rgtyhu7ju8ttbgyhytgth t6hujuuik mu - information and...
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CHAPTER-I
INTRODUCTION
The development and design of compressed Gas Insulated
Substations (GIS) and compressed Gas Insulated Transmission line
(GITL) equipment have progressed drastically for the last three
decades throughout the world because of the excellent insulation
properties of Sulphur hexafluoride (SF6) gas [1]. The Gas Insulated
Substations equipment such as compact substations and
transmission lines is rapidly becoming an important part of high
voltage transmission systems and they are used in key positions in
the power transmission network, where there is insufficient space for
an open air substation, or the land costs are prohibitive. Because GIS
occupies less space compared to conventional Air Insulated
Substations (AIS), in our country, a few GIS units have already been
in operation and a large number of units are under various stages of
installation.
Demand for electric power has become one of the major challenges
for developing countries. In developing countries like India most of the
additional power demand has been met by conventional electric
sources. But, conventional air insulated substations have many
problems such as pollution by salt or dust, meteorological difficulties,
safety etc. Air Insulated power transmission and distribution
substations also suffer variations in the dielectric capability of air to
withstand varying ambient conditions and deterioration of the
exposed components due to oxidization and the corrosive nature of
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the environment. The size of the sub-station is also substantial due to
the poor dielectric strength of air. Hence there is a need to replace the
conventional transmission lines and substations with under ground
cables and Gas Insulated Substations (GIS). Gas Insulated
Substations which are totally enclosed substations are recent
additions to power transmission systems and distribution networks.
Components of the substation are totally enclosed, sheltered from the
elements and if properly designed and built, unaffected by ageing,
thus increasing reliability and requiring little maintenance. Rapid
urbanization and overgrowing population is making the task of
expanding transmission network very difficult due to right way of
problem and limited space availability. Gas Insulated Substations
prove a viable alternative. Due to its many advantages, most of the
utilities and industrial units are opting for Gas Insulated Substations
(GIS) [1]. However these substations suffer from problems that include
generation of over voltages during switching operations like enclosure
faults and the important problem of particle contamination.
Hot line washing and regular maintenance of the substation is
essential, for which it requires spares inventory and man-power in
case of Air Insulated Substations .But, once the GIS has been
installed, it is completely maintenance-free. In Air Insulated
Substations clearance required is more due to poor dielectric strength
of the air; as the dielectric strength of SF6 gas is higher than that of
air, the clearances required are smaller in GIS. Hence the overall size
of each equipment and the complete substation can be reduced to as
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low as 10% of that of conventional air insulated substation.
Conventional air insulated substations have also been suffering from
problems such as pollution by salt or dust, meteorological difficulties,
safety etc., hence GIS has proven to be best alternative in those areas.
Air insulated power transmission and distribution substations
suffer variations in the dielectric capability of air to withstand varying
ambient conditions and deterioration of the exposed components due
to oxidization and the corrosive nature of the environment. The size of
the sub-station is also substantial due to the poor dielectric strength
of air[2]. In order to enhance the life and reliability of a power
transmission and distribution sub-station, it is desirable to protect
the sub-station components from a corrosive and oxidizing
environment. Metal encapsulation of the sub-station elements
provides a simple and effective solution to the problem of durability of
the substations. The use of a bus duct, with pressurized nitrogen gas,
is a good example of devices with metal encapsulation used in power
sub-stations. The size of the container is a direct function of the
dielectric strength of the insulating medium. The container/enclosure
sizes are thus large with a poor insulation like air or nitrogen.
The use of a gaseous medium with higher dielectric strength like
sulphur hexafluoride (SF6) instead of air helps in manifold reduction
in the size of the sub-station components. The grounded metal
encapsulation, on the other hand, makes the equipment safe, as the
live components are no longer within the reach of the operator. The
electric field intensity, at the enclosure surface, is reduced to zero as
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the enclosure is solidly grounded. Using this design philosophy, sub-
station/switchyard equipment, like circuit breakers, disconnectors,
earth switches, bus bars and instrument transformers (both current
and voltage), have been metal-encapsulated or metal-enclosed and
pressurized with SF6 since 1968. The assembly of such equipment at
a sub-station is defined as Gas Insulated and Metal Enclosed System
(GIMES) by the International Electro technical Commission (IEC).The
equipment is popularly known as a Gas Insulated Sub-station (GIS)
system.
The introduction of SF6 gas has revolutionized not only the
technology of circuit breakers but also the layout of substations. The
usefulness of SF6 gas is mainly due to its High dielectric strength,
unique arc quenching ability and Good thermal stability and
conductivity. Sulphur hexafluoride (SF6) is a man-made gas that
became commercially available in 1947[1]. Now a days, it is one of the
most extensively and comprehensively studied molecular gases largely
because of its many commercial and research applications. Besides
the use of SF6 by the electric power industry, other uses include:
semiconductor processing, blanket gas for magnesium refining,
reactive gas in aluminum recycling to minimize porosity, thermal and
sound insulation, spare tires, aero plane tires, “air sole” shoes, voice
communication, atmospheric trace gas studies, wind supersonic
channels and insulation for AWACS radar domes. Its basic physical
and chemical properties, behavior in different types of gas discharges
and uses by the electrical power industry have been investigated
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broadly [3-7]. In its normal state it is, thermally stable, chemically
inert nonflammable, non-explosive and non-toxic. Because of its
relative inertness and nontoxic characteristics, it is generally assumed
to be an environmentally safe and acceptable material in the sense
that it does not interact unfavorably with the biomass.
Sulphur hexafluoride shows several properties that make it
suitable for equipment used in the transmission and distribution of
electric power. Both at room temperature and at temperatures well
above ambient, SF6 act as a strong electronegative (electron attaching)
gas. This principally accounts for its relatively high dielectric strength
and better arc-interruption properties. The breakdown voltage of SF6
is higher i.e., nearly three times higher than that of air at atmospheric
pressure [6]. In addition, SF6 gas has good heat transfer and
insulating properties., when contained has a relatively high pressure
at room temperature. The pressure required to liquify SF6 at 21oC is
about 2,100 kPa [5-9]; its boiling point is reasonably low - 63.8oC, and
allows pressures of 400 kPa to 600 kPa. It is easily liquified at room
temperature pressure, allowing for compact storage in metal cylinders,
there is no handling problems, it is readily available and reasonably
inexpensive. The current price of SF6 for quantity purchases is about
1.2 lakh rupees per cylinder of 50kg. The electrical industry has
become familiar and experienced in using SF6 as electrical equipment.
The usefulness of SF6 gas is mainly due to its,
1. High dielectric strength
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2. Unique arc quenching ability
3. Good thermal stability and conductivity.
In addition to excellent electrical and thermal properties; at normal
temperatures, SF6 gas is also chemically inert, nonflammable, non
corrosive and non toxic.
Generally, there are four major types of electrical equipment that
use SF6 for insulation and/or interruption purposes: Gas Insulated
Substations, Gas Insulated Circuit Breakers, Gas Insulated Bus
duct/Gas Insulated Transmission Lines and Gas Insulated
Transformers. It is estimated [10-12] that for these applications the
electric power industry uses about 80% of the SF6 produced
worldwide, with circuit breaker applications accounting for major
component of power transmission and distribution systems all over
the world, and it employs SF6 almost exclusively. It offers significant
savings in land use, is aesthetically acceptable, has relatively low
radio and audible noise emissions, and enables substations to be
installed in cities very close to the loads.
The increased application of SF6 in Gas Insulated Switchgears/
Substations (GIS), Gas Insulated Cable, electrical accelerators and X-
ray equipment etc. have led to growing concern for investigating the
mechanism of SF6 decomposition and the effects of decomposition
products. In the presence of corona, spark breakdown and electric
power arc, SF6 decomposes into lower oxy-fluorides of Sulphur. These
may react with the electrodes or gas impurities or other solid
dielectrics to form a number or chemically active products. Although
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SF6 is chemically inert and nontoxic, the decomposition products of
SF6 are known to be toxic and corrosive. The accumulation of
decomposition products in the equipment has caused concern
regarding personal safety and material compatibility [1,6,14].
The decomposition of SF6 is greatly influenced by gaseous
impurities. In industrial grade of SF6 the typical impurities are CF4,
N2, O2 (air) and H2O. The gaseous impurities are generally introduced
during filling and partly due to the decomposition of moisture into the
dry SF6 after filling. A survey of major North America utilities revealed
that the average air concentration in SF6 compartments is 500 ppmv
(parts per million volts) and the average moisture content is about 500
ppmv. In practice, GIS environments having the presence of such
impurities are unavoidable.
The Various modules of GIS are factory assembled and are filled
with SF6 gas at a pressure of about 0.3 Mega Pascal's (MPa)) to 0.6
MPa. They are taken to site for final assembly, such substations are
compact and can be installed conveniently on any floor of a multi-
storeyed building or in an underground substation. As the units are
factory assembled, the installation time is substantially reduced. Such
installations are preferred in cosmopolitan cities, industrial
townships, etc., where cost of land is very high and higher cost of SF6
insulated switchgear is justified by saving due to reduction in floor
area requirement. They are also preferred in heavily polluted areas
where dust, chemical fumes and salt layers can cause frequent
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flashovers in conventional out door air insulated substations
[5,15,19].
A Gas Insulated Substation is a compact, multi component
assembly enclosed inside a grounded metallic encapsulation, which
shields all energized parts from the environment. GIS are available
internationally, covering the complete voltage range from 11 kV to
800kV. The thermal current-carrying capacities and the fault-
withstanding capabilities are tailored to meet all the sub-station
requirements[6,8]. More than 100,000 GIS bays have been in service
all over the world since the introduction of such sub-station systems
in the transmission and distribution field.
A Gas Insulated Substation due to its modular construction and
compact nature is a viable alternative to the conventional air
insulated substation. It requires minimum floor space and building
volume. It is suitable for both indoor and outdoor applications. Due to
its enclosed construction, Gas Insulated Substation is operable under
wide range of environmental and operating conditions. Since modules
are pre-fabricated, installation of Gas Insulated Substation at a site is
a quick process involving only an assembly of modules. Maintenance
costs are also reduced. Due to high reliability of the equipment, Gas
Insulated substations can be used for a longer time without any
periodical inspections.
1.1 CLASSIFICATION OF GIS
Gas Insulated Metal-enclosed Substation systems are classified
according to the type of modules or the configuration. The following
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configurations have been evolved over the years and are generally
used:
• Isolated-phase (segregated phase) module
• Three-phase common modules
• Hybrid modules
• Compact modules
• Highly integrated systems
The isolated-phase GIS module consists of an assembly of
individual circuit elements like a pole of a circuit breaker, a single pole
dis-connector, one-phase assembly of a current transformer etc. A
single-phase circuit is formed by using individual components and
pressurizing the elements with gas forming a leak-free gas circuit.
Three such circuits, arranged side by side, form a complete three-
phase GIS bay. The circuits, since assembled individually, require
larger bay width as compared to the other GIS configurations.
In hybrid systems, a suitable combination of isolated-phase and
three-phase common elements is used like three-phase busbar and
single-phase elements, to achieve an optimal techno-commercial
solution. While the three-phase common busbar system simplifies the
connections from the busbar, the isolated-phase equipment prevents
phase-to-phase faults in active modules like the circuit breaker.
Savings in terms of space vary with the design and configuration of
the section.
Hybrid GIS technology has gained popularity, especially in the
medium and high voltage range, where advancements in technology
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have helped to reduce the sub-station size. With hybrid design, it is
possible to construct techno-economical sub-stations providing
additional flexibility for maintaining and expanding sub-stations in
future at lower costs. In compact systems, there is flexibility of
horizontal expansion (same voltage class), while replacement of the
total equipment is necessary for vertical expansion (higher voltage
class).
Compact GIS systems are essentially three-phase common
systems, with more than one functional element in one enclosure. A
single enclosure, housing a three-phase circuit breaker, current
transformer, and earth switches, supports the busbar and the other
feeder elements. The depth of the section is considerably reduced in
this configuration as compared to the three-phase modules. A total
reduction of 47 percent in the equipment area is possible by using
this configuration [16]. Highly Integrated Systems (HIS), introduced in
the year 2000, are single unit metal encapsulated and gas insulated
sub-stations gaining user appreciation as this equipment provides a
total sub-station solution for outdoor/yard sub-stations. The
foundation work is limited to just one equipment, resulting in saving
of substantial installation time.
These units are directly connected to the overhead lines. The
incomer and feeder side connections (bushings) are directly mounted
on the metal enclosure in this system. It is a ready-to-install sub-
station, with pre-defined circuit elements housed, sealed and
pressurized in a single enclosure. A different version of one-unit G1S
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is also available as a Plug and Switch System (PASS) [18]. This variant
can similarly be installed as a single unit, replacing the existing
identical bay of a yard sub-station. A full sub-station can be built by
multiplying these units.
1.2 Components of Gas Insulated Substation
The various circuit components [2] in the main circuit are: Circuit
Breakers, Bus bars, Isolator earthing switches for conductors, Current
Transformers, Disconnecting switches, Voltage Transformers, Cable
ends, Gas supplying and gas monitoring equipment, Earth Switch,
Densimeters and Local control. The various modules are connected in
accordance with the single line diagram shown in Fig. 1.1
Figure 1.1 Single Line Diagram.
1.2.1 Bus bar
The bus bar is one of the most elementary components of the GIS
system. Co-axial bus bars are common in isolated-phase GIS as this
configuration results in an optimal stress distribution. Two sections of
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bus are joined by using plug-in connecting elements. Various sizes of the
bus enclosures [2] are shown in Fig:1.2.
Fig: 1.2 Metal Enclosures for GIS Busbars
1.2.2 Connectors
The high voltage and high current electrical connections from one
module to another in a gas insulated sub-station system are carried
out with the help of spring loaded fingers or bridge contacts and
Multi-lam contacts. The spring-loaded connector and Multi lam
contact are shown in Fig 1.3 and 1.4.
Fig: 1.3 Spring Loaded connector
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Fig: 1.4 Multi- lam contact system
A T-joint (metal casting) used for tapping a high voltage connection
in GIS is shown in Figure 1.5. The joint houses a pair of multi-lam
contacts in the cavity provided for connection to the new element. The
size and diameter of the HT conductor in an isolated-phase system
are governed by the ratio of the conductor and the enclosure [2].
Fig: 1.5 T-joint for a GIS system
1.2.3 Insulating Materials and Insulators
Stable polymers like PTFE (poly tetra fluoroethane) are selectively
used in GIS and associated accessories. Ceramic and high-alumina
ceramics are also used in GIS as solid insulation materials between
the live conductor and the enclosures. However, their poor
mechanical and thermal shock withstanding capabilities and difficult
processing and manufacturing cycles have limited the use of ceramics
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in GIS. Alumina-filled epoxy matrix is a common insulating material
for GIS-related applications.
Disc and post are the preferred shapes and types of support
insulators for GIS. The disc insulators are further sub-divided into
communicating and non-communicating insulators. The two types of
disc insulators [2] are shown in Fig: 1.6 and Fig: 1.7.
Fig: 1.6 Support insulator for GIS (communicating)
Fig: 1.7 Support insulator for GIS (non -communicating)
Fig:1.8 shows the view of a 145 kV, three-phase bus with rib
insulators. The equipment uses two rib insulators per phase for
supporting the individual busbars. A three-phase disc insulator,
Fig:1.8 Three- phase bus
module with rib insulators
Fig: 1.9 Support insulator for
three-phase GIS.
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Fig: 1.9, is used to support a three-phase busbar and to limit the
pressure-rise to the affected enclosure in the conditions of an arc fault [2].
1.2.4 Disconnectors (Isolators)
Isolators are placed in series with the circuit breaker to provide
additional protection and physical isolation. In GIS systems,
motorized isolators are preferred. The fixed contacts are separated by
an isolating gas gap. During the closing operation, this gap is bridged
by the moving contact. A firm contact is established between the two
contacts with the help of spring-loaded fingers or the multi-lam
contacts. The isolation gap is designed for the voltage class of the
isolator and the safe dielectric strength of the gas. Figure 1.10 shows a
cross-section of an isolated-phase GIS isolator. Isolators in high
voltage GIS operate at SF6 pressures of 0.38 MPa to 0.45 MPa. The
operating speed of the isolator moving contact ranges from 0.1 to
0.3m/sec [2].
Fig: 1.10 Cross-section of an isolated- phase GIS isolator
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1.2.5 Circuit Breaker
The circuit breaker is the most critical part of a gas insulated
sub-station system. The circuit breaker in a gas-insulated system is
metal-clad and utilizes SF6 gas, both for insulation and fault
interruption. The SF6 gas pressure in a circuit breaker is around 0.65
MPa. The circuit breaker is directly connected to either current
transformers or the isolators in gas. The circuit breaker enclosure
also serves as the main support element for the individual GIS bay.
The GIS circuit breakers are oriented both in horizontal and vertical
configurations, depending on the system requirements and ease of
installation [2]. It is shown in Fig. 1.11
Fig: 1.11 Cross section of a GIS circuit breaker
1.2.6 Current Transformer
The conventional sub-stations use either live-tank or dead-tank
type current transformers with Oil/SF6 insulation. A porcelain
insulator is used to insulate the low potential section of the current
transformer from the high voltage zone. Ribbon or cut silicon steel
cores are used for the magnetic circuit of the current transformer for
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obtaining the desired ratio and accuracy. Gas insulated current
transformers, with classical coaxial geometry, consist of the following
parts: the tubular primary conductor; an electrostatic shield; ribbon-
wound toroidal core and the gas-tight enclosure. A coaxial
electrostatic shield, at ground potential, is placed between the high
voltage primary and the toroidal magnetic core of the current trans-
former for ensuring zero potential at the secondary of the current
transformer.
1.2.7 Earth Switch
Fast earth switch and maintenance earth switch are the two types
of earth switches used for gas insulated sub-station systems. The
maintenance earth switch is a slow device used to ground the high
voltage conductors during maintenance schedules, in order to ensure
the safety of the maintenance staff. The fast earth switch, on the
other hand, is used to protect the circuit-connected instrument
voltage transformer from core saturation caused by direct current
flowing through its primary as a consequence of remnant charge
(stored online during isolation/switching off of the line). The earth
switch is the smallest module of a gas insulated sub-station system.
1.2.8 Control Panel
Both local and remote control panels are used in GIS. The local
control panel (LCP) provides an access to the various controls and
circuit parameters of an individual GIS bay. The local control panel
facilitates the monitoring of gas pressures, status of the switchgear
element and operating fluid pressures, of oil, SF6 and air. The panel
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has a swing panel and a clear glass door with padlocks. The operator
can verify the status of the circuit through a glass panelled clear door,
containing the mimicked single line diagram, indicators and push
buttons.
The auxiliary gas insulated module or accessories, excluding
control panel, that are required to complete a sub-station are
Terminations, Instrument voltage transformer and Surge and
lightning arrestor.
An instrument voltage /potential transformer, used for metering
and protection, forms a part of the GIS and is gas insulated. This
equipment is directly mounted and connected to GIS, at times with
an isolator /disconnector in series. Both the single-phase and the
three-phase instrument voltage transformers (IVTs) are available for
voltages up to 170 kV. Single-phase IVTs are common for system
voltages higher than 145 kV [2]. A gas insulated surge arrester is a
critical accessory required for a sub-station. This device protects the
system from switching surges. Surge arresters are commonly used for
installation above 170 kV class, where appreciable switching surge
intensity is recorded.
1.3 Advantages of GIS:
1) Very much reduced area and volume requirements resulting
in lower costs.
2) It is suitable for both indoor and outdoor applications.
3) Due to its enclosed construction, GIS is operating under wide
range of environmental and operating costs.
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4) The equipment used in GIS is Pre-fabricated modules. So
Installation of GIS is made very easy at any place.
5) It ensures greatly improved safety and reliability due to
earthed metal housing of all high voltage parts and much
higher intrinsic strength of SF6 gas as insulation.
6) Maintenance costs are also reduced due to high reliability of
the equipment.
7) Elimination of radio interference is achieved with the use of
earthed metal enclosures.
8] It is not necessary that high voltage or extra high voltage
switchgear has to be installed outdoors.
9] They offer saving in land and construction costs.
10 Gas insulated substations can be used for a longer time with
out any periodical inspections.
11] These substations can be located closer to load centers thereby
reducing transmission losses and expenditure in the distri-
bution network.
Compressed gas insulated sub-stations (GIS) consist basically a
conductor supported on insulators inside an enclosure which is filled
with Sulphur-hexafluoride gas (SF6). Gas insulated sub-stations are
high voltage substations, compact in nature, requires less
maintenance when compared to air-insulated sub-stations. The
compactness of GIS is due to use of SF6 gas, which has higher
dielectric strength. Electrical insulation performance of compressed
gas insulated sub-station (GIS) is adversely affected by metallic
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particle contaminants. Free conducting metallic particles, depending
upon their location, shape and size, may lead to serious deterioration
of the dielectric strength of the GIS system and also one of the major
factors which causing breakdown of the system and leading to
unexpected break in power.
The mathematical model has been formulated to simulate the
movement of particle by considering the charge acquired by the
particle, the drag coefficient, the macroscopic field at the particle
location, Reynold’s number and the restitution coefficient.
Typical operating pressures for GIS system are from 240 KPa to
440 KPa. Generally the allowable design levels are used because SF6 is
highly sensitive to field perturbations those are caused by conductor
surface imperfections and also by conducting particle contaminations.
A CIGRE group is suggested that 20% of failures in Gas Insulated
Substation are due to the existence of various metallic particle
contaminations in the form of loose particles. Electrical insulation
performance of gas insulated substation is adversely affected by
metallic particle contamination. The random motion of the particle
due to surface roughness, coefficient restitution, and angle of
incidence when approaching an electrode increases with voltage. At a
sufficiently high voltage the particles cross the gap [20-26]. These
particles may exist on the surface of support insulator, enclosure or
high voltage conductor. Under the influence of high voltage, they can
acquire sufficient charge and randomly move in the gap due to the
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variable electric field. Several authors have reported the movement of
particles with reference to a few parameters.
It is well known that free conducting particles drastically reduce
the dielectric strength of GITL/GIS systems. In practical systems it is
very difficult to avoid metallic particle contamination. The most likely
causes for such contamination are mechanical abrasion, movement of
conductors under load cycling and vibrations during shipment [16].
Such particles are drastically reducing the breakdown voltages as a
result of their movement in the electric field.
When the electric field surrounding a particle is increased, an
uncharged metallic particle resting on the surface of support
insulator, enclosure or a bare electrode will gradually acquire charge
in proportion to the transient voltage. The charge Q accumulated on
the particle is a function of the local electric field E, the shape,
orientation, and size of the particle. When the electrostatic force QE
on the particle exceeds the gravitational force, the particle lifts up. An
additional increase in the applied voltage will make the charged
particle move into the inter-electrode gap. This increases the problem
of flashover. A conducting particle can short-circuit a part of the
insulation distance, and thereby initiate a breakdown; especially its
electrostatic force can cause the particle to bounce into the high field
region near the high voltage conductor.
Some investigations have involved the calculation and
measurement of particle lift off stress, flash over levels and evolution
of the type and pressure of gases, and the motion of the particle under
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the influence of direct, alternating and impulse voltages. All studies
agree that conducting particles can drastically influence the dielectric
strength of SF6 reducing it as low as 10 percent of the
uncontaminated value [16,24]. The breakdown voltage of SF6 gas is
highly reduced in the presence of conducting particles especially at
high pressures.
The presence of particle contamination can therefore be a problem
with gas insulated substations which are operating at high fields. If
the effects of these metallic particles could be eliminated, definitely
this would improve the reliability of gas insulated substations. It
would also offer the possibility of operating at higher fields to affect a
potential reduction in the Gas Insulated Substation size with
subsequent savings in the cost of manufacturing and installation
charges.
At the time of manufacturing of GIS equipment, care should be
taken to ensure that all components are free from metallic particles.
However, metallic contaminants are inevitable in installed systems.
Several methods of conducting particle control and deactivation have
been proposed and some of these in current use are [26]:
a. Electrostatic trapping.
b. Use of adhesive coating to immobilize particles.
c. Discharging of conducting particles through radiation.
d. Coating conducting particles with insulating films.
e. Dielectric coating on the inner surface of the outer enclosure.
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The enclosure in GIS systems may be coated with a dielectric
material to restore some of the dielectric strength of the compressed
gas that is lost due to surface roughness and contamination with
conducting particles. Coating decreases the degree of conductor’s
surface roughness, decreasing the high local electrical fields. Coating
thickness has been varied from a few microns to several millimeters
Also the high resistance of the dielectric coating impedes the
development of predischarges in the gas, thus increasing the
breakdown voltage [27-30]. A variety of coating materials have been
used for example, polymeric films and varnishes, epoxies, paraffin
wax, and anodized aluminum. These materials have a broad range of
physical properties (Volume resistivity, dielectric constant, hardness,
etc.). The volume resistivity of a coating material is considered to be
an important parameter.
A dielectric coating on the inside surface of a GIB enclosure should
inhibit the movement of metallic particles. The electric field required
to lift a particle resting at the bottom of a GIB enclosure is much
increased due to coating [8]. If the enclosure is coated, as the applied
voltage is increased sufficiently, the particle will acquire sufficient
charge to lift against gravity [4]. Once the particle begins to move in
the gas gap under the applied voltage, it may collide with the
conductor. If the conductor is coated, the particle will acquire a
smaller charge, thus the risk of a breakdown initiated by a discharge
is reduced significantly.
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The dielectric coatings improve the insulation performance. Free
conducting particles situated inside the GIS enclosure decrease high
local fields caused by conductor roughness. The coating reduces the
charge on the particle colliding with the coated enclosure, which in
turn reduces the risk of breakdown due to increase of the lift-off field
of metallic particles [4]. An electrostatic force is exerted on the particle
and at an appropriate value of the applied field, this force is sufficient
to overcome the gravitational force thus resulting in levitation and
movement of conducting particle. A dielectric coating on the inner
surface of a GIS enclosure will inhibit the movement of metallic
particle.
In some cases the particle is to use either electrostatic traps or a
combination of electrostatic traps and adhesive coatings [2]. The
charge exchange process, between a free conducting particle and the
electrode system, is significantly modified if the electrodes are covered
with a thin dielectric coating. Electrode coating would improve the
dielectric strength of particle in the GIS systems. The improvement is
due to the following:
i) Decrease in high local fields is caused by conductor
roughness. Experiments show significant improvement in
breakdown strength due to coating [27, 35]
ii) The resistance of the coating impedes the development of
predischarges in the gas [35].
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iii) In the presence of metallic contaminating particles, the field
necessary to lift a particle resisting in a horizontal GIS is
increased due to the coating [27].
iv)The charge acquired by a moving particle upon its contact
with the enclosure is much reduced if the enclosure surface is
coated. This leads to considerable improvement in GIS
insulation strength.
Free conducting particles situated inside the GIB (Gas Insulated
Bus duct) enclosure acquire free charge through a low resistance
contact with the enclosure. An electrostatic force exerted on the
particle, at an appropriate value of the particle, and at an appropriate
value of the applied voltage, is sufficient to overcome the gravitational
force, thus resulting in levitation and movement of conducting
particle. Once the particle is lifted, the attracting force on the particle
due to the image charge decreases, so that the resultant upward force
increases and the particle moves more quickly [5,6,16].
This work presents the movement of a wire like particle inside a
single phase GIB. The movement of a particle has been carried out not
only by its electric field effect on the particle but also considers
Electromagnetic field and Image charge effects. In view of this, the
present work analyzes the Electromagnetic field effect and Image
charge effect on the particle also considered for the calculation of the
movement of the particle .The equations governing the motion of the
particle due to its electric field, Electromagnetic field and Image
charge effects have been derived to obtain the particle trajectories.
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Hence simulation has been carried out to study the effect of fields on
the motion of the particle with and without Image charge effect, with
and without electromagnetic field effect and also with and without
dielectric coating on the enclosure. Trajectories are obtained for
various voltages of aluminum; copper and silver particles have been
presented and analyzed. The results show that there is a considerable
increase in movement of the particle when the electromagnetic field
effect on the particle is considered and a significant increase in
movement of the metallic particle when the image charge effect on the
particle is considered. The results have been presented and analyzed
in the following chapters.
1.4 LITERATURE SURVEY OF THE METALLIC PARTICLE
CONTAMINATION IN GIS
Gas Insulated Substations (GIS) and Compressed Gas Insulated
Transmission Line (CGITL) equipment have been developed and
improved drastically over the last three decades. Several Authors have
studied and surveyed them [1,25]. Considering the growing necessity
of electrical power for developing countries and also in view of the
relatively low per capita power consumption, there is a constant need
for additional power capacity and technological up gradation, even
though non-conventional energy systems have proved to be good
alternative sources for energy. Some of the developing countries,
which are quenching the need of additional power by conventional
electric sources, have shifted the emphasis towards improving the
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reliability of transmission and distribution systems, ensuring that the
innovations are not harmful to the environment.
It is felt that brief survey of the work done by several Authors and
Researchers in the field is in place here, before going into the details of
the present study.
L.G.Christoporou et al. [1] mentioned that the conventional air
insulated substations have many problems such as pollution by salt
or dust, meteorological difficulties, safety etc. Hence, there is a need to
replace the conventional transmission lines and substations with
underground cable and Gas Insulated Substation (GIS) to overcome
the above problems. Due to its many advantages, most of the utilities
and industrial units are opting for Gas Insulated Substations (GIS). In
our country, a few GIS units have been in operation and a large
number of units are under various stages of installation.
SF6 gas insulated substations are preferred for voltage ratings of
36, 72.5,145,245, 420kV and above. In such a substation, various
equipments like circuit breakers, bus bars, isolators, load break
switches, current transformers, potential transformers and earth
switches are housed in metal enclosed modules filled with SF6 gas.
The SF6 gas provides the phase to ground insulation. As the dielectric
strength of SF6 gas is higher than that of air, the clearances required
are smaller.
L.G.Christoporou et al. [1] discussed that Sulphur hexafluoride
(SF6) is a man-made gas that became commercially available in 1947.
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It is one of the most extensively and comprehensively studied
molecular gases to date largely because of its many commercial and
research applications. Its basic physical and chemical properties,
behavior in various types of gas discharges, and uses by the electric
power industry have been broadly investigated [2-7]. In its normal
state it is chemically inert, non-toxic, nonflammable, non-explosive
and thermally stable. (It does not decompose in the gas phase at
temperatures T<500C). Because of its relative inertness and nontoxic
characteristics, it is generally assumed to be an environmentally safe
and acceptable material in the sense that it does not interact
unfavourably with the biomass.
Sulphur hexafluoride is the electric power industry’s preferred
gas for electrical insulation and, especially, for arc quenching current
interruption equipment used in the electric power transmission and
distribution systems. Generally, there are four major types of electrical
equipment that use SF6 for interruption and/or insulation purposes:
Gas-Insulated Substations, Gas Insulated Busduct/Gas Insulated
Transmission Lines, Gas Insulated Circuit Breakers and Gas
Insulated Transformers. It is estimated [8-11] that for these
applications the electric power industry uses about 80% of the SF6
produced worldwide, with circuit breaker applications accounting for
major component of electric power transmission and distribution
systems throughout the world, and it is almost exclusively used.
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SF6- based circuit breakers are superior in their performance to
alternative systems such as high-pressure air blast or vacuum circuit
breakers. For gas insulated transformers, the cooling ability,
compatibility with solid materials, and partial discharge
characteristics of SF6 adding to its beneficial dielectric characteristics
– makes it a desirable medium for use in this type of electrical
equipment. The use of SF6 insulation has distinct advantages over oil
insulation, including the avoidance of breakdown due to charge
accumulation on insulators, no fire safety problems, high reliability,
flexible layout, little maintenance, protected insulation, long service
life, lower noise, better handling and lighter equipment. For gas-
insulated transmission lines, the dielectric strength of the gaseous
medium under industrial conditions is of paramount importance,
especially the behaviour of the gaseous dielectric under metallic
particle contamination, switching and lightning impulses, and fast
transient electrical stresses. The gas must also have a high efficiency
for transfer of heat from the conductor to the enclosure and be stable
for long periods of time (say, 40 years). SF6- insulated transmission
lines offer distinct advantages: cost effectiveness, high-carrying
capacity, low losses, and availability at all voltage ratings, no fire risk,
reliability, a compact alternative to overhead high-voltage
transmission lines in congested areas, and avoidance of public
concerns with high-voltage overhead transmission lines [12-18]
K.Chakrabarti et al. [19] discussed that Sulphur hexafluoride gas
[SF6] is extensively used in compressed gas insulated power
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apparatus, such as gas insulated transmission line (GITL), gas
insulated sub-stations and switchgear (GIS). SF6, besides being
dielectrically superior to air, is non-toxic, environmentally safe, and
chemically stable. However, in such equipment the SF6 gas, as an
insulating medium, is used well below its ideal dielectric capabilities
(88.4MVmm-1 MPa-1).
Sayed.A.Ward et al. [21] discussed that the use of compressed gas
as insulated media has made possible compact equipment compared
to that air insulation however, the compact construction increases the
operating field intensity. SF6 insulation is extremely sensitive to local
increases in electric field which results from protrusions on electrode.
Triple junction (The region where the electrode, insulator and SF6 gas
meet) in compressed gas, the presence of conducting particles in gas
insulation and the shape of spacers supporting the conductor system
typically results in a reduction in the insulation in the strength of SF6
to about half the theoretical field strength. Metallic particle initiated
breakdown can occur at fields considerably lower than this, reducing
the insulation level by as much as 90% of the surface roughness.
Compressed Gas Insulated Substations (GIS) and Transmission
Lines (CGIT) consist basically of a conductor supported on insulator
inside an enclosure which is filled with SF6 gas. Typical operating
pressures for GIS systems are from 240Kpa to 440 Kpa. Generally the
allowable design levels are used because SF6 is very sensitive to field
perturbations such as those caused by conductor surface
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imperfections and by conducting particle contaminants. A study of
CIGRE group suggests that 20% of failure in GIS is due to the
existence of various metallic contaminations in the form of loose
particles[22-24]. These particles may exist on the surface of support
insulator, enclosure or high voltage conductor. Under the influence of
high voltage, they can acquire sufficient charge and randomly move in
the gap due to the variable electric field. Several authors have reported
the movement of particles with reference to a few parameters.
K.S.Prakash et al.[25] discussed that electrical insulation
performance of Gas Insulated Substation or Gas Insulated
Transmission line systems is adversely affected by particle
contamination. The accumulated field experience indicated that
sources for such contaminations are mechanical abrasions, movement
of conductor under load cycling and vibration during shipment and
service. Although good designing and quality control would minimize
such contamination, in practice some particles contamination is
unavoidable. These metallic particles may be move freely in the
electric field, or they may be fixed on the electrodes, thus improving
local surface field. In a horizontal coaxial system, if the particles are
resetting on the inside surface of the enclosure, the movement of such
a particle is random in nature, the randomness depend on the
coefficient of restitution and angle of incidence when approaching the
coaxial conductor. The coefficient of restitution being the ratio of
incident and rebound velocities, is dependent on conductor surface
roughness[26-28].
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J.R.Laghari et al. [16) found that a small amount of fine
conducting particles (<100mg) of less than 30um diameter had no
effect on the alternating and impulse breakdown of a coaxial gap, but
Nitta et al. found that larger amounts of these fine particles (<100mg)
reduced the breakdown voltage. Elongated particles are found to
reduce greatly the breakdown voltage as well as the corona onset
levels in SF6 gas. Generally, the more elongated the wire-particle, the
lower breakdown voltage. The breakdown voltage is not necessarily
reduced by decreasing the wire particles. The breakdown
characteristics of spherical and wire-particles are dissimilar. In the
presence of spherical particles, the alternating breakdown voltage of a
coaxial system increases steadily increasing with pressure. There are,
however, indications of a slight peak beginning to occur in the
breakdown voltage-pressure characteristics of the radius of the
particles increase. In the case of long wire-particles, the breakdown
voltage-pressure characteristic exhibits a pronounced maximum
followed by a gradual reduction[29-32]. No difference is observed
between the results of aluminum and copper wire-particles under
both alternating and direct voltages in a uniform field.
H.Anis et al. [33] stated that the conducting particles can either be
free to move in the GIB or they may stick to energized electrodes or to
an enclosure surface. The presence of contamination can therefore be
a problem with gas insulated substations operating at high fields. If
the effects of these particles could be eliminated, then this would
improve the reliability of compressed gas insulated substation. It
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would also offer the possibility of operating at higher fields to affect a
potential reduction in the GIS size with subsequent savings in the cost
of manufacture and installation.
The critical dielectric design factor for the present systems is
usually the lightning impulse test where the conductor design field is
of the order of 160 kV/Cm at 440Kpa atmosphere. The present design
levels are of the order of 37% of the theoretical strength of SF6 for
lightning impulse and 19% for the 50Hz factory test. The operating
fields vary from above 6% to 14% of the break down field depending
on the system voltage.
Gas insulated switchgear due to its modular construction and
compact nature is a viable alternative to the conventional air insulated
substation. It requires minimum floor space and building volume. It is
suitable for both indoor and outdoor applications. Due to its enclosed
construction, Gas Insulated Substation is operable under wide range
of environmental and operating conditions. Since modules are pre-
fabricated, installation of Gas Insulated Substation at a site is a quick
process involving only an assembly of modules. Maintenance costs are
also reduced. Due to high reliability of the equipment, Gas Insulated
substations can be used for a longer time without any periodical
inspections.
A.G.Sellar et al. [13] discussed that the attractive features of a Gas
Insulated Substation (GIS), they also suffer from certain drawbacks.
One of them is the outage due to seemingly innocuous conducting
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particles, which accounts for nearly 50% of the GIS failures.
A.H.Cookson [4] found that the Flash over in a GIS is, in general,
associated with longer outage times and greater costs than in a
conventional air insulated substation. A conducting particle can
short-circuit a part of the insulation distance, and thereby initiate a
breakdown, especially if electrostatic forces cause the particle to
bounce into the high field region near the high voltage conductor.
J.R.Laghari et al. [16] mentioned that the presence of particles in a
compressed gas insulated system can deteriorate its electrical
performance. These particles may result from mechanical abrasions
and damage the system as well as the enclosure during assembly. The
particles may either be insulating or conducting. They may be free to
move under the influence of the applied field or may be fixed on the
electrodes in the form of a protrusion or electrode surface roughness.
Some investigations [2,3] have involved the calculation and
measurement of particle lift off stresses, flash over levels and
evaluation of the type and pressure of gases, and the motion of
particles under the influence of direct, alternating and impulse
voltages. All studies agree that conducting particles can drastically
influence the dielectric strength of SF6, reducing it as low as 10% of
the uncontaminated value [15]. Lahari et al reviewed the electrical
performance of gases under particle contamination. It is very difficult
to predict the magnitude of the reduction in the breakdown voltage as
it depends on the stress level, the type and polarity of voltage applied,
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the electric field, the type and pressure of gas insulation and above
all, the shape and the size of the particle contaminant.
Several authors conducted experiments on insulating particles.
Insulating particles are found to have little effect on the dielectric
behavior of the gases [4-8]. However the presence of atmospheric dust
containing conducting particles, especially on the cathode, reduces
the breakdown voltage. Bolloud et al. [16] showed that currents of the
order of 10-8A have been observed to flow in uniform fields in SF6 in
the presence of these dust particles. On the other hand, A.H.Cookson
et al. [17] discussed that the breakdown voltage of SF6 is highly
reduced in the presence of conducting particles especially at high
pressures. In addition, depending on the shape of particles as well as
the geometry and voltage level of the system, the particle gets more or
less influenced by the electric field, which in turn makes it hazardous
to the electrical system. The type of gas is found to influence the
particle motion in a gas insulated system containing free particles.
The modes of motion and the necessary stresses for the particle
motion are different in different gases. A.Diessnner et al. [8] first
reported the movement of particles in SF6 and N2 mixtures and
showed that the type of particle movement depends on both the gas
insulation and polarity of the non-uniformity. They described three
different modes of particle motion with negative inner conductor in a
coaxial filled with N2 and SF6 .
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The free conducting particles become charged and oscillate
between the electrodes under the influence of the applied field. As a
charged particle approaches an electrode, it loses the charge to the
electrode through gas micro discharges. The investigations of
A.H.Cookson [4] revealed that the reduction in the break down voltage
is especially more severe under dc applied voltage than under ac or
impulse voltages. It was also observed that the reduction in the break
down voltage in the presence of the particles under dc voltages is more
pronounced in uniform fields than in non-uniform fields.
S.Zhang et al. [8] stated that a particle-initiated breakdown may
develop only if the particle is at, or near, one of the electrodes. The
breakdown caused by a particle fixed on the high-voltage electrode
occurs at a higher voltage than that when the particle was free. The
conducting particle may be spherical or wire shaped. Wire particles
were chosen for most experiments rather than spheres since they
simulate particles found in practical equipment. The motion of the
particle is different under dc, ac and impulse voltages. The reduction
in breakdown voltage is much greater under dc applied voltages than
under ac or impulse voltages.
H.Kuwahara et al. [9] mentioned that Conducting particles placed
in a uniform ac field lift-off at a certain voltage. As the voltage is
raised, the particles assume a bouncing state reaching a height
determined by the applied voltage. With a further increase in voltage,
the bounce height and the corona current increase until break down
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37
occurs. The lift off voltage is independent of the pressure of gas. After
the onset of bouncing, the offset voltage is approximately 30% lower
than the lift-off voltage.
Metallic fillings on the inner conductor of a co-axial line cause a
reduction in the impulse break down voltage. According to studies
made by Kuwahara et al. [9] using copper particles of diameter less
than 30 m decreases the impulse break down voltage by 22% and 8%
under negative and positive polarities respectively in a uniform field.
The negative flash over voltage is lower than the positive flash over
voltage [4].
Utility demands systems that require minor supervision, or
systems that can be easily monitored. Several methods for monitoring
the insulation of GIS systems, including acoustical, chemical and
electrical have been developed by Peterson et al [20]. Recently,
manufacturers have developed systems based on high frequency
capacity couplers [21,22]. Other means of monitoring gas-insulated
systems include Ultra High Frequency (UHF) measuring techniques
[13]. Acoustic measurement and conventional Partial Discharge (PD)
measurements also play an important role in investigation and
supervision of GIS.
K.D.Srivastava et al. [26] mentioned several methods of conducting
particle control and de-activation. Some of them are:
a. Electrostatic trapping
b. Use of adhesive coatings to immobilize the particles
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38
c. Discharging of conducting particles through radiation, and
d. Coating conducting particles with insulating films
The dielectric coatings improve the insulation performance. Anis.H
et al. [24] showed the importance of volume resistivity of the coating
material. Free conducting particles situated inside the GIS enclosure
decrease high local fields caused by conductor roughness. The coating
reduces the charge on the particle colliding with the coated enclosure,
which in turn reduces the risk of a breakdown due to increase of the
lift-off field of metallic particles. An electrostatic force is exerted on the
particle and at an appropriate value of the applied field, this force is
sufficient to overcome the gravitational force thus resulting in
levitation and movement of conducting particle. A dielectric coating on
the inner surface of a GIS enclosure will inhibit the movement of
metallic particle.
Coating decreases the conductor surface roughness, is explained
by K.D. Srivastava et al [25,26]. Also the high resistance of the coating
impedes the development of pre-discharges in the gas thus increasing
breakdown voltage of the gas. A very good description of the above
phenomena is given by Parekh et al [27].
A metallic particle resting on a coated enclosure surface may
acquire free charge through several physical processes such as
charging from a charged dielectric surface, conduction through the
coating and through a Partial Discharge (PD), between the particle and
the coating [28]. The electric field required to lift a particle resting on
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39
the bottom of a GIB enclosure increases due to the coating. Once a
particle begins to move in the gas gap under the applied voltage, it
may collide with either conductor. The experiments of Feser et al. [29]
revealed that if the conductors were coated, the particle would acquire
a smaller charge, thus reducing the risk of a breakdown initiated by a
particle.
Contamination by metallic particles in Compressed Gas Insulated
Power Transmission Line (GITL) equipment is commonly encountered.
The insulation strength of GITL apparatus deteriorates mainly due to
particle contamination. M.M.Marcos et al. [30], conducted
experiments in the laboratory, which indicate that dielectric coatings
on electrodes not only improve gaseous insulation but also rise the
voltage necessary for initiating a conducting particle movement in
GITL apparatus. The work reported by Srivastava, et al. summarizes
the results of a ten-year investigation into the usefulness of dielectric
coating in GITL apparatus in the presence of metallic contamination.
S.Zhang et al. [40] stated that the effect of dielectric coatings on
the insulation performance of compressed gas and oil insulated
electrodes have been studied by several researchers. Coating
thickness has been varied from a few microns to several millimeters. It
is generally believed that such coatings improve the insulation
performance. A variety of coating materials has been used in these
studies, for example, polymeric films, varnish, epoxies, paraffin wax,
Teflon and anodized aluminum. These materials have a broad range
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40
of physical properties like volume resistivity, dielectric constant
hardness, etc. The volume resistivity of the coating material is
considered to be an important parameter, however, experimental
evidence concerning the relative importance of various physical
properties of the coating materials is inconclusive.
Coating thickness has been varied from a few microns to several
millimeters, and the influence of coated electrodes on the insulation
performance has been studied under dc, 60 Hz ac and lightning
impulse voltages. R.F.Gossens et al. [31] found that although a layer
of bakelized paper on the central conductor of a coaxial electrode
arrangement gave a higher lightning impulse breakdown voltage, the
60Hz breakdown voltage was lower. For uniform field, and coaxial
electrode systems, D.J. Skipper et al [32] used nitrogen and sulphur
hexaflouride at pressures of 3.4 Mpa and 1.4 Mpa respectively, and
used a variety of polymeric films, and anodized aluminium with
thickness up to 130m. For nitrogen gas and uniform electric field,
the impulse breakdown strength resulting from coating the electrodes
increased about 50 percent over the uncoated electrodes, and this
value did not differ greatly for pressures between 0.34 Mpa and 3.4
Mpa for all the coating materials used.
A.H.Cookson [4,17,18] extended the scope of the above work, using
40 m and 130 m thickness of high-density polythene coatings in
uniform field geometry with pressures up to 1.5 Mpa for sulphur
hexaflouride and 5 Mpa for nitrogen. Using impulse voltages, they
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41
found that the breakdown fields increased about 50 percent over
those for bare electrodes. Dust particles, however, had a deleterious
effect, particularly at higher pressures, and could reduce the
breakdown value by as much as 30 percent.
In additional work, J.M.K.McAlpine et al. [34] observed, in contrast
to the work of Skipper and McNeall [32], that the breakdown strength
is influenced by resistivity of the film material, probably because this
controls the charging of dust particles on the coating and their ability
to act as electron emitting sites. The Vycoat and Neoprene layers,
with a resistivity of about 10 ohm-m, gave the lowest breakdown
fields. The polystyrene varnish and polyolefip layers, with a resistivity
greater than about 10 ohm-m, gave higher breakdown fields.
D.J.Chee-Hing et al [35] conducted an extensive investigation on
the dielectric coated electrodes in compressed SF6 gas for pressures
up to 0.68 Mpa gauge, and under dc and lightning impulse voltages.
Polyurethane, paraffin wax, epoxy and anodised aluminium coatings
were investigated in uniform field geometry. Coating thick nesses up
to 1.5 mm were used. Their results may be summarized thus:
For a given gas gap, there is a substantial improvement
in the dc breakdown voltage, and the breakdown voltage
increases with the thickness of coating. Reducing the volume
resistivity of a coating, by loading it with graphite, lowers the
breakdown voltage; however, the pre-breakdown currents for
graphite-loaded coatings are higher.
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42
The lightning impulse breakdown voltage, for a given
gas gap, resistivity, and thickness of coating is generally
higher than the dc breakdown voltage. No “conditioning”
effects appear to occur for either coated or uncoated
electrodes. The coatings punctured after the first breakdown,
and the first breakdown voltage is always higher (5 to 20
percent) than the subsequent breakdown voltages.
The presence of non-conducting debris from repeated
breakdowns substantially lowers the subsequent breakdown
voltage. However, such debris may lead to glow discharges for
polyurethane and epoxy coatings. Glow discharges were not
observed with anodized aluminum coatings.
The coatings acquire a surface charge under dc voltages, and this
charge decays slowly (over several minutes) when the voltage is
removed. Although efforts were made to determine the magnitude and
distribution of the charge, the results were inconclusive. A.E.Vlastos
and S.Rusck [36-38] have investigated the effect of coatings on power
frequency ac breakdown in compressed SF6 and air at pressures up to
1 Mpa, using a coaxial geometry. The relative improvement in the
breakdown voltage is substantially higher for the rough electrode as
compared to highly polished electrodes. They also noted that coatings
on the outer conductor did not matter a great deal, that there was not
a significant “conditioning” effect, and that the first breakdown on a
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43
freshly coated electrode was generally the highest in a sequence.
E.Gockenbach [39] and A.Rein et al. [43] reported similar results.
In compressed GIS, the control of metallic particle contamination
by dielectric coating on the inside surface of the enclosure has been
discussed by K.S.Prakash et al [25]. Assuming that the particle
acquires a free charge through the particle discharge, the modeling of
a particle movement is described when the inside surface of the
GIS/GITL enclosure which is coated. Under an applied ac voltage, the
maximum height reached by a particle is much lower for a coated
enclosure than for an uncoated enclosure. When the applied voltage
varies, the maximum height reached by the particle depends on the
magnitude of the applied voltage, phase and velocity of the particle at
which it hits the enclosure. Typical results show that by applying
coating on the enclosure, the maximum height reached by a particle
in a coaxial electrode system can be reduced, thus inhibiting the
movement of particle and also minimizing the possibility of insulation
breakdown [44-46].
The dynamic behavior of free conducting particles of SF6 insulated
systems under switching impulse (SI) superimposed on a dc voltage
has been investigated by R.M.Radwan et al. [47]. This study includes
the influence of the most important design parameters on the particle
motion, such as value of dc switching voltage ratio, particle
parameters, shape of switching voltage and system configuration,
parallel plane and coaxial cylinders. The computations have
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44
concluded that the behavior of contaminating conducting particles in
GIS when subjected to a dc bias voltage and SI wave is more onerous
than its behavior under pure switching impulse voltage[48,49].
K.I.Sakai et al. [50] in his paper reported the analysis of spherical
conducting metallic particle motion and the particle-initiated
breakdown in electric fields between diverging conducting plates in
atmospheric air with a dc voltage. Motion of a spherical metallic
particle was estimated by solving the motion equation, and the results
agreed well with the experimental work. It was found that when the
particle is placed on the surface of the horizontal electrode where the
electric field is closely equal to the lifting field, the particle moves
towards the higher electric field region with the effect of Coulomb force
and electric gradient force. This is true for a non-spherical conducting
particle. The results obtained for particle motion suggested that much
attention should be taken in the design of GIS. Moreover, the particle-
initiated breakdown is explained on the basis of the theoretical and
experimental results [51-53]. It was found that one of the reasons for
reduction in breakdown voltage is the effect due to micro discharge
between the particle and charged electrode.
Ultra High Frequency (UHF) technique has been developed to study
the partial discharges produced by free conducting metallic particles
in GIS with a view to predict the probability of particle-triggered
breakdown. It is possible to identify while the particle is capable of
crossing the electrode, which is a needed condition for particle-
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45
triggered breakdown. In addition, the technique is used to assess the
size of the metallic particle, which is making use of a qualitative
assessment of the breakdown rise. The implementation of the
continuous discharge monitoring of Gas Insulated Substations are
discussed by A.G.Sellars et al. [54].
In this way, dielectric coating helps in improving the insulation
performance of SF6 and hence is considered to be one of the best
techniques.
Understanding of the dynamics of a metallic particle in a coaxial
electrode system is of vital importance for the presence of metallic
contamination in GIS. If the motion pattern of a metallic particle is
generally known, the probability of a particle crossing a coaxial gap
causing a flash over can be estimated. Moreover, it is of interest to
understand the influence of dielectric coating of electrodes on the
particle charge when the particle is in contact with the dielectric
coating [55,56].
This study does not include particles that are stuck to an
insulating or energized surface, since the problems with fixed
conducting particles are different from those with free conducting
particles. However, in order to make appropriate mathematical models
of particle motion in GIS, it is important to understand the charging
mechanism of metallic particles, which are in contact with coated or
bare electrodes.
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46
D.J.Chee-Hing et al. [34] mentioned that a metallic particle is lifted
from a resting position on a grounded electrode, and is kept in motion
by the surrounding electric field and the charge acquired by the
particle. The voltage required to lift the particle is often below the
operating voltage level of the system. Once the particle lifts from the
surface, it changes its direction as well as magnitude, hits the inner
electrode of the system where it gets a new net charge[57-60]. The
magnitude of the net charge depends on the dimension of the particle
and on the value of the surrounding field at the time of impact with
the electrode.
For an ac field, one may expect the motion of a particle to be
random, since the charge on the particle interacts with the
continuously changing electric field. Also, since the charge on it
depends on when it hits the electrodes, the charge varies after each
consecutive impact. However, by statistical analysis of the time
between impacts of the particle with the enclosure, one can find that
the motion of the particle is, in fact, influenced by the power
frequency [27, 61,63]. For an applied, ac field, the maximum height
that the particle can elevate from the electrode is limited compared
with a dc field. If the applied voltage is sufficient, several voltage cycles
might be necessary for the particle to be able to cross the gap. When
isolated conductor GIS and three phase common enclosure GIS were
compared with respect to the effects of criticality of moving particles.
K.Feser et al. [64] found that particle movement was minor in three
phase common enclosures.
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47
The primary goal of the simulation was to create a satisfactory
mathematical model of the particle motion in the GIS bus, which
would enable future simulations of the motion of particles with
arbitrary shapes. The simulation considers several parameters like the
macroscopic field at the location of the particle, its weight, viscosity of
the gas, Reynolds number, drag coefficient and coefficient of
restitution on its impact to enclosure. During return flight, a new
charge on the particle is changed based on the instantaneous electric
field. The above simulation yields the particle movement in radial
direction only. However, the configuration at the tip of the particle is
not sufficiently smooth enough to enable the movement
unidirectionally. The randomness of the particle can be adequately
simulated by Monte-Carlo method [67,70,71].
Theoretical and experimental work on particle behavior in electric
fields has shown that the field required to cause “lift-off” of a particle
from an electrode, say, the enclosure of a GIS system, is independent
of gas and pressure, electrode separation and the length of the
particle, but proportional to the mass (or) density of the body [72-75].
The equations governing the particle charge Q and “lift-off” field Elift
from a metallic surface is given in the following chapters. These
equations show that when a wire particle is lifted from the horizontal
to the vertical position (standing on the electrode surface), the particle
acquires more charges and begins to move actively in the electric field.
A vertical wire requires a smaller field to maintain this position than
the field required for lifting it from the horizontal to vertical position.
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48
This means that once a particle is lifted it will maintain this position
at a lower field than the lifting field. The reduction in the electric field
strength on the electrode surface is typically 60% of the “lift-off” field.
The particles do not respond to instantaneous changes in the field
because of their inertia. Thus, under ac voltages, particles do not fall
when zero voltage occurs but respond in a time average fashion to the
ac wave form with the motion of a particle depending on the
magnitude and sign of the net particle charge with respect to the ac
field stated by K.D.Srivastava et al. [75].
The elevation above the lower electrode reached by a particle in
the field increases with increasing field above the “lift-off”. For 6.4mm
long aluminum wire [75] in a 76/250mm coaxial system, a doubling of
the field from lift-off is typically required before the particle crosses
the conductor. In the absence of corona discharges from wire
particles, the bouncing activity increases with the increasing particle
length because the particle charge-to-mass ratio increases with the
length. With spherical particles the activity decreases with sphere
radius because the charge-to-mass ratio decreases with radius. Thus,
elongated particles can cross the electrode separation at lower fields
than spherical particles of the same mass can, the crossing field being
inversely proportional to the particle length. Breakdown can occur
when the particle gets close to (or) terminates on the conductor. The
longer the particle, the lower is the resulting breakdown voltage, is
mentioned by K.D.Srivastava et al. [75].
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49
J.R.Laghari et al. [16) mentioned that when a conducting particle
is freely located on an electrode, it acquires a charge Q which depends
on the local electric field E, the shape, orientation, and size of the
particle. When the force QE on the particle exceeds the gravitational
force, the particle is elevated. Once the particle is lifted, the attracting
force on the particle due to the image charge decreases, so that the
resultant upward force increases and the particle moves more quickly.
The particle density ρ is assumed to be much greater than the gas
density ρg and any corona taking place at the particle is neglected
[30,73].
Corona discharges (or) avalanche formation occurring from the
particles can greatly affect the motion of the particles by altering the
net charge on particle. One example of such a phenomenon is the
“fire-fly” motion observed with direct voltages [76,77] where a particle
can remain hovering at the negative electrode with intense corona
discharges. With positive polarity dc voltages in a coaxial electrode
system the particles usually move continuously between the
electrodes, but at higher fields they can also remain in a “fire-fly”
position on the outer electrode [76,77]. The discharge activity also
greatly affects the motion, and particle can remain in the mid gap
region for long periods of time and can take several cycles to cross the
gap.
A great contrast between the particle behavior in ac and dc is that
once the particle is lifted in a unidirectional field, it crosses to the
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50
other electrode, and as the field is increased, the frequency of the
particle motion between the electrodes increases stated by H.Karner et
al. [76]. Whereas in the ac case as discussed above, a substantial field
increase is required after the particle is lifted, before the particle
crosses the gap, is mentioned by K.D.Srivastava et al. [75].
Particles that are at rest in the bottom of a coaxial system under
normal operating conditions do not represent a direct threat to the
insulation integrity of the system. However, such particles are a
potential hazard. Recent work on superposition voltage studies by
H.Karner et al. [76] demonstrated that particles normally at rest under
the ac voltages may be activated by a switching impulse superimposed
on the 50 Hz ac voltage level above the “fall down” level for the
particles. Similar effects can be obtained by mechanical methods, e.g.,
a hammer blow to the enclosure. Although, under ac voltages at
normal operating levels, the “lifted” particles may not represent a
threat of an insulation failure in the gas gap. These particles are free
to move and thus can be deposited onto the solid insulators of the
system. Once a particle is on the insulator, it will tend to remain there
because of electrostatic adhesion to the solid insulation. In particular,
dc voltages tend to cause particle migration to spacer surface as
reported by Boggs [78].
Particle contamination of solid insulator surfaces can result in
surface flashover well below the clean breakdown voltage for
insulators. Wire type particles on insulators can cause reductions in
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51
the system insulation level corresponding to that of free particles in
the gas gap found by K.D.Srivastava et al. [75]. The effects of different
types of voltages on the dielectric strength of insulators for various
types of contaminants are shown in the report published by USA,
Dept. of Energy [80]. The breakdown voltage for contaminated
insulators with an oscillating switching impulse compared to the
standard switching impulses are given by Corner et al [76,77,80].
Fine metal powder has also been found to affect the ac breakdown
level of solid insulation. While the free conducting particles spend only
a fraction of their levitated life-time in a position at the conductor
where they can trigger a break down, a particle adhering to a solid
insulator has similar vulnerable conditions. Thus, flashover along a
spacer surface, once polluted, is more likely to occur than for the gas
gap, particularly, if lightning and switching transient over-voltages are
considered.
The probability of breakdown in a GIS or CGITL system occurring
due to free conducting particles is a function of the accumulated time
and the particles position where the resulting maximum local field
enhancement exceeds the limiting field of the dielectric gas. This has
been demonstrated in tests with different numbers of free conducting
particles before being increased to a higher level found by
K.D.Srivastava et al. [75]. These results also showed that the long-
time voltage-pressure characteristics for breakdown in SF6 were
virtually unaffected by the pressure increasing up to 15 bar.
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Particle initiated breakdown occurs at considerably lower fields
than those for the surface roughness breakdown and is in general the
lowest for positive polarity voltages. The breakdown voltage is
characterized by the existence of change of gas pressures where the
break down voltage is considerably enhanced over the corona onset
voltage. In addition to the voltage waveform, the state of the particle,
fixed (or) free to move also significantly affects the voltage-pressure
characteristic. A comparison of the voltage-pressure characteristics
was reported by S.J.Dale et al [81]. The enhancement of the break
down voltage was progressively reduced as the particle went from
being fixed to the conductor, fixed but isolated by a small gap, to the
free state. Thus breakdown with free particles occurred well below the
value for fixed particles. The probability of having breakdown with free
particles is a function of the number of particles and the duration of
the voltage; the larger the particle number-time product, the lower is
the observed breakdown voltage. The slight enhanced breakdown
voltage for the particles in the 100 Kpa to 400 Kpa pressure region
cannot be regarded as a “Safety-limit” for operation (or) conditioning of
GIS or CGIT systems but is a statistical event peculiar to the test
results.
For Gas Insulated Systems (GIS) to be reliable and economic, it is
necessary for the particle problem to be overcome. Dust and particles
may unintentionally be introduced into the Gas Insulated
Transmission Systems during assembly (or) field installations[82,83].
The present technique for the elimination of the effect of conducting
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particles is the use of “Particle Traps” stated by D.H.Peng et al.[84]. In
this system, the particles are caused to move into a low-field region by
the application of a “conditioning” voltage sufficiently high to cause
levitation and migration of the particles into traps but not high
enough to cause flashover. One such design consists of a slotted
metallic cylinder mounted around the spacer and is electrically
connected to the enclosure. Particles migrate along the enclosure, fall
through the slot and are trapped in the low field region at the bottom
of the enclosure under the trap.
The combined effect of moisture, temperature and conducting
particles on the discharge behavior of Sulphur hexafluoride has been
reported by D.H. Peng et al. [84]. Measurements have been made of
the dc corona onset and breakdown voltages for both positive and
negative point/plane electrode systems in compressed SF6 gas.
Presence of moisture lowered the onset voltages and raised the
breakdown voltages significantly[85].
The effect of moisture on flashover voltages in the presence of
metallic particles was also investigated and the results showed that
there was little effect except when moisture was likely to be
condensing on the spacer surface; a little effect was observed, when
the moisture freezes. The reduction in flashover voltage due to
moisture was explained independently in addition to the effect of the
presence of a metallic particle. Complete excursion of conducting
particles and moisture from high-voltage equipment using Sulphur
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54
hexafluoride (SF6) insulation, throughout its operation provides
opportunities for contamination by the particles from mechanical
abrasion investigated by G.Berger et al. [86]. Moisture-free (<15 ppm
water) Sulphur hexafluoride is used particularly in tropical countries.
Moist air may leave a thin film in switchgear even after lengthy
evacuation unless the switch gear is kept sealed from a factory to a
site. Similarly, connecting pipes supplying the SF6 to the switchgear
may initially contain moist air.
SF6 switchgear has been found to contain, as much as 800ppm of
water when due precautions were not taken at manufacturer
premises. Moisture is reported to reduce the breakdown strength in
quasi-uniform gaps reported by J.M.K.MacAlpine et al. [87], but no
measurements appear to have been made of the effect of moisture on
corona inception and breakdown voltages or point/plane geometry.
The effect of 100ppm of water vapour on the point/plane corona onset
and breakdown voltages of SF6 gas is reported for various pressures.
Particle contamination has been known to lower breakdown
voltages for many years, as well as spacer flashover voltages [88-92].
Moisture is found to have little effect on flashover voltages in SF6 while
in the gas phase, but condensation has a marked effect [87]. The
combined effect of conducting particles and humidity on the flashover
voltage does not appear to have been investigated to determine
whether there is a cumulative effect.
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In addition, measurements are reported of flashover voltages with
and without a metallic particle at the triple junction where spacer, gas
and electrode meet, for a range of humidity and temperatures.
Measurements of point/plane [93-97] corona onset and breakdown
voltages have shown that for direct voltages and both polarities, the
onset voltages are significantly reduced, whereas the breakdown
voltages are significantly increased. The onset-voltage effect may be
due to the decrease in ionization due to clustering of water molecules
with the electrons and the consequent formation of space charge. On
the other hand, the increases in the breakdown voltages appear to be
the effect of increased corona shielding due to the lower drift velocities
of the water-clustered ions.
Flashover voltages for spacers in plane-parallel gaps did not appear
to be modified by humidity except where condensation occurred. It is
then presumably controlled by the fluctuations in electric filed near
the electrodes caused by high-permitivity water droplets near, but not
touching, the electrodes. The effect of a metallic particle at the triple
junction was always additional to the condensation effects.
The first generation of gas-insulated switchgear (GIS) that Hitachi
developed was 550 kV. Developed in 1978, this GIS used 4-break
circuit breakers and all of its phases were the separated-phase type.
Later, circuit breakers were changed to the 2-break type. In 1989, the
LIWV (lightning impulse withstand voltage) was lowered by using a
high-performance metal oxide surge arrester, which lowers residual
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56
voltage. As a result, a large-radius. 3-phase common spacer was
developed and a 3-phase common enclosure was incorporated into a
more compact main bus. This was the second generation of GIS. The
third generation GIS was for that reduced in size; the tank was
reduced to less than 85% of its original size and the installation area
was reduced to 46% of its original size. Reliability of the GIS was
proven by checking both limit and practical performances. The third
generation GIS, featuring latest technology, is currently in operation
at the Higashi-Gunma Substation of the Tokya electric Power Co.
(TEPCO)
Hitachi has developed smaller and more reliable gas-insulated
switchgear in response to demands for lower costs and stable power
supplies. Reliability of this GIS was improved and enclosure diameter
was reduced in order to minimize the installation space by using new
analysis techniques. The reliability of the GIS was improved by
applying new structural design and manufacturing technologies. For
example, high-precision parts and a GIS-specific assembling device
were used. Large all-weather assembly houses were also used at the
site and the assembly process was improved.
Gas Insulated Substations due to its modular construction and
compact nature is a viable alternative to the conventional air insulated
substations. It requires minimum floor space and building area. It is
suitable for both indoor and outdoor applications. Due to its enclosed
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57
construction, GIS is operated under wide range of environmental and
operating conditions because all the parts of GIS or pre-fabricated.
Fig. 1.12 and Fig. 1.13 show the Air insulated substation and Gas
Insulated Substation respectively. Fig. 1.14 and Fig. 1.15 show the
Heavy cluster area and Industrial Pollution respectively. Fig. 1.16 and
Fig. 1.17 show the Yard substation and Gas Insulated Substation
respectively. Fig. 1.18 shows the assembly of Gas Insulated
Substation and Fig. 1.19 shows the Busduct. Fig. 1.20 to Fig. 1.27
show the different operating voltages of the indoor and outdoor Gas
Insulated Substations [2].
The purpose of this thesis is to develop techniques, which will
formulate the basic equations governing the movement of the metallic
particles like aluminum, copper and silver due to its electric field,
electromagnetic field and Image charge effects have been studied to
determine the particle trajectories in Gas Insulated Busduct. Different
types of voltages, generally encountered in power systems have been
considered for the study of particle trajectories.
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58
Fig: 1.12 Air Insulated Substation
Fig: 1.13 Gas Insulated Substation
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59
Fig: 1.14 Heavy Cluster
Fig: 1.15 Industrial Pollution
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60
Fig: 1.16 Yard Substation
Fig: 1.17 Gas Insulated Substation
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61
Fig: 1.18 Assembly of Gas Insulated Substation
s
Fig: 1.19 Busduct
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62
Fig: 1.20 145kV Indoor Gas Insulated Substation
Fig: 1.21 145kV Underground Gas Insulated Substation
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63
Fig: 1.22 230kV Underground Gas Insulated Substation
Fig: 1.23 230kV Outdoor Gas Insulated Substation
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64
Fig: 1.24 300kV Gas Insulated Substation
Fig: 1.25 380kV Underground Gas Insulated Substation
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65
Fig: 1.26 400kV Gas Insulated Substation
Fig: 1.27 400kV Underground Gas Insulated Substation