT SWITCHING FJ-50

20 22355168 RUBBER FOOT PL-10J65



S2 SCREW,BINDING HEAD 4 x 5 Cr

S3 SCREW,OVAL HEAD 3 x 8 BC

S4 WASHER,EXTERNAL TOOTHED LOCK M4 CrS5 CABLE CLAMP FCM2-S6-14

S6 LABEL,EARTH MARK-1 No.E-580

S7 LABEL,WARNING FUSE REPLASE No.347

S8 LABEL,FLASH-LIGHTING No.E-582

S9 CABLE TYE,PUSH MOUNT RT30SS F5


S11 SPACER,PUSH PS-4-01


7

1

1-5 THERMAL CARRIAGE

1

2

3

4

5

6

7

10

1112

13

14

15

16

S1

S2

S3

S4

S5

S6

S7

S8

S9

5

S1

8

9

S1

S7

S1

13

S1

S2

S1

S9

S10


1 22805386 ASS'Y,ADAPTER PRINT HEAD TYPE2

2 22805387 ASS'Y,CARRIAGE THERMAL PC-600

3 22355701 BASE,PRINT HEAD PC-600

4 23505626 CABLE ASS'Y PINCH-SENS PC-600

5 23475138 CABLE-CARD 20P 1120L BB HIGH-V

6 7489619030 CARRIAGE BOARD ASS'Y PC-600

7 12399319 FERRITE CORE SSC-33.5-8-F8 7489619070 FIXED PLATE PC-600

9 7489619080 HOLD PLATE A PC-600

10 7489619090 HOLD PLATE B PC-600

11 7489619050 PINCH SENSE BOARD ASS'Y PC-600

12 21505107 ROLLER,PINCH OF HEAD PC-60

13 22155310 SLEEVE,HEAD PC-600

14 22715208 STAY,BASE PRINT HEAD PC-600

15 22715209 STAY,CARRIAGE BOARD PC-600

16 22715211 STAY,SUPPORT PRINT HEAD PC-600



S2 SCREW,W-SEMS 4 x 8 Cr


S4 SCREW,HEXAGON SOCKET HEAD CAP 3 x 4 BCS5 SCREW,HEXAGON SOCKET HEAD CAP 3 x 16 BC

S6 WASHER,EXTERNAL TOOTHED LOCK M4 Cr

S7 LIVET,NYLON P2655B


S9 LABEL,CAUTION HOT SURFACE No.778

S10 WASHER,POLYSLIDER PW012001

8


1

1-6 TOOL CARRIAGE

1

7

S1

9

68 13

2

34

5

10

11

12

14

S1

S2

S3S4

S5

S6

S7S9

S10

S11


1 22805384 ASS'Y,CARRIAGE PC-600

2 22805292 ASS'Y,CLAMP BLADE CM-500

3 22805291 ASS'Y,HOLDER BLADE CM-500

4 22805385 ASS'Y,PLATE CAM SLIDE PC-600

5 22355656 BASE,CUTTER CM-500

6 21815101 BOLT,PEN HOLDER7 22025269 COVER,CARRIAGE CM-500

8 22205134 HOLDER,PEN

9 22285503 NUT,PEN HOLDER

10 21495133 SCREW,FIX BRADE PC-600

11 22175122 SPRING,BACK UP PNC-960

12 22175154 SPRING,BLADE UP CM-500

13 22035155 STAND,CUT CARRIAGE PC-600

14 22715210 STAY,AUTO CUTTER PC-600




S3 SCREW,BINDING HEAD 2.6 x 4 Cr

S4 SCREW,BINDING HEAD 3 x 6 BCS5 SCREW,BINDING HEAD 3 x 10 BC

S6 SCREW,TRUSS HEAD 2 x 6 BC

S7 SCREW,FLAT HEAD 3 x 6 BC

S9 BUSH,ROLL 2 x 4

S10 BUSH,ROLL 3 x 5



9

1

1-7 STAND


1 7448503000 ASS'Y,SHAFT SHEET PNS-135

2 7448502000 ASS'Y,STAND LEG PNS-135

3 11819104 BOLT,HEXAGON SOCKET HEAD6*70BC

4 21985119 BRACKET,MOUNTINGFIXTURE PNS500

5 22335111 CAP,STAND PNS-186

6 22605278 CARTON PNS-135

7 12329503 CASTER PNS-186

8 21665104 HANGER,L PNS-186

9 21665105 HANGER,R PNS-186

10 7480201000 PAD,SET PNS-135

11 11499106 SCREW,CAP L PNS-186

12 11499105 SCREW,CAP S PNS-186

13 11499108 SCREW,STOPPER RETAINING PNS186

14 22715142 STAY,PNS-135

15 22135316 STOPPER PNS-186

16 11939114 TOOL,HEXAGONAL WRENCH 3 PNS

17 11939122 TOOL,HEXAGONAL WRENCH 4

18 11939113 TOOL,HEXAGONAL WRENCH 5 PNS

1

2

3

4

5

6

7

8

9

10

11 12

13

14

15

161718

2

10


1

1-8 ACCESSORIES

GUIDEUSER'S MANUAL

1 2 3

4 5 6

978

10

11

12,13,14

15

16 17

18

S1

QUICKREFERENCE

19, 20, 21


1 23495124 AC CORD 3ASL/100 240VA 10A SAA

2 13499111 AC CORD H05VV-F 240VE 10A S

3 13499109 AC CORD SJT 117V 10A 3PVC

4 23495214 AC CORD VCTF 100V 7A 3P-S

5 23495125 AC-CORD H05VV 230V 10A S

6 13439801 CABLE-AC 3P CHINA 10A/250V S

7 13499209 ADAPTER PLUG (100V)

8 22805392 ASS'Y,BRAKE

9 11849102 BLADE,OLFA AUTO CUTTER XB10

10 22605313 CARTON PC-600(CARTON+PAD SET)

11 22245102 COVER,DUST PC-600

12 26015240 MANUAL,USE CH PC-600

13 26015239 MANUAL,USE EN PC-600

14 26015238 MANUAL,USE JP PC-600

15 26015255 MANUAL,USE-DRV JP PC-600

16 22695102 PEN HEAD CLEANER

17 21475105 SHEET,HEAD CLEANER PC-50

18 22135387 STOPPER,HEAD

19 26015243 MANUAL,REF CH PC-600

20 26015242 MANUAL,REF EN PC-600

21 26015241 MANUAL,REF JP PC-600


S1 SCREW,PLASTIC HEAD N-1 3 x 16 WH

2 Electrical Section

11

2

2-1 WIRING MAP 2 Electrical Section

AB

C

ACI N

L ET

7.17

5MH z

EEPR

OM

4Kbi

t

32M

Hz

RF

STS

GRI

T

BOAR

D

CN2

CN3

CN4

CN1

CN5CN6

CN15

VCC

+41V

CN14

CN5

CN2

CN3

CN4 CN12

CN13+VH

CN16 CN17 CN8

CN6

CN10

CN11

CN3

CN1 CN2

CN4

DE

F G H

PINC

HSE

NS

CENT

RO

CN1

CLU

TCH

CLU

TCH

CN1

CN5

CN3

CN4

CN2

J

KK

LM

1342

9702

NOT

USE

NOT

USE

CN1

F

2280

5331

2280

5331

+24V

+24V

M

+VH

+MTR

+41V

VCC

+24V

+24V

M

+VH

CN9

PO

WE

R S

WA

J72 0

1 B1 3

1 29 1

7 0

SW

PO

WE

R S

UP

PL Y

2 24 2

5 10 7

U0

MA

I N B

OA

RD

AS

SY

74 8

9 61 8

0 00

PO

WE

R C

ON

TR

OL L

L496

0LM

2576

HV

TX

9312

W2S

B15

51 x

2

CPU

HD64

3704

2

FLAS

HROM

1Mby

te

I/O C

ONTR

OLL

BUF

FER

DEC

ODER

LATC

H D

/A

ispLS

1206

4 x 2

I/F B

OARD

NOT

USE

THE R

MIS

TOR

BO

A RD

S ENS

OR

INTE

RRUP

TER

GP 2

A 25

152

2950

5

S ENS

OR

INTE

RRUP

TER

GP 2

A 25

152

2950

5

COVE

R

ORG_

L

ORG_

R

PANE

L BOA

RD

S ENS

OR

INTE

RRUP

TER

GP 1

A 71A

1 1

5229

705

S ENS

OR

INTE

RRUP

TER

GP 1

A 71A

1 1

5229

705

S ENS

OR

INTE

RRRU

P TE R

GP 1

A 75E

150

9910

8

S ENS

OR

INTE

RRRU

P TE R

GP 1

A 75E

150

9910

8

S ENS

OR

INTE

RRRU

P TE R

GP 1

A 75E

150

9910

8

DR

A M

2Mby

te

MTR

ETCC

PTCT

S110

1A

D A T A

A D D R E S S

C O N T R O L L

MOTO

R (G

,C)

DRIV

ERSO

LENO

ID D

RIVE

MTD2

005

x 3

MOTO

R (R

F, U

D) D

RIVE

RMT

D200

3 x2

FAN

CLUT

CH D

RIVE

2SK2

796S

x 4

ASS'

Y, F

EED

MOT

OR

2

2805

390

ASS'

Y,CA

RRIA

GE M

OTOR

228

0539

1

SCIR

OCCO

FAN

2

1715

104

FAN

MOT

OR 2

1715

106

JUNC

TION

BOA

RD

CARR

IAGE

BOA

RD

SOLE

NOID

224

3532

6

ASS '

Y ,TH

ERM

AL C

ARR I

AGE

228

0538

7

PA

RT

S L

IS-M

ain

Par

ts-

Par

ts N

o.P

arts

Nam

eA

2350

5631

CA

BLE

-AS

SY

JU

NB

I A P

C-6

00B

2350

5632

CA

BLE

-AS

SY

JU

NB

I B P

C-6

00C

2350

5633

CA

BLE

-AS

SY

JU

NB

I C P

C-6

00D

2350

5634

CA

BLE

-AS

SY

JU

NB

I D P

C-6

00E

2350

5630

CA

BLE

-AS

SY

PO

WE

R P

C-6

00F

2347

5134

CA

BLE

-CA

RD

28P

300

L B

BG

2350

5629

CA

BLE

-AS

SY

PA

PE

R-S

EN

S P

C-6

00

H23

5056

27C

AB

LE-A

SS

Y M

EC

HA

-SE

NS

PC

-600

J23

5056

26C

AB

LE-A

SS

Y P

INC

H-S

EN

S P

C-6

00

K23

4751

38C

AB

LE-C

AR

D 2

0P 1

120L

BB

HIG

H-V

L23

5056

25C

AB

LE-A

SS

Y M

ON

ITO

R P

C-6

00M

2350

5624

CA

BLE

-AS

SY

CLU

TC

H P

C-6

00


12

2

D1FL

20U

22u/63V

22u/63V

470u

/50V

470u

/50V

1000

u/50

V

10u/16V

V103

V103

10021002103

1R21W

1R21W

1W

1W

C11

4

102

102

392

102

102

C114

C11

4

1031/4W

A11

4

A11

4A11

4A1

14C114

C11

4

103

0

4701

L496

0

53014-1510

53014-0810

HE

AT

-SIN

K,P

C-6

00

CL

AM

P-B

CL

AM

P-B

CL

AM

P-B

CL

AM

P-B

MT

D20

05M

TD

2005

MT

D20

05B

4P-V

H2S

B155

12S

B155

1

CL

AM

P-B

LM

2576

HV

T

D1F

L20

UD

1FL

20U

2SK2796S

D1F

L20

U

D1F

L20

U

D1F

L20

U

10u/63V10u/63V10u/63V

2SK

2796

S

2SK

2796

S

2SK

2796

S

V101 V101

V103

V331 V331

FMA9

FMA9

FMA9

FMA9

FMA9

FMA9

E103 E103

E103

V101 V101 V101 V103

ME

B-1

2C-5

5301

4-05

10

V103

74L

S245

74L

S245

IL-FPC-28ST-N

74L

S245

74L

S14

EX

BL

D81

03F

E10

3

V330

IC-C

PU 0

1342

423

PC-6

00

MB

M29

F800

BA

V33

0

V33

0

74L

S14

PTC

TS1

101A

V10

1V

103

32M

PT

5301

4-08

10C

L02

BE

181

CL

02B

E18

1

5267-03A

1R2

1R2

5267

-04A

BA

1032

4AF

EX

BL

D41

03F

EX

BL

D41

03F

EX

BL

D41

03F

EX

BL

D41

03F

ispL

SI20

64is

pLSI

2064

V33

0

GM71C18163CJ

MTD2003F MTD2003F

D1F

L20

U

D1F

L20

U

D1F

L20

U

D1F

L20

U

D1F

L20

U

D1F

L20

U

D1F

L20

U

D1F

L20

U

V10

1V

101

V10

1

74LS245

74LS245

5267

-04A

EXC

ML2

0A39

0Ux4

IL-F

PC-2

0ST

-N

IL-F

PC-2

0ST

-N

IL-F

PC-2

8ST

-N

12

34

MAIN BOARD COMPONENT DIAGRAM _ Component Side

2-2 MAIN BOARD

Indicates the revision of the circuit board.DIP SW

NO. Function ON OFF1 Reserved

2 Reserved

3 Reserved

4 Reserved

Always OFF


13

2

MAIN BOARD COMPONENT DIAGRAM _ Soldering Side

104

333

222

392

103

1R2 1/2W

1/2W1R2

1/2W1R2

1R2 1/ 2W

1R2 1W

1R2 1W

220220220220220

EXCML20A390U

EXCML20A390U

EXCML20A390U

EXCML20A390U

EXCML20A390U

EXCML20A390U

181

101

104

104

104

103

103103

104

102102

102

104

102

102

332

102

102

183 104

102

332

102

102

EXCML20A390U

EXCML20A390U271

102

183

1R2 1W

D1FL20U

D1FL20U

D1FL20U

D1FL20U

D1FL20U

D1FL20U

D1FL20U

D1FL20U

104

103

1R2 1W

1R2 1W

104

103

1R2 1W

1R2 1W

D1FL20U

D1FL20U

104

D1FL20U

104

104

1R2 1W

1R2 1W

220220220

220220220220

220220

104

103104104104

104

103103103

104

104

104

104 104

104 104

220220220220220220220

153472

472183

101 220

BLM21A121SPT


14

2

Main Board _ 1/6 Circuit Diagram

D0

D1

D2

D3

D4

D5

D6

D7

D8

D9

D10

D11

D12

D13

D14

D15

CP1

CE

0.1u

VC

C

A0

A1

A2

A3

MO

DE

A4

HU

D

A5

/HIN

C

A6

/HC

S

A7

A8

A9

A10

A11

A12

ISPC

LK

A13

DO

_MT

R

A14

ISPM

OD

E

A15

ISPD

I

A16

/ISP

EN

A17

A20

A18

A19

A7

A6

D[0

..15]

A5

A[0

..20]

A4

VC

C

D3

D2

/RD

D1

/RD

D0

A[0

..20]

D[0

..15]

/CR

OM

VC

C

TP1

CP2

CE

0.1u

TP2

TP3

VC

C

TP4

CP3

CE

0.1u

TP5

TP6

SPW

RH

PWR

MPW

R

HT

EM

PT

EM

P

MT

RY

VR

PF

MT

RX

HT

EM

PT

EM

P

/MIN

IT

VR

PF

/WR

L/W

RH

TP7

/AC

K

TP8

TP9

BU

SY/S

TB

/WR

L

/IFC

S

/WR

H

C1

CE

0.1u

OB

F1

C2

CE

0.1u

OB

F0

C3

CE

0.1u

/MFR

EE

/CL

TM

OD

E

A19

/UR

PWR

FAN

FAN

/UR

MO

DE

/XY

MO

DE

R1 10

K 1

%

R3

10K

/RFC

S/U

DC

S

VC

C

/YC

S/X

CS

99

88

77

66

55

44

33

22

10

10

1 1

RA

8

EX

BL

D81

03F

/KE

Y1

CPW

R

/KE

Y0

CPW

R

Y1

CX

-49G

7.1

75M

Hz

/SE

NS

C8

CE

8p

C9

CE

8p

ispE

N14

SDI/

IN0

16

MO

DE

/IN

137

SDO

/IN

239

SCL

K/I

N3

60

GND 13

GND 38

GND 63

GND 88

GOE1 87GOE0 66

HPW

R71

MPW

R70

SPW

R72

CR

OM

42

FRO

M43

SEN

S78

KE

Y0

79

KE

Y1

80

MFR

EE

90C

LT

MO

DE

91U

RPW

R92

UR

MO

DE

93X

YM

OD

E94

RFC

S95

UD

CS

96Y

CS

97X

CS

98

OB

F034

OB

F135

IFC

S44

STB

53

BU

SY54

AC

K55

Clu

tchA

56

Clu

tchB

57

HFa

n58

MIN

IT86

MT

RX

67

MT

RY

68

RE

SET

15

VCC12

VCC64

CS0

7

D3

6

D0

3

D1

4

D2

5

RST

23

CS2

8

CS3

9

A4

17

A5

18

A6

19

A7

20

A19

21

A20

22

RD

28

WR

29

DR

AK

031

DR

AK

132

DR

EQ

040

NC

:1,2

,10,

24,2

5,

26,2

7,49

,50,

51,

52

,61,

74,7

5,76

,

77,8

9,99

,100

Y1:

65,Y

2:62

I/O

033

I/O

147

I/O

248

CL

TFU

LL

59

I/O

373

I/O

481

I/O

582

HC

S83

HIN

C84

HU

D85

DR

EQ

141

IRQ

236

MO

DE

30C

MO

DE

69

Y0

11

IC3

ispL

SI20

64-8

0LT

(IF)

CM

OD

E

R14

2.7K

VC

C

/RE

SET

R25

R-N

ON

/RE

SET

R15

3.3K

C10

CE

470p C

P6C

E0.

1u

R22

220

VC

C

VC

C

CP7

CE

0.1u

A19

A0

11

A1

10

A2

9

A3

8

A4

7

A5

6

A6

5

A7

4

A8

42

A9

41

A10

40

A11

39

A12

38

A13

37

A14

36

A15

35

A16

34

A17

3

D0

15

D1

17

D2

19

D3

21

D4

24

D5

26

D6

28

D7

30

D8

16

D9

18

D10

20

D11

22

D12

25

D13

27

D14

29

D15

31

VC

C23

Vss

13

CE

12

OE

14

RE

SET

44

Vss

32W

E43

RY

/BY

1

BY

TE

33A

182

IC6

MB

M29

F800

BA

1011

IC1E

SN74

LS1

4NS

/FR

OM

89

IC1D

SN74

LS1

4NS

A20

/CA

SL/C

ASH

55

44

66

33

77

22

88

11

RA

4

EX

BS8

V33

0J

/RA

S

/ET

CC

/ET

CC

D0

70

D1

69

D2

68

D3

67

D4

66

D5

64

D6

63

D7

62

D8

60

D9

59

D10

58

D11

57

D12

56

D13

54

D14

53

D15

52

CS0

41

CS1

40

CS2

45

CS3

44

RD

/WR

28

RD

34

RA

S24

CA

SL25

CA

SH26

WR

H36

WR

L38

AN

091

AN

192

AN

293

PF3

94

PF4

95

PF5

96

NM

I76

IRQ

342

IRQ

243

A0

4

A1

5

A2

6

A3

7

A4

8

A5

9

A6

10

A7

11

A8

12

A9

13

A10

14

A11

15

A12

16

A13

17

A14

18

A15

19

A16

20

A17

22

A18

29

RE

SET

84

PLL

CA

P81

PLL

VC

C80

PLL

VSS

82

XT

AL

72

EX

TA

L74

CK

83

MD

079

MD

178

MD

275

MD

373

WD

TO

VF

35GND 27

RX

D0

51T

XD

050

GND 3

GND 23

GND 33

GND 39

GND 55

GND 61

GND 71

GND 90

GND 101

GND 109

PA3

48

PA4

47

PE13

112

PE7

105

PE8

106

PE12

111

PF6

98

PF7

99

PE5

102

PE9

107

PE10

108

PE11

110

PE14

1PE

152

AV

CC

100

AV

SS97

A20

31

PB9

32

IRQ

049

IRQ

146

TIO

C1A

89

DR

EQ

085

DR

AK

086

DR

EQ

187

DR

AK

188

A19

30

TIO

C2A

104

VCC21

VCC37

VCC65

VCC77

VCC103

IC2

HD

6437

042

CK

28.7

VC

C

VC

C

CD

IR

D15

CD

IR

D14

D13

D12

D11

D10

R2 10

K 1

%

D9

D8

D7

D6

D5

D4

D3

D2

D1

D0

VC

C

CL

TC

KC

LT

CK

TP1

0T

P11

VC

C

/IR

Q0

/IR

Q1

C81

CE

22p

R23

100

A18

A17

A16

A15

A14

A13

A12

A11

A10

A9

A8

A7

A6

A5

A4

A3

A2

A1

VC

C

CP8

CE

0.1u

VC

C

A0

17

A1

18

A2

19

A3

20

A4

23

A5

24

A6

25

A7

26

A8

27

A9

28

I/O

02

I/O

13

I/O

24

I/O

35

I/O

47

I/O

58

I/O

69

I/O

710

I/O

833

I/O

934

I/O

1035

I/O

1136

I/O

1238

I/O

1339

I/O

1440

I/O

1541

Vcc

6

Gnd

22G

nd37

OE

29W

E13

UC

AS

30L

CA

S31

RA

S14

Gnd

42

Vcc

1V

cc21

IC5

GM

71C

1816

3CJ

VC

C

A18

A19

A20

/DC

ASL

/DC

ASH

/DW

E/D

OE

CS

1

SCK

6

SI5

SO2

VC

C8

RE

SET

7

WP

3G

ND

4

IC9

X25

043S

MO

DE

RD

/WR

IBF0

IBF1

56

IC1C SN

74L

S14N

S

MA

0

CK

28.7

MA

9M

A8

MA

7

TP1

2

MA

6M

A5

MA

4M

A3

MA

2M

A1

VC

C

/CIN

T/C

INT

55

44

66

33

77

22

88

11

RA

9

EX

BS8

V10

3J

/CIN

T

12345

109876R

A18

EX

BA

10E

103J

CP0

CP1

CP2

CP3

CP4

CP5

CP6

D15

D14

D13

D12

D11

D10

D9

D8

D7

D6

D5

D4

D3

D2

D1

D0

A10

A9

A8

A7

A6

A5

A4

CP0

A3

CP1

A2

CP2

A1

CP3

CP4

CP5

CP6

CP0

CP1

CP2

CP3

CP4

CP5

CP6

55

44

66

33

77

22

88

11 R

A2

EX

BS8

V33

0J

55

44

66

33

77

22

88

11 R

A1

EX

BS8

V33

0J

MA

0

VC

C

CP9

CE

0.1u

MA

9M

A8

TP1

3

MA

7M

A6

MA

5

A0

MA

4

R98

10K

MA

3

R95

10K

MA

2

R96

10K

MA

1

R97

10K

R10

210

KR

101

10K

R10

010

KR

9910

K

/DR

AS

55

44

66

33

77

22

88

11 R

A3

EX

BS8

V33

0J

TX

D0

RX

D0

55

44

66

33

77

22

88

11

RA

5

EX

BS8

V10

3J

Clu

tchA

Clu

tchB

HFa

n

VC

C

CL

TFU

LL

RX

D0

TX

D0

MA

[0..9

]

TP2

5A

19

TP2

6A

20

TP2

7

TP2

8

TP2

9T

P30

TP3

1T

P32

TP3

3

IC-C

PU 0

1342

423

PC-6

0

VC

C

CP4

CE

0.1u

VC

C

CP5

CE

0.1u


15

2


XPH

A

XPH

B

YPH

A

YPH

B

XPH

A

XPH

B

YPH

A

YPH

B

45

34

23

12

G1

O6

RA

26E

XB

LD

4103

F

45

34

23

12

G1

O6

RA

27E

XB

LD

4103

F

45

34

23

12

G1

O6

RA

28E

XB

LD

4103

F

45

34

23

12

G1

O6

RA

29E

XB

LD

4103

F

ispE

N14

SDI/

IN0

16

MO

DE

/IN

137

SDO

/IN

239

SCL

K/I

N3

60

GND 13

GND 38

GND 63

GND 88

GOE1 87GOE0 66

CL

T1

22C

LT

021

CL

TC

K18

I/O

08

I/O

19

I/O

220

I/O

323

Clu

tchA

41

Clu

tchB

42

CL

TFU

LL

43

I/O

444

I/O

545

I/O

646

I/O

759

I/O

873

I/O

986

I/O

10

98

XPA

78

XPB

79

XA

080

XA

181

XA

282

XB

083

XB

184

XB

285

YPA

90

YPB

91

YA

092

YA

193

YA

294

YB

095

YB

196

YB

297

UD

PHA

53

UD

PHB

54

UD

PHC

55

UD

PHD

56

UD

PWR

057

UD

PWR

158

RFP

HA

67

RFP

HB

68

RFP

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OU

T1

IC10

AN

77L

035M

R24

0R26

R-N

ON

VC

C

VC

C

ER

DY

VC

C

CV

SEN

SST

SEN

S

VC

C

VC

C

FL1

BL

M21

A12

1SPT

VC

C

CP2

0C

E0.

1u

VC

C

CP2

1C

E0.

1u

VC

C

CP2

2C

E0.

1u

A1

A2

C56

CE

22p

A3

R32

100

A4

+5

4

GN

D2

OU

T3

NC

1

IC12

SG-8

002D

C 3

2MPT

C

A5

LD

[0..1

3]

A6

LD

[0..1

3]

A7

A8

A9

A10

55

44

66

33

77

22

88

11

RA

21

EX

BS8

V10

1J

VC

C

VD

D1

CK

322

PA0

3

TST

4

PA1

5

PA2

6

VD

D7

PA3

8

PA4

9

PA5

10

PA6

11

PA7

12

ER

DY

13

PA8

14

PA9

15

GN

D16

RT

B17

AE

NB

18

PA10

19

PA11

20C

SB21

RD

B22

WR

B23

HW

R24

VD

D25

GN

D26

DB

1527

DB

1428

DB

1329

DB

1230

DB

1131

DB

1032

DB

933

DB

834

GN

D35

DB

736

DB

637

DB

538

DB

439

DB

340

DB

241

DB

142

DB

043

GN

D44

AB

1045

AB

946

AB

847

AB

748

AB

649

GN

D50

VD

D51

AB

552

AB

453

AB

354

AB

255

AB

156

TSE

I57

VD

D58

PA12

59

PA13

60

PA14

61

PA15

62

GN

D63

PB0

64

PB1

65

PB2

66

PB3

67

TD

I68

TD

O69

TM

S70

TC

K71

PC0

73

PC1

74

GN

D75

VD

D76

PC2

77

TR

ST72

PC3

78

PC4

79

PRIN

T80

ER

R81

MO

N82

DL

B83

DC

K84

DE

B85

GN

D86

VD

D2

87

DD

788

DD

689

DD

590

DD

491

DD

392

DD

293

DD

194

DD

095

GN

D96

XT

197

XT

298

VD

D99

GN

D10

0

IC11

PTC

TS1

101A

PSE

NSF

PSE

NSR

LO

RG

SEN

S

C24

CE

22p

C25

CE

22p

C26

CE

22p

55

44

66

33

77

22

88

11

RA

22

EX

BS8

V10

1J

55

44

66

33

77

22

88

11

RA

25

EX

BS8

V10

1J

C27

CE

22p

55

44

66

33

77

22

88

11

RA

24

EX

BS8

V10

1J

C28

CE

22p

C29

CE

22p

55

44

66

33

77

22

88

11

RA

23

EX

BS8

V10

1J

31

2

Q3

DT

A11

4EK

A

31

2

Q2

DT

A11

4EK

A

31

2

Q1

DT

A11

4EK

A

C30

CE

22p

GR

IDSE

NS

HT

EM

P

R31

270

HT

EM

PR

2810

0

R27

180

+

C55

10u/

16V

R4

10K

VC

C

CP2

3C

E0.

1u


19

2


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

CN

12

IL-F

PC-2

8ST

-N

VC

C

VR

PFV

RPF

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B0

18

B1

17

B2

16

B3

15

B4

14

B5

13

B6

12

B7

11

E19

DIR

1

IC16

74L

S245

1 2 3 4

8 7 6 5

SW1

KSD

-04

55 4 4

66 3 3

77 2 2

88 1 1

RA

10E

XB

S8V

103J

D0

D1

D2

D3

D4

D5

D6

D7

/KE

Y1

/KE

Y1

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B0

18

B1

17

B2

16

B3

15

B4

14

B5

13

B6

12

B7

11

E19

DIR

1

IC17

74L

S245

D0

D1

D2

D3

D4

D5

D6

D7

/KE

Y0

/KE

Y0

D[0

..15]

D[0

..15]

55

44

66

33

77

22

88

11

RA

11

EX

BS8

V10

1J

55

44

66

33

77

22

88

11

RA

12

EX

BS8

V10

1J

55

44

66

33

77

22

88

11

RA

13

EX

BS8

V10

1J

C31

CE

22p

C32

CE

22p

C33

CE

22p

C34

CE

22p

C35

CE

22p

C36

CE

22p

C37

CE

22p

C38

CE

22p

C39

CE

22p

C40

CE

22p

C41

CE

22p

C42

CE

22p

55 4 466 3 377 2 288 1 1

RA

14E

XB

S8V

103J

VC

C

1 2 3 4 5

10 9 8 7 6

RA

30

EX

BA

10E

103J

VC

C

VC

C

VC

C

VC

C

B1

5E

4B

23

C1

1

C2

2Q

22

FMA

9

B1

5E

4B

23

C1

1

C2

2Q

23

FMA

9

B1

5E

4B

23

C1

1

C2

2Q

24

FMA

9V

CC

VC

C

VC

C

B1

5E

4B

23

C1

1

C2

2Q

25

FMA

9

B1

5E

4B

23

C1

1

C2

2Q

26

FMA

9

B1

5E

4B

23

C1

1

C2

2Q

27

FMA

9V

CC

LD

0L

D1

LD

2L

D3

LD

4L

D5

LD

6L

D7

LD

8L

D9

LD

10L

D11

LD

[0..1

3]L

D[0

..13]

LD

12

55

44

66

33

77

22

88

11

RA

15

EX

BS8

V33

1J

55

44

66

33

77

22

88

11

RA

16

EX

BS8

V33

1J

R33

180

VC

C

CP2

5C

E0.

1u

VC

C

CP2

6C

E0.

1u

1 2

BZ

1 ME

B-1

2C-5

31

2Q

28D

TA

114E

KA

31

2Q

29D

TB

113E

K

VC

C

LD

13

1 2 3 4 5

10 9 8 7 6

RA

31

EX

BA

10E

103J

VC

C

12345

109876R

A32

EX

BA

10E

103J

VC

C

VC

C

R10

718

0

R10

918

0

R11

018

0

R10

833

0

TX

D0

RX

D0

12345

CN

1

5301

4-05

VC

C

1 2

IC4A

SN74

LS1

4NS

3 4

IC4B

SN74

LS1

4NS

12 13

IC4F

SN74

LS1

4NS

10 11

IC4E

SN74

LS1

4NS

RX

D0

TX

D0

56

IC4C

SN74

LS1

4NS 8

9

IC4D

SN74

LS1

4NS

VC

C

CP2

7C

E0.

1u


20

2

2-3 OTHER CIRCUIT BOARDS

Other Circuit Boards _ 1/2 Circuit DiagramR

1

33

1 2 3 4 5 6 7 8 910 11 12 13 14 15 16 17 18

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

CN

5

5636

4-06

0-B

XE

D14

D1F

L20

U

C1

CE

1000

p

1 2 3 4 5

10 9 8 7 6

RA

1E

XB

A10

E10

3J

55

44

66

33

77

22

88

11

RA

5

EX

BS8

V33

0J

55

44

66

33

77

22

88

11

RA

6

EX

BS8

V33

0J

/CR

D

A1

1

A3

3A

22

A4

4

GN

D5

GN

D6

A5

7

A6

8

A7

9

B1

20

B2

19

B3

18

B4

17

VC

C16

VC

C15

B5

14

B6

13

B7

12

HD

11D

IR10

IC1

SN74

AC

T12

84

A1

1

A3

3A

22

A4

4

GN

D5

GN

D6

A5

7

A6

8

A7

9

B1

20

B2

19

B3

18

B4

17

VC

C16

VC

C15

B5

14

B6

13

B7

12

HD

11D

IR10

IC2

SN74

AC

T12

84

nStr

obe

CD

0C

D1

CD

2C

D3

CD

4C

D5

CD

6C

D7

nAck

hBus

yPE

rror

Sele

ctnF

ault

VC

C

55

44

66

33

77

22

88

11

RA

14

EX

BS8

V33

0J

R2

3.9K

VC

C

CP5

CE

0.1u

VC

C

CP7

CE

0.1u

D[0

..7]

CP8

CE

0.1u

VC

C

55

44

66

33

77

22

88

11

RA

7

EX

BS8

V33

0J

1 2 3 4 5

10 9 8 7 6

RA

8

EX

BA

10E

332J

55

44

66

33

77

22

88

11

RA

9

EX

BS8

V10

2J

/AC

KB

USY

/ST

B

PE SEL

FAU

LT

CD

7C

D6

CD

5C

D4

CD

3C

D2

nAut

oFd

CD

1

nIni

t

CD

0

nSel

ectI

n

D7

VC

C

D6

D5

D4

D3

D2

D1

D0

D0

3Q

02

D1

4Q

15

D2

7Q

26

D3

8Q

39

D4

13Q

412

D5

14Q

515

D6

17Q

616

D7

18Q

719

OE

1

CL

K11

IC7

SN74

LS3

74N

S

Dat

a8D

ata7

Dat

a6D

ata5

Dat

a4D

ata3

Dat

a2D

ata1

A1

A4

A5

A6

D7

D6

D5

D4

D3

D2

D1

D0

VC

C

VC

C

12345

109876R

A13

EX

BA

10E

103J

55

44

66

33

77

22

88

11

RA

12

EX

BS8

V10

3J

VC

C

AB

0A

B1

55

44

66

33

77

22

88

11

RA

11

EX

BS8

V10

3J

AB

2A

B3

AB

4A

B5

AB

6A

B7

AB

8A

B9

AB

10A

B11

AB

12A

B13

AB

14

DB

0D

B1

DB

2D

B3

DB

4D

B5

DB

6D

B7

C7

CE

0.1u

+C

1510

0u/1

6V

VC

CV

CC

D7

D6

D5

D4

D3

D2

D1

D0

CP3

NO

NV

CC

/IN

T

VC

C

A6

A0

10

A1

9

A2

8

A3

7

A4

6

A5

5

A6

4

A7

3

A8

25

A9

24

A10

21

A11

23

A12

2

A13

26

A14

1

D0

11

D1

12

D2

13

D3

15

D4

16

D5

17

D6

18

D7

19

OE

22

W27

CE

20

VCC28

Vss14

IC3

NO

N

A5

A4

VC

C

/RST

/WR

/RD

/CS

A6

A5

A4

A1

12345678910111213141516171819202122232425262728

CN

3

IL-F

PC-2

8ST

-N

/USB

0

A1

/CST

AR

D/C

STA

RW

OB

F0

GN

D10

VC

C20

CS

1

RD

2

WR

3

A4

4

A5

5

A6

6

Aut

oFd

7

Sele

ct8

Init

9

CR

D19

CST

AR

W18

CST

AR

D17

USB

016

USB

115

IFIN

T14

IC8 G

AL

16V

8D-1

0LJ

PC-6

00

IBF1

OB

F1IB

F0

D3

D2

D1

D0

1A1

21A

24

1A3

61A

48

2A1

112A

213

2A3

152A

417

1Y1

181Y

216

1Y3

141Y

412

2Y1

92Y

27

2Y3

52Y

43

1G1

2G19

IC6

SN74

LS2

44N

S

D3

D2

D1

D0

AB

15

D1

4Q

12

Q1

3

D2

5Q

27

Q2

6

D3

12Q

310

Q3

11

D4

13Q

415

Q4

14

CL

K9

CL

R1

IC5

SN74

LS1

75N

S

/USB

1

VC

C

P61/

DQ

11

P60/

DQ

02

P57/

WR

3

P56/

RD

4

P55/

A0

5

P54/

S06

P53/

IBF0

7

P52/

OB

F08

CN

Vss

9

RE

SET

10

P51/

Tou

t/XC

out

11

P50/

XC

in12

Vss13

Xin14

Xout15

Vcc16

AV

cc17

LPF

18

AV

ss19

P42/

INT

122

P41/

INT

023

P40/

[ED

MA

]24

P87/

RT

S125

P86/

CT

S126

P85/

UR

XD

127

P84/

UT

XD

128

P37/

[RD

]33

P36/

[WR

]34

P35/

[SY

NC

out]

35

P34/

[SY

SCL

Kou

t]36

P33/

[DM

Aou

t]37

P32

38

P31

39

P30/

[RD

Y]

40

P17/

[AB

15]

41

P16/

[AB

14]

42

P15/

[AB

13]

43

P14/

[AB

12]

44

P13/

[AB

11]

45

P12/

[AB

10]

46

P11/

[AB

9]47

P10/

[AB

8]48

P07/

[AB

7]49

P06/

[AB

6]50

P05/

[AB

5]51

P04/

[AB

4]52

P03/

[AB

3]53

P02/

[AB

2]54

P01/

[AB

1]55

P00/

[AB

0]56

P27/

[DB

7]57

P26/

[DB

6]58

P25/

[DB

5]59

P24/

[DB

4]60

P23/

[DB

3]61

P22/

[DB

2]62

P21/

[DB

1]63

P20/

[DB

0]64

P74/

OB

F165

P73/

IBF1

/HL

DA

66

P72/

S167

P71/

HO

LD

68

P70/

SOF

69

USB

D+

70

USB

D-

71

XC

VR

Pow

er/E

xt.C

ap72

Vss73

Vcc74

P67/

DQ

775

P66/

DQ

676

P65/

DQ

577

P64/

DQ

478

P63/

DQ

379

P62/

DQ

280

USB

C

P44/

CN

TR

120

P43/

CN

TR

021

P83/

RT

S2/S

TX

D29

P82/

CT

S2/S

RX

D30

P81/

UR

XD

2/SC

LK

31

P80/

UT

XD

2/SR

DY

32

IC4

NO

N

AB

0A

B1

AB

2A

B3

AB

4A

B5

AB

6A

B7

AB

8A

B9

AB

10A

B11

AB

12A

B13

AB

14A

B15

DB

0D

B1

DB

2D

B3

DB

4D

B5

DB

6D

B7

1 2 3 4 5

10 9 8 7 6

RA

2

NO

N

VC

C

VC

C R7

NO

N

R11

NO

N

X1

NO

N

C8

NO

N

C2

NO

N

C9

NO

N

R3

NO

N

R4

NO

N

R5

NO

N

VC

C1

-Dat

a2

+Dat

a3

Gro

und

4

CA

SE1A

5A

CA

SE1B

5B

CA

SE2A

6A

CA

SE2B

6B

CN

2

NO

NC

10N

ON

C11

NO

N

C3

NO

N

C13

NO

N

R6

NO

N

R8

NO

N

TP1

TP2

VC

C

FL1

NO

N

FL2

N0N

FL3

NO

N

FL4

NO

N

C4

NO

NC

5N

ON

FL5

NO

N

FL6

NO

N

C12

NO

N

+C

14N

ON

C6

NO

N

D0

D1

D2

D3

D4

D5

D6

D7

CP6

CE

0.1u

VC

C

55

44

66

33

77

22

88

11

RA

10

EX

BS8

V10

3J

VC

C

R10

NO

N

R9

NO

N

VC

C

12345

CN

4

NO

N

RX

DT

XD

VC

C

1 2 3 4 5

10 9 8 7 6

RA

4

NO

N

VC

C

1 2 3 4 5

10 9 8 7 6

RA

3

NO

N

CP2

CE

0.1u

VC

C

CP1

CE

0.1u

VC

C

CP9

NO

NC

P4N

ON

VC

CV

CC

I/F

BO

AR

D

NO

MO

UN

T

2 Electrical S

ection

21

2

Oth

er Circu

it Bo

ards _ 2/2 C

ircuit D

iagram

12345678910111213141516171819202122

CN6

52207-2290

123456789

1011121314151617181920

CN9

SLEM20R

123456789

1011121314151617181920

CN8

SLEM20S

TH1

/OE

/R

IN8IN7IN6IN5IN4IN3IN2IN1

MON

VCC3+VH

CLK

12345678910111213141516

CN7

52207-1690

RC2LEDRC2TRRC1LEDRC1TR

UDAUDBUDCUDDRFARFBRFCRFD

RETRRELED

SOL+SOL-

PRSENS

+VH VCC3

12

CN10

53015-02

12

CN11

IL-S-2P-S2L2-EF

VCC3 +VH

C22CE0.1u

C16CE0.1u

+ C2547u/16V

+ C1747u/63V

CARRIAGE BOARD

3

21

84

+

-

V+

V-IC9ABA10393F

R2110K

R2018K

R19100K

C23CE1000p

VCC

VCCVCC

R1612K

R1510K

VCC

C20CE0.1u

C19CE0.1u

5

67+

- IC9BBA10393F

R1410K

R1310K

R12100K

C21CE1000p

VCC

VCC

R1812K

R1710K C24

CE0.1u

VCC

+ C1847u/16V

VCC

SW2

EVQ21305R

SW1

EVQ21305R

SW3

EVQ21305R

SW4

EVQ21305R

SW6

EVQ21305R

SW5

EVQ21305R

SW8

EVQ21305R

SW7

EVQ21305R

D11

SEL6410E TH12E

D10

SEL6410E TH12ED9

SEL6410E TH12E

D8

SEL6410E TH12E

D7

SEL6410E TH12E

D6

SEL6410E TH12E

D5

SEL6410E TH12E

D4

SEL6410E TH12E

D3

SEL6410E TH12E

D2

SEL6410E-TP5D1

SEL6410E-TP5

123456789

10111213141516171819202122232425262728

CN1

IL-FPC-28ST-N

SW10

EVQ21305R

SW9

EVQ21305R

SW11

EVQ21305R

S1

S2

S3

S4

S5

S6

S7

S8

S9

S10

S11

S1S2S3S4S5S6S7S8S9S10S11

VR1RS20M111J00A

VCC

VCC

D12

SEL6410E-TP5

D13

SEL6410E-TP5

BASE POINT

ALIGN POINT

6

5

4

3

2

1

FRONT COVER

SETUP

BUSY

POWER

DATA CLEAR

BASE POINT

ALIGN POINT

SHEET CUT

CUT TEST

RIGHT

UP

LEFT

DOWN

POWER

DATA CLEAR

HEAD CLEANING

12345

CN13

53014-05

12345

CN12

53014-05

12

CN14

5267-02A

12

CN15

5267-02A

1234

CN16

5267-04A

12

CN17

53015-02

RS1

NRS-70112

CN18

53014-02

TH1

103HT

PANEL BOARD

JUNCTION BOARD

THERMISTOR BOARDPINCH SENS BOARD


22

2

2-4 ELECTRIC MAINTENANCE PART

MAIN BOARD

IC No. Part No. Description Function

IC20 15199112 LM2576HVT Thermal Head Voltage Control IC

IC21 15199237 L4960Voltage Control IC for Absorption Fan, Head Cooling Fan,Solenoid and Thermal Head.

IC23 15189105 MTD2005 Grit Motor Driver IC

IC24 15189105 MTD2005 Carriage Motor Driver IC

IC25 15189105 MTD2005 Solenoid Driver IC

IC27 15189110 MTD2003F Driver IC for moving the Head Up/Down.

IC28 15189110 MTD2003F Driver IC for winding the Ribbon.

Q5 15119115 2SK2796S Cutting Clutch Control IC

Q6 15119115 2SK2796S Print Clutch Control IC

Q7 15119115 2SK2796S Absorption Fan Driver IC

Q8 15119115 2SK2796S Thermal Head Cooling Fan Driver IC

Q20 15129444 2SB1551 Power Control IC for the Grit & Carriage Motors.

Q21 15129444 2SB1551 24V Control IC

INTERFACE BOARD

IC No. Part No. Description Function

IC1 15169146 SN74ACT1284 Interface Buffer

IC2 15169146 SN74ACT1284 Interface Buffer

3 Replacement of Main Parts

23

3

3 Replacement of Main PartsFollowing table describes the necessary adjustment after the replacement of each parts.

3-1 HEAD CARRIAGE _ REPLACEMENT

1 Take off the GUIDE RAIL COVER by removing the 2

screws on both front and rear side.

Rear

(WSems M3X8BC 2pcs.)

Front

(WSems M3X8BC, Bush 3X3.5 2pcs. each)

2 Disconnect the 2 flat cables from the CARRIAGE BOARD.

Make sure to unlock the connector before

disconnecting the flat cables.

(Rear View)

GUIDE RAIL COVER

Screw

Replacement Parts Necessary Adjustment

HEAD CARRIAGE 1. Head Voltage & ID Adjustment

2. Head Alignment Adjustment

3. Cartridge Position Adjustment

4. Print/Cut Offset Adjustment

5. Print Length Initialize


TOOL CARRIAGE 1. Tool Height Adjustment

2. Tool Pressure Adjustment



MAIN BOARD 1. Firmware Update

2. Initialize

3. Head Voltage & ID Adjustment




7. Grit Calibration


WIRE 1. Wire Tension Adjustment


CARTRIDGE HOLDER ARM 1. Cartridge Position Adjustment


24

3

4 Remove the 2 Hexagonal Screws fixing the HEAD

CARRIAGE.

(Cap Screw M3x16BC 2pccs.)

3 Remove the FIXED PLATE.

Screws

5 Remove the HEAD CARRIAGE by pulling it towards the front.

6 Take out the 2 HEAD SLEEVEs from the HEAD

ADAPTER.

HEAD SLEEVE

Screw

HEAD ADAPTER

(Front View)

(Rear View)

FIXED PLATE

(Front View)


25

3

9 Put the Flat Cables from the new HEAD CARRIAGE

through the holes in the FIXED PLATE.

8 Take off the PLATE HOLDERs by removing the nylon

revets and rewind the Flat cables from the FIXED PLATE.

Nylon Rivet

Put the Flat Cable from the top.

Be careful with the direction of the Flat Cable.

Put the Flat Cable behind the FIXED PLATE

and then to the top side.

7 Remove the HEAD ADAPTER from the HEAD

CARRIAGE by removing the 3 screws.

(Cap Screw M2X6BC 3pcs.)

Screw

FIXED PLATE

(Rear View)

PLATE HOLDER

HEAD ADAPTER


26

3

Fix the PLATE HOLDER with Nylon Rivet.

Put the Flat Cable from the

bottom to the top.

Align the Flat Cables to the white line printed on the

FIXED PLATE.

Turn over the FIXED PLATE

FIXED PLATE

Nylon RivetFIXED PLATE

PLATE HOLDER

White Line

Flat Cable


27

3Put the Female side of the rivet first and then the male side.

Turn over the FIXED PLATE to the front and put the Flat

Cables as shown in the above figure.

10

11

Fix the HEAD ADAPTER on the new HEAD CARRIAGE.

(Cap Screw M2X6BC 3pcs)

Put the HEAD SLEEVE into the holes of the HEAD

ADAPTER by matching its direction to the sticker on top of

the HEAD CARRIAGE.

Make sure to put the HEAD SLEEVE into the holes of the

HEAD ADAPER by matching its direction when seeing the

HEAD CARRIAGE from the front.

One corner of the HEAD SLEEVE is cut.

ScrewHEAD ADAPTER

HEAD SLEEVE

(Rear View)

(Rear View)

Flat Cable

HEAD ADAPTER


28

3

14

Screw

Fix the FIXED PLATE.

(W Sems M3X6BC 2pcs)

Tighten up the 2 scerws fixing the HEAD CARRIAGE.


Screw

13

12 Fix the HEAD CARRIAGE to the CARRIAGE BASE.

There are 4 patterns in the directions of the HEAD SLEEVE

as described below.

Make sure to put the HEAD SLEEVE into the HEAD

ADAPTER so that the direction matches the sticker put on

top of the HEAD CARRIAGE when you see it from the

front.

431 2

CARRIAGE BASE

(Front View)

Make sure that the direction of the HEAD SLEEVE matches

the sticker on the HEAD CARRIAGE when you seeing it from

the front.

SIMPLE DIAGRAM of CARRIAGE BASE

HEAD SLEEVE

FIXED PLATE


29

3

Perform the following adjustments.


2. Head Alignment Adjustment



5. Print Length Initialize

16

15

Make sure to lock up the connectors.

Connect the 2 Flat Cables to the CARRIAGE BOARD.


30

3

3-2 TOOL CARRIAGE _ REPLACEMENT

1

2

3

4

Disconnect the SOLENOID WIRE.

Remove the TOOL CARRIAGE.


Put on the new TOOL CARRIAGE and perform the

following adjustments in order.


1. Tool Height Adjustment



SOLENOID WIRE

Screw

Screw

Take off the GUIDE RAIL COVER by removing the 2


Rear


Front


(Rear View)

GUIDE RAIL COVER

Screw


31

3

3-3 PLATEN DAMPER _ REPLACEMENT

1 Remove the SHEET LOADING LEVER and then take off

the LEFT SIDE COVER.

SHEET LOADING LEVER

(Cap Screw with Washer M3x8 2pcs.)

LEFT SIDE COVER

(Bind Head M3x8C 3pcs.)

(Rear View)

2 Remove the PAD, CLEANING PAD and the PLATEN PAD

in order.

3 Use the screw attached to the new PLATEN DAMPER to

remove the PIN CAM.

PIN CAM(LEFT SIDE OF PLATEN DAMPER)

4 Remove the PLATEN DAMPER by sliding it out to the left.

PAD

CLEANING

PAD

PLATEN PAD

LEFT SIDE COVER

Screw

3 screws are attached to the PLATEN DAMPER.


32

3

5 Put the new PLATEN DAMPER from the left side.

6 Put the PIN CAM using the screw included in the new

PLATEN DAMPER.

Make sure to remove the screw after putting the PIN CAM

on the BED.

Put the PLATEN PAD, CLEANING PAD and PAD on the

BED in order.7

Put on the LEFT SIDE COVER and then the SHEET

LOADING LEVER.

SHEET LOADING LEVER


LEFT SIDE COVER


8

PIN CAM(LEFT SIDE OF PLATEN DAMPER)

PAD

CLEANING

PAD

PLATTEN PAD

(Rear View)

LEFT SIDE COVER

Screw

Make sure to clean the BED with alcohol before putting

the new PLATEN DAMPER.


33

3

3-4 MAIN BOARD _ REPLACEMENT

2 Remove the FRONT APRON.

(Top : Bind Head M3x6BC 2pcs.)

(Bottom : W Sems M3x6BC 2pcs.)

3

4

Disconnect all the Cables and Wires from the MAIN

BOARD.

1

(Rear View)

GUIDE RAIL

COVER

Screw

Turn off the SUB POWER SW and then the MAIN POWER

SW.

Take off the GUIDE RAIL COVER and the REAR APROM.

REAR APRON



GUIDE RAIL COVER

(Rear : W Sems M3x8BC 2pcs.)

(Front : W Sems M3x8BC, Bush 3x3.5 2pcs. each)

REAR APRON

(Front View)FRONT APRON Screw

Screw

Remove the MAIN BOARD and replace it with a new one.

(W Sems M3x6BC 2pcs.)

Screw

(Top View)


34

3

6 Connect all the Cables and Wires to the MAIN BOARD.

CN16 : Red CN17 : White

(Top View)

7 Perform the following adjustments.

1. Install the Firmware

2. Initialize



5. Print System Report for checking the Head Voltage and ID Number of the HEAD CARRIAGE.

6. Print / Cut Offset Adjustment


8. Grit Calibration


35

3

1

3-5 CARRIAGE MOTOR _ REPLACEMENT

2

3 Disconnect the CARRIAGE MOTOR WIRE (white

connector) from the MAIN BOARD.

4

CARRIAGE MOTOR WIRE (white)

Unhook the SPRING and remove the CARRIAGE MOTOR.

(M3X6C 2pcs)

SPRING

Screw

(Rear View)

Take off the REAR COVER and the REAR APRON.

REAR COVER

(W Sems M3X6BC 4pcs.)

REAR APRON



REAR APRONREAR COVER

(Rear View)

GUIDE RAIL

COVER

Screw

SCREW

(Front View of the MAIN BOARD)



Rear


Front



36

3

5 Fix the new CARRIAGE MOTOR temporally and put on the

SPRING.

Check the backlash and then tighten up the screws in order.

(M3X6C 2pcs.)

6 Connect the CARRIAGE MOTOR WIRE (white connector)

to the MAIN BOARD.

Make sure that the WIRE doesn't make contact with the

HEAT SINK.

7

8

SPRING

Screw

CARRIAGE MOTOR WIRE (white) HEAT SINK

12

(Rear View)

Fix the REAR APRON and the REAR COVER.

REAR COVER


REAR APRON




Screw

(Rear View)

GUIDE RAIL COVER

Screw

Fix the GUIDE RAIL COVER.

Rear


Front



37

3

Disconnect the GRIT MOTOR WIRE (red connector) from

the MAIN BOARD.

3-6 GRIT MOTOR _ REPLACEMENT

Take off the RIGHT SIDE COVER and PANEL COVER.

Make sure to disconnect the PANEL CABLE when

removing the PANEL COVER.

RIGHT SIDE COVER


PANEL COVER


1

2

3

4

GRIT MOTOR CABLE (red connector)

RIGHT SIDE COVER

PANEL COVER

Screw

Take off the REAR COVER and the REAR APRON.

REAR COVER


REAR APRON



GUIDE RAIL COVERTake off the GUIDE RAIL COVER by removing the 2


Rear


Front


(Rear View)Screw

(Rear View)


Screw

(Rear View)


38

3

5

6

7

Remove the 2 screws fixing the GRIT MOTOR.

(M3x6C 2pcs.)

IDLE GEAR has to be removed in order to take out the GRIT

MOTOR.

Remove 1 screw fixing the INDLE GEAR STAY.

(W Sems M4x8C 1pce.)

8

Screw

Loosen the 2 screws for the IDLE GEAR PLATE BASE.

(M3x6C 2pcs.)

SCREW

Screw

Unhook the SPRING on the right side of the machine.

(Right Side View)

SPRING

(Right Side View)

(Right Side View)

(Right Front View)


39

3

Pull the IDLE GEAR PLATE BASE towards the front and

tighten up the 2 screws.

(M3x6C 2pcs.)

9

10

11

Remove the IDLE GEAR STAY.

(W Sems M4x8Cr 1pce)

12

Fix the new GRIT MOTOR temporally with 2 screws.

(M3X6C 2pcs.)

Make sure that the gears mesh well.Screw

Screw

IDLE GEAR

Hook up the SPRING.

Then, tighten up the 2 screws in the order shown in the right

figure.

SPRING

(Right Front View)

(Right Front View)

(Right Side View)

(Right Side View)

IDLE GEAR PLATE BASE

12


40

3

13

14

15 Fix the another side of the IDLE GEAR STAY.


16

Fix the IDLE GEAR STAY by pushing it against the BED.


Loosen the 2 screws shown in the figure to mesh the

MOTOR GEAR and IDLE GEAR and tighten them up again.

(M3x6C 2pcs.)

Screw

Screw

Screw

Connect the GRIT MOTOR WIRE (red connector) to the

MAIN BOARD.

Make sure that the GRIT MOTOR WIRE

doesn't make contact with the HEAD SINK.

GRIT MOTOR WIRE (red connector)

Heat Sink

(Right Side View)

(Right Front View)

(Right Side View)

IDLE GEAR STAY

BED


41

3

17

18

19

Connect the PANEL CABLE and fix the PANEL COVER

and the RIGHT SIDE COVER.

RIGHT SIDE COVER

(Bind Head M3x8BC 3pcs.)

PANEL COVER


(Front View)

RIGHT SIDE

COVER

PANEL COVER

Screw

(Rear View)

Fix the REAR APRON and the REAR COVER.

REAR COVER


REAR APRON




Screw

(Rear View)

GUIDE RAIL COVER

Screw

Fix the GUIDE RAIL COVER.

Rear


Front


Blue Line on the PANEL CABLE should face

upwards.


42

3

3-7 WIRE _ REPLACEMENT

1

2

3

4

Loosen the screw fixing the IDLE PULLEY STAY.

(Cap Screw M3x6C 1pce.)

Screw (Top Left View)

Loosen the screw used for adjusting the WIRE TENSION.

(Cap Screw M4x15BC 1pce.)

(Left Side View)

Screw

RIGHT SIDE COVER

LEFT SIDE COVER

(Front View)

Remove the RIGHT SIDE COVER.


(Rear View)

GUIDE RAIL COVER

Screw

Remove the GUIDE RAIL COVER, SHEET LOADING

LEVER and the RIGHT SIDE COVER.

GUIDE RAIL COVER

(Rear : W Sems M3x8BC 2pcs.)

(Front : W Sems M3x8BC, Bush 3x3.5 2pcs.)

LEFT SIDE COVER

(Bind M3x8C 3pcs.)

SHEET LOADING LEVER


Screw


43

3

Remove the 3 screws fixing the Y MOTOR BASE.


Screw

(Right Front View)

6

Unhook the WIRE from the DRUM.5

7

8

Remove the PANEL COVER.

Make sure to disconnect the PANEL CABLE connected to

the PANEL BOARD.

WIRE

(Front View)

Disconnect the RIGHT LIMIT SW WIRE and remove the

INNER COVER.

(Top : W Sems M3x6BC 2pcs.)

(Bottom : WSems M4x8C 1pce.)

SCREWINNER COVER

PANEL COVER

RIGHT LIMIT

SW WIRE


44

3

9

10

11

12

Remove the DRIVE PULLEY from the Y MOTOR BASE.

(W Sems M4x8BC 1pce.)

Unhook the WIRE TIP from the DRUM.


Hook up the new WIRE on the DRUM.


Screw

Remove the Y MOTOR BASE SUPPORT.


ScrewWIRE

ScrewWIRE

Y MOTOR BASE

(Right Rear View)

(Right Rear View)

Y MOTOR BASE

Y MOTOR BASE

SUPPORT


45

3

13

Fix the Y MOTOR BASE with 3 screws at the front side of

the machine.


14

15

16

Fix the DRIVE PULLEY to the Y MOTOR BASE.


Fix the Y MOTOR BASE SUPPORT.


Y MOTOR BASE

Screw

Screw

Fix the INNER COVER and connect the RIGHT LIMIT SW

WIRE.


(Bottom : W Sems M4x8C 1pce.)

ScrewINNER COVER

(Right Rear View)

(Right Rear View)

Make sure that

the GEARs mesh

well.

Make sure that the GEARs mesh well.

Y MOTOR BASE

Y MOTOR

BASE

SUPPORT

RIGHT LIMIT

SW WIRE

(Right Front View)


46

3

17

Turn the GEAR with your hand and adjust the WIRE to be at

the center of the DRUM at 6 turns from the top.

18

Fix the CARRIAGE BASE on the WIRE at the center of the

GUIDE RAIL.

Make sure that the WIRE is secured by the teeth washer.

(W Sems M4x8C 1pce. / Teeth Washer M4C 1pce.)

19

20

Wind the WIRE around the DRUM and the IDLE PULLEY.

WIRE

DRUM

WIRE

GEAR

WIRECARRIAGE BASE

Blue line on the PANEL CABLE should face upwards.

Connect the PANEL CABLE to the PANEL BOARD and fix

the PANEL COVER.


(Front View)

PANEL COVER


47

3

21

Adjust the WIRE TENSION.

Move the HEAD CARRIAGE several times in a whole width

of the machine to remove the slack in the WIRE.

HEAD CARRIAGE

GUIDE RAIL

22


48

3

Disconnect the PANEL CABLE from the PANEL BOARD

and remove the PANEL COVER.


Disconnect the SOLENOID WIRE and remove TOOL

CARRIAGE.


Fix the INNER COVER and connect the RIGHT LIMIT SW

WIRE.



Screw

SOLENOID WIRE

(Front View)

3-8 LM GUIDE _ REPLACEMENT

1

2

3

4

PANEL COVER



GUIDE RAIL COVER

Rear


Front


SHEET LOADING LEVER


RIGHT SIDE COVER

(Bind Head M3x8C 3pcs.)(Rear View)

GUIDE RAIL COVER

Screw

RIGHT SIDE COVER

ScrewINNER COVER

RIGHT LIMIT

SW WIRE


49

3

5

7

6

Remove the HEAD CARRIAGE.

Disconnect the wire and the cable and remove the

CARRIAGE BOARD.


Screw

WIRE

Remove the CARRIAGE BASE.

(W Sems M3x6BC 4pcs. / W Sems M4x8C 1pce.)

Screw

CABLE

8 Replace the LM GUIDE with a new one and fix it temporally

with the 11 screws.

(Cap Screw M2.6x6BC 11pcs.)

LM GUIDE


50

3

Remove the PINs.

Fix the PINCH ROLLER SENSOR BOARD to the

CARRIAGE BASE.


PINCH ROLLER SENSOR BOARD

CARRIAGE BASEFix it with this screw.

Align it to these projections.

Put the 2 PINs to the left end, right end and the center of the

GUIDE RAIL.

Tighten up the screws fixing the LM GUIDE by pushing it

towards the PIN.

9

10

11

12

New LM GUIDE comes with 3 PINs.

PIN

PIN


51

3ScrewCARRIAGE BASE

Fix the CARRIAGE BASE with the 4 screws.


Screw

Fix the CARRIAGE BOARD and connect the wires and

cables.


(TOP VIEW)

Align the projections on the CARRIAGE BASE on top of

the LM BLOCKs.

Tighten up the 4 screws fixing the CARRIAGE BASE by

aligning the projections on the back side of the CARRIAGE

BASE on top of the LM BLOCKs.

Screw

PINCH

ROLLER

SENSOR

WIRE

13


52

3

16

17

Fix the TOOL CARRIAGE and connect the SOLENOID

WIRE.

(Cap Screw M3x6BC 2pcs.)

15

Screw

SOLENOID WIRE

Connect the RIGHT LIMIT SW WIRE and fix the INNER

COVER.



Blue line on the PANEL CABLE should face upwards.

Connect the PANEL CABLE to the PANEL BOARD and fix

the PANEL COVER.


(Front View)

PANEL COVER

14 Fix the HEAD CARRIAGE.

ScrewINNER COVER

RIGHT LIMIT

SW WIRE


53

3

Adjust the position of the LEFT STOPPER so that the

clearace between the LEFT FRAME and the STOPPER will

be 1.5mm.

LEFT STOPPER

LEFT FRAME

18

19

20

Make sure that the Sheet Cutter moves down by making

contact with the PLATE when moving the HEAD

CARRIAGE all the way to the left end by hand.

SHEET CUTTER should move down.

LEFT SIDE COVER

(Rear View)

GUIDE RAIL COVER

Screw

Fix the SHEET LOADING LEVER, the RIGHT SIDE

COVER and the GUIDE RAIL COVER.

GUIDE RAIL COVER

Rear


Front


SHEET LOADING LEVER


RIGHT SIDE COVER



54

3

3-9 CARTRIDGE HOLDER ARM _ REPLACEMENT

1

3 Take off the FRONT COVER BASE and remove the

CARTRIDGE HOLDER.

(W Sems M3x6BC)

4 Open the LEFT and RIGHT ARMs and remove the

CARTRIDGE PLATE and the RIBBON LEVER.

CARTRIDGE HOLDER

SCREW FRONT COVER BASE

LEFT ARM

CARTRIDGE PLATE

RIBBON LEVER RIGHT ARM

2

(Front View)

Remove the COVER.

(W Sems M3x6 BC 3pcs.)

FRONT COVER

(Rear View)

GUIDE RAIL COVER

Screw

Screw



Rear


Front



55

3

5 Pull out the PIN and remove the ARM and the SPRING.

SPRING

PIN

6 Replace the ARM to the new one.

7 Hook up the SPRING on the ARM and the HOLDER BASE.

1. Direction of the ARM is different between left

and right.

2. The way of fixing the ARM and the SPRING is

different between left and right. HOLDER BASE

[LEFT SIDE]

[RIGHT SIDE]

ARM

(Left Arm)

SPRING

ARM

PIN

PIN

ARM

SPRING

HOLDER BASE

[LEFT SIDE]

SPRING


56

3

9

10

8 Put back on the CARTRIDGE PLATE and the RIBBON

LEVER.CARTRIDGE PLATE

RIBBON LEVER

Put the CARTRIDGE HOLDER on the FRONT COVER

BASE.

[RIGHT SIDE]

Fix the CARTRIDGE HOLDER to the FRONT COVER with 2

screws.


CARTRIDGE HOLDER

Screw

FRONT COVER BASE

CARTRIDGE HOLDER

SPRING


57

3

Adjust the cartridge position.

Make sure that the CARTRIDGE HOLDER BASE fits in the

2 windows of the FRONT COVER BASE.

11


58

3

3-10 CLUTCH ASSEMBLY (PRINT SIDE) _ REPLACEMENT

1

2

3

4

Cut the insulock tie securing the CLUTCH WIRE and

disconnect it from the JUNCTION BOARD.

INSULOCK TIE

Remove the CLUTCH by loosening the 2 screws.

(Set Screw M3x6BC WP 2pcs.)

Screw

CLUTCH

Screw

Remove the COLLAR and the CLUTCH PLATE.

(Bind Head M2.6x6BC 3pcs.) COLLAR

CLUTCH PLATE

JUNCTION BOARD

CLUTCH WIRE



(Rear View)

RIGHT SIDE COVER

Screw

(Right Side View)

(Right Side View)

(Right Side View)


59

3

5

6

7

8

Put on the new COLLAR and the CLUTCH PLATE.

COLLAR

Fix the COLLAR and the CLUTCH PLATE with 3 screws.

(Bind Head M2.6x6BC 3pcs.)

Insert the CLUTCH all the way to the end and tighten up

the 2 SCREWs.

(Set Screw M3x6BC WP 2pcs.)

Connect the CLUTCH WIRE to the JUNCTION BOARD

and secure it with the insulock tie.

CLUTCH PLATE

Screw

CLUTCH

SCREW

COLLAR

CLUTCH PLATE

JUNCTION BOARD

CLUTCH WIRE

(Right Side View)

(Right Side View)

(Right Side View)

Insulock Tie

Make sure that the COLLAR and the CLUTCH PLATE

don't make contact to each other. Grit Roller could be

locked.


60

3

9 Fix the RIGHT SIDE COVER.


(Front View)

RIGHT SIDE COVER

Screw


61

3

3-11 PINCH ROLLER ASSEMBLY _ REPLACEMENT

1

2

3

4 Unhook the PINCH ROLLER SPRING and remove the

SHAFT PLATE.

(Cap Screw M3x8SW 2pcs.)

SPRINGScrew

SHAFT PLATE

(Left Side View)

RIGHT SIDE COVER

LEFT SIDE COVER

(Front View)



(Rear View)

GUIDE RAIL COVER

Screw

Screw

(Rear View)

Remove the REAR COVER.


REAR COVER

Screw



GUIDE RAIL COVER

Rear


Front


SHEET LOADING LEVER


RIGHT SIDE COVER



62

3

Remove 1 PINCH ROLLER STOPPER and replace the

PINCH ROLLER ASSEMBLY with a new one.

PINCH ROLLER ASSEMBLY

PINCH ROLLER STOPPER

5

6 Remove the E RING and the BUSH from the left end of the

PINCH ROLLER SHAFT.

7

8

Remove the PINCH ROLLER SHAFT from the rear side of

the machine.

BUSH

PINCH ROLLER SHAFT

Remove the E RING from the right end of the PINCH

ROLLER SHAFT.

E RING (Rear Left View)

(Front Left View)

E RING

(Rear View)


63

3

9

10

11

Put on the PINCH ROLLER SHAFT from the rear side of the

machine.

12

PINCH ROLLER SHAFT

Fix the E RING at the right end of the PINCH ROLLER

SHAFT.

PINCH ROLLER ASSEMBLY

Red mark on the

PINCH ROLLER

should face outside.

Be careful with the position of the MAGENT and also the

direction of the PINCH ROLLER.

Fix the E RING and the BUSH at the left end of the PINCH

ROLLER SHAFT.

BUSH

(Left Side View)

E RING

E RING (Rear Left View)

(Rear View)

MAGNET


64

3

13

14

15

Put on the PINCH ROLLER STOPPER as shown in the right

figure. PINCH ROLLER STOPPER

LEFT END GRIT ROLLER RIGHT END GRIT ROLLER

Fix the PINCH ROLLER SHAFT to the SHAFT PLATE and

hook up the SPRING.

(Cap Screw M3x8SW 2pcs.)

Screw

SHAFT PLATE

SPRING

Fix the RIGHT SIDE COVER.


16

(Rear View)

Fix the RIGHT SIDE COVER.


REAR COVER

Screw

(Left Side View)

PINCH ROLLER STOPPER

(Front View)

RIGHT SIDE COVER

Screw


65

3

17RIGHT SIDE COVER

(Rear View)

GUIDE RAIL COVER

Screw

Fix the SHEET LOADING LEVER, the RIGHT SIDE

COVER and the GUIDE RAIL COVER.

GUIDE RAIL COVER

Rear


Front


SHEET LOADING LEVER


RIGHT SIDE COVER


66

4 Adjustments

4

4 Adjustments4-1 Special Tool

Table shows a list of special tools recommended by Roland DG Corp.

Tool No. ST-002

Tool Name TENSION GAUGE 3N (300gf)

TOOL PRESSURE ADJUSTMENT

Purpose

Tool No. ST-006

Tool Name WHITE DUMMY PEN

TOOL HEIGHT ADJUSTMENT

Purpose TOOL PRESSURE ADJUSTMENT

Tool No. ST-011

Tool Name TENSION METER

WIRE TENSION ADJUSTMENT

Purpose

Tool No. ST-012

Tool Name DIAL TENSION METER DTN-50 0.5N (50gf)

TOOL PRESSURE ADJUSTMENT

Purpose

Tool No. ST-042

Tool Name SCREWDRIVER,HEAD ALIGNMENT

HEAD ALIGNMENT ADJUSTMENT

Purpose

67

4 Adjustments

4

4-2 Service Mode4-2-1 Sensor Check / Motor Check

1 Turn on the SUB POWER SW while pressing the [ ], [ ]

and [ ] keys to enter the SERVICE MODE.

2 Raise the SHEET LOADING LEVER and press the [CUT

TEST] key to enter the SENSOR CHECK MODE.

HEAD CARRIAGE moves up and down and the [HOLDER

3] LED lights up.

3 [BASE POINT] LED lights up when the FRONT PAPER

SENSOR is covered.

4 [ALIGN POINT] LED lights up when the REAR PAPER

SENSOR is covered.

68

4 Adjustments

4

5 [FRONT COVER] LED lights up when the FRONT COVER

is closed.

6 [BUSY] LED lights up when the HEAD CARRIAGE is

moved to the right end to cover the RIGHT LIMIT SENSOR.

7 [HOLDER 3] LED becomes OFF when the SHEET

LOADING LEVER is lowered.

8 [HOLDER 2] LED lights up when the HEAD CARRIAGE is

moved to cover the LEFT LIMIT SENSOR.

69

4 Adjustments

4

9 [HOLDER 5] and [HOLDER 6] LEDs light up when the

used Ribbon Cartridge is installed on the HEAD

CARRIAGE for checking the RIBBON END SENSOR and

the RIBBON CARTRIDGE SENSOR 1.

10 Press the [ ] key to move the used Ribbn Cartridge installed

on the HEAD CARRIAGE forward to check the RIBBON

CARTRIDGE SENSOR 2.

[SET UP] LED lights up.

Press the [ ] key again to move back the Ribbon Cartridge.

11 Turn the GRIT ROLLER with your hand to check the GRIT

ROLLER POSITION SENSOR.

[HOLDER 4] LED lights up when the sensor detects the

origin of the GRIT ROLLER.

12 Move the HEAD CARRIAGE to be on the both PINCH

ROLLERs to check the PINCH ROLLER SENSOR.

[HOLDER 1] LED lights up when the PINCH ROLLER

SENSOR comes above the PINCH ROLLER ASSEMBLY.

70

4 Adjustments

4

13 Press the [BASE POINT] key and make sure that the

CLUTCH is connected to the CUTTING GEAR.

14 Press the [ALIGN POINT] key and make sure that the

CLUTCH is connected to the PRINTING GEAR.

15 Press the [SHEET CUT] key to check that the HEAD

COOLING FAN rotates.

16 Press the [CUT TEST] key to check that the ABSORPTION

FAN rotates.

71

4 Adjustments

4

17 Press the [ ] key to check that the GRIT ROLLER rotates.

19

20

18 Press the [ ] key to check the HEAD CARRIAGE move

properly.

When the [ ] key is pressed once, the HEAD CARRIAGE

moves to the left and when the [ ] key is pressed again, it

moves to the right.

Press the [ ] to check that the CARTRIDGE HOLDER on

the HEAD CARRIAGE is functioning.

CARTRIDGE HOLDER on the HEAD CARRIAGE moves

every time when the [ ] key is pressed.

Press the [ ] key to check that the HEAD moves up and

down.

HEAD moves up or down every time when the [ ] key is

pressed.

72

4 Adjustments

4

21 Press the [DATA CLEAR] key to check that the TOOL

CARRIAGE moves up and down.

TOOL CARRIAGE moves up or down every time when the

[DATA CLEAR] key is pressed.

22 Press the [HEAD CLEANING] key to finish the SENSOR

CHECK MODE.

73

4 Adjustments

4

4-2-2 PANEL KEY CHECK

1 Turn on the SUB POWER SW while pressing the [ ], [ ]


2

Press the [PANEL] keys in order shown in the right figure.

[BUSY] LED blinks ever time the key is pressed.

PANEL KEY is completed when the [CUT TEST] key is

pressed.

[DATA CLEAR] and [ALIGN POINT] LEDs light up.

3

1 2

3 4 5

6 7 8 9

1011

4

Press the [ ] key to enter the PANEL KEY CHECK MODE.

Only the [HOLDER 3] LED lights up.

Press the [HEAD CLEANING] key to finish the PANEL

KEY CHECK MODE.

When the keys are not pressed in the correct order, [DATA

CLEAR] and [ALIGN POINT] LEDs start blinking.

Press the [HEAD CLEANING] key once and continue from

2 .

74

4 Adjustments

4

4-2-3 EEPROM CHECK

1

2

4

3

Turn on the SUB POWER SW while pressing the [ ], [ ]


Press the [ ] key to enter the EEPROM CHECK MODE.

Only the [HOLDER 2] LED lights up and the [BUSY] LED

blink while checking.

When the EEPROM is OK, [DATA CLEAR] and [ALIGN

POINT] LEDs light up.

When NG, [DATA CLEAR] and [ALIGN POINT] LEDs

light up.

Press the [HEAD CLEANING] key to finish the EEPROM

CHECK MODE.

75

4 Adjustments

4

4-2-4 LED/BUZZER CHECK

1

2

3



Press the [ ] key to enter the LED/BUZZER CHECK

MODE.

All LEDs start blinking and buzzer starts beeping.

Press the [HEAD CLEANING] key to finish the LED/

BUZZER CHECK MODE.

76

4 Adjustments

4

1

2

4-2-5 AGING MODE

3

Take off the BLADE HOLDER from the TOOL

CARRIAGE.


and [ ] keys to enter the AGING MODE.

Machine starts the aging.

When there is no problem in the movement, press the SUB

POWER SW for a little longer to finish the AGING MODE.

77

4 Adjustments

4

4-2-6 TEST PATTERN MODE

1

2 3 different test patterns can be printed.

Press the [BASE POINT] or [CUT TEST] keys to select the

test pattern.

[PATTERN 1]

All [CARTRIDGE HOLDER] LEDs are OFF.

This test pattern is used for checking the HEAD

ALIGNMENT.

When the vertical lines are not straight, perform the HEAD

ALIGNMENT ADJUSTMENT.

[PATTERN 1]

Open the FRONT COVER and raise the SHEET LOADING

LEVER.

Then, turn on the SUN POWER SW while pressing the [ ],

[ ] and the [CUT TEST] keys to enter the TEST PATTERN

MODE.

[PATTERN 2]

[PATTERN 3]

[PATTERN 2]

[HOLDER 1] LED lights up.

This test pattern is used for checking the HEAD VOLTAGE

and the HEAD DENSITY.

[PATTERN 3]

[HOLDER 2] LED lights up.

This test pattern is used for checking the missing dots in the

HEAD.

78

4 Adjustments

4

3 Set up the Vinyl Sheet and lower the SHEET LOADING

LEVER.

Put on the BLACK RIBBON CARTRIDGE.4

Close the FRONT COVER to start printing the TEST

PATTERN.5

79

4 Adjustments

4

Red Blue K Y M C

K

Y

M

C

1 Open the FRONT COVER and raise the SHEET LOADING

LEVER.

Turn on the SUB POWER SW while pressing the [CUT

TEST] key.

2 Set up the Vinyl Sheet, CMYK Ribbon Cartridges and the

Blade Holder on the PC-600.

3 Lower the SHEET LOADING LEVER and the FRONT

COVER.

Print Quality Check will be printed.

4 Print Quality Check will be printed as shown in the right

figure.

1 RED & BLUE RECTANGLES

Red and Blue Rectangles are printed by combining 2

colors. Make sure that there is no scratchy part or

blurred part in the printing image.

2 CYAN & BLACK CONTOUR CUT

Cutting is performed around the rectangles printed in

CYAN and BLACK. Make sure that cutting contour

matches with the printing. Black dot is indicating the

origin of the cut.

1

2

2

4-3 USER MODE4-3-1 PRINTING QUALITY CHECK

80

4 Adjustments

4

4-3-2 SYSTEM REPORT

1 Open the FRONT COVER and raise the SHEET LOADING

LEVER.

Turn on the SUB POWER SW while pressing the [ ] key.

Then, close the FRONT COVER after setting up the Vinyl

Sheet and the BLACK Ribbon Cartridge on the machine.

**** PC-600 System Report ****Version : Firmware = A110 Booter = B100

Temperature : Head = 29deg.C Env. = 28deg.C : Head = 84deg.F Env. = 82deg.F

Record : Print = 1859m Cleaning = 0 : Kin = 0 Gin = 0

*** Factory settings ***Offset : HeadScan = 4setp HeadFeed = 10step Holder = -18step

Tool Force VR : Min = 0 Max = 255 Cuter = 478stepSolenoid Current : Min = 33 Max = 120

Grit Distance : 6Eccentryicity : 0 0 0 0 0 0 0 0 0 0

Head : ID = D22-0100 Register = 3525.9 BlkOffset = 0Density Adjust : 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

: 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 : Stitch Up = 5 Stitch Lo = 5 RegOffset = 0

Head Voltage : Adjust = - 6 : 600DPI Wax = 2 Resin1 = 2 Resin = 2 : 1200DPI Wax = 0 Resin1 = 0 Resin = 0

DIP-SW : (1) 0000 (4)

*** User settings ***AutoSheetCut = ON AutoSleep = 30min. FrontEdgeSense = OFF Offset = 0.25mmCropMark = OFF PreFeed = ON Beep = ON RibbonSaver = ON

Line Space : 0

81

4 Adjustments

4

DE

SC

RIP

TIO

N O

F T

HE

SY

ST

EM

RE

PO

RT

****

PC

-600

Sys

tem

Rep

ort

***

* Ver

sion

: I

ndic

ates

the

Firm

war

e V

ersi

onB

oote

r =

Ver

sion

of

the

Boo

ter

Tem

pera

ture

: H

ead

= H

ead

Tem

pera

ture

(C

entig

rade

)E

nv. =

Env

iron

men

tal T

empe

ratu

re (

Cen

tigra

de)

: H

ead

= H

ead

Tem

pera

ture

(Fa

hren

heit)

Env

. = E

nvir

onm

enta

l Tem

pera

ture

(Fa

hren

heit)

Rec

ord

: P

rint

= T

otal

met

ers

of th

e pr

int l

engt

h.C

lean

ing

= N

umbe

r of

tim

es th

e C

lean

ing

Shee

t is

used

.

: K

in =

Tot

al m

eter

s of

the

prin

t len

gth

for

Gol

d R

ibbo

n.G

in =

Tot

al m

eter

s of

the

prin

t len

gth

for

Silv

er R

ibbo

n.

***

Fac

tory

set

tings

**

*

Off

set

: O

ffse

t am

ount

for

the

Hea

d Po

sitio

n in

the

Scan

ning

dir

ectio

n (

600d

pi)

Hea

dFee

d =

Off

set a

mou

nt f

or th

e H

ead

Posi

ion

in th

e Fe

edin

g D

irec

tion.

(60

0dpi

)H

olde

r =

Off

set a

mou

nt in

the

Bla

de H

olde

r Po

sitio

n (6

00dp

i)

Too

l For

ce V

R :

Min

= M

anim

um R

esis

tanc

e of

the

Slid

e V

olum

Max

= M

axim

um R

esis

tanc

e of

the

Slid

e V

olum

Cut

ter

= L

eft e

nd p

ositi

on o

f th

e A

uto

Shee

t Cut

ter

(600

dpi)

Sole

noid

Cur

rent

: M

in =

DA

Out

put V

alue

for

MIN

Pos

ition

Max

= D

A O

utpu

t Val

ue fo

r MA

X P

ositi

on

Gri

t Dis

tanc

e :

Gri

t Cal

ibra

tion

(Ran

ge :

+/-2

0)

Ecc

entr

icity

: E

ccen

tric

ity C

alib

ratio

n (B

lock

: #0

~ #

9, R

ange

: +/

-4)

Hea

d :

ID

= I

D o

f th

e H

ead

Car

riag

eR

egis

ter

= A

vera

ge r

esis

tanc

e of

the

Hea

d.B

lkO

ffse

t = O

ffse

t Val

ue in

the

Hea

d (R

ange

: +/

-1)

Den

sity

Adj

ust

: D

ensi

ty A

djus

tmen

t Val

ues

of th

e H

ead

: (

Blo

ck :

#0 ~

#9,

Ran

ge :

+/-1

0)

: S

titch

Up

= U

pper

Stit

chin

g V

alue

(R

ange

: +/

-10)

Stitc

h L

o =

Low

er S

titch

ing

Val

ue (

Ran

ge :

+/-1

0)R

egO

ffse

t = D

ensi

ty C

alib

ratio

n O

ffse

t (R

ange

: +/

-10)

Hea

d V

olta

ge :

Adj

ust =

Val

ue fo

r Hea

d V

olta

ge O

utpu

t Cir

cuit

Cal

ibra

tion

(Ran

ge :

+/-6

3)

: 6

00D

PI

Wax

= H

ead

Vol

tage

Cal

ibra

tion

for

WA

X (

Ran

ge :

+/-1

0)R

esin

1 =

Hea

d V

olta

ge C

alib

ratio

n fo

r PC

-60

Res

in R

ibbo

n (+

/-10

)R

esin

2 =

Hea

d V

olta

ge C

alib

ratio

n fo

r PC

-600

Res

in R

ibbo

n (+

/-10

)

: 1

200D

PI

Wax

= H

ead

Vol

tage

Cal

ibra

tion

for

WA

X (

Ran

ge :

+/-1

0)R

esin

1 =

Hea

d V

olta

ge C

alib

ratio

n fo

r PC

-60

Res

in R

ibbo

n (+

/-10

)R

esin

2 =

Hea

d V

olta

ge C

alib

ratio

n fo

r PC

-600

Res

in R

ibbo

n (+

/-10

)

DIP

-SW

: S

tatu

s of

the

DIP

SW

on

the

MA

IN B

OA

RD

***

Use

r se

tting

s *

**

Aut

oShe

etC

ut =

Set

tings

for

Aut

o Sh

eet C

utA

utoS

leep

= S

ettin

gs f

or A

uto

Slee

pFr

ontE

dgeS

ense

= S

ettin

gs f

or s

ensi

ng th

e fr

ont e

dge

of th

e m

edia

.O

ffse

t = V

alue

s fo

r B

lade

Off

set

Cro

pMar

k =

Setti

ngs

for

Cro

p M

ark

Prin

ting

PreF

eed

= S

ettin

gs f

or P

reFe

edB

eep

= S

ettin

gs f

or b

eep

soun

d.R

ibbo

nSav

er =

Set

tings

for

Rib

bon

Save

r

Lin

e Sp

ace

: L

ine

Spac

ing

Val

ue

82

4 Adjustments

4

1 Connect the PC-600 to the PC with the parallel cable.

2 Turn on the MAIN POWER SW while pressing the [ ], [ ]

and the [ ] keys to enter the FIRMWARE UPGRADE

MODE.

[HOLDER 1] LED lights up and the [HOLDER 2] LED

starts blinking.

3

4

Double-click the bat file "download.bat" inside the

FIRMWARE DISK.

Followings are necessary to upgrade the

FIRMWARE.

1. FIRMWARE DISK

2. PC with DOS

3. PARALLEL CABLE

4-4 FIRMWARE UPGRADE

When the upgrade is completed without any problem, all the

[CARTRIDGE HOLDER] LEDs starts blinking. Turn off

the MAIN POWER to end the upgrade.

In case of problem reading the firmware, [BUSY] LED and

the [HOLDER 3] LED start blinking.

In case of problem writing the firmware, [BUSY] LED and

the [HOLDER 5] LED start blinking.

In this case, turn off the MAIN POWER SW and try it over

again.

83

4 Adjustments

4

4-5 EEPROM INITIALIZE

1

2

Turn on the SUB POWER SW while pressing the [HEAD

CLEANING] and [BASE POINT] keys to enter the

FACTORY MODE.

Make sure that the [DATA CLEAR] LED is blinking and

press the [HEAD CLEANING] key.

[HOLDER 1], [HOLDER 3] and the [HOLDER 5] LEDs

start blinking.

3 Press the [BASE POINT] key while pressing the [HEAD

CLEANING] key.

[BUSY] LED starts blinking.

4 EEPROM INITIALIZE is completed when the [BUSY] LED

becomes OFF and the [DATA CLEAR] and [ALIGN

POINT] LEDs light up.

In case of NG, [DATA CLEAR] and [ALIGN POINT] LEDs

start blinking. Turn off the MAIN POWER SW and try it

over again.

84

4 Adjustments

4

4-6 PRINT LENGTH INITIALIZE

1 Turn on the SUB POWER SW while pressing the [HEAD


FACTORY MODE.

2 Make the [ALIGN POINT] LED to blink by pressing the [ ]

key once.

3 Press the [HEAD CLEAR] key.

Print Length is initialized when the [DATA CLEAR] and the

[ALIGN POINT] LEDs light up.

If NG, the [DATA CLEAR] and the [ALIGN POINT] LEDs

start blinking. Turn of the MAIN POWER SW and try it

over again.

4

85

4 Adjustments

4

4-7 HEAD VOLTAGE & ID ADJUSTMENT

1



FACTORY MODE.

2

3

Connect the PC-600 to the PC with the parallel cable.

This adjustment is required to setup the HEAD VOLTAGE and write down the ID number of the HEAD

for each machine. It is necessary when the HEAD CARRIAGE and the MAIN BOARD are replaced.

Followings are necessary to adjust the HEAD VOLTAGE

and the ID.

1. TEI FILE (Attached to the HEAD CARRIAGE)

2. Windows base PC.

3. PARALLEL CABLE

Make the [HOLDER 2] and the [BASE POINT] LEDs to

blink by pressing the [ ] key 9 times.

86

4 Adjustments

4 5

6 When the window shown in the right figure appears on the

display, click the [OK] button to send the TEI file.

7 When the data transmission is completed, the [DATA

CLEAR] and the [ALIGN POINT] LEDs start blinking.

Turn off the SUB POWER SWITCH to end the adjustment.

4

4PTMTM3217A019C10D22-0001

ID NUMBER

Press the [HEAD CLEANING] key.

Make sure that the [SETUP] LED starts blinking.

Drag & Drop the TEI FILE which has the same ID number as

the HEAD CARRIAGE on the TEI OUT.EXE file.

87

4 Adjustments

4

8 Turn on the SUN POWER SW while pressing the [ ] key to

start printing the SYSTEM REPORT.

Check and make sure that the HEAD ID is written correctly.

88

4 Adjustments

4

Roland DIGITAL GROUP

A

4-8 HEAD ALIGNMENT ADJUSTMENT

1

2 Set up the Vinyl Sheet and lower the SHEET LOADING

LEVER.

3 Put the CYAN RIBBON CARTRIDGE directly on the

HEAD CARRIAGE.

This adjustment is required to adjust the HEAD position to be vertical to the BED in order to print vertical

in feeding direction.

It is necessary to adjust the head alignment when the HEAD CARRIAGE is replaced.

Be careful with the direction of theRIBBON CARTRIDGE. A inidicationmark should face front.

Open the FRONT COVER and raise the SHEET LOADING

LEVER.


and the [BASE POINT] keys to enter the HEAD

ALIGNMENT ADJUSTMENT MODE.

89

4 Adjustments

45Press the [CUT TEST] key to start the printing.

6 If the printing result is as shown in the right figure, turn off

the SUB POWER SW to end the HEAD ALIGNMENT

ADJUSTMENT MODE.

7 If the printing result is as shown in the right figure, proceed

to 8 ~ 11 .

A B

4 Move the HEAD CARRIAGE to where the printing should

be performed.

The tool tip area will be the origin for printing.

90

4 Adjustments

4

Put the CYAN RIBBON CARTRIDGE again on the HEAD

CARRIAGE and perform the TEST PRINT again by

pressing the [CUT TEST] key.

9

10

11

Adjust the HEAD POSITION by turning the Adjustment

Screw with ST-042.

When the printing results is like [A] in 7 , turn the screw in

CCW direction and if it is like [B], turn it to CW direction.

Never make contact with the Flat Cable at

the left side of the HEAD with the ST-042. It

causes short-circuit and damages the HEAD.

ST-042Adjustment Screw

Put a little drop of glue to fix the Adjustment Screw if the

printing result is OK. Turn off the MAIN POWER SW to

end the HEAD ALIGNMENT ADJUSTMENT MODE.

1. Use LOCK TIGHT 408 for glue.

2. Use a very little drop of the glue.

3. Make sure to put some sheet underneath the HEAD

CARRIAGE when putting the glue.

If NG, repeat 8 ~ 11 .

8 Take off the CYAN RIBBON CARTRIDGE from the

HEAD CARRIAGE and press the [BASE POINT] key to

move the HEAD in DOWN position.

FLAT CABLE

91

4 Adjustments

4

4-9 CARTRIDGE POSITION ADJUSTMENT

1

2

3

This adjustment is required to adjust the position of the HEAD CARRIAGE in order to pick up the

RIBBON CARTRIDGE correctly.

It is necessary when the HEAD CARRIAGE, CARTRIDGE HOLDER and the MAIN BOARD are

replaced.



FACTORY MODE.

Make the [HOLDER 6] LED to blink by pressing the [ ]

key 7 times.

Press the [HEAD CLEANING] key.

92

4 Adjustments

4 5 Close the FRONT COVER.

HEAD CARRIAGE moves and stops at CARTRIDGE

HOLDER 4.

6 Adjust the position of the HEAD CARRIAGE with [ ] and

[ ] keys so that the WHITE GEAR on the HEAD

CARRIAGE comes at the center of the CARTRIDGE

HOLDER 4.

7 Press the [HEAD CLEANING] key to save the settings.

[DATA CLEAR] and [ALIGN POINT] LEDs light up when

it is saved.

WHITE GEAR

CARTRIDGE HOLDER 4

4 Press the [SHEET CUT] key to enter the CARTRIDGE

POSITION ADJUSTMENT MODE.

Both the [DATA CLEAR] and [ALIGN POINT] LEDs light

up.

93

4 Adjustments

49

10

11

Put the RIBBON CARTRIDGE only on the CARTRIDGE

HOLDER 1.

Close the FRONT COVER.

HEAD CARRIAGE stats the EXCHANGE TEST with the

following patterns.

When the CARTRIDGE EXCHANGE TEST is performed

correctlty in all the above 3 patterns, open the FRONT

COVER and finish the CARTRIDGE POSITION

ADJUSTMENT MODE.

If NG, try it over again from 6 .

8 Open the FRONT COVER and press the [SHEET CUT] key

to end the CARTRIDGE POSITION ADJUSTMENT

MODE.

HEAD CARRIAGE moves to the CARTRIDGE HOLDER

2 and the [DATA CLEAR] and the [SUB POWER] LEDs

light up.

NO EXCHANGE POSITION BASE POINT LED SETUP LED1 Adjusted Position2 Shifted 8 steps to the left. ON3 Shifted 8 steps to the right. ON

94

4 Adjustments

4 1 Put the BLADE HOLDER on the TOOL CARRIAGE.

2 Set up the Vinyl Sheet on the machine.

3 Put the CYAN RIBBON CARTRIDGE on the CARTRIDGE

HOLDER.

4-10 PRINT / CUT OFFSET ADJUSTMENT

This adjustment is required to match the printing position and the cutting contour.

It is necessary after replacing the TOOL CARRIAGE, HEAD CARRIAGE, MAIN BOARD and the LM

GUIDE.

95

4 Adjustments

45

6

7

4 Adjust the TOOL FORCE VOLUME on the FRONT

PANEL to the center.



FACTORY MODE.


key 2 times.

Press the [HEAD CLEANING] key to enter the PRINT /

CUT OFFSET ADJUSTMENT MODE.

96

4 Adjustments

4

By checking the printing result, adjust the cutting position to

match with the printing position with the cursor keys.

CARRIAGE DIRECTION : 1STEP = 0.04 mm 600dpi

GRIT DIRECTION : 1STEP = 0.01 mm 2400dpi

9

10


HEAD CARRIAGE picks up the RIBBON CARTRIDGE

and be in the stand-by status.

11

Press the [CUT TEST] key to perform the Test Pattern.

Test pattern shown in the right will be printed.

Make sure that that the shifting between the cutting image

and the printing image is less that +/-0.1mm.

8 Move the HEAD CARRIAGE to where the printing should

be performed and press the [BASE POINT] key to setup the

origin.

Print

Cut

97

4 Adjustments

4


13

14

Press the [CUT TEST] key to perform the test print again.

If the cutting image matches with the printing image, turn off

the SUB POWER SW to finish the adjustment.

If NG, repeat 11 ~ 13 until the cutting image matches with

the printing image.

98

4 Adjustments

4

4-11 TOOL HEIGHT ADJUSTMENT

1

2

3

Lower the PINCH ROLLERs at both ends of the GRIT

ROLLER.

Put the WHITE DUMMY PEN (ST-006) on the TOOL

CARRIAGE.

TOOL CARRIAGE

This adjustment is required to adjust the height of the TOOL CARRIAGE in order to prevent the blade to

land smoothly without bouncing.

It is necessary after replacing the TOOL CARRIAGE, BED, GUIDE RAIL and the LM GUIDE.



Rear


Front


(Rear View)

GUIDE RAIL COVER

Screw

99

4 Adjustments

45

6

4

7



FACTORY MODE.


key 3 times.

Press the [HEAD CLEANING] key to enter the TOOL

PRESSURE ADJUSTMENT MODE.

Move the TOOL CARRIAGE to the positions shown in the

right figure by hand and find the position where the gap

between the pen tip and the bed is the smallest.

100

4 Adjustments

4

8 Adjust the gap between the pen tip and the bed to be 2.4 ~

2.6mm by turning the ADJUSTMENT SCREW. ADJUSTMENT SCREW

GAUGE

101

4 Adjustments

4

4-12 TOOL PRESSURE ADJUSTMENT

Make sure to adjust the TOOL HEIGHT before adjusting the

TOOL PRESSURE.

TOOL PRESSURE ADJUSTMENT should be performed at

the same position where the TOOL HEIGHT was adjusted.

1

2

3

This adjustment is required for adjusting the voltage supplied to the TOOL CARRIAGE to generate the

pressure for cutting.

It is necessary after replacing the TOOL CARRIAGE, BED, GUIDE RAIL and the LM GUIDE.



FACTORY MODE.


key 3 times.

102

4 Adjustments

4

Adjust the TOOL PRESSURE with [ ] and [ ] keys so that

pressure when the tool tip leaves the BED will be 195gf ~

205gf (1.9N ~ 2.0N).

TOOL CARRIAGE

BED

Move the TOOL DOWN by pressing the [CUT TEST] key.

Press the [HEAD CLEANING] key to enter the TOOL

PRESSURE ADJUSTMENT MODE.

Move the TOOL CARRIAGE to the position where the

TOOL HEIGHT was adjusted.

4

5

6

7

103

4 Adjustments

49

10

11

8

Press the [BASE POINT] key and move to the MIN

ADJUSTMENT MODE.

Move the TOOL DOWN by pressing the [CUT TEST] key.

TOOL CARRIAGE

BED

Press the [HEAD CLEANING] key to save the settings.

Adjust the TOOL PRESSURE with [ ] and [ ] keys so that

pressure when the tool tip leaves the BED will be 25gf ~ 35gf

(0.25N ~ 0.34N).

104

4 Adjustments

4 Check the pressure for the MAXIMUM side again and make

sure that the pressure is within the specification.

Turn off the SUB POWER SW to finished the adjustment.

13


105

4 Adjustments

41

2

3

4-13 GRIT CALIBRATION

This adjustment is required to calibrate an error in the feeding amount of the media due to the media

thickness or manufacturing tolerance of the GRIT ROLLER.

It is necessary when there is white gap or banding between the bands.

Open the FRONT COVER and turn on the SUB POWER

SW while pressing the [HEAD CLEANING] and [BASE

POINT] keys to enter the FACTORY MODE.


key 4 times.

Press the [HEAD CLEANING] key to enter the GRIT

CALIBRATION MODE.

Current setting of the GRIT CALIBRATION will be

indicated by the blinking of [CARTRIDGE HOLDER] LED.

106

4 Adjustments

4 5

Move the HEAD CARRIAGE with cursor keys and press the

[BASE POINT] key to set up the origin.6

7 Close the FRONT COVER.

Set up the CYAN RIBBON CARTRIDGE and the vinyl

sheet on the machine and lower the SHEET LOADING

LEVER.

4 Press the [BASE POINT] key to reset the parameters to the

default.

[SETUP] LED will start blinking.

107

4 Adjustments

49

10

11

Measure the length of the Test Pattern.

If it is within 249.93mm ~ 250.07mm, it is not necessary for

calibration.

If it is out of the above range, proceed to 11 ~ 17 .

250mm - Measured Length

Measured LengthX 100 = Calibrating amount

250mm - 249. 5 mm

249 .5 mmX 100 = 0.20 %

Ex.)

Calculate the calibrating amount by the formula on the right.

8

250mm

50mm

CUT

PRINT

Test Pattern will be printed as shown at the right.

Find the Calibrating Steps. 1STEP = 0.03%

Calibrating Amount

Ex.)

0.03= Calibrating Steps

0.20

0.03= 7 Steps

108

4 Adjustments

4

Set up the vinyl sheet on the machine again and move the

HEAD CARRIAGE to the printing position.

Press the [BASE POINT] key and close the FRONT

COVER.

15

13

14

CALIBRATING VALUE will be indicated by the blinking

of the [CARTRIDGE HOLDER] LEDs.

Ex)

-20 :

[HOLDER 3], [HOLDER 5] and [HOLDER 6] LEDs blink

+20 :

[HOLDER 3], [HOLDER 5] LEDs blink

Press the [ ] or [ ] key to increase or descrease the value for

setting up the CALIBRATING STEP.

[ ] key : Increase the value by 1 STEP

[ ] key : Descrease the value by 1 STEP

Calibration range is -20STEPS ~ +20STEPS.

Positive values increase the length and the minum

values descrease the length.

1 2 4 8 -16

12

Press the [HEAD CLEANING] key to save the settings.

109

4 Adjustments

4

16 Measure the length of the test pattern and make sure that it is

within 249.93 ~ 250.07mm.

If not, calibrate it again.

110

4 Adjustments

4

4-14 WIRE TENSION ADJUSTMENT

1

2 Move the HEAD CARRIAGE to the left end of the machine.

3

It is required to adjust the tension of the WIRE to the proper amount for driving the TOOL CARRIAGE

and the HEAD CARRIAGE.

It is necessary after replacing the WIRE and the Y PULLEY.

LEFT SIDE COVER

Loosen the screw fixing the Y IDLE PULLEY STAY.


Screw

(Left Front View)

(Front View)Screw

Remove the SHEET LOADING LEVER and the RIGHT

SIDE COVER.

SHEET LOADING LEVER


RIGHT SIDE COVER


111

4 Adjustments

45Adjust the WIRE TENSION to be 8lb ~ 10lb with theADJUSTING SCREW located at the left side of the machine.

(Cap Screw M4x15BC 1pce.)

6

7



Press the [SHEET CUT] key.

HEAD CARRIAGE moves 20 times in a whole width of the

GUIDE RAIL.

4 Measure the WIRE TENSION by using the TENSION

METER (ST-011) at the center of the GUIDE RAIL.

TENSION

METER

REAR

(Left Side View)

ADJUSTMENT

SCREW

You can move the HEAD CARRIAGE with your hand

instead of going into the SERVICE MODE.

112

4 Adjustments

4 9 Check and make sure that the WIRE TENSION is within the

range.

If not, try 4 ~ 8 over again.

10

11 Check the WIRE TENSION again.

8 Keep pressing the [HEAD CLEANING] key until the HEAD

CARRIAGE stops moving and turn off the SUB POWER

SW.

Tighten up the screw fixing the Y IDLE PULLEY STAY.


Screw

(Left Front View)

113

4 Adjustments

4

4-15 CARTRIDGE TYPE SENSING TEST

1

2

3 Press the [HEAD CLEANING] key.

4 Press the [SHEET CUT] key to enter the CARTRIDGE

POSITION ADJUSTMENT MODE.

Both the [DATA CLEAR] and [ALIGN POINT] LEDs light

up.





key 7 times.

114

4 Adjustments

4

5

Press the [HEAD CLEANING] key once.

[ALIGN POINT] LED starts blinking.6

Put on the CYAN, MAGENTA, YELLOW and BLACK

RIBBON CARTRIDGE.7


HEAD CARRIAGE starts picking up the RIBBON

CARTRIDGE in an order of C, M, Y and K.

8

Press the [SHEET CUT] key.

[DATA CLEAR] LED starts blinking.

115

4 Adjustments

4

When the HEAD CARRIAGE senses all 4 RIBBON

CARTRIDGEs correctly, [SETUP] LED blinks.

Open the FRONT COVER and turn off the SUB POWER

SW to end the SENSING CHECK.

9

116

4 Adjustments

4

4-16 CUT DOWN POSITION ADJUSTMENT

1

2

3 Press the [HEAD CLEANING] key.

This adjustment is required to move down the AUTO SHEET CUTTER correctly to perform the sheet

cut.




Make the [BASE POINT] and [HOLDER 6] LED to blink by

pressing the [ ] key 7 times.

117

4 Adjustments

4

Move the TOOL CARRIAGE to the left end of the machine

until the AUTO SHEET CUTTER moves DOWN.4

5

6

Turn off the SUB POWER SW to complete the adjustment.


TOOL CARRIAGE moves to detect the CUT DOWN

POSITION.

Check and make sure that the PIN comes on the top part of

the hole as shown in the right figure.

[BASE POINT] and [ALIGN POINT] LEDs lights up.

7

Make sure it makes contact

PIN

Make sure the SLIDER

comes fully out.

118

4 Adjustments

4

1

4-17 VERTICAL LINES / DENSITY CHECK

Prepare the data file [checkpattern.prn].

Set up the CYAN RESIN RIBBON CARTRIDGE and the

Vinyl Sheet.2

3 Test pattern shown at the right will be printed.

4 In case of having vertical lines or blurred part in the printing,

check the followings.

1. Position of the HEAD SLEEVE.

2. Flatness of the PLATEN DAMPER.

3. Movement of the PLATEN DAMPER.

4. Position of the LM GUIDE.

5. The way the CARRIAGE BASE is fixed to the LM

GUIDE.

6. WIRE TENSION

Followings are necessary for checking the vertical lines or

density in the band.

1. Data file [checkpattern.prn]

2. PC

Use RCC for Mac. Make sure to change the file extension

to [prt].

3. PARALLEL CABLE

USB / PARALLEL CABLE for Mac.

119

4 Adjustments

4

4-18 RESIN RIBBON PRINTING CHECK

1

2

3 Right pattern will be printed.

Check out the followings.

1 No banding, white gap between bands and not blurred.

2 Cutting should match and not wavy.

3 No scratchy part or white lines in the printing.

4 No shifting in colors.

5 Cutting line should be within +/-0.2mm from the printing

image.

4 In case of NG, check the followings.

1. HEAD VOLTAGE / ID ADJUSTMENT

2. Position of the LM GUIDE.

3. WIRE TENSION

4. Flatness of the PLATEN DAMPER.

5. Looseness in the PLATEN DAMPER.

1

1

2 3

4

5

5

Prepare the data file [processcolor.prn].

Followings are necessary for checking the vertical lines or

density in the band.

1. Data file [checkpattern.prn]

2. PC

Use RCC for Mac. Make sure to change the file extension

to [prt].

3. PARALLEL CABLE

USB / PARALLEL CABLE for Mac.

Set up the CYAN, MAGENTA, YELLOW and BLACK

RESIN RIBBON CARTRIDGEs, Vinyl Sheet and the Blade

Holder.

120

4 Adjustments

4

SERVICE MODE[ ], [ ], [ ] + SUB POWER SW ON

1

234

6 7

8

10 5 9

1 FRONT PAPER SENSOR

2 REAR PAPER SENSOR

3 FRONT COVER SENSOR

4 RIGHT LIMIT SENSOR

5 SHEET LOADING SENSOR

6 LEFT LIMIT SENSOR

7 RIBBON END SENSOR & RIBBON CARTRIDGE SENSOR 1

8 RIBBON CARTRIDGE SENSOR 2

9 GRIT ROLLER POSITION SENSOR

10 PINCH ROLLER SENSOR

4-19 CHECK MODE CHART

CHECK Key LED

SENSOR CHECK [CUT TEST] Key

PANEL KEY CHECK [ ] Key [DATA CLEAR] & [ALIGN POINT]

EEPROM CHECK [ ] Key [DATA CLEAR] & [ALIGN POINT]

LED / BUZZER CHECK [ ] Key

121

4 Adjustments

4

FACTORY MODE[HEAD CLEANING], [BASE POINT] + SUB POWER SW ON

OTHERS

CHECK LED

EEPROM INITIALIZE [DATA CLEAR]

PRINT LENGTH INITIALIZE [ALIGN POINT]

HEAD VOLTAGE & IDADJUSTMENT

[HOLDER 2] &[BASE POINT]

CARTRIDGE POSITIONADJUSTMENT

[HOLDER 6]

PRINT / CUT OFFSETADJUSTMENT

[HOLDER 1]

TOOL PRESSUREADJUSTMENT

[HOLDER 2]

GRIT CALIBRATION [HOLDER 3]

WIRE TENSION CHECK [DATA CLEAR]

CUT DOWN POSITIONADJUSTMENT

[HOLDER 6] & [BASE POINT]

CHECK MODE HOW TO ENTER

AGING MODE [ ], [ ], [ ] + SUB POWER SW ON

TEST PATTERN MODE [ ], [ ], [CUT TEST] + SUB POWER SW ON

PRINTING QUALITY CHECKMODE

[CUT TEST] + SUB POWER SW ON

SYSTEM REPORT [ ] + SUB POWER SW ON

FIRMWARE UPGRADE [ ], [ ], [ ] + MAIN POWER SW ON

HEAD ALIGNMENT ADJUSTMENT [ ], [ ], [BASE POINT] + SUB POWER SW ON

122

5 Supplemental Information

5

5-1 OPERATIONAL SEQUENCE 5 Supplemental Information

Main Power SW ON

Sub Power SW ON

Check EnvironmentTemperature

Detects Right LimitNG

SUM Check for Flash MemoryNG

OK

OK

FRONT COVER + HOLDER2 LEDsstart blinking.

FRONT COVER LED becomes ON

NGPOWER + SETUP LEDs start blinking.

OK

SETUP + HOLDER2 LEDs start blinking.

Detects Grit Sensor PositionNG SETUP + HOLDER3 LEDs start

blinking.

Detects Left LimitNG

OK

OK

SETUP+HOLDER4 LEDs startblinking.

SETUP LED starts blinking.

Go to next page.

123


5

From last page.

SETUP LED lights up

Front Cover Status Check FRONT COVER LED starts blinking.

Correct CARTRIDGE HOLDER LED lights up

Ready to receive data.

FRONT COVER LED lights up.

Cartridge Position DetectiionNG Corresponing CARTRIDGE

HOLDER LED starts blinking + Beep

Pinch Roller Position DetectionNG

Stops the movement.

OK

Sheet Detection

OK

Open

Close

124


5

5-2 Sensor Map

Y LIMIT LEFT SENSORIt detects the left Y Limit.

SHEET LOADING SENSORIt detects whether the Sheet Loading

Lever is raised or lowered.

GRIT HOME POSITION SENSORIt detects the Home Position of the Grit Roller when

the power is turned on.

RIBBON END SENSORIt detects the end of the Ribbon.

FRONT COVER SENSORIt detects whether the Front Cover is

opend or closed. Head Carriage stops

immidiately when the Front Cover is

opened and starts moving again when

it is closed.

FRONT PAPER SENSORIt detects whether the Media is set or

not and also its front edge.

Sensor has to be covered when loading

the media.

REAR PAPER SENSORIt detects whether the Media is set or not

and also its front edge.

Sensor has to be covered when loading the

media.

PINCH ROLLER SENSORIt detects the Pinch Roller Positions.

It is located between the Tool Carriage

and the Head Carriage.

RIBBON CARTRIDGE SENSOR 1It detects whether the Head Carriage is holding

the Ribbon Cartridge or not.

It is located at the rear side of the Head.

Y LIMIT RIGHT SENSORIt detects the right Y Limit.

RIBBON CARTRIDGE SENSOR 2It detects the Ribbon Cartridges installed on the

Cartridge Holder and also the Cartridge Origin.

It is located at the front side of the Head.

125


5

5-3 CLEANING PROCEDURE5-3-1 Head Cleaning (Using Cleaning Sheet)

• Do not use cleaning sheet that has a damaged surface such as cuts, tears or creases. The Head can be

damaged.

• The Pinch Rollers should be set over the black bands at either end of the sheet, to ensure that the head is

restricted to the center cleaning area of the sheet and cannot pass over marks left by the Pinch Rollers.

• Do not move the Head Carriage manually by hand for cleaning. The Head can be damaged.

1 Turn off the Sub Power SW.

2 Open the Front Cover.

3 Raise the Sheet Loading Lever.

Take out the Ribbon Cartridge.4

Remove the Blade Holder.5

Turn on the Sub Power SW while pressing the HEAD CLEANING key.6

126


5

7 Load the Cleaning Sheet.

Make sure the material lies over the front and rear sensors.

Rightmost GritRoller

Right Pinch Roller

2nd Grit Rollerfrom the right.

Left Pinch Roller

Matt face is up side.

Position the Pinch Rollers and the Grit Rollers at the locations shown below.

Load so that the Pinch Rollers descend on the black blocks on the left and right edges of the Cleaning Sheet.

8 Lower the Sheet Loading Lever.

If the material is not loaded at the correct location, the SETUP LED blinks at the same time.

If this happens, reload the material at the proper location.

9 When the Front Cover is closed, the BUSY LED blinks and Head Cleaning starts.

Head Cleaning is finished when the BUSY LED becomes OFF.

10

11

When cleaning is finished, open the Front Cover and raise the Sheet Loading Lever.

Remove the Cleaning Sheet.

Turn off the power.12

127


5

5-3-2 Cleaning the Platen Damper

If the Platen Damper becomes soiled, wipe it clean with a dry, soft cloth.

Do not wipe with a Head Cleaner or alcohol.

Use care when cleaning to avoid damaging the surface of the Platen Damper. Printing Quality may damaged.

1

2

Aplly cellophane tape over the soiling, then rub the tape with your finger.

Slowly peel off the tape.

Repeat until the grime is removed.

If printing on the Platen Damper was performed by mistake

5-3-3 Cleaning the Cleaning PadIf the Cleaning Pad becomes dirty, clean it gently using a commercially available brush (item with soft fibers) or the

like.

128

6 Troubleshooting

6

6 Troubleshooting6-1 Error Message

Error LED Description Panel

POWER + SET UPEnvironment temperature is out of range.Set-up the machine in an environmenttemperature of 15C ~ 30C.

SET UPPinch Rollers are off from the Grit Roller.Or, the media is not covering the PaperSensor. Set-up the media to the correctposition.

CorrespondingCARTRIDGE HOLDER

Ribbon Cartridge installed on thecorresponding holder is not positionedcorrectly or reached the end.

SET UP + ALLCARTRIDGE Holders

Cartridge Exchange Error

ALL CARTRIDGEHOLDERs

Necessary Ribbon Cartridges forperforming the printing are not installed.

SET UP + either one ofthe CARTRIDGE

HOLDERs

Turn off the Main Power SW and turn itback on again.

DATA + ALIGN1. EEPROM Check has failed.2. EEPROM Initialize has failed.3. Failed to reset the Print Length.

BUSY + CARTRIDGEHOLDER3

Fail to read the Firmware

BUSY + CARTRIDGEHOLDER5

Fail to write the Firmware

129

6 Troubleshooting

6

6-2 Printing Problems

6-2-1 Partially Missing or Scratchy Printing _ Flowchart

6-2-1 Partially Missing or Scratchy Printing _ Outline

Replace the CleaningPad.

Cleaning Pad is soiled.

Partially Missingor Scratchy Printing

1

23

4

5 6

Go to next page.

Recommended Mediais not used.

Use the recommended Media.

Media is dirty. Perform Meida Cleaning.

Slack in the Ribbon.

Correct the slack in theRibbon.

Clean the Platen Damper.

Platen Damper is dirty.

Head is dirty.

Head Cleaning

: Symptom: Check Points: Action

Number : Order to be checked.

N OCHECKING

POINTACTION REFERENCE OUTLINE

1 Media is dirty.Perform Media

Cleaning.

Printing image will be partially missing or becomes scratchy whenthe dust gathers or scratches are on the media. In case the surface isnot in good condition, use the alcohol to clean its surface to removethe dirt.

2RecommendedMedia is notused.

Use therecommendedMedia.

Because the Thermal Head makes direct contact on the media totransfer the ink onto it. Therefore, some media with different coatingdone on its surface may not be used with PC-600.In this case, remind users to use the recommended media.

3Slack in theRibbon.

Correct the slackin the Ribbon.

When there is slack, it will be folded and results in partially missingand scratchy printing.

4Platen Damper isdirty.

Clean the PlatenDamper.

Ink won't be transferred onto the media if the Platen Damper is dirty.There is a special coating the transfer the Head done on the PlatenDamper. If it becomes dirty, then printing image will be partiallymissing or becomes scratchy.

5Cleaning Pad issoiled.

Replace theCleaning Pad.

Printing quality could be affected if the soiled Cleaning Pad is usedbecause the Head Cleaning won't be performed correctly.It is recommended to replace the Cleaning Pad after printing 50m of24 inch Sheet.

6 Head is dirty. Head Cleaning.Section 5[CleaningProcedure]

Automatic Head Cleaning usually takes care of the cleaning.However, when the Head becomes extremely dirty that the dirt cannotbe removed by the Automatic Cleaning, it is necessary to perform thecleaning manually.1. Cleaning with HEAD CLEANING key.2. Cleaning with Head Cleaner.3. Cleaning with Cleaning Sheet.

130

6 Troubleshooting

6

89

Wire tension is loose.

10

Wire Tension Adjustment

7

Replace the Platen Damper.

Platen Damper is notflat.

Adjust the position of theLM Guide to be parallelto the Bed.

LM Guide is not parallelto the Bed.

1211

Looseness in the HeadCarriage Base.

Fix the Head Carriage tothe Head Carriage Base. Platen Damper doesn't

move smoothly in front& rear directions.

Clean underneath the Platen Damper

Head Height is not correct.

Adjust the Head Sleeve Position.


Go to next page.



N OCHECKING


7

Platen Damperdoesn't movesmoothly in front& rear directions.

Clean underneaththe PlatenDamper.

If the Platen Damper doesn't move smoothly in front and reardirections, Head doesn't make proper contact with the Platen Damperand results in partially missing or scratchy printing. Remove thePlaten Damper and clean the Bed with alcohol.

8Platen Damper isnot flat.

Replace thePlaten Damper.

If the surface of the Platen Damper is not flat, Head doesn't makeproper contact with the Platen Damper and results in partiallymissing or scratchy printing. Replace it with a new one.

9LM Guide is notparallel to theBed.

Adjust theposition of theLM Guideparallel to theBed.

If the LM Guide is not parallel to the Bed, Head doesn't make propercontact with the Platen Damper and results in partially missing orscratchy printing.

10Looseness in theHead CarriageBase.

Fix the HeadCarriage to theHead CarriageBase.

If there is looseness in the Head Carriage Base, Head doesn't makeproper contact with the Platen Damper and results in the partiallymissing or scratchy printing.

11Wire tension isloose.

Wire TensionAdjustment

Section 4 [ WireTensionAdjustment]

If the Wire Tension is loose, the Head Carriage won't driven with thefixed load and results in printing problems.

12Head Height isnot correct.

Adjust the HeadSleeve Position.

When the Head Height is wrong, the Head doesn't make propercontact with the Platen Damper and results in partially missing orscratchy printing.

131

6 Troubleshooting

6

13

14

Life / Broken Head

Head Replacement Head Voltage Adjustment

Head Voltage is notcorrect.

Stripping Bar doesn't rotate smoothly.

Replace the StrippingBar.

15




N OCHECKING


13Stripping Bardoesn't rotate

smoothly.

Replace theStripping Bar.

When the Stripping Bar doesn't rotate smoothly, the ink cannot beremoved from the Ribbon Base and results in the printing problems.

14Head Voltage is

not correct.Head VoltageAdjustment

Section 4 [HeadVoltageAdjustment]

When the Head Voltage is set to the value lower than its correctvalue, the ink cannot be transferred onto the media and results in theprinting.

15Life / BrokenHead

HeadReplacement

The Head cannot generate heat to transfer the ink onto the media andresults in the printing problem.

132

6 Troubleshooting

6

6-2-2 White Line within 1 Band _ Flowchart

6-2-2 White Line within 1 Band _ Outline

Media is dirty.

1

23

4

56

White Linewithin 1 Band Perform Meida Cleaning.



Head is dirty.

Head Cleaning

Replace the CleaningPad. Cleaning Pad is soiled.

Adjust the position of theLM Guide to be parallelto the Bed.

LM Guide is not parallelto the Bed.

Platen Damper doesn'tmove smoothly in front& rear directions.

Clean underneath the Platen Damper

Go to next page.



N OCHECKING



Cleaning.

White line appears in the printing image when the dust gathers orscratches are on the media. In case the surface is not in goodcondition, use the alcohol to clean its surface to remove the dirt.






4Cleaning Pad issoiled.

Replace theCleaning Pad.

Printing quality could be affected if the soiled Cleaning Pad is usedbecause the Head Cleaning won't be performed correctly.It is recommended to replace the Cleaning Pad after printing 50m of24 inch Sheet.

5LM Guide is notparallel to theBed.

Adjust theposition of theLM Guideparallel to theBed.

If the LM Guide is not parallel to the Bed, Head doesn't make propercontact with the Platen Damper and results in white line in theprinting image.

6

Platen Damperdoesn't movesmoothly in front& rear directions.

Clean underneaththe PlatenDamper.

If the Platen Damper doesn't move smoothly in front and reardirections, Head doesn't make proper contact with the Platen Damperand results in white line in the printing image. Remove the PlatenDamper and clean the Bed with alcohol.

133

6 Troubleshooting

6

N OCHECKING


7Platen Damper isnot flat.

Replace thePlaten Damper.

If the surface of the Platen Damper is not flat, Head doesn't makeproper contact with the Platen Damper and results in white line in theprinting image. Replace it with a new one.

8Wire tension isloose.

Wire TensionAdjustment

Section 4 [ WireTensionAdjustment]

If the Wire Tension is loose, the Head Carriage won't driven with thefixed load and results in printing problems.

9Head Voltage is

not correct.Head VoltageAdjustment

Section 4 [HeadVoltageAdjustment]

When the Head Voltage is set to the value lower than its correctvalue, the ink cannot be transferred onto the media and results in theprinting problems.

10Life / BrokenHead

HeadReplacement

The Head cannot generate heat to transfer the ink onto the media andresults in the printing problem.

89

10 7White Linewithin 1 Band

Replace the Platen Damper.

Platen Damper is notflat.

Wire tension is loose.

Wire Tension AdjustmentHead Voltage Adjustment


Life / Broken HeadHead Replacement



134

6 Troubleshooting

6

6-2-3 Gap / Banding between Bands _ Flowchart

6-2-3 Gap / Banding between Bands _ Outline

1

23

Gap / Banding between Bands



Media is extracting or contracting.

Accomodate Mediain the environment.

Grit Compensation is not correct.

Grit Compensation



N OCHECKING





2Media isextracting orcontracting.

AccomodateMedia in theenvironment.

Media extracts or contracts being affected from the environmenttemperature and humidity.It is recommended to accomodate the media in the using environmentbefore printing on it.

3GritCompensation isnot correct.

GritCompensation

Feeding distance differs by the thickness of the media and also due tothe manufacturing tolerance of the Grit Roller and results in gap orbanding between the bands.

135

6 Troubleshooting

6

23

4

5 6

Unexpected Linesin Printing

1

Head is dirty.

Head Cleaning

Media is dirty. Perform Media Cleaning.

Ribbon is rewound.

Replace the RibbonCartridge

Heat remains on Head.Pause the Printingto cool down the Head.

Broken Main Board.

Main Board Replacement.

Life / Broken Head

Head Replacement



6-2-4 Unexpect Lines in Printing _ Flowchart

6-2-4 Unexpect Lines in Printing _ Outline

N OCHECKING



Cleaning.

Printing image will be partially missing or becomes scratchy whenthe dust gathers or scratches are on the media. In case the surface isnot in good condition, use the alcohol to clean its surface to removethe dirt.



3Ribbon isrewound.

Replace theRibbon Cartridge.

When the rewound ribbon is used, the ribbon tangles underneath theHead and cause unexpected lines in the printing.In case of finding rewound ribbons being used, replace it with a newone.

4Heat remains onHead.

Pause thePrinting to cooldown the Head.

When performing the continuous printing for a long time, Head becomeshot and transfers too much heat on the ribbon causing unexpectedprintings done on even the blank part of the media.PC-600 has a cooling fan to cool down the Head when the continuousprinting is performed. However, leave the Head without pritning for awhile to cool it down in case of having this problem.

5Broken MainBoard.1

Main BoardReplacement

When ETCC (Head Heat Control IC) breaks, the correct heat cannotbe generated to cause unexpected lines in the printing.

6Life / BrokenHead

HeadReplacement

Heat won't be transferred properly on the ribbon to cause unexpectedlines in the printing.

136

6 Troubleshooting

6

6-2-5 Cutting Image Shifts from the Printing Image _ Outline

23

4Cutting Image shiftsfrom the Printing Image

1

Within tolerance. Explain to the User.

Media is extracting or contracting.

Accomodate Mediain the environment.

Print / Cut OffsetAdjustment is no correct.

Print / Cut OffsetAdjustment.

Media is not set upcorrectly.

Set up the Mediacorrectly.



6-2-5 Cutting Image Shifts from the Printing Image _ Flowchart

N OCHECKING


1 Within toleranceExplain to theUsers.

The tolerance of the error between cutting and printing images is +/-0.3mm or less. There are some tips to prevent this error such as byplacing the cutting contour inside the printing image.

2Media is not setup correctly.

Set up the Mediacorrectly.

Set up the media to be vertical to the machine as much as possible.When using Roll Sheets, use the Prefeed Function to check theskewing before performing the actual printing. It could prevent errorin cutting and printing images or media jamming.

3Media isextracting orcontracting.

AccomodateMedia in theenvironment.

Media extracts or contracts being affected from the environmenttemperature and humidity.It is recommended to accomodate the media in the using environmentbefore printing on it.

4Print / Cut OffsetAdjustment is notcorrect.

Print / Cut OffsetAdjustment

Cutting image shifts from the printing image when the Print / CutOffset Adjsutment is not correct.

137

6 Troubleshooting

6

6-3-1 Stitch Cut _ Outline

6-3-1 Stitch Cut _ Flowchart

6-3 Cutting Problems

1

23

4

5 6

Stitch Cut Tool Pressure is not correct.

Tool Pressure Adjustment

Life of Blade

Blade Replacement

Scratch on Cutter Protection

Cutter ProtectionReplacement

Tool Height is not correct.

Tool Height Adjustment

Broken ToolCarriage

Tool CarriageReplacement

Broken Main Board

Main Board Replacement



N OCHECKING


1Tool Pressure isnot correct.

Tool PressureAdjustment

Section 4 [ToolPressureAdjustment]

When the correct tool pressure cannot be applied on the solenoid, toolcannot land on the media smoothly resulting in the stitch cut becausethe blade hits the Bed strongly and bounces.

2 Life of Blade.BladeReplacement

Life expectancy of the blade is ; ZEC-U1005 : 8000m and ZEC-U5025 : 4000m.

3Scratch on CutterProtection

Cutter ProtectionReplacement

Cutter Protection is where the blade lands.When there is scratches on the Cutter Protection, blade sticks into themedia and being caught by the media causing the stitch cut.

4Tool Height isnot correct.

Tool HeightAdjustment

Section 4 [ToolHeightAdjustment]

When the tool height is not correct, tool cannot land on the mediasmoothly resulting in the stitch cut because the blade hits the Bedstrongly and bounces.

5Broken ToolCarriage


When the Tool Carriage doesn't move up and down smoothly, thetool cannot land on the media smoothly resulting in the stitch cutbecause the blade hits the Bed strongly and bounces.

6Broken MainBoard


When the Solenoid Driver breaks, extremely high pressure will beapplied on the Tool Carriage to cause stitch cut.

138

6 Troubleshooting

6

6-3-2 Auto Sheet Cut Problem _ Outline

1

23

Auto Sheet Cut Problem Life of Sheet Cutter Sheet Cutter Replacement

Cut Down PositionAdjustment is not correct.

Cut Down PositionAdjustment

Position of the LM GUIDESTOPPER is not correct.

Fix the position ofLM GUIDE STOPPER.



6-3-2 Auto Sheet Cut Problem _ Flowchart

N OCHECKING


1Life of SheetCutter

Sheet CutterReplacement

Sheet Cutter is worn out. Replace it with a new one.

2

Cut DownPositionAdjustment is notcorrect.

Cut DownPositionAdjustment

Cut Down Position has to be set in order to move the Auto SheetCutter down correctly.Adjust the Sheet Cut Position.

3

Position of theLM GUIDESTOPPER is notcorrect.

Fix the positionof LM GUIDESTOPPER.

The gap between the LM GUIDE STOPPER and the FRAME is1.5mm. In case the position of the LM GUIDE STOOPER iswrong, CARRIAGE BASE makes contact and prevents the SHEETCUTTER from reaching the plate for moving it down.

139

6 Troubleshooting

6

6-4-1 Snapping Ribbon _ Outline

1

23

4

5 6

Snapping Ribbon Slack in the Ribbon. Correct the slack in theRibbon.



Ribbon is rewound.

Replace the RibbonCartridge

Head Height is not correct.

Adjust the Head Sleeve Position.

Stripping Bar doesn'trotate smoothly.

Stripping Bar Replacement Head Voltage Adjustment


Go to next page.



6-4-1 Snapping Ribbon _ Flowchart

6-4 Others

N OCHECKING


1Slack in theRibbon.

Correct the slackin the Ribbon.

When there is slack in the ribbon, it jams inside the cartridge andsnaps.


Use therecommendedmedia.

Ribbon sticks on to some media and results in snapping.

3Ribbon isrewound.

Replace theRibbon Cartridge.

When the rewound ribbon is used, the ribbon tangles underneath theHead and cause snapping.

4Head Height isnot correct.

Adjust the HeadSleeve Position.

When Head is fixed in the higher position, the Head edge cuts off theribbon when it lands. On the other hand when the Head is fixed inlower position, the Head applies too much pressure on the media andsnaps the ribbon.

5Stripping Bardoesn't rotatesmoothly.

Stripping BarReplacement

Ribbon snaps when the Striping Bar doesn't rotate smoothly.

6Head Voltage isnot correct.

Head VoltageAdjustment

When the Head Voltage is higher than its correct value, too muchheat is applied on the ribbon to cause snapping.

140

6 Troubleshooting

6

7

Snapping Ribbon



Life / Broken Head Head Replacement

N OCHECKING


7Life / BrokenHead

HeadReplacement

When the Head breaks mechanically, the snapping could occur.

141

6 Troubleshooting

6

1

23

4

Tool Up/Down Problem Bad contact inCarriage Cable.

Connect the CarriageCable again.

Tool Height is not correct.

Tool Height Adjustment

Broken ToolCarriage


Broken Main BoardMain Board Replacement



6-4-2 Tool Up/Down Problem _ Flowchart

6-4-2 Tool Up/Down Problem _ Outline

N OCHECKING


1Bad contact inCarriage Cable.

Connect theCarriage Cableagain.

Tool doesn't move up and down when there is bad contact in theCarriage Cable.

2Tool Height isnot correct.

Tool HeightAdjustment

Section 4 [ToolHeightAdjustment]

When the tool height is not correct, landing problems could occur.

3Broken ToolCarriage


When the bearing on the Tool Carriage is clogged or the solenoid isbroken, it affects the up and down movement.

4Broken MainBoard


When the Solenoid Driver IC breaks, the up and down movement ofthe tool will be affected.

142

6 Troubleshooting

6

1

23

4

5

Cartridge Exchange Error Ribbon Cartridge is notinstalled correctly.

Reinstall the RibbonCartridges.

Cartridge Holder Baseis not fixed correctly.

Fix the Cartridge HolderBase again.

Head position is not correct.

Fix the Head again.

Broken HeadHead Replacement

Cartridge ExchangePosition is not correct.

Cartridge Position Adjustment



6-4-3 Cartridge Exchange Error _ Flowchart

6-4-3 Cartridge Exchange Error _ Outline

N OCHECKING


1Ribbon Cartridge

is not installedcorrectly.

Reinstall theRibbon

Cartridges

When Ribbon Cartridges are not installed correctly to the holders,Cartridge Exchange Error occurs.

2Cartridge HolderBase is not fixed

correctly.

Fix the CartridgeHolder Base

again.

When the Cartridge Holder Base is not fixed correctly, Cartridge ExchangeError occurs.

3Head position is

not correct.Fix the Head

again.When the Head Carriage is not fixed correctly to the Carriage Base,Cartridge Exchange Error occurs.

4 Broken HeadHead

ReplacementWhen the holders on the Head Carriage for picking up the RibbonCartridge are damaged, the Cartridge Exchange Error occurs.

5

CartridgeExchange

Position is notcorrect.

CartridgePosition

Adjustment

Cartridge Position Adjustment is necessary to align the Head Carriage tothe Cartridge Holder for picking up the Ribbon Cartridge.

143

6 Troubleshooting

6

6-4-4 Suddenly Stops Functioning _ Outline

1

23

Suddenly Stops Functioning Media is not set correctly on the machine. Set up the Media again.

Bad contact in the cablesand wires.

Connect the cablesand wires again.

Long Print or Cut.

Check the ApplicationSoftware.



6-4-4 Suddenly Stops Functioning _ Flowchart

N OCHECKING


1Media is not setcorrectly on themachine.

Set up the Mediaagain.

When the vinyl sheet comes off from the Paper Sensos, printing orcutting stops. Make sure to set up the media with enough size tocomplete the job.

2Bad contact in thecables and wires.

Connect thecables and wiresagain.

Check and make sure that all the cables and wires are connectedcorrectly.

3Long Print orCut.

Check theApplicationSoftware.

There is some limitation in size in each application for printing.

144

7 Service Activities

7

7-1 INSTALLATION CHECK LIST


PC-600 INSTALLATION CHECK LIST

Serial No. User Name Installation Date

Accessory Check

PNS-135

Cap Screw (1) x 4

Shaft x 2

Mounting

Fixture x 2

Stay x 2

Sheet Hanger x 2

Hex. Wrench (2) x 1

Stand Legs x 2

Hex. Wrench (1) x 1

Date :

Min. Space Required

1.5m (W) x 0.8m (L) x 1.5m (H)

Cap Screw (2) x 8 Cap Screw (3) x 10 Hex. Wrench (3) x 1

145


7

Accessory

PC-600

Brake x 1

Install the mounting fixtures on the ends of the stand legs.

Refer to the figure below to stand up the stand legs, and position the stays against the stand

legs so that the stays are lined up with the holes.

Hex. Wrench (2)

Cap Screw (2)

Stand legs

Stay

Hex. Wrench (3)

Stand legs

Carefully swing the stand upright so that its feet are on the floor.

Use the Hex.Wrench (2) to securely tighten the Cap Screws (2) for the stand legs and stays.

PC-600

Assembly

PNS-135

Tighten the cap screws (2) for the stand legs and stays so that they are finger-tight.

Cap Screw (2)

Cap Screw (2)

Mounting Fixture

146


7

Power Cord x 1 Blade x 1 Blade Holder

Head Cleaner x 1

C

Ribbon Cartridges (Resin) Alignment Tool x 1

Replacement blade for

separating knife x 1Material for test cuts x 1 Cleaning sheet x 1

Cleaning pad x 1 Dust cover x 1 Driver for Windows98/95 x 1

Roland COLORCHOICE x 1 User's manual x 1 Notes on usage x 1

Quick reference quide x 1 Roland COLORCHOICE

installation guide x 1

M Y K

147


7

Take off the 2 paper tapes.

Take off the paper tapes from teh

Pinch Rollers.Remove the retainer.

Install the removed retainer here.

The screw and retainer are necessary

when repacking the unit. Do not

discard them.

Assembly

PC-600

148


7

Place on top.

Cap Screw (1)

Hex. Wrench (1)

PC-600

Stand

Place the PC-600 on top of the Stand and secure it with the Cap Screw (2).

Fix the Sheet Hangers with Cap Screw (3).

Hex. Wrench (3)

Cap Screw (3)Protruding hole

Sheet Hanger

Assembly

PC-600

149


7

Install a Windows Driver.

Turn on the power.

1. Explain to the users to turn on and off the machine with SUB POWER SW.

2. Explain to the users about the Auto Sleep Function.

Set up the media.

1. Put on the Stopper to the shaft.

2. Put on the shaft on the sheet hangers.

3. Fix the Brake.

Be careful with the direction of the brake.

4. Put on the Roll Sheet on the shaft.

5. Set up the media so that it comes out straight towards the front side of the machine.

Explain about the Prefeed Function to the users.

6. Lower the Sheet Loading Lever.

Put on the Ribbon Cartridges.

Put on the Blade Holder.

Perform Cut Test.

Brake

ConnectionConnect the machine with the power cable.

Connect the machine to the PC with parallel cable.

Preparation

150


7

Windows Driver.

Printing Head

1. Using [HEAD CLEANING] key.

2. Using HEAD CLEANER.

3. Using CLEANING SHEET.

Turning off the power.

Base Point

Crop Mark

Other Functions

Data

Transmission Send the data from the computer.

Explain to the users to set up the vertical printing line to be more than 0.15mm to prevent

the ribbon from snapping.

Additions

Line Spacing Adjustment

How to store the vinyl sheet.

Cleaning

PLATEN DAMPER

CLEANING PAD

Application How to print from Illustrator.

How to print from CorelDraw.

Settings

151


7

HEAD CARRIAGE : 12.5kmConsumables

BLADE

ZEC-U1005 : 8km

ZEC-U5025 : 4km

CLEANING PAD : 50m of printing with 24inch media

Explain to the users how to replace the Auto Sheet Cutter.Others

152


7

MAINTENANCE CHECK LIST

FUNCTION CHECK

7-2 MAINTENANCE CHECK LIST

SERIAL NO. U S E R DATA

System Report Demo Print (Print Quality Check)

CONFIRMATION

1. Firmware Upgrade

Upgrade the firmware to the latest version.

2. Printing Test Scratchy printing

Misalignment of the bands in vertical direction

Gap between the bands.

White line within 1 band

Banding

3. Panel Key Operation Check

4. Cutting Test Cutting Quality

NoiseCutting Pressure

5. Data transmission test with the user's PC.

CHECK POINTS

MECHANICAL CHECK

CHECK POINTS CONFIRMATION

Carriage Moving Direction 1. Drive Gear Dirt

2. Backlash Looseness

3. Wire Tension

Forign substances

Grit Moving Direction 1. Drive Gear Dirt

2. Backlash Looseness

3. Grit Roller Forign substances

Bed / Guide Rail 1. Pinch Roller Rotation / Dirt

2. Cutter Protection Scratch / Dirt

Replace it depending on the scratches.

3. Palten Damper Scratch / Dirt

Replace it depending on the scratches.

Head Carriage 1. Head Cleaning

Life

Blade Holder Bearing rotation

CONSUMABLES

CONSUMABLES LIFE EXPECTANCY CONFIRMATION

Head 12.5km

Cleaning Pad On demand

153


7

System Report

Demo Print (Print Quality Check)

HEAD Cleaning

LUBRICATION

CONFIRMATION

Floil G-474C Carriage Drive Gear

Grit Drive Gear

CHECK POINTS

EXPLANATION TO USERS

CONFIRMATION

How to set up the Media

The way of putting the Blade on the Holder.

How to install the Ribbon Cartridges.

Maintenance Head Cleaning Automatic Head Cleaning

Using HEAD CLEANING key

Using HEAD CLEANER

Using CLEANING SHEET

Platen Damper Cleaning

Cleaning Pad Cleaning / Replacement

How to store the Vinyl Sheet

User Reference Crop Mark Function

Ribbon Saver

Printing / Cutting Area

RCC Profile

Application Software How to print from Illrustrator

Q&A

CHECK POINTS

NOTE

154


7

7-3 Specification

PC-600

Media-movement method, Thermal-transfer serial, Automatic cartridge-changing type

50 to 610 mm (2 to 24 in.)

571.6 mm x 24,998 mm (22-1/2 in. x 984-1/8 in.) * This may be restricted by the program

Adhesive vinyl, thickness 0.23 to 0.06 mm (0.00906 to 0.00237 in.)

Cutter: blade & blade holder.

Printing ribbon: thermal transfer ribbon cartridge.

6 pieces

30 to 200 gf

10 to 300 mm/sec. (0.393 to 11.811 in./sec)

Max.252 mm/sec. (9.921 in./sec)

0.025 mm/step (0.000984 in./step)

600 dpi x 600 dpi, 1,200 dpi (carriage-movement direction) x 600 dpi

Less than ±0.3 % of distance traveled or ±0.3 mm (±0.0118 in.), whichever is greater

Less than ±0.3 mm (±0.0118 in.) (Excluding expansion or contraction of the media, and

excluding times when material is been reloaded)

Bidirectional parallel interface (compliant with IEEE 1284 : nibble mode)

2 Mbyte

POWER, DATA CLEAR, BASE POINT, ALIGN POINT, CUT TEST, SHEET CUT,

HEAD CLEANING, TOOL FORCE, , , ,

POWER, BASE POINT, ALIGN POINT, DATA CLEAR, CARTRIDGE HOLDER 1—6,

SETUP, BUSY, FRONT COVER

Auto-sleep

Printing / Cutting mode Maximum : 1.2 A / 100V–240V ±10% 50/60 Hz

Standby mode Maximum : 0.3 A /100V–240V ±10% 50/60 Hz

Printing/Cutting mode: less than 65 dB (A) Standby mode: less than 40 dB (A)

(According to ISO7779)

1125 mm (W) x 326 mm (D) x 285 mm (H) (44-5/16 in. (W) x 12-7/8 in. (D) x 11-1/4 in. (H))

When cover is opening:



When cover is opening:


28 kg ( 61.7 lb.)

47 kg ( 103.6 lb.)

15 to 30°C (59 to 86°F)

35 to 70% (non-condensing)

Power Cord, thermal transfer ribbon cartridge (resin), blade (carbide),

blade holder (blade holder and pin), material for test cuts, head cleaner, alignment tool, brake,

replacement blade for separating knife, cleaning sheet, cleaning pad, dust cover, PC-600

DRIVER for Windows® 98/95, Roland COLORCHOICE® CD-ROM, user’s manual (this

manual),

notes on usage, quick reference guide, Roland COLORCHOICE® installation guide

Mechanism

Acceptable Media Width

Maximum Work Area

Acceptable Media Type

Tools

Number of installed cartridges

Cutter Force

Cutting Speed

Printing Speed

Cutting Resolution (Software Resolution)

Printing Resolution

Cutting Accuracy (Distance Accuracy)

Registration Between Printing & Cutting

Interface

Memory

Control Switches

LED

Power-saving function

Power consumption

Acoustic noise level

Dimensions

Weight

Operating Temperature

Operating Humidity

Accessories

Main unit

With stand

Main unit

With stand

155


7

Interface Specification

Bidirectional parallel interface (compliant with IEEE 1284: nibble mode)

STROBE (1BIT), DATA (8BITS), SLCT IN, AUTO FEED, INIT

BUSY (1BIT), ACK (1BIT), FAULT, SLCT, PERROR

TTL level

Asynchronous

Parallel

Standard

Input signals

Output signals

Level of input output signals

Transmission method

SLCT IN

HIGH*

NC

GND

FAULT

INIT

GND

36

35

34

33

32

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

HIGH***

GND

GND

NC

AUTO FEED

SLCT

PERROR

BUSY

ACK

D7

D6

D5

D4

D3

D2

D1

D0

STROBE

Interface connector

Parallel interface connector

(in compliance with specifications of Centronics)Signal

number

Signal

number

Terminal

number

Pin Connection

1

19

18

36

PC-600

i The above two pictures are taken from a test print carried out duringsetting-up. They give an idea of the results from available tests.

roland pc600

Documents

tool carriage replacement

head carriage replacement

wire replacement

carriage motor replacement

main board replacement

replacement of main

clutch assembly replacement

grit motor replacement