rick bonsack - scoar · rick bonsack vice president – commercial ... kemper county igcc project...
TRANSCRIPT
Power Group
February 2014
COMPANY SHOWCASE
Rick Bonsack Vice President – Commercial
KBR Power
1,000,000
Hour Club
Safety First Commitment = Results
2013 KBR
IGP Safety
Statistics
Recordable
Incident Rate
0.35
Lost Time
Incident Rate
0.05
(7 Times)
13 Contractor Safety Awards
(Achieved on 5
Sites)
Accomplishments
Safety Award
Achieved 1,000,000 hours
without a lost time incident
on 30 Projects
ISO Certifications
ISO 9000 ISO 9001
ISO 9002 OSHA 1910 119
ISO 14001 OSHA 18001
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Experience
Modification Rate
0.35
2008 Acquisition of TGI
2004 KBR draws on its extensive experience designing CO2 compression systems to help build the world’s first full-scale CO2 capture project in Algeria
2006 KBR becomes a standalone company
1919 Brown & Root is founded as a road construction company in Houston, Texas, by George and Herman Brown along with their brother-in-law Dan Root
1956 Kellogg builds the first Crude oil-based liquid Ethylene cracking facility In Europe.
1977 Kellogg constructs Skikda LNG In Algeria, its first LNG liquefaction plant
1997 Brown & Root starts construction of the automated People Mover system, which connects terminals at Houston’s Bush Intercontinental Airport
2005 KBR begins Pearl GTL in Qatar, its first GTL project and what will be the largest GTL plant in the world
2008 Acquisition of BE&K
2008 Acquisition of Catalyst Interactive
1900 Kellogg is founded by Morris W. Kellogg as a small pipe fabrication company
1947 Brown & Root builds the world’s first offshore platform 43 miles south of Morgan City, Louisiana, beyond the sight of land
1965 Brown & Root builds the first offshore platform in the North Sea for Conoco, which would later become a major offshore hub
1992 KBR wins LOGCAP contract to support the U.S. military with base camps and other life support services
1998 M.W. Kellogg Company merges with Brown & Root to form Kellogg Brown & Root (KBR) 2008
Acquisition of Wabi Development Corp
2010 Acquisition of Energo Engineering
KBR Overview - History
1996 Acquisition of Granherne
2001 Acquisition of GVA
2010 Acquisition of
Roberts & Schaefer
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KBR, Inc - Business Overview
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• ENR No. 5 - International engineering,
procurement, construction company
• Publically traded on NYSE (KBR)
• Serve all major industries with outstanding
safety and quality
• Headquarters in Houston, Texas, with offices
around the world
• Financially Strong with a backlog of $14.2 Billion
and Cash and Equivalents of nearly $1 Billion
• 100+ years of operating history
• More than 27,000 employees in over 70
countries
KBR Organization
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IGP
NAGL
IGP
EAME
IGP
Americas
IGP
Asia Pacific
KBR Inc.
Infrastructure, Government,
& Power Hydrocarbons Gas Monetization Services
Infrastructure Power Minerals Industrial
Project
Management Start-up Project Controls Safety (HSE)
KBR Power - Management
Engineering Construction
John Kirk
Procurement
Renee Opsahl
LANCE HENDRIX - VICE PRESIDENT AND GENERAL MANAGER
Over twenty-two years of experience in the engineering and construction industry,
with the last ten years being focused on the power
EXPERIENCE
• Kiewit Engineering - President
• Washington Group – Director – Sales
• Executive Masters in Business Administration – University of Alabama
• BS and MS, Civil Engineering – University of Alabama-Birmingham
• Six Sigma Blackbelt Training
JIM VAN LAAR - VICE PRESIDENT - ENGINEERING
• WorleyParsons
– Project Director, Tractebel Reference Plant Program
(3 – 2x1 501G), TX
– Ironwood Power Plant (2x1 501G), AES
– McIntosh Unit 4 (1x 501G), FL
• Sargent & Lundy
STEVE GEBHART - VICE PRESIDENT – OPERATIONS
• Alliant Energy (19 years)
– West Campus 2x1 Cogeneration
• South Oak Creek AQCS (1200MW)
– 2 FGDs
– 4 SCRs
• Pleasant Prairie – P4 AQCS (1250MW)
– 2 SCRs
– 2 FGDs
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KBR Power - Markets
Power Generation Renewables Boilers and Conversions Air Quality
Control Systems
Boiler and Steam
Turbine Erection
Retrofit, Replacement,
Conversion, Outages
Scrubbers, Baghouses,
SCRs, SNCRs, and
Supports, Ductwork,
Interconnections
Biomass Power Islands,
Material Handling, Storage,
Woodyards, AQCS
Systems, Waste to Energy
Simple, Combined Cycle
and IGCC Power Generation,
Retrofits, Repowering
EPC Services for:
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KBR Power - EPC Capabilities Birmingham Office
• Safety/Quality Control
• Project/Construction
Management
• Field Engineering
• Constructability
• Engineering Management
• Process Design
• Equipment Selection
• Detailed Design/Layout
• 3D Models/Laser Scanning
• Construction Support
• Estimating/
Budget Preparation
• Scheduling
• Project/Cost Control
• Major Equipment
• Miscellaneous Equipment
• Bulk Commodities
• Construction Subcontracts
• Expediting/QA
• Scope Packaging
• System Sequence/
Scoping
• Functional Checks
• Owner Training
• Procedures for All Work Disciplines
• Training & Inspection
• Leading Indicators
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• Safety by Design
• Site Safety Programs (HSE Plan)
• Leading Indicators
PROJECT EXECUTION
Procurement
Construction
Start-up Project Controls
Engineering
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Construction / Start Up - Approach Open Shop and Union
Merit Shop
• 80% Self Perform (Over 100,000 US Craft Resources)
• 20% Subcontracted (painting, insulation, etc.)
Union construction via subcontracts
• Manage contractor partner(s) familiar with the local market
Integrated Project Execution
• Planned from back to front to ensure all activities will support
commercial operation schedule
• Construction and Start-Up personnel participate in planning,
engineering and procurement to facilitate constructability and
operability.
• Engineering personnel support procurement and field work during
construction
• Start-Up personnel begin turn-over packages before 65%
construction completion
Training
• Training in 16 Skills
• Entry-Level to Supervision
• Skills Certification Test; Skills Level Test
• Skills Assessment Capability
• Comprehensive Supervisory Training
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“Our goal is to have 95% of the
work force NCCER certified
KBR Power - Major Projects
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Alliant Marshalltown
700 MW Combined Cycle
In Progress
LCRA Fayette Power
Project 2 x 600 MW Wet FGD’s
2011
Dominion Kincaid
Dry Sorbent Injection
In Progress
Sherwood H. Smith Energy Center
600 MW Combined Cycle
2011
Southern Co. Scherer
SCR and WFGD Units 1&2
2013
National Grid United Kingdom
Croydon & Hendon Cable Tunnels
In Progress
Barrow Wind, Eastern Irish Sea 90 MW Offshore
Wind Farm
2006
Dongguan Power, China
120 MW IGCC / TRIG™ Retrofit
In Progress
AGL Energy Macarthur Wind Farm – 420MW
In Progress
LCRA Fayette Power
Project Unit 3 FGD Rebuild
2010
Southern Co. Kemper County 582 MW IGCC /
TRIG™
In Progress
Solid Waste Authority
100 MW Waste-to-Energy Plant
In Progress
Palm Beach County, SWA
Waste to Energy Retrofit
2012
Seminole Electric Coop Wet to Dry Ash
Project
2013
Southern Co. Scherer
4 x 880 MW Baghouses
2010
SSE – PMC Scotland $13 Billion
Capital Program
In Progress
Jazan Refinery Saudi Arabia
(5) 2x1F CTCC FEED
In Progress
Dominion Offshore Wind
FEED
In Progress
US Projects International Projects
KBR Power - Gas-fired Experience
Southern Company McIntosh, GA
1260 MW CC (4x2 – 7FA)
Tallahassee Electric Hopkins Unit 2 Repower 300 MW CC (1x1 – 7FA)
JEA Brady Branch 515 MW CC (2x1 – 7FA)
Entergy Warren Power, MS 300 MW SC (4x7EA)
MEAG Wansley Unit 9
515 MW CC (2x1 – 7FA)
SWPC / Olgethorpe Wansley Unit 8
525 MW CC (2x1 – V84.3)
Progress Energy, Richmond Co. 630 MW CC (2x1 – 5000F)
Calpine Decatur Energy Center 792 MW CC (3x1 – 501F)
Calpine Morgan Energy Center 807 MW CC (3x1 – 501F)
Dynegy Foothills 340 MW CT (2x501F)
Dynegy Riverside 500 MW SC (3x501F)
TECO Energy Chesapeake, VA
315MW SC (7xLM6000)
Southern Company Franklin, AL 630 MW CC (2x1 – 7FA)
East KY Power Coop JK Smith
170 MW SC (2x7EA)
Dynegy Heard County, GA 500 MW SC (3x501F)
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42 CTs Generating over 8,000 MW
Alliant Marshalltown
700 MW CC (2x1 – F)
Combined Cycle Projects
Simple Cycle Projects
Brandy Branch Combined Cycle Conversion Project
Scope:
EPC
Completion Date: 2004
Highlights:
• 515 MW Combined
Cycle Conversion
– 2 x GE 7FA CTGs
(Existing)
– 2 x Nooter Eriksen
HRSG’s
– GE Steam Turbine
• Conversion from simple
cycle to combined cycle
in less than two years
• Completed ahead of
schedule
Jacksonville, Florida
JEA – Jacksonville Electric Authority
Plant Wansley – Unit 9 Combined Cycle Project
Scope:
EPC
Completion Date: 2004
Highlights:
• 515 MW Combined
Cycle
– 2 x GE 7FA CT’s
– 2 x Nooter Eriksen
HRSG’s
– GE Steam Turbine
• 1.6% Weld Reject Rate
• 12 months from mob to
“First Fire”
• ABC Excellence in
Construction Awards for
Alabama and Georgia
Roopville, Georgia
MEAG Power
Franklin Unit 3 Combined Cycle Project
Scope:
General construction, and
startup support services
(from 50% to completion).
Completion Date: 2008
Highlights:
• 630 MW Combined Cycle
– 2 x GE 7FA CTG’s
– 2 x Deltak HRSG’s
– Alstom STG
• 0.87% Weld Reject Rate
• Competed 15 days ahead
of schedule
• 0.38% Weld Reject Rate
• ABC “Excellence in
Construction” Award
• Highest productivity of any
Southern Services project
Southern Company (Southern Power)
Smiths, Alabama
Kemper County IGCC Project
Scope:
Gasification Island
Engineering
• FEED – 120,000 hrs
• Design – 750,000 hrs
(160 hrs peak)
Construction
• Indirects – 500,000 hrs
• Directs – 2.0MM hrs
Completion Date: 2015
Highlights:
• 600 MW IGCC
• TRIG technology
Southern Company (Mississippi Power)
Meridian, Mississippi
Richmond County - Unit 5 Combined Cycle Project
Scope:
General contractor
(including field
procurement and startup
support)
Completion Date: 2011
Highlights:
• Direct hire construction
• 630 MW Combined Cycle
– 2 x Siemens 5000F (3)
CTG’s
– 2 x Vogt HRSG’s
– GE D-11 STG
• 0.87% Weld Reject Rate
• Completed ahead of
schedule January 2011
• Over One Million Hours
Without a Recordable /
Zero Lost Time Accidents
Progress Energy
Hamlet,
North Carolina
Current Projects - Kentucky Utilities Air Quality Control
GHENT ENVIRONMENTAL
AIR COMPLIANCE PROJECT
Location: Ghent, KY
Scope: EPC Services
Contract Type: Fixed-price
Completion Date: December 2015
Highlights:
• 4 x 520 MW PM Control Systems including:
– Pulse-jet fabric filter to capture particulate matter
– PAC injection systems
– DSI system modifications
• 12 new flue gas fans and VFDs
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Current Projects - Solid Waste Authority Waste to Energy
PALM BEACH RENEWABLE
ENERGY FACILITY UNIT 2
Location: West Palm Beach, FL
Scope: EPC
Contract Value: $650 Million
Completion Date: February 2015
Highlights:
• New facility will include three boiler and air pollution control
trains to process in excess of one million tons of municipal
solid waste per year and generate enough electricity to
power 56,000 homes (95 MW)
• B&W is partner for Power Island and Long Term Operation
• Includes metals recovery system to maximize the recycle of
aluminum, steel and other metals
• Unit 1 Upgrade EPC Completed in 2012
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Current Projects – Alliant Power Generation
MARSHALLTOWN COMBINED
CYCLE
Location: Iowa
Scope: EPC
Contract Value: $500 Million
Completion Date: 2017
Highlights:
• 700 MW Combined Cycle Power Plant
• Full turnkey contract with performance guarantees
• KBR providing full EPC services and using in-house
engineering and union partners for construction
• Selected after exhaustive 3 month evaluation by client
• Builds on KBR’s solid record of success on combined cycle
projects over the last ten years and uses our reference
combined cycle plant as basis for proposal and project.
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SUMMARY
The opportunity to showcase
our services or gratefully
appreciated.
RB
BROAD POWER EXPERIENCE
• Fully integrated In-house EPC capabilities
• Simple and Combined Cycle Projects – 14,000 MW of
expertise
• Expertise in F, G, H Class combustion turbines
• Guaranteed Performance
PROJECT EXECUTION
• Outstanding Safety – 5 OSHA Star sites, and multiple
awards from DuPont, Southern Company , and others
• Proven Quality – Excellence in Construction Awards
(ABC) on multiple recent projects
• Substantial craft resources
• Industry leading training, retention
STRENGTH
• Solid financial condition – full information on
www.kbr.com
• Strong cash position and no long term debt
• ENR #5 ranked engineering and construction company
FOR POWER GENERATION, AIR
QUALITY CONTROL,
RENEWABLES, AND RETROFITS
KBR DELIVERS
OUTSTANDING ENGINEERING,
PROCUREMENT AND
CONSTRUCTION SERVICES
WITH:
Safety, Quality,
Innovation,
On Time
Completion,
Competitive Cost
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