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Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Robotic Actuators Taxonomy of Prime Movers Types of Electric Motors • Brakes • Transmissions • Bearings • Seals 1 © 2018 David L. Akin - All rights reserved http://spacecraft.ssl.umd.edu

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Page 1: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Robotic Actuators

• Taxonomy of Prime Movers • Types of Electric Motors • Brakes • Transmissions • Bearings • Seals

1

© 2018 David L. Akin - All rights reserved http://spacecraft.ssl.umd.edu

Page 2: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Fundamental Elements of Robotics

2

SensingPlanning

and Reasoning

Actuation

Environment

Page 3: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Mechatronics

• “Smart components” • Combination of (or technologies for)

– Sensors – Actuators – Structures and mechanisms – Processors and control systems

• Subsumes microelectromechanical systems (MEMS)

3

Page 4: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Prime Mover Taxonomy

• Electrical – Direct Current – Alternating Current

• Non-Electrical – Hydraulics – Pneumatics – Chemical – Thermal – Stored Energy

4

Page 5: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Hydraulics and Pneumatics

5

Page 6: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Hydraulic Spool Valve Schematic

6

Page 7: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Hydraulic System Schematic

7

Page 8: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Pneumatic Actuator Cutaway

8

Page 9: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Brushed DC Motor Schematic

9

Page 10: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

DC Brushed Motor Schematic

10

Page 11: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Brushed DC Motor Commutator

11

Page 12: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

DC Brushed vs. Brushless Motors

12

Page 13: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Brushless DC Motor

13

Page 14: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Brushless Outrunner Motor

14

Page 15: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

DC Brushless Motor Schematic

15

Page 16: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Basic DC Motor Drive Characteristics

16

Page 17: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Effects of Temperature on DC Motors

17

Page 18: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Effects of Temperature on DC Motors

18

Page 19: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Speed as a Function of Torque

19

Page 20: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Standard DC Motor Characteristics

20

Page 21: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Motor Power

21

P = ⌧!

P = ⌧ (!NL + E⌧) = ⌧!NL + E⌧2

! = E⌧ + !NL (E < 0)

dP

d⌧= !NL + 2E⌧ = 0

⌧max power

= �!NL

2E

Page 22: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

DC Motor Power and Efficiency

22

Page 23: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Standard Motor Specifications

23

Page 24: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Typical DC Motor Specification

24

Page 25: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Axial Flux Motor

25

Page 26: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Stepper Motor Exploded Image

26

Page 27: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Stepper Motor Schematic

27

Page 28: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Gearhead Motor Cutaway

28

Page 29: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Gear Forms

29

Page 30: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Gearing Calculations

30

Gear ratio ⌘ N

⌧output

= N⌘gear

⌧input

!output

=!input

N

Ioutput

= N2Iinput

⌧ = I!̇ =) I =⌧

Ioutput

=⌧output

!̇output

Ioutput

=N⌘

gear

⌧input

!̇input

N

Ioutput

= N2⌘gear

Iinput

!̇output

=!̇input

NFor ideal gearing,

Page 31: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Spur Gears

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Page 32: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Spur Gear Parameters

32

Page 33: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Helical Gears

33

Page 34: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Planetary Gears

34

Page 35: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Bevel Gears

35

Page 36: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Bevel Gear Kinematics

36

Page 37: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Automotive Differential Schematic

37

Page 38: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Automotive Differential (more realistic)

38

Page 39: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Worm Gear

39

Page 40: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Chain Drives

40

Page 41: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Chain Drive with Idler

41

Page 42: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

V-Belt Drive

42

Page 43: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Toothed Belt Drive

43

Page 44: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Rack and Pinion Gears

44

Page 45: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Screw Drive Schematic

45

Page 46: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Linear Actuator Cutaway

46

Page 47: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Cup-Style Harmonic Drive

47

Page 48: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Pancake Harmonic Drive

48

Page 49: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Shallow-Cup Harmonic

49

Page 50: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Operating Principle of Harmonic Drives

50

Page 51: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Actuator Mass Estimating Relations

51

mact = 0.6071⌧peak � 0.2796Speak + 2.5067

mact ⌘ Actuator mass <kg>⌧peak ⌘ Peak actuator torque <N-m>

Speak ⌘ Peak actuator speed <kRPM>

Toutput

⌘ Peak output torque<N-m>

Mharmonic

⌘ harmonic drive mass<kg>

Mharmonic

= 0.0078⌧output

Page 52: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Ball Bearings

52

Page 53: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Types of Bearings

53

Page 54: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Angular Contact Bearing

54

Page 55: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Dual-Row Angular Contact Bearing

55

Page 56: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Thrust Bearing

56

Page 57: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Tapered Roller Bearings

57

Page 58: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Wheel Hub Cutaway

58

Page 59: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Ideal Bearing Applications

59

Page 60: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

O-Ring and Groove

60

Page 61: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Lip Seals

61

Page 62: Robotic Actuators - University Of Maryland · Robotic Actuators ENAE 788X - Planetary Surface Robotics U N I V E R S I T Y O F MARYLAND Mechatronics • “Smart components” •

Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Spring Energized Seals

62

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Robotic Actuators ENAE 788X - Planetary Surface Robotics

U N I V E R S I T Y O FMARYLAND

Labyrinth Seals

63