rick bonsack - scoar · rick bonsack vice president – commercial ... kemper county igcc project...

20
Power Group February 2014 COMPANY SHOWCASE Rick Bonsack Vice President Commercial KBR Power [email protected]

Upload: duongkiet

Post on 04-Apr-2018

228 views

Category:

Documents


3 download

TRANSCRIPT

Page 1: Rick Bonsack - SCOAR · Rick Bonsack Vice President – Commercial ... Kemper County IGCC Project Scope: ... –2 x Siemens 5000F (3) CTG’s

Power Group

February 2014

COMPANY SHOWCASE

Rick Bonsack Vice President – Commercial

KBR Power

[email protected]

Page 2: Rick Bonsack - SCOAR · Rick Bonsack Vice President – Commercial ... Kemper County IGCC Project Scope: ... –2 x Siemens 5000F (3) CTG’s

1,000,000

Hour Club

Safety First Commitment = Results

2013 KBR

IGP Safety

Statistics

Recordable

Incident Rate

0.35

Lost Time

Incident Rate

0.05

(7 Times)

13 Contractor Safety Awards

(Achieved on 5

Sites)

Accomplishments

Safety Award

Achieved 1,000,000 hours

without a lost time incident

on 30 Projects

ISO Certifications

ISO 9000 ISO 9001

ISO 9002 OSHA 1910 119

ISO 14001 OSHA 18001

2

Experience

Modification Rate

0.35

Page 3: Rick Bonsack - SCOAR · Rick Bonsack Vice President – Commercial ... Kemper County IGCC Project Scope: ... –2 x Siemens 5000F (3) CTG’s

2008 Acquisition of TGI

2004 KBR draws on its extensive experience designing CO2 compression systems to help build the world’s first full-scale CO2 capture project in Algeria

2006 KBR becomes a standalone company

1919 Brown & Root is founded as a road construction company in Houston, Texas, by George and Herman Brown along with their brother-in-law Dan Root

1956 Kellogg builds the first Crude oil-based liquid Ethylene cracking facility In Europe.

1977 Kellogg constructs Skikda LNG In Algeria, its first LNG liquefaction plant

1997 Brown & Root starts construction of the automated People Mover system, which connects terminals at Houston’s Bush Intercontinental Airport

2005 KBR begins Pearl GTL in Qatar, its first GTL project and what will be the largest GTL plant in the world

2008 Acquisition of BE&K

2008 Acquisition of Catalyst Interactive

1900 Kellogg is founded by Morris W. Kellogg as a small pipe fabrication company

1947 Brown & Root builds the world’s first offshore platform 43 miles south of Morgan City, Louisiana, beyond the sight of land

1965 Brown & Root builds the first offshore platform in the North Sea for Conoco, which would later become a major offshore hub

1992 KBR wins LOGCAP contract to support the U.S. military with base camps and other life support services

1998 M.W. Kellogg Company merges with Brown & Root to form Kellogg Brown & Root (KBR) 2008

Acquisition of Wabi Development Corp

2010 Acquisition of Energo Engineering

KBR Overview - History

1996 Acquisition of Granherne

2001 Acquisition of GVA

2010 Acquisition of

Roberts & Schaefer

3

Page 4: Rick Bonsack - SCOAR · Rick Bonsack Vice President – Commercial ... Kemper County IGCC Project Scope: ... –2 x Siemens 5000F (3) CTG’s

KBR, Inc - Business Overview

4 4

• ENR No. 5 - International engineering,

procurement, construction company

• Publically traded on NYSE (KBR)

• Serve all major industries with outstanding

safety and quality

• Headquarters in Houston, Texas, with offices

around the world

• Financially Strong with a backlog of $14.2 Billion

and Cash and Equivalents of nearly $1 Billion

• 100+ years of operating history

• More than 27,000 employees in over 70

countries

Page 5: Rick Bonsack - SCOAR · Rick Bonsack Vice President – Commercial ... Kemper County IGCC Project Scope: ... –2 x Siemens 5000F (3) CTG’s

KBR Organization

5

IGP

NAGL

IGP

EAME

IGP

Americas

IGP

Asia Pacific

KBR Inc.

Infrastructure, Government,

& Power Hydrocarbons Gas Monetization Services

Infrastructure Power Minerals Industrial

Page 6: Rick Bonsack - SCOAR · Rick Bonsack Vice President – Commercial ... Kemper County IGCC Project Scope: ... –2 x Siemens 5000F (3) CTG’s

Project

Management Start-up Project Controls Safety (HSE)

KBR Power - Management

Engineering Construction

John Kirk

Procurement

Renee Opsahl

LANCE HENDRIX - VICE PRESIDENT AND GENERAL MANAGER

Over twenty-two years of experience in the engineering and construction industry,

with the last ten years being focused on the power

EXPERIENCE

• Kiewit Engineering - President

• Washington Group – Director – Sales

• Executive Masters in Business Administration – University of Alabama

• BS and MS, Civil Engineering – University of Alabama-Birmingham

• Six Sigma Blackbelt Training

JIM VAN LAAR - VICE PRESIDENT - ENGINEERING

• WorleyParsons

– Project Director, Tractebel Reference Plant Program

(3 – 2x1 501G), TX

– Ironwood Power Plant (2x1 501G), AES

– McIntosh Unit 4 (1x 501G), FL

• Sargent & Lundy

STEVE GEBHART - VICE PRESIDENT – OPERATIONS

• Alliant Energy (19 years)

– West Campus 2x1 Cogeneration

• South Oak Creek AQCS (1200MW)

– 2 FGDs

– 4 SCRs

• Pleasant Prairie – P4 AQCS (1250MW)

– 2 SCRs

– 2 FGDs

6

Page 7: Rick Bonsack - SCOAR · Rick Bonsack Vice President – Commercial ... Kemper County IGCC Project Scope: ... –2 x Siemens 5000F (3) CTG’s

KBR Power - Markets

Power Generation Renewables Boilers and Conversions Air Quality

Control Systems

Boiler and Steam

Turbine Erection

Retrofit, Replacement,

Conversion, Outages

Scrubbers, Baghouses,

SCRs, SNCRs, and

Supports, Ductwork,

Interconnections

Biomass Power Islands,

Material Handling, Storage,

Woodyards, AQCS

Systems, Waste to Energy

Simple, Combined Cycle

and IGCC Power Generation,

Retrofits, Repowering

EPC Services for:

7

Page 8: Rick Bonsack - SCOAR · Rick Bonsack Vice President – Commercial ... Kemper County IGCC Project Scope: ... –2 x Siemens 5000F (3) CTG’s

KBR Power - EPC Capabilities Birmingham Office

• Safety/Quality Control

• Project/Construction

Management

• Field Engineering

• Constructability

• Engineering Management

• Process Design

• Equipment Selection

• Detailed Design/Layout

• 3D Models/Laser Scanning

• Construction Support

• Estimating/

Budget Preparation

• Scheduling

• Project/Cost Control

• Major Equipment

• Miscellaneous Equipment

• Bulk Commodities

• Construction Subcontracts

• Expediting/QA

• Scope Packaging

• System Sequence/

Scoping

• Functional Checks

• Owner Training

• Procedures for All Work Disciplines

• Training & Inspection

• Leading Indicators

8

• Safety by Design

• Site Safety Programs (HSE Plan)

• Leading Indicators

PROJECT EXECUTION

Procurement

Construction

Start-up Project Controls

Engineering

Page 9: Rick Bonsack - SCOAR · Rick Bonsack Vice President – Commercial ... Kemper County IGCC Project Scope: ... –2 x Siemens 5000F (3) CTG’s

9

Construction / Start Up - Approach Open Shop and Union

Merit Shop

• 80% Self Perform (Over 100,000 US Craft Resources)

• 20% Subcontracted (painting, insulation, etc.)

Union construction via subcontracts

• Manage contractor partner(s) familiar with the local market

Integrated Project Execution

• Planned from back to front to ensure all activities will support

commercial operation schedule

• Construction and Start-Up personnel participate in planning,

engineering and procurement to facilitate constructability and

operability.

• Engineering personnel support procurement and field work during

construction

• Start-Up personnel begin turn-over packages before 65%

construction completion

Training

• Training in 16 Skills

• Entry-Level to Supervision

• Skills Certification Test; Skills Level Test

• Skills Assessment Capability

• Comprehensive Supervisory Training

9

“Our goal is to have 95% of the

work force NCCER certified

Page 10: Rick Bonsack - SCOAR · Rick Bonsack Vice President – Commercial ... Kemper County IGCC Project Scope: ... –2 x Siemens 5000F (3) CTG’s

KBR Power - Major Projects

10

Alliant Marshalltown

700 MW Combined Cycle

In Progress

LCRA Fayette Power

Project 2 x 600 MW Wet FGD’s

2011

Dominion Kincaid

Dry Sorbent Injection

In Progress

Sherwood H. Smith Energy Center

600 MW Combined Cycle

2011

Southern Co. Scherer

SCR and WFGD Units 1&2

2013

National Grid United Kingdom

Croydon & Hendon Cable Tunnels

In Progress

Barrow Wind, Eastern Irish Sea 90 MW Offshore

Wind Farm

2006

Dongguan Power, China

120 MW IGCC / TRIG™ Retrofit

In Progress

AGL Energy Macarthur Wind Farm – 420MW

In Progress

LCRA Fayette Power

Project Unit 3 FGD Rebuild

2010

Southern Co. Kemper County 582 MW IGCC /

TRIG™

In Progress

Solid Waste Authority

100 MW Waste-to-Energy Plant

In Progress

Palm Beach County, SWA

Waste to Energy Retrofit

2012

Seminole Electric Coop Wet to Dry Ash

Project

2013

Southern Co. Scherer

4 x 880 MW Baghouses

2010

SSE – PMC Scotland $13 Billion

Capital Program

In Progress

Jazan Refinery Saudi Arabia

(5) 2x1F CTCC FEED

In Progress

Dominion Offshore Wind

FEED

In Progress

US Projects International Projects

Page 11: Rick Bonsack - SCOAR · Rick Bonsack Vice President – Commercial ... Kemper County IGCC Project Scope: ... –2 x Siemens 5000F (3) CTG’s

KBR Power - Gas-fired Experience

Southern Company McIntosh, GA

1260 MW CC (4x2 – 7FA)

Tallahassee Electric Hopkins Unit 2 Repower 300 MW CC (1x1 – 7FA)

JEA Brady Branch 515 MW CC (2x1 – 7FA)

Entergy Warren Power, MS 300 MW SC (4x7EA)

MEAG Wansley Unit 9

515 MW CC (2x1 – 7FA)

SWPC / Olgethorpe Wansley Unit 8

525 MW CC (2x1 – V84.3)

Progress Energy, Richmond Co. 630 MW CC (2x1 – 5000F)

Calpine Decatur Energy Center 792 MW CC (3x1 – 501F)

Calpine Morgan Energy Center 807 MW CC (3x1 – 501F)

Dynegy Foothills 340 MW CT (2x501F)

Dynegy Riverside 500 MW SC (3x501F)

TECO Energy Chesapeake, VA

315MW SC (7xLM6000)

Southern Company Franklin, AL 630 MW CC (2x1 – 7FA)

East KY Power Coop JK Smith

170 MW SC (2x7EA)

Dynegy Heard County, GA 500 MW SC (3x501F)

11

42 CTs Generating over 8,000 MW

Alliant Marshalltown

700 MW CC (2x1 – F)

Combined Cycle Projects

Simple Cycle Projects

Page 12: Rick Bonsack - SCOAR · Rick Bonsack Vice President – Commercial ... Kemper County IGCC Project Scope: ... –2 x Siemens 5000F (3) CTG’s

Brandy Branch Combined Cycle Conversion Project

Scope:

EPC

Completion Date: 2004

Highlights:

• 515 MW Combined

Cycle Conversion

– 2 x GE 7FA CTGs

(Existing)

– 2 x Nooter Eriksen

HRSG’s

– GE Steam Turbine

• Conversion from simple

cycle to combined cycle

in less than two years

• Completed ahead of

schedule

Jacksonville, Florida

JEA – Jacksonville Electric Authority

Page 13: Rick Bonsack - SCOAR · Rick Bonsack Vice President – Commercial ... Kemper County IGCC Project Scope: ... –2 x Siemens 5000F (3) CTG’s

Plant Wansley – Unit 9 Combined Cycle Project

Scope:

EPC

Completion Date: 2004

Highlights:

• 515 MW Combined

Cycle

– 2 x GE 7FA CT’s

– 2 x Nooter Eriksen

HRSG’s

– GE Steam Turbine

• 1.6% Weld Reject Rate

• 12 months from mob to

“First Fire”

• ABC Excellence in

Construction Awards for

Alabama and Georgia

Roopville, Georgia

MEAG Power

Page 14: Rick Bonsack - SCOAR · Rick Bonsack Vice President – Commercial ... Kemper County IGCC Project Scope: ... –2 x Siemens 5000F (3) CTG’s

Franklin Unit 3 Combined Cycle Project

Scope:

General construction, and

startup support services

(from 50% to completion).

Completion Date: 2008

Highlights:

• 630 MW Combined Cycle

– 2 x GE 7FA CTG’s

– 2 x Deltak HRSG’s

– Alstom STG

• 0.87% Weld Reject Rate

• Competed 15 days ahead

of schedule

• 0.38% Weld Reject Rate

• ABC “Excellence in

Construction” Award

• Highest productivity of any

Southern Services project

Southern Company (Southern Power)

Smiths, Alabama

Page 15: Rick Bonsack - SCOAR · Rick Bonsack Vice President – Commercial ... Kemper County IGCC Project Scope: ... –2 x Siemens 5000F (3) CTG’s

Kemper County IGCC Project

Scope:

Gasification Island

Engineering

• FEED – 120,000 hrs

• Design – 750,000 hrs

(160 hrs peak)

Construction

• Indirects – 500,000 hrs

• Directs – 2.0MM hrs

Completion Date: 2015

Highlights:

• 600 MW IGCC

• TRIG technology

Southern Company (Mississippi Power)

Meridian, Mississippi

Page 16: Rick Bonsack - SCOAR · Rick Bonsack Vice President – Commercial ... Kemper County IGCC Project Scope: ... –2 x Siemens 5000F (3) CTG’s

Richmond County - Unit 5 Combined Cycle Project

Scope:

General contractor

(including field

procurement and startup

support)

Completion Date: 2011

Highlights:

• Direct hire construction

• 630 MW Combined Cycle

– 2 x Siemens 5000F (3)

CTG’s

– 2 x Vogt HRSG’s

– GE D-11 STG

• 0.87% Weld Reject Rate

• Completed ahead of

schedule January 2011

• Over One Million Hours

Without a Recordable /

Zero Lost Time Accidents

Progress Energy

Hamlet,

North Carolina

Page 17: Rick Bonsack - SCOAR · Rick Bonsack Vice President – Commercial ... Kemper County IGCC Project Scope: ... –2 x Siemens 5000F (3) CTG’s

Current Projects - Kentucky Utilities Air Quality Control

GHENT ENVIRONMENTAL

AIR COMPLIANCE PROJECT

Location: Ghent, KY

Scope: EPC Services

Contract Type: Fixed-price

Completion Date: December 2015

Highlights:

• 4 x 520 MW PM Control Systems including:

– Pulse-jet fabric filter to capture particulate matter

– PAC injection systems

– DSI system modifications

• 12 new flue gas fans and VFDs

17

Page 18: Rick Bonsack - SCOAR · Rick Bonsack Vice President – Commercial ... Kemper County IGCC Project Scope: ... –2 x Siemens 5000F (3) CTG’s

Current Projects - Solid Waste Authority Waste to Energy

PALM BEACH RENEWABLE

ENERGY FACILITY UNIT 2

Location: West Palm Beach, FL

Scope: EPC

Contract Value: $650 Million

Completion Date: February 2015

Highlights:

• New facility will include three boiler and air pollution control

trains to process in excess of one million tons of municipal

solid waste per year and generate enough electricity to

power 56,000 homes (95 MW)

• B&W is partner for Power Island and Long Term Operation

• Includes metals recovery system to maximize the recycle of

aluminum, steel and other metals

• Unit 1 Upgrade EPC Completed in 2012

18

Page 19: Rick Bonsack - SCOAR · Rick Bonsack Vice President – Commercial ... Kemper County IGCC Project Scope: ... –2 x Siemens 5000F (3) CTG’s

Current Projects – Alliant Power Generation

MARSHALLTOWN COMBINED

CYCLE

Location: Iowa

Scope: EPC

Contract Value: $500 Million

Completion Date: 2017

Highlights:

• 700 MW Combined Cycle Power Plant

• Full turnkey contract with performance guarantees

• KBR providing full EPC services and using in-house

engineering and union partners for construction

• Selected after exhaustive 3 month evaluation by client

• Builds on KBR’s solid record of success on combined cycle

projects over the last ten years and uses our reference

combined cycle plant as basis for proposal and project.

19

Page 20: Rick Bonsack - SCOAR · Rick Bonsack Vice President – Commercial ... Kemper County IGCC Project Scope: ... –2 x Siemens 5000F (3) CTG’s

SUMMARY

The opportunity to showcase

our services or gratefully

appreciated.

RB

BROAD POWER EXPERIENCE

• Fully integrated In-house EPC capabilities

• Simple and Combined Cycle Projects – 14,000 MW of

expertise

• Expertise in F, G, H Class combustion turbines

• Guaranteed Performance

PROJECT EXECUTION

• Outstanding Safety – 5 OSHA Star sites, and multiple

awards from DuPont, Southern Company , and others

• Proven Quality – Excellence in Construction Awards

(ABC) on multiple recent projects

• Substantial craft resources

• Industry leading training, retention

STRENGTH

• Solid financial condition – full information on

www.kbr.com

• Strong cash position and no long term debt

• ENR #5 ranked engineering and construction company

FOR POWER GENERATION, AIR

QUALITY CONTROL,

RENEWABLES, AND RETROFITS

KBR DELIVERS

OUTSTANDING ENGINEERING,

PROCUREMENT AND

CONSTRUCTION SERVICES

WITH:

Safety, Quality,

Innovation,

On Time

Completion,

Competitive Cost

20