rexroth indradrive m drive controllers edition 04 p ower ... · power sections hcs02.1 ... damage...

RGB ELEKTRONIKA AGACIAK CIACIEKSPÓŁKA JAWNA Jana Dlugosza 2-6 Street51-162 WrocławPoland

[email protected] +48 71 325 15 05

www.rgbautomatyka.pl

www.rgbelektronika.pl

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www.rgbautomatyka.plwww.rgbelektronika.pl

OTHER SYMBOLS:

HMS01.1N-W0070

HMS011NW0070, HMS011N W0070, HMS011N-W0070, HMS01 1NW0070, HMS01 1N W0070, HMS011N-W0070, HMS01.1NW0070, HMS01.1N W0070, HMS01.1N-W0070

BOSCH REXROTH

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R911295014Edition 04

Rexroth IndraDrive MDrive ControllersPower Sections

Project Planning Manual

IndustrialHydraulics

Electric Drivesand Controls

Linear Motion andAssembly Technologies Pneumatics

ServiceAutomation

MobileHydraulics

About this Documentation Rexroth IndraDrive M

DOK-INDRV*-HMS+HMD****-PR04-EN-P

IndraDrive M

Drive Controllers

Power Sections

Project Planning Manual


Document number 120-2400-B302-04/EN

Description ReleaseDate

Notes

DOK-INDRV*-HMS+HMD****-PR01-EN-P 11.2003 first edition

DOK-INDRV*-HMS+HMD****-PR02-EN-P 04.2004 revision



Bosch Rexroth AG 2005

Copying this document, giving it to others and the use or communicationof the contents thereof without express authority, are forbidden. Offendersare liable for the payment of damages. All rights are reserved in the eventof the grant of a patent or the registration of a utility model or design(DIN 34-1).

The specified data only serve to describe the product. No statementsconcerning a certain condition or suitability for a certain application can bederived from our information. The given information does not release theuser from the obligation of own judgement and verification. It must beremembered that our products are subject to a natural process of wearand aging.

Bosch Rexroth AGBgm.-Dr.-Nebel-Str. 2 • D-97816 Lohr a. Main

Telephone +49 (0)93 52/40-0 • Tx 68 94 21 • Fax +49 (0)93 52/40-48 85

http://www.boschrexroth.de/

Dept. BRC/EDY1 (RR/US)

This document has been printed on chlorine-free bleached paper.

Title

Type of Documentation

Document Typecode

Internal File Reference

Record of Revisions

Copyright

Validity

Published by

Note

Rexroth IndraDrive M Contents I


Contents

1 Introduction 1-1

1.1 Documentation.............................................................................................................................. 1-1

Purpose of Documentation ...................................................................................................... 1-1

Documentations - Overview .................................................................................................... 1-2

1.2 Basic Structure of a Drive Controller ............................................................................................ 1-3

1.3 General Informations on Installing Drive Controllers.................................................................... 1-4

2 Important Directions for Use 2-1

2.1 Appropriate Use............................................................................................................................ 2-1

Introduction .............................................................................................................................. 2-1

Areas of Use and Application .................................................................................................. 2-2

2.2 Inappropriate Use ......................................................................................................................... 2-2

3 Safety Instructions for Electric Drives and Controls 3-1

3.1 General Information ...................................................................................................................... 3-1

Using the Safety Instructions and Passing them on to Others................................................ 3-1

Instructions for Use.................................................................................................................. 3-1

Explanation of Warning Symbols and Degrees of Hazard Seriousness ................................. 3-3

Hazards by Improper Use........................................................................................................ 3-4

3.2 Instructions with Regard to Specific Dangers............................................................................... 3-5

Protection Against Contact with Electrical Parts ..................................................................... 3-5

Protection Against Electric Shock by Protective Low Voltage (PELV) .................................... 3-6

Protection Against Dangerous Movements ............................................................................. 3-7

Protection Against Magnetic and Electromagnetic Fields During Operation andMounting .................................................................................................................................. 3-9

Protection Against Contact with Hot Parts ............................................................................ 3-10

Protection During Handling and Mounting............................................................................. 3-11

Battery Safety ........................................................................................................................ 3-11

Protection Against Pressurized Systems .............................................................................. 3-12

4 Identifying and Checking the Delivered Components 4-1

4.1 Device Types ................................................................................................................................ 4-1

Type Code ............................................................................................................................... 4-1

Type Plates on the Drive Controller......................................................................................... 4-3

4.2 Scope of Delivery.......................................................................................................................... 4-4

Overview.................................................................................................................................. 4-4

5 Mechanical Data 5-1

5.1 Dimensions ................................................................................................................................... 5-1

II Contents Rexroth IndraDrive M


Dimensional Drawing for HMD01.1N-W0012.......................................................................... 5-1



Dimensional Drawing for HMS01.1N-W0020 and HMS01.1N-W0036 ................................... 5-4

Dimensional Drawing for HMS01.1N-W0054.......................................................................... 5-5




5.2 Weight........................................................................................................................................... 5-9

6 Electrical Data 6-1

6.1 Power Section HMD01.1N (W0012, W0020, W0036).................................................................. 6-2

Power Dissipation.................................................................................................................... 6-3

Examples of Allowed Load Profiles ......................................................................................... 6-6

6.2 Power Section HMS01.1N (W0020, W0036, W0054, W0070)..................................................... 6-7

Power Dissipation.................................................................................................................... 6-8

6.3 Power Section HMS01.1N- (W0150, W0210) ............................................................................ 6-14

Power Dissipation.................................................................................................................. 6-15

6.4 Control Voltage ........................................................................................................................... 6-19

6.5 Connections................................................................................................................................ 6-21

Complete Connection Diagram HMS01.1-Wxxxx ................................................................. 6-21

Overview................................................................................................................................ 6-22

Control Voltage (+24 V, 0 V).................................................................................................. 6-28

DC Bus (L+, L-)...................................................................................................................... 6-28

X1, Bus Module ..................................................................................................................... 6-28

X5 resp. X5.1/X5.2, Motor Connection.................................................................................. 6-29

X6 resp. X6.1/X6.2, Motor Temperature Monitoring and Motor Holding Brake .................... 6-31

Ground Connection of Housing ............................................................................................. 6-34

Equipment Grounding Conductor Connection....................................................................... 6-35

XS1, Shield Connection (Control Wires) ............................................................................... 6-36

XS2, Shield Connection (Motor Cable) ................................................................................. 6-36

7 Touch Guard 7-1

Cutouts .................................................................................................................................... 7-1

Mounting .................................................................................................................................. 7-2

8 Disposal and Environmental Protection 8-1

8.1 Disposal ........................................................................................................................................ 8-1

Products................................................................................................................................... 8-1

Packaging Materials ................................................................................................................ 8-1

8.2 Environmental Protection.............................................................................................................. 8-1

No Release of Hazardous Substances ................................................................................... 8-1

Materials Contained in the Products ....................................................................................... 8-1

Recycling ................................................................................................................................. 8-2

9 Service & Support 9-1

Rexroth IndraDrive M Contents III


9.1 Helpdesk....................................................................................................................................... 9-1

9.2 Service-Hotline ............................................................................................................................. 9-1

9.3 Internet.......................................................................................................................................... 9-1

9.4 Vor der Kontaktaufnahme... - Before contacting us... .................................................................. 9-1

9.5 Kundenbetreuungsstellen - Sales & Service Facilities ................................................................. 9-2

10 Index 10-1

IV Contents Rexroth IndraDrive M


Rexroth IndraDrive M Introduction 1-1


1 Introduction

1.1 Documentation

Purpose of DocumentationThis documentation basically contains the technical data of the RexrothIndraDrive M drive controllers.

WARNING

Personal injury and property damage caused byincorrect project planning for applications,machines and installations!⇒ Take the content of the Project Planning Manual

"Rexroth IndraDrive Drive System" (DOK-INDRV*-SYSTEM*****-PRxx-EN-P; part no. R911309636)into account.

For complete project planning of a Rexroth IndraDrive drive system youneed, in any case, the Project Planning Manual "Rexroth IndraDrive DriveSystem" (DOK-INDRV*-SYSTEM*****-PRxx-EN-P; part no. R911309636).This Project Planning Manual, among other things, contains:

• specifications for the components of the drive system

• configuration of the drive system components

• arrangement of the components in the control cabinet

• electromagnetic compatibility (EMC)

• types of mains connection

• requirements to the mains connection

• control circuits for the mains connection

• connections of the components in the drive system

• fusing and selecting the mains contactor

• accessories in the drive system

• calculations (determining appropriate drive controller; mainsconnection; leakage capacitance; operating data of mains filters;selecting the 24V supply; braking behavior when using a DC busresistor unit)

• notes on how to replace devices

1-2 Introduction Rexroth IndraDrive M


Documentations - Overview

Title Type of Documentation Document Typecode1)

Rexroth IndraDriveDrive System

Project Planning Manual DOK-INDRV*-SYSTEM*****-PRxx-EN-P

Rexroth IndraDriveDrive ControllersControl Sections

Project Planning Manual DOK-INDRV*-CSH********-PRxx-EN-P

Rexroth IndraDrive MDrive ControllersPower Sections

Project Planning Manual DOK-INDRV*-HMS+HMD****-PRxx-EN-P

Rexroth IndraDrive CDrive ControllersPower Sections HCS02.1

Project Planning Manual DOK-INDRV*-HCS02.1****-PRxx-EN-P

Rexroth IndraDrive CDrive ControllersPower Sections HCS03.1

Project Planning Manual DOK-INDRV*-HCS03.1****-PRxx-EN-P

Rexroth IndraDriveSupply Units

Project Planning Manual DOK-INDRV*-HMV-*******-PRxx-EN-P

Electromagnetic Compatibility (EMC) inDrive and Control Systems

Project Planning Manual DOK-GENERAL-EMV********-PRxx-EN-P

Rexroth IndraDriveIntegrated Safety Technology

Functional and ApplicationDescription

DOK-INDRV*-SI*-**VRS**-FKxx-EN-P

Rexroth Connection Cables Selection Data DOK-CONNEC-CABLE*STAND-AUxx-EN-P

Safety Instructions for Electrical Drives Safety Guidelines DOK-GENERAL-DRIVE-******-SVSx-MS-P

Rexroth IndraDriveAdditional Components

Project Planning Manual DOK-INDRV*-ADDCOMP****-PRxx-EN-P

Rexroth IndraDriveFirmware for Drive Controllers

Functional Description DOK-INDRV*-MP*-02VRS**-FKxx-EN-P






Parameter Description DOK-INDRV*-GEN-**VRS**-PAxx-EN-P


Troubleshooting Guide DOK-INDRV*-GEN-**VRS**-WAxx-EN-P

Rexroth IndraDyn SSynchronous Motors MSK

Project Planning Manual DOK-MOTOR*-MSK********-PRxx-EN-P

Rexroth IndraDyn AAsynchronous Motors MAD/MAF

Project Planning Manual DOK-MOTOR*-MAD/MAF****-PRxx-EN-P

Rexroth IndraDyn TSynchronous Torque Motors MBT

Project Planning Manual DOK-MOTOR*-MBT********-PRxx-EN-P

Rexroth IndraDyn HSynchronous Kit –Spindle Motors MBS-H

Project Planning Manual DOK-MOTOR*-MBS-H******-PRxx-EN-P

Rexroth IndraDyn LSynchronous Linear Motors MLF

Project Planning Manual DOK-MOTOR*-MLF********-PRxx-EN-P

Third Party Motors Project Planning Manualand Commissioning

DOK-DRIVE*-3RDPART*MOT-AWxx-EN-P

1) in the document type codes "xx" designates replacement charactersfor the update edition of the documentation (Example: "PR01" is thefirst edition of a project planning manual)

Fig. 1-1: Documentations - Overview

Rexroth IndraDrive M Introduction 1-3


1.2 Basic Structure of a Drive Controller

��

�

1: Power section2: Control section

Fig. 1-2: Basic structure of a drive controller

The drive controller consists of two essential parts:

• Power section

• Control section

Power SectionThe following are connected to the power section:

• Power supply unit (DC bus voltage)

• 24 V power supply

• Motor

• Bus module (for cross communication with other devices connected tothe DC bus)

Control SectionThe control section is a separate section which is inserted into the powersection. The drive controller is supplied ex works complete with controlsection.

Note: The control sections are described in a separatedocumentation (see page 1-2).

1-4 Introduction Rexroth IndraDrive M


1.3 General Informations on Installing Drive Controllers

Damage can be caused to the drive controller or circuit boards ifelectrostatic charging present in people and/or tools is discharged acrossthem. Therefore, please note the following information:

CAUTION

Electrostatic charges can cause damage toelectronic components and interfere with theiroperational safety!⇒ Objects coming into contact with components and

circuit boards must be discharged by means ofgrounding. Otherwise errors may occur whentriggering motors and moving elements.

Such objects include:

• the copper bit when soldering

• the human body (ground connection caused by touching a conductive,grounded item)

• parts and tools (placing on a conductive support)

Endangered components may only be stored or dispatched in conductivepackaging.

Note: Rexroth connection diagrams are only to be used forproducing installation connection diagrams. The machinemanufacturer’s installation connection diagrams must be usedfor wiring the installation!

• Lay signal lines separately from the load resistance lines because ofthe occurrence of interference.

• Feed analog signals (e.g., command values, actual values) viasheathed lines.

• Do not connect mains, DC bus or power leads to low voltages or allowthem to come into contact.

• When carrying out a high voltage or insulation test withstand test onthe machine’s electrical equipment, disconnect all connections to theunits. This protects the electronic components (permitted inaccordance with EN 60204-1). During their routine check test, Rexrothdrive components are tested for high voltage and insulation inaccordance with EN 50178.

CAUTION

Plugging and unclamping live connections candamage the controller.⇒ Do not plug in or unclamp live connections.

Rexroth IndraDrive M Important Directions for Use 2-1


2 Important Directions for Use

2.1 Appropriate Use

IntroductionRexroth products represent state-of-the-art developments andmanufacturing. They are tested prior to delivery to ensure operating safetyand reliability.

The products may only be used in the manner that is defined asappropriate. If they are used in an inappropriate manner, then situationscan develop that may lead to property damage or injury to personnel.

Note: Rexroth as manufacturer is not liable for any damagesresulting from inappropriate use. In such cases, the guaranteeand the right to payment of damages resulting frominappropriate use are forfeited. The user alone carries allresponsibility of the risks.

Before using Rexroth products, make sure that all the pre-requisites foran appropriate use of the products are satisfied:

• Personnel that in any way, shape or form uses our products must firstread and understand the relevant safety instructions and be familiarwith appropriate use.

• If the products take the form of hardware, then they must remain intheir original state, in other words, no structural changes are permitted.It is not permitted to decompile software products or alter sourcecodes.

• Do not mount damaged or faulty products or use them in operation.

• Make sure that the products have been installed in the mannerdescribed in the relevant documentation.

2-2 Important Directions for Use Rexroth IndraDrive M


Areas of Use and ApplicationDrive controllers made by Bosch Rexroth are designed to controlelectrical motors and monitor their operation.

Control and monitoring of the motors may require additional sensors andactors.

Note: The drive controllers may only be used with the accessoriesand parts specified in this document. If a component has notbeen specifically named, then it may not be either mounted orconnected. The same applies to cables and lines.

Operation is only permitted in the specified configurations andcombinations of components using the software and firmwareas specified in the relevant Functional Descriptions.

Every drive controller has to be programmed before commissioning,making it possible for the motor to execute the specific functions of anapplication.

The drive controllers have been developed for use in single- and multi-axis drive and control tasks.

To ensure an application-specific use, the drive controllers are availablewith different drive power and different interfaces.

Typical applications of the drive controllers include:

• handling and mounting systems,

• packaging and food machines,

• printing and paper processing machines and

• machine tools.

The drive controllers may only be operated under the assembly andinstallation conditions described in this documentation, in the specifiedposition of normal use and under the ambient conditions as described(temperature, degree of protection, humidity, EMC, etc.).

2.2 Inappropriate Use

Using the drive controllers outside of the operating conditions described inthis documentation and outside of the indicated technical data andspecifications is defined as "inappropriate use".

Drive controllers must not be used, if

• ... they are subject to operating conditions that do not meet thespecified ambient conditions. This includes, for example, operationunder water, under extreme temperature fluctuations or extremely highmaximum temperatures.

• Furthermore, the drive controllers must not be used in applicationswhich have not been expressly authorized by Rexroth.

• Please carefully follow the specifications outlined in the general SafetyInstructions!

Rexroth IndraDrive M Safety Instructions for Electric Drives and Controls 3-1


3 Safety Instructions for Electric Drives and Controls

3.1 General Information

Using the Safety Instructions and Passing them on to OthersDo not attempt to install or commission this device without first reading alldocumentation provided with the product. Read and understand thesesafety instructions and all user documentation prior to working with thedevice. If you do not have the user documentation for the device, contactyour responsible Bosch Rexroth sales representative. Ask for thesedocuments to be sent immediately to the person or persons responsiblefor the safe operation of the device.

If the device is resold, rented and/or passed on to others in any otherform, then these safety instructions must be delivered with the device.

WARNING

Improper use of these devices, failure to followthe safety instructions in this document ortampering with the product, including disablingof safety devices, may result in materialdamage, bodily harm, electric shock or evendeath!

Instructions for UseRead these instructions before the initial startup of the equipment in orderto eliminate the risk of bodily harm or material damage. Follow thesesafety instructions at all times.

• Bosch Rexroth AG is not liable for damages resulting from failure toobserve the warnings provided in this documentation.

• Read the operating, maintenance and safety instructions in yourlanguage before starting up the machine. If you find that you cannotcompletely understand the documentation for your product, please askyour supplier to clarify.

• Proper and correct transport, storage, assembly and installation aswell as care in operation and maintenance are prerequisites foroptimal and safe operation of this device.

• Only assign trained and qualified persons to work with electricalinstallations:

• Only persons who are trained and qualified for the use andoperation of the device may work on this device or within itsproximity. The persons are qualified if they have sufficientknowledge of the assembly, installation and operation of theequipment as well as an understanding of all warnings andprecautionary measures noted in these instructions.

• Furthermore, they must be trained, instructed and qualified toswitch electrical circuits and devices on and off in accordance withtechnical safety regulations, to ground them and to mark themaccording to the requirements of safe work practices. They musthave adequate safety equipment and be trained in first aid.

• Only use spare parts and accessories approved by the manufacturer.

• Follow all safety regulations and requirements for the specificapplication as practiced in the country of use.

3-2 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive M


• The devices have been designed for installation in industrialmachinery.

• The ambient conditions given in the product documentation must beobserved.

• Only use safety-relevant applications that are clearly and explicitlyapproved in the Project Planning Manual. If this is not the case, theyare excluded.Safety-relevant are all such applications which can cause danger topersons and material damage.

• The information given in the documentation of the product with regardto the use of the delivered components contains only examples ofapplications and suggestions.

The machine and installation manufacturer must

• make sure that the delivered components are suited for hisindividual application and check the information given in thisdocumentation with regard to the use of the components,

• make sure that his application complies with the applicable safetyregulations and standards and carry out the required measures,modifications and complements.

• Startup of the delivered components is only permitted once it is surethat the machine or installation in which they are installed complieswith the national regulations, safety specifications and standards of theapplication.

• Operation is only permitted if the national EMC regulations for theapplication are met.

• The instructions for installation in accordance with EMC requirementscan be found in the documentation "EMC in Drive and ControlSystems".

• The machine or installation manufacturer is responsible forcompliance with the limiting values as prescribed in the nationalregulations.

• Technical data, connections and operational conditions are specified inthe product documentation and must be followed at all times.



Explanation of Warning Symbols and Degrees of Hazard SeriousnessThe safety instructions describe the following degrees of hazardseriousness. The degree of hazard seriousness informs about theconsequences resulting from non-compliance with the safety instructions:

Warning symbol with signalword

Degree of hazard seriousness accordingto ANSI Z 535

DANGER

Death or severe bodily harm will occur.

WARNING

Death or severe bodily harm may occur.

CAUTION

Bodily harm or material damage may occur.

Fig. 3-1: Hazard classification (according to ANSI Z 535)



Hazards by Improper Use

DANGER

High electric voltage and high working current!Risk of death or severe bodily injury by electricshock!

DANGER

Dangerous movements! Danger to life, severebodily harm or material damage byunintentional motor movements!

WARNING

High electric voltage because of incorrectconnection! Risk of death or bodily injury byelectric shock!

WARNING

Health hazard for persons with heartpacemakers, metal implants and hearing aids inproximity to electrical equipment!

CAUTION

Hot surfaces on device housing! Danger ofinjury! Danger of burns!

CAUTION

Risk of injury by improper handling! Risk ofbodily injury by bruising, shearing, cutting,hitting, or improper handling of pressurizedlines!

CAUTION

Risk of injury by improper handling of batteries!



3.2 Instructions with Regard to Specific Dangers

Protection Against Contact with Electrical Parts

Note: This section only concerns devices and drive components withvoltages of more than 50 Volt.

Contact with parts conducting voltages above 50 Volts can causepersonal danger and electric shock. When operating electrical equipment,it is unavoidable that some parts of the devices conduct dangerousvoltage.

DANGER

High electrical voltage! Danger to life, electricshock and severe bodily injury!⇒ Only those trained and qualified to work with or on

electrical equipment are permitted to operate,maintain and repair this equipment.

⇒ Follow general construction and safety regulationswhen working on electrical power installations.

⇒ Before switching on the device, the equipmentgrounding conductor must have been non-detachably connected to all electrical equipment inaccordance with the connection diagram.

⇒ Do not operate electrical equipment at any time,even for brief measurements or tests, if theequipment grounding conductor is not permanentlyconnected to the mounting points of the componentsprovided for this purpose.

⇒ Before working with electrical parts with voltagepotentials higher than 50 V, the device must bedisconnected from the mains voltage or powersupply unit. Provide a safeguard to preventreconnection.

⇒ With electrical drive and filter components, observethe following:Wait 30 minutes after switching off power to allowcapacitors to discharge before beginning to work.Measure the voltage on the capacitors beforebeginning to work to make sure that the equipment issafe to touch.

⇒ Never touch the electrical connection points of acomponent while power is turned on.

⇒ Install the covers and guards provided with theequipment properly before switching the device on.Before switching the equipment on, cover andsafeguard live parts safely to prevent contact withthose parts.

⇒ A residual-current-operated circuit-breaker or r.c.d.cannot be used for electric drives! Indirect contactmust be prevented by other means, for example, byan overcurrent protective device according to therelevant standards.

⇒ Secure built-in devices from direct touching ofelectrical parts by providing an external housing, forexample a control cabinet.

European countries: according to EN 50178/ 1998,



section 5.3.2.3.

USA: See National Electrical Code (NEC), NationalElectrical Manufacturers' Association (NEMA), as well aslocal engineering regulations. The operator must observeall the above regulations at any time.

With electrical drive and filter components, observe the following:

DANGER

High housing voltage and large leakage current!Risk of death or bodily injury by electric shock!⇒ Before switching on, the housings of all electrical

equipment and motors must be connected orgrounded with the equipment grounding conductor tothe grounding points. This is also applicable beforeshort tests.

⇒ The equipment grounding conductor of the electricalequipment and the units must be non-detachablyand permanently connected to the power supply unitat all times. The leakage current is greater than3.5 mA.

⇒ Over the total length, use copper wire of a crosssection of a minimum of 10 mm2 for this equipmentgrounding connection!

⇒ Before start-up, also in trial runs, always attach theequipment grounding conductor or connect with theground wire. Otherwise, high voltages may occur atthe housing causing electric shock.

Protection Against Electric Shock by Protective Low Voltage (PELV)All connections and terminals with voltages between 5 and 50 Volt atRexroth products are protective extra-low voltage systems which areprovided with touch guard according to the product standards.

WARNING

High electric voltage by incorrect connection!Risk of death or bodily injury by electric shock!⇒ To all connections and terminals with voltages

between 0 and 50 Volt, only devices, electricalcomponents, and conductors may be connectedwhich are equipped with a PELV (Protective Extra-Low Voltage) system.

⇒ Connect only voltages and circuits which are safelyisolated from dangerous voltages. Safe isolation isachieved for example by isolating transformers, safeoptocouplers or battery operation without mainsconnection.



Protection Against Dangerous MovementsDangerous movements can be caused by faulty control of connectedmotors. Some common examples are:

• improper or wrong wiring of cable connections

• incorrect operation of the equipment components

• wrong input of parameters before operation

• malfunction of sensors, encoders and monitoring devices

• defective components

• software or firmware errors

Dangerous movements can occur immediately after equipment isswitched on or even after an unspecified time of trouble-free operation.

The monitoring in the drive components will normally be sufficient to avoidfaulty operation in the connected drives. Regarding personal safety,especially the danger of bodily harm and material damage, this alonecannot be relied upon to ensure complete safety. Until the integratedmonitoring functions become effective, it must be assumed in any casethat faulty drive movements will occur. The extent of faulty drivemovements depends upon the type of control and the state of operation.



DANGER

Dangerous movements! Danger to life, risk ofinjury, severe bodily harm or material damage!⇒ For the above reasons, ensure personal safety by

means of qualified and tested higher-level monitoringdevices or measures integrated in the installation.They have to be provided for by the user accordingto the specific conditions within the installation and ahazard and fault analysis. The safety regulationsapplicable for the installation have to be taken intoconsideration. Unintended machine motion or othermalfunction is possible if safety devices are disabled,bypassed or not activated.

To avoid accidents, bodily harm and/or materialdamage:

⇒ Keep free and clear of the machine’s range ofmotion and moving parts. Possible measures toprevent people from accidentally entering themachine’s range of motion:- use safety fences

- use safety guards

- use protective coverings

- install light curtains or light barriers

⇒ Fences and coverings must be strong enough toresist maximum possible momentum.

⇒ Mount the emergency stop switch in the immediatereach of the operator. Verify that the emergency stopworks before startup. Don’t operate the device if theemergency stop is not working.

⇒ Isolate the drive power connection by means of anemergency stop circuit or use a safety relatedstarting lockout to prevent unintentional start.

⇒ Make sure that the drives are brought to a safestandstill before accessing or entering the dangerzone.

⇒ Additionally secure vertical axes against falling ordropping after switching off the motor power by, forexample:- mechanically securing the vertical axes,

- adding an external braking/ arrester/ clampingmechanism or

- ensuring sufficient equilibration of the verticalaxes.

The standard equipment motor brake or an externalbrake controlled directly by the drive controller arenot sufficient to guarantee personal safety!



⇒ Disconnect electrical power to the equipment using amaster switch and secure the switch againstreconnection for:- maintenance and repair work

- cleaning of equipment

- long periods of discontinued equipment use

⇒ Prevent the operation of high-frequency, remotecontrol and radio equipment near electronics circuitsand supply leads. If the use of such devices cannotbe avoided, verify the system and the installation forpossible malfunctions in all possible positions ofnormal use before initial startup. If necessary,perform a special electromagnetic compatibility(EMC) test on the installation.

Protection Against Magnetic and Electromagnetic Fields DuringOperation and Mounting

Magnetic and electromagnetic fields generated by current-carryingconductors and permanent magnets in motors represent a seriouspersonal danger to those with heart pacemakers, metal implants andhearing aids.

WARNING

Health hazard for persons with heartpacemakers, metal implants and hearing aids inproximity to electrical equipment!⇒ Persons with heart pacemakers and metal implants

are not permitted to enter following areas:- Areas in which electrical equipment and parts are

mounted, being operated or commissioned.

- Areas in which parts of motors with permanentmagnets are being stored, repaired or mounted.

⇒ If it is necessary for somebody with a pacemaker toenter such an area, a doctor must be consulted priorto doing so. The interference immunity of present orfuture implanted heart pacemakers differs greatly, sothat no general rules can be given.

⇒ Those with metal implants or metal pieces, as wellas with hearing aids must consult a doctor beforethey enter the areas described above. Otherwisehealth hazards may occur.



Protection Against Contact with Hot Parts

CAUTION

Hot surfaces at motor housings, on drivecontrollers or chokes! Danger of injury! Dangerof burns!⇒ Do not touch surfaces of device housings and

chokes in the proximity of heat sources! Danger ofburns!

⇒ Do not touch housing surfaces of motors! Danger ofburns!

⇒ According to operating conditions, temperatures canbe higher than 60 °C, 140 °F during or afteroperation.

⇒ Before accessing motors after having switched themoff, let them cool down for a sufficiently long time.Cooling down can require up to 140 minutes!Roughly estimated, the time required for coolingdown is five times the thermal time constantspecified in the Technical Data.

⇒ After switching drive controllers or chokes off, wait15 minutes to allow them to cool down beforetouching them.

⇒ Wear safety gloves or do not work at hot surfaces.⇒ For certain applications, the manufacturer of the end

product, machine or installation, according to therespective safety regulations, has to take measuresto avoid injuries caused by burns in the endapplication. These measures can be, for example:warnings, guards (shielding or barrier), technicaldocumentation.



Protection During Handling and MountingIn unfavorable conditions, handling and assembling certain parts andcomponents in an improper way can cause injuries.

CAUTION

Risk of injury by improper handling! Bodilyinjury by bruising, shearing, cutting, hitting!⇒ Observe the general construction and safety

regulations on handling and assembly.⇒ Use suitable devices for assembly and transport.⇒ Avoid jamming and bruising by appropriate

measures.⇒ Always use suitable tools. Use special tools if

specified.⇒ Use lifting equipment and tools in the correct

manner.⇒ If necessary, use suitable protective equipment (for

example safety goggles, safety shoes, safetygloves).

⇒ Do not stand under hanging loads.⇒ Immediately clean up any spilled liquids because of

the danger of skidding.

Battery SafetyBatteries consist of active chemicals enclosed in a solid housing.Therefore, improper handling can cause injury or damages.

CAUTION

Risk of injury by improper handling!⇒ Do not attempt to reactivate low batteries by heating

or other methods (risk of explosion andcauterization).

⇒ Do not recharge the batteries as this may causeleakage or explosion.

⇒ Do not throw batteries into open flames.⇒ Do not dismantle batteries.⇒ Do not damage electrical parts installed in the

devices.

Note: Environmental protection and disposal! The batteries installedin the product are considered dangerous goods during land,air, and sea transport (risk of explosion) in the sense of thelegal regulations. Dispose of used batteries separate fromother waste. Observe the local regulations in the country ofassembly.



Protection Against Pressurized SystemsAccording to the information given in the Project Planning Manuals,motors cooled with liquid and compressed air, as well as drive controllers,can be partially supplied with externally fed, pressurized media, such ascompressed air, hydraulics oil, cooling liquids, and cooling lubricatingagents. In these cases, improper handling of external supply systems,supply lines, or connections can cause injuries or damages.

CAUTION

Risk of injury by improper handling of pressurizedlines!⇒ Do not attempt to disconnect, open, or cut

pressurized lines (risk of explosion).⇒ Observe the respective manufacturer's operating

instructions.⇒ Before dismounting lines, relieve pressure and

empty medium.⇒ Use suitable protective equipment (for example

safety goggles, safety shoes, safety gloves).⇒ Immediately clean up any spilled liquids from the

floor.

Note: Environmental protection and disposal! The agents used tooperate the product might not be economically friendly.Dispose of ecologically harmful agents separate from otherwaste. Observe the local regulations in the country ofassembly.

Rexroth IndraDrive M Identifying and Checking the Delivered Components 4-1


4 Identifying and Checking the DeliveredComponents

4.1 Device Types

Type Code

Note: The following illustrates the basic structure of the type codes.Your sales representative will help with the current status ofavailable versions.

Single-Axis Drive Controllers

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Fig. 4-1: Type code

4-2 Identifying and Checking the Delivered Components Rexroth IndraDrive M


Double-Axis Drive Controllers

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Rexroth IndraDrive M Identifying and Checking the Delivered Components 4-3


Type Plates on the Drive Controller

��1.��-/��

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1: Power section type plate2: Control section type plate

Fig. 4-3: Type plate arrangement

4-4 Identifying and Checking the Delivered Components Rexroth IndraDrive M


4.2 Scope of Delivery

Overview

As standard Optional

Power section Control section

Touch guard Shielding plate for motor cable

DC bus rails

Control voltage rails

MultiMediaCard (MMC)

Grounding bracket

Fig. 4-4: Scope of delivery

Rexroth IndraDrive M Mechanical Data 5-1


5 Mechanical Data

5.1 Dimensions

Dimensional Drawing for HMD01.1N-W0012

A) minimum mounting clearance (plus space for motor cable)Note: Rexroth IndraDrive supply units require a greater minimummounting clearance!

B) view from the rear!C) dimension for accessories HAS02.1 (motor cable routing with 45°)D) dimension for accessories HAS02.1 (motor cable routing horizontal)

Fig. 5-1: Dimensional drawing for HMD01.1N-W0012

5-2 Mechanical Data Rexroth IndraDrive M








Dimensional Drawing for HMS01.1N-W0020 and HMS01.1N-W0036



Fig. 5-4: Dimensional drawing for HMS01.1N-W0020 and HMS01.1N-W0036



Dimensional Drawing for HMS01.1N-W0054



Fig. 5-5: Dimensional Drawing for HMS01.1N-W0054 Drive Controller





B) view from the rear!C) dimension for accessories HAS02.1 (motor cable routing horizontal)D) dimension for accessories HAS02.1 (motor cable routing with 45°)E) dimension for accessories HAS02.1 (motor cable routing vertical)




5.2 Weight

Drive controller Weight [kg]

HMD01.1N-W0012 5.52

HMD01.1N-W0020 5.66

HMD01.1N-W0036 7.52

HMS01.1N-W0020 5.27

HMS01.1N-W0036 5.27

HMS01.1N-W0054 6.68

HMS01.1N-W0070 7.94

HMS01.1N-W0150 12.74

HMS01.1N-W0210 18.44

Fig. 5-9: Weight of drive controllers (without control section and accessories)

Note: Weight of control section: 0.4 kg.



Notes

Rexroth IndraDrive M Electrical Data 6-1


6 Electrical Data

Note: The adjustable pulse frequency (4, 8, 12 resp. 16 kHz)depends on the firmware and the control section.

The capacity of the drive controllers is described below with examples ofload profiles. The examples distinguish applications for servo operation(400 ms) and main spindle operation (2 s resp. 60 s).

Note: The load profiles are characterized by their time flow and thecorresponding currents and represent the output currentcapacity. These profiles are limited by the drive controller viathe thermal effect of the output current. When the currentlimitation is triggered, it is therefore necessary to

• reduce the load with Iout_peak or

• reduce the pulse time or

• increase the cycle time or

• use a device with higher type current

(See also Functional Description and Troubleshooting Guideof the firmware.)

Note: The load profiles are available if particularly the maximumcurrent at switching frequencies of 8, 12 and 16 kHz isexternally (e.g. by the NC) limited to the indicated values.

6-2 Electrical Data Rexroth IndraDrive M


6.1 Power Section HMD01.1N (W0012, W0020, W0036)

Designation Symbol Unit HMD01.1N-W0012

HMD01.1N-W0020

HMD01.1N-W0036

DC bus voltage(range) UDC V 254…750 254…750 254…750

Upper DC bus voltage limit (cut-offthreshold)

UDC limit (max) V 900 ± 2,5% 900 ± 2,5% 900 ± 2,5%

Output voltage

Fundamental voltage

Uout

with open-loop U/f ctrl

with closed-loop oper.

V

V

ULN * 0,85

ULN * 0,8

Rise of voltage at output atULN = 400 V and 15 m motor cablelength 1)

dv/dt

10% - 90%

kV/µs < 5 < 5 < 5

Nom. Y-capacitance (DC busagainst ground)

CY nF 2 * 68 2 * 68 2 * 68

Output frequency range– at fs = 4 kHz– at fs = 8 kHz

fout Hz

0…4000…800

0…4000…800

0…4000…800

Maximum output current Iout_max (4 kHz)

Iout_max (8 kHz)

A 12

6,6

20

12,5

36

23,9

Continuous output currentor rated current

Iout_cont (4 kHz)

Iout_cont (8 kHz)

A 6,9

3,7

12,1

8,3

20

13

Continuous output current or ratedcurrent

at electric rotational frequency0 Hz

Iout_cont (4 kHz)

Iout_cont (8 kHz)

A 4,3

1,6

6,9

4,1

13,7

8,9

Maximum possible throughputrating at cosϕ =1

PDC kW Iout_max (fs) * Uout * √3 / 1000

Possible throughput rating atcosϕ =1

PDC kW Iout_cont (fs) * Uout * √3 / 1000

Power dissipation PDiss W 2 x 95 2 x 135 2 x 205

1) recommended value; see following noteFig. 6-1: Technical data for mains supply and power section

Note: Observe that the load at the motor terminal is almostindependent of the power section used.

Especially when using standard motors, make sure that theycan withstand the voltage load.

Observe section "Using Third-Party Motors in Drive SystemRexroth IndraDrive" of the Project Planning Manual "RexrothIndraDrive Drive System".

Note: Depending on the electric rotational frequency, the outputcurrent is reduced for thermal protection of the power section.

The output current is reduced when the value of the electricrotational frequency falls below 3 Hz.



Power DissipationThe level of power dissipation occurring in power sections can beascertained from the following. In the diagrams basic and current-relatedpower dissipation are summarized.

HMD01.1N-W0012

0 1 2 3 4 5 6 70

20

40

60

80

100Verlustleistung HMD01.1N-W0012

100

0

P 4kHz i out_4kHz( )P 8kHz i out_8kHz( )

70 i out_4kHz i out_8kHz,

P: Power dissipationI: Current (r.m.s value)

Fig. 6-2: Power dissipation HMD01.1N-W0012

8 kHz 4 kHz



HMD01.1N-W0020

0 1 2 3 4 5 6 7 8 9 10 110

20

40

60

80

100

120


140

0





8 kHz 4 kHz



HMD01.1N-W0036

0 2 4 6 8 10 12 14 16 18 20 220

20

40

60

80

100

120

140

160

180

200


220

0





8 kHz 4 kHz



Examples of Allowed Load Profiles

Designation Symbol Unit HMD01.1N-W0012*

HMD01.1N-W0020

HMD01.1N-W0036

Characteristic curveoutput current;operation at overload

Peak load allowance:

Iout_base

Iout_peak=K

T

Iout_base

t

I

Iout_peak

t

Iout_peak_1 (4 kHz) A 12,0 20,0 36,0Maximum outputcurrent

t=400ms; T=4sIout_peak_1 (8 kHz) A 7,9 13,9 27,7

Iout_base_1 (4 kHz) A 2,7 4,4 8,0Base load currentavailable at maximumcurrent

t=400ms; T=4s

Iout_base_1 (8 kHz) A 1,8 3,1 6,1


t=2s; T=20s; K=2,5Iout_peak_3 (8 kHz) A 6,3 10,7 22,0


t=2s; T=20s; K=2,5

Iout_base_3 (8 kHz) A 2,5 4,3 8,8


t=60s; T=5min; K=1,7Iout_peak_4 (8 kHz) A 4,5 7,5 15,9


t=60s; T=5min; K=1,7

Iout_base_4 (8 kHz) A 2,6 4,4 9,3


t=60s; T=10min; K=1,2Iout_peak_5 (8 kHz) A 4,0 6,7 14,1


t=60s; T=10min; K=1,2

Iout_base_5 (8 kHz) A 3,3 5,6 11,8

Fig. 6-5: Technical data

Note: The load profiles are available if particularly the maximumcurrent at switching frequencies of 8, 12 and 16 Hz isexternally (e.g. by an NC) limited to the indicated values.



6.2 Power Section HMS01.1N (W0020, W0036, W0054, W0070)

Designation Symbol Unit HMS01.1N-W0020

HMS01.1N-W0036

HMS01.1N-W0054

HMS01.1N-W0070

DC bus voltage(range) UDC V 254…750 254…750 254…750 254…750

Upper DC bus voltagelimit (cut-off threshold)

UDC limit (max) V 900 ± 2,5% 900 ± 2,5% 900 ± 2,5% 900 ± 2,5%

Output voltage

Fundamental voltage

Uout



V

V

ULN * 0,85

ULN * 0,8

Rise of voltage at outputat ULN = 400 V and 15 mmotor cable length 1)

dv/dt

10% - 90%

kV/µs < 5 < 5 < 5 < 5

Nom. Y-capacitance(DC bus against ground)

CY nF 2 * 68 2 * 68 2 * 68 2 * 68

Output frequency range– at fs = 4 kHz– at fs = 8 kHz– at fs = 12 kHz– at fs = 16 kHz

fout Hz 0…400

0…800

0…1200

0…1600

0…400

0…800

0…1200

0…1600

0…400

0…800

0…1200

0…1600

0…400

0…800

0…1200

0…1600


Iout_max (8 kHz)

Iout_max(12 kHz)

Iout_max(16 kHz)

A 20

14

8,5

4,5

36

25

16

10,5

54

31,5

19

12

70

41

25

16

Continuous outputcurrentor rated current

Iout_cont (4 kHz)

Iout_cont (8 kHz)

Iout_cont (12 kHz)

Iout_cont (16 kHz)

A 12,1

8,3

5,0

2,7

21,3

15

9,5

6

35

20

12

7,5

42,4

24,1

14,4

9,3

Continuous outputcurrent or rated current

at electric rotationalfrequency 0 Hz

Iout_cont (4 kHz)

Iout_cont (8 kHz)

Iout_cont (12 kHz)

Iout_cont (16 kHz)

A 8,1

5,5

3,3

1,8

14,2

10,0

6,3

4,0

23,3

13,4

8,1

5,0

28,2

16,0

9,6

6,2

Maximum possiblethroughput rating atcosϕ =1


Possible throughputrating at cosϕ =1


Power dissipation PDiss W 165 210 420 485










HMS01.1N-W0020

0 1 2 3 4 5 6 7 8 9 10 11 120

20

40

60

80

100

120

140

160

180Verlustleistung HMS01.1N-W0020

P4kHz iout_4kHz( )P8kHz iout_8kHz( )P10kHz iout_10kHz( )P12kHz iout_12kHz( )P16kHz iout_16kHz( )

iout_4kHz iout_8kHz, iout_10kHz, iout_12kHz, iout_16kHz,


Fig. 6-7: Power dissipation HMS01.1N-W0020

16 kHz 12 kHz 8 kHz 4 kHz10 kHz



HMS01.1N-W0036

0 2 4 6 8 10 12 14 16 18 20 220

20

40

60

80

100

120

140

160

180

200









HMS01.1N-W0054

0 2.5 5 7.5 10 12.5 15 17.5 20 22.5 25 27.5 30 32.5 350

50

100

150

200

250

300

350

400









HMS01.1N-W0070

0 4 8 12 16 20 24 28 32 36 40 440

50

100

150

200

250

300

350

400

450









Power Section - Examples of Allowed Load ProfilesThe capacity of the drive controllers is described below with examples ofload profiles.


HMS01.1N-W0036

HMS01.1N-W0054

HMS01.1N-W0070



Iout_base

Iout_peak=K

T

Iout_base

t

I

Iout_peak

t

Iout_peak_1 (4 kHz) A 20,0 36,0 54,0 70,7

Iout_peak_1 (8 kHz) A 15,8 29,8 43,0 46,4

Iout_peak_1 (12 kHz) A 9,7 19,4 26,7 28,4

Maximum outputcurrent

t=400ms; T=4s

Iout_peak_1 (16 kHz) A 5,4 12,5 16,8 18,6

Iout_base_1 (4 kHz) A 4,4 8,0 12,0 15,7

Iout_base_1 (8 kHz) A 3,5 6,6 9,6 10,3

Iout_base_1 (12 kHz) A 2,2 4,3 5,9 6,3

Base load currentavailable at maximumcurrent

t=400ms; T=4s

Iout_base_1 (16 kHz) A 1,2 2,8 3,7 4,1

Iout_peak_3 (4 kHz) A 18,7 34,2 54,0 66,1

Iout_peak_3 (8 kHz) A 13,0 24,4 34,2 38,3

Iout_peak_3 (12 kHz) A 7,9 15,6 20,9 23,1


t=2s; T=20s; K=2,5

Iout_peak_3 (16 kHz) A 4,3 9,9 13,1 15,0

Iout_base_3 (4 kHz) A 7,5 13,7 21,6 26,5

Iout_base_3 (8 kHz) A 5,2 9,8 13,7 15,3

Iout_base_3 (12 kHz) A 3,2 6,3 8,4 9,3


t=2s; T=20s; K=2,5

Iout_base_3 (16 kHz) A 1,7 4,0 5,3 6,0

Iout_peak_4 (4 kHz) A 12,7 22,7 41,9 46,4

Iout_peak_4 (8 kHz) A 8,7 16,0 24,1 26,5

Iout_peak_4 (12 kHz) A 5,3 10,2 14,7 15,9


t=60s; T=5min; K=1,7

Iout_peak_4 (16 kHz) A 2,9 6,4 9,2 10,2

Iout_base_4 (4 kHz) A 7,5 13,4 24,6 27,3

Iout_base_4 (8 kHz) A 5,1 9,4 14,2 15,6

Iout_base_4 (12 kHz) A 3,1 6,0 8,7 9,3


t=60s; T=5min; K=1,7

Iout_base_4 (16 kHz) A 1,7 3,8 5,4 6,0




HMS01.1N-W0036

HMS01.1N-W0054

HMS01.1N-W0070

Iout_peak_5 (4 kHz) A 12,4 21,9 37,7 44,1

Iout_peak_5 (8 kHz) A 8,5 15,5 21,6 25,1

Iout_peak_5 (12 kHz) A 5,1 9,8 13,2 15,0


t=60s; T=10min; K=1,2

Iout_peak_5 (16 kHz) A 2,8 6,2 8,2 9,7

Iout_base_5 (4 kHz) A 10,3 18,3 31,4 36,7

Iout_base_5 (8 kHz) A 7,1 12,9 18,0 20,9

Iout_base_5 (12 kHz) A 4,3 8,2 11,0 12,5


t=60s; T=10min; K=1,2

Iout_base_5 (16 kHz) A 2,3 5,1 6,9 8,1





6.3 Power Section HMS01.1N- (W0150, W0210)

Designation Symbol Unit HMS01.1N-W0150 HMS01.1N-W0210

DC bus voltage(range) UDC V 254…750 254…750

Upper DC bus voltagelimit (cut-off threshold)

UDC limit (max) V 900 ± 2.5% 900 ± 2.5%

Output voltage

Fundamental voltage

Uout



V

V

ULN * 0,85

ULN * 0,8

Rise of voltage at outputat ULN = 400 V and 15 mmotor cable length 1)

dv/dt

10% - 90%

kV/µs < 5 < 5

Nom. Y-capacitance(DC bus against ground)

CY nF 2 * 100 2 * 100

Output frequency range– at fs = 4 kHz– at fs = 8 kHz– at fs = 12 kHz– at fs = 16 kHz

fout Hz 0…400

0…800

0…1200

0…1600

0…400

0…800

0…1200

0…1600


Iout_max (8 kHz)

Iout_max(12 kHz)

Iout_max(16 kHz)

A 150

104

75

57

210

144

103

77

Continuous outputcurrentor rated current

Iout_cont (4 kHz)

Iout_cont (8 kHz)

Iout_cont (12 kHz)

Iout_cont (16 kHz)

A 100

67

48

37

145

101

72

54

Continuous outputcurrent or rated currentat electric rotationalfrequency 0 Hz

Iout_cont (4 kHz)

Iout_cont (8 kHz)

Iout_cont (12 kHz)

Iout_cont (16 kHz)

A 57,0

38,5

27,6

21,0

86,1

58,1

41,5

31,0

Maximum possiblethroughput rating atcosϕ =1


Possible throughputrating at cosϕ =1


Power dissipation PDiss W 965 1570










HMS01.1N-W0150

0 10 20 30 40 50 60 70 80 90 1000

100

200

300

400

500

600

700

800

900









HMS01.1N-W0210

0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 1500

200

400

600

800

1000

1200

1400

1600









Examples of Allowed Load Profiles

Designation Symbol Unit HMS01.1N-W0150 HMS01.1N-W0210



Iout_base

Iout_peak=K

T

Iout_base

t

I

Iout_peak

t

Iout_peak_1 (4 kHz) 150,0 210,0

Iout_peak_1 (8 kHz) 130,3 183,9

Iout_peak_1 (12 kHz) 95,1 133,9


t=400ms; T=4s;Iout_peak_1 (16 kHz)

A

72,4 101,0

Iout_base_1 (4 kHz) 33,3 46,7

Iout_base_1 (8 kHz) 29,0 40,9

Iout_base_1 (12 kHz) 21,1 29,8


t=400ms; T=4s;Iout_base_1 (16 kHz)

A

16,1 22,4

Iout_peak_3 (4 kHz) 150,0 210,0

Iout_peak_3 (8 kHz) 106,0 155,0

Iout_peak_3 (12 kHz) 76,6 111,5


t=2s; T=20s; K=2,5Iout_peak_3 (16 kHz)

A

58,2 83,7

Iout_base_3 (4 kHz) 60,0 84,0

Iout_base_3 (8 kHz) 42,4 62,0

Iout_base_3 (12 kHz) 30,6 44,6


t=2s; T=20s; K=2,5Iout_base_3 (16 kHz)

A

23,3 33,5

Iout_peak_4 (4 kHz) 108,5 165,6

Iout_peak_4 (8 kHz) 73,7 112,3

Iout_peak_4 (12 kHz) 52,9 80,2


t=60s; T=5min; K=1,7Iout_peak_4 (16 kHz)

A

40,3 60,0

Iout_base_4 (4 kHz) 63,8 97,4

Iout_base_4 (8 kHz) 43,4 66,1

Iout_base_4 (12 kHz) 31,1 47,2


t=60s; T=5min; K=1,7Iout_base_4 (16 kHz)

A

23,7 35,3

Iout_peak_5 (4 kHz) 103,2 156,7

Iout_peak_5 (8 kHz) 69,9 105,9

Iout_peak_5 (12 kHz) 50,2 75,6


t=60s; T=10min; K=1,7Iout_peak_5 (16 kHz)

A

38,1 56,5

Iout_base_5 (4 kHz) 86,0 130,6

Iout_base_5 (8 kHz) 58,2 88,3

Iout_base_5 (12 kHz) 41,8 63,0


t=60s; T=10min; K=1,7Iout_base_5 (16 kHz)

A

31,8 47,1




6.4 Control Voltage

Note: The data below apply to the power sections.The data refer to an ambient temperature of 25 °C.

Designation Symbol Unit Value

Control voltage UN3 V • 24 ±20%(when no motor holding brake is used)

• 24 ±5%(when motor holding brake is used)

• 26 ±5%(when motor holding brake is used and themotor cable is longer than 50 m)

Max. ripple content w - mustn't exceed the control voltage range

Max. allowed overvoltage UN3max V 33 (limited to a duration of 1 ms)

Fig. 6-16: Control voltage

Note: Overvoltages of more than 33 V have to be derived bymeasures in the electrical equipment of the machine orinstallation. This includes:

• 24-Volt mains sections that reduce incoming overvoltagesto the allowed value.

• Overvoltage limiters at the control cabinet input that limitexisting overvoltages to the allowed value. This alsoapplies to long 24-Volt lines that have been laid in parallelwith power and mains cables and can absorb overvoltagescaused by inductive or capacitive coupling.



Designation Symbol Unit Value

Max. charging current IEIN3 A 2.5

Max. pulse duration of IEIN3 tEIN3Lade ms 5

Max. input capacity CN3 mF 0.47

Power consumption*:

HMD01.1-1N-W0012 PN3 W 16.6

HMD01.1-1N-W0020 PN3 W 16.6

HMD01.1-1N-W0036 PN3 W 10.8

HMS01.1-1N-W0020 PN3 W 10.1

HMS01.1-1N-W0036 PN3 W 15.1

HMS01.1-1N-W0054 PN3 W 9.6

HMS01.1-1N-W0070 PN3 W 16.1

HMS01.1-1N-W0150 PN3 W 22.8

HMS01.1-1N-W0210 PN3 W 72.0

* data without motor holding brake taken into accountFig. 6-17: Control voltage

Note: Power consumption is mainly influenced by the blowers used.This is why power consumption is not proportional to the typecurrent of the drive controller.



6.5 Connections

Complete Connection Diagram HMS01.1-Wxxxx

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Fig. 6-18: Complete connection diagram



Overview

HMS01.1N-W0020 and HMS01.1N-W0036,HMD01.1N-W0020 and HMD01.1N-W0036

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Fig. 6-19: HMS01.1N-W0020 and HMS01.1N-W0036, HMD01.1N-W0020 andHMD01.1N-W0036 power section connections (front)

Description of connections:

Connection See page

control voltage 6-28

DC bus 6-28

equipment grounding conductor 6-35

X1 6-28



hms0020_x5_x6.fh7

X5

X6

XS2

hmd0036_x5_x6.fh7

X6.1

X5.2

X5.1

X6.2

XS2

Fig. 6-20: HMS01.1N-W0020, -W0036, HMD01.1N-W0020, -W0036 powersection connections (bottom)


Connection See page

X5: motor connection (HMS)

X5.1, X5.2: motor connections (HMD)

6-29

X6: motor temperature, motor holding brake (HMS)

X6.1, X6.2: motor temperature, motor holding brake (HMD)

6-31

XS2: shield connection motor cable 6-36



HMS01.1N-W0054 and HMS01.1N-W0070

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Fig. 6-21: HMS01.1N-W0054 and -W0070 power section connections (front)


Connection See page


DC bus 6-28


X1 6-28



X5

X6

hms0070_x5_x6.fh7

XS2

Fig. 6-22: HMS01.1N-W0054 and -W0070 power section connections (bottom)


Connection See page

X5: motor connection 6-29

X6: motor temperature, motor holding brake 6-31




HMS01.1N-W0150 and HMS01.1N-W0210

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Fig. 6-23: HMS01.1N-W0150 and HMS01.1N-W0210 power sectionconnections (front)


Connection See page

X5: motor connection 6-29


DC bus 6-28


X1 6-28



hms0140_x5_x6.fh7

X6XS2

Fig. 6-24: HMS01.1N-W0150 and HMS01.1N-W0210 power sectionconnections (bottom)


Connection See page

X6: motor temperature, motor holding brake 6-31




Control Voltage (+24 V, 0 V)The control voltage supply is connected by contact rails and screws (M6)to the front of the drive controller (cross section of a contact rail:6 x 12 mm). There are various lengths of contact rail depending on thewidth of the drive controllers. The contact rails are part of the accessoriesHAS01.1.

6 Nm

DC Bus (L+, L-)The DC bus is connected by contact rails and screws (M6) to the front ofthe drive controller (cross section of a contact rail: 6 x 12 mm). There arevarious lengths of contact rail depending on the width of the drivecontrollers. The contact rails are part of the accessories HAS01.1.

6 Nm

X1, Bus Module

X1f2.FH7

6�� 6��

Fig. 6-25: X1

Type Number ofpoles

Type of design

Flat line connector 8 Connector on device

Flat line bushing 8 Bushing on flat line

Fig. 6-26: Design

Design

Tightening Torque

Design

Tightening Torque

Graphic Representation

Design



X5 resp. X5.1/X5.2, Motor Connection

HMx01.1N- Type Numberof poles

Type of design

W0020W0036

Terminal screw 4 bushing on device

W0054 Terminal screw 4 bushing on device

W0070 Terminal screw 4 bushing on device

W0150W0210

Terminal block 3 Threaded terminal end for M6ring terminal

Fig. 6-27: Design

For drive controllers HMD (X5.1, X5.2) only:

To prevent an interchanging of the two motor cables by mistake when youconnect the two motors to the drive controller there are coding pins setinto the bushings X5.1 and X5.2 (see following figure).

• X5.1: coding pin 2


Fig. 6-28: Coding pins at X5.1 and X5.2

If you use prefabricated Rexroth motor cables you must code the motorcable connector for X5.2 first. This means that you have to set thecoding pin of the connector (not the coding pin of the bushing of the drivecontroller!) from pin 1 to pin 2. The motor cable connector for X5.1 needsno changing.

Design



HMx01.1N- Cross sectionsingle-wire

[mm²]

Cross sectionmultiwire

[mm²]

Cross sectionin AWG

W0020W0036

0.2-4 0.2-4 24-10

W0054 0.5-10 0.5-10 20-8

W0070 0.5-10 0.5-10 20-8

W0150 2.5-50 2.5-50 14-1

W0210 4.0-50 4.0-50 12-1

Fig. 6-29: Connection cross sections

HMx01.1N- Tightening torque [Nm]

W0020W0036

0.5 – 0.6

W0054 1.2 – 1.5

W0070 1.2 – 1.5

W0150 6

W0210 6

Fig. 6-30: Tightening torques

CAUTION

Damage to the drive controller⇒ Strain relief cannot be provided for the motor power

cable at the drive controller. Strain relief for themotor power cable must therefore be provided withinthe control cabinet.

Note: For optimum shield contact of the motor power cable use ourspecial shielding plate, where possible (accessoriesHAS02.1; see Project Planning Manual "Rexroth IndraDriveDrive System" (DOK-INDRV*-SYSTEM*****-PRxx-EN-P;part no. R911309636))

Note: If you use third-party motor power cables not corresponding tothe requirements, Rexroth's guarantee for the drive system willexpire (see Project Planning Manual "Rexroth IndraDrive DriveSystem" (DOK-INDRV*-SYSTEM*****-PRxx-EN-P; part no.R911309636)).

Use ready-made Rexroth cables (see documentation "RexrothConnection Cables" (DOK-CONNEC-CABLE*STAND-AUxx-EN-P).

Connection Cross Section

Tightening Torque

Connecting the Motor PowerCable



X6 resp. X6.1/X6.2, Motor Temperature Monitoring andMotor Holding Brake

4

3

2

1

Fig. 6-31: X6 terminal connector

Type Number of poles Type of design

Spring power 4 Bushings on connector

Fig. 6-32: Design

For drive controllers HMD (X6.1, X6.2) only:

To prevent an interchanging of the two motor cables by mistake when youconnect the two motors to the drive controller there are coding pins setinto the bushings X6.1 and X6.2 (see following figure).



Fig. 6-33: Coding pins at X6.1 and X6.2

If you use prefabricated Rexroth motor cables you must code the motorcable connectors for X6.1 and X6.2 first (Do not change the codings atthe bushings of the drive controller!):

• for connector X6.1: cut off connectors plastic pin 4

• for connector X6.2: cut off connectors plastic pin 1

Graphic Representation

Design



HMS01.1N-W0020 to -W0070 and HMD01.1N-W0012 to -W0036:

Cross sectionsingle-wire

[mm²]


[mm²]

Cross sectionin AWG

0.14-1.5 0.14-1.5 28-16

Fig. 6-34: Connection cross section

HMS01.1N-W0150 to -W0210:

Cross sectionsingle-wire

[mm²]


[mm²]

Cross sectionin AWG

2.5 2.5 12

Fig. 6-35: Connection cross section

1 MotTemp+

2 MotTemp-Motor temperature monitoring

3 +24 V

4 0 VMotor holding brake

;<:-��:��

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�� !��-�

/0'�120'�13045�

$ �� %

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Fig. 6-36: Motor cable, temperature monitor and holding brake connection

Connection Cross Section

Connection



ATTENTION

Maximum permitted braking current:• HMS01.1N-W0020: 1.6 A

• HMS01.1N-W0036: 1.6 A

• HMS01.1N-W0054: 2.0 A

• HMS01.1N-W0070: 2.0 A

• HMS01.1N-W0150: 2.5 A

• HMS01.1N-W0210: 2.5 A

• HMD01.1N-W0012: 1,5 A each axis



Where braking currents are higher, the motor holdingbrake must be activated by means of an externalswitching mechanism.Maximum switching frequency of the holding brake:0,5 Hz

Note: The output to the motor holding brake (+24 V, 0 V) isprotected against overload and short-circuit by means of aninternal electronic switch.

DANGER

Dangerous movements! Danger to personnelfrom falling or slipping axes!⇒ The standard motor holding brake provided or an

external motor holding brake controlled directly bythe drive controller are not sufficient on their own toguarantee the safety of personnel!

⇒ Personnel safety must be achieved using higher-ranking, fail-safe procedures:Dangerous areas should be blocked off withprotective fences or grids.Secure vertical axes against falling or slipping afterswitching off the motor power by, for example:- mechanically locking the vertical axis

- providing external brake/catching/clampingmechanisms

- adequately counterbalancing the axis

Power consumption levels for the holding rate can be found in the projectplanning documents for AC motors.

The holding brake for AC motors is not designed as a service brake. Afterapproximately 20,000 motor revolutions against the closed brake disc it isworn out.

The drive controller assumes the control of the motor holding brake.Controlling the Motor HoldingBrake



Ground Connection of HousingThe ground connection of the housing is used to provide functional safetyof the drive controllers and protection against contact in conjunction withthe equipment grounding conductor connection.

Ground the housings of the drive controllers:

1. Connect the bare metal back panel of the drive controller inconductive form to the mounting surface in the control cabinet. To dothis use the supplied mounting screws.

2. Connect the mounting surface of the control cabinet in conductiveform to the equipment grounding conductor system.



Equipment Grounding Conductor Connection

DANGER

Lethal electric shock caused by live parts withmore than 50 V!⇒ Via the joint bar on the front connect the drive

controller to the supply unit.⇒ Via the joint bar on the front connect the drive

controller to the neighboring drive controller.⇒ Connect the equipment grounding conductor

terminal of the supply unit to the equipmentgrounding conductor system of the control cabinet.

masseanschluss_frontf2

1

1: joint barFig. 6-37: Equipment grounding connection to supply unit resp. neighboring

device via the joint bar

Note: If cables are used for the equipment grounding connectionthey must have a cross section of at least the cross section ofa phase of the mains supply wire (but not smaller than10 mm2).

The joint bar is connected to the drive controller with screws (M6 x 25)

6 Nm

Design

Tightening Torque



XS1, Shield Connection (Control Wires)

XS1f2

XS1

Fig. 6-38: XS1 shield connection

Connection for shields of lines connected to the control section (only forlines with connectors, which do not have their own shield connection).

Note: Always connect shield of cables with a large metal-to-metalcontact surface to shield connection XS1.

XS2, Shield Connection (Motor Cable)

CAUTION

Risk of damage due to long screws!⇒ Use only screws with a maximum length of 12 mm

for the thread of XS2.

XS2 is a M6 thread and serves for mounting the shielding plate for shieldconnection of the motor cable (accessories HAS02.1).

Rexroth IndraDrive M Touch Guard 7-1


7 Touch Guard

WARNING

Lethal electric shock caused by live parts withmore than 50 V!⇒ The appropriate touch guard must be mounted for

each drive controller following connection work.⇒ Never mount a damaged touch guard.⇒ Immediately replace a damaged touch guard by an

undamaged touch guard.

Cutouts

�4-�!��-/��7�-��

A

B C

Fig. 7-1: Cutouts at the touch guard

WARNING

Lethal electric shock caused by live parts withmore than 50 V!⇒ You have to provide the best possible protection

against contact. Therefore keep the cutouts at thetouch guard as small as possible.

⇒ Only break off the cutouts if necessary.

• Prior to connecting DC bus and the control voltage the cutouts A, Band C (see picture) must be broken off the touch guard.

• At the first and last drive controller in a line of drive controllersconnected to each other there mustn't any cutout be broken off at theouter side of the touch guard.

7-2 Touch Guard Rexroth IndraDrive M


Mounting

�4-�!��-/��7��

Fig. 7-2: Touch guard

The touch guard must always be mounted following connection work.

Note: Risk of damage to the touch guard!Regard the maximum tightening torque for the fixing screw forthe touch guard.

2.8 NmTightening Torque

Rexroth IndraDrive M Disposal and Environmental Protection 8-1


8 Disposal and Environmental Protection

8.1 Disposal

ProductsOur products can be returned to us free of charge for disposal. It is aprecondition, however, that the products are free of oil, grease or otherdirt.

In addition, when returned the products mustn't contain any undue foreignmatter or foreign component.

Please send the products free domicile to the following address:

Bosch Rexroth AGElectric Drives and ControlsBürgermeister-Dr.-Nebel-Straße 2D-97816 Lohr am Main

Packaging MaterialsThe packaging materials consist of cardboard, wood and polystyrene.They can be easily recycled. For ecological reasons you should not returnthe empty packages to us.

8.2 Environmental Protection

No Release of Hazardous SubstancesOur products do not contain any hazardous substances that they canrelease in the case of appropriate use. Normally there aren't any negativeeffects on the environment to be expected.

Materials Contained in the Products

Electronic DevicesElectronic devices mainly contain:

• steel

• aluminum

• copper

• synthetic materials

• electronic components and modules

MotorsMotors mainly contain:

• steel

• aluminum

• copper

• brass

• magnetic materials

• electronic components and modules

8-2 Disposal and Environmental Protection Rexroth IndraDrive M


RecyclingDue to their high content of metal most of the product components can berecycled. In order to recycle the metal in the best possible way it isnecessary to disassemble the products into individual modules.

The metals contained in the electric and electronic modules can also berecycled by means of specific separation processes.The synthetic materials remaining after these processes can be thermallyrecycled.

Rexroth IndraDrive M Service & Support 9-1


9 Service & Support

9.1 Helpdesk

Unser Kundendienst-Helpdesk im Hauptwerk Lohram Main steht Ihnen mit Rat und Tat zur Seite.Sie erreichen uns

Our service helpdesk at our headquarters in Lohr amMain, Germany can assist you in all kinds of inquiries.Contact us

- telefonisch - by phone: +49 (0) 9352 40 50 60über Service Call Entry Center Mo-Fr 07:00-18:00- via Service Call Entry Center Mo-Fr 7:00 am - 6:00 pm

- per Fax - by fax: +49 (0) 9352 40 49 41

- per e-Mail - by e-mail: [email protected]

9.2 Service-Hotline

Außerhalb der Helpdesk-Zeiten ist der Servicedirekt ansprechbar unter

After helpdesk hours, contact our servicedepartment directly at

+49 (0) 171 333 88 26

oder - or +49 (0) 172 660 04 06

9.3 Internet

Unter www.boschrexroth.com finden Sieergänzende Hinweise zu Service, Reparatur undTraining sowie die aktuellen Adressen *) unsererauf den folgenden Seiten aufgeführten Vertriebs-und Servicebüros.

Verkaufsniederlassungen

Niederlassungen mit Kundendienst

Außerhalb Deutschlands nehmen Sie bitte zuerst Kontakt mitunserem für Sie nächstgelegenen Ansprechpartner auf.

*) Die Angaben in der vorliegenden Dokumentation könnenseit Drucklegung überholt sein.

At www.boschrexroth.com you may findadditional notes about service, repairs and trainingin the Internet, as well as the actual addresses *) ofour sales- and service facilities figuring on thefollowing pages.

sales agencies

offices providing service

Please contact our sales / service office in your area first.

*) Data in the present documentation may have becomeobsolete since printing.

9.4 Vor der Kontaktaufnahme... - Before contacting us...

Wir können Ihnen schnell und effizient helfen wennSie folgende Informationen bereithalten:

1. detaillierte Beschreibung der Störung und derUmstände.

2. Angaben auf dem Typenschild derbetreffenden Produkte, insbesondereTypenschlüssel und Seriennummern.

3. Tel.-/Faxnummern und e-Mail-Adresse, unterdenen Sie für Rückfragen zu erreichen sind.

For quick and efficient help, please have thefollowing information ready:

1. Detailed description of the failure andcircumstances.

2. Information on the type plate of the affectedproducts, especially type codes and serialnumbers.

3. Your phone/fax numbers and e-mail address,so we can contact you in case of questions.

9-2 Service & Support Rexroth IndraDrive M


9.5 Kundenbetreuungsstellen - Sales & Service Facilities

Deutschland – Germany vom Ausland: (0) nach Landeskennziffer weglassen!from abroad: don’t dial (0) after country code!

Vertriebsgebiet Mitte Germany Centre

Rexroth Indramat GmbHBgm.-Dr.-Nebel-Str. 2 / Postf. 135797816 Lohr am Main / 97803 Lohr

Kompetenz-Zentrum Europa

Tel.: +49 (0)9352 40-0Fax: +49 (0)9352 40-4885

S E R V I C E A U T O M A T I O N

C A L L E N T R Y C E N T E RH e l p d e s kMO – FR

von 07:00 - 18:00 Uhrfrom 7 am – 6 pm

Tel. +49 (0) 9352 40 50 60Fax +49 (0) 9352 40 49 41

[email protected]


H OTLIN E 24 / 7 / 365

außerhalb der Helpdesk-Zeitout of helpdesk hours

Tel.: +49 (0)172 660 04 06o d e r / o r

Tel.: +49 (0)171 333 88 26


ERSATZTEILE / SPARESverlängerte Ansprechzeit- extended office time -

♦ nur an Werktagen- only on working days -

♦ von 07:00 - 18:00 Uhr- from 7 am - 6 pm -

Tel. +49 (0) 9352 40 42 22

Vertriebsgebiet Süd Germany South

Bosch Rexroth AGLandshuter Allee 8-1080637 München

Tel.: +49 (0)89 127 14-0Fax: +49 (0)89 127 14-490

Vertriebsgebiet West Germany West

Bosch Rexroth AGRegionalzentrum WestBorsigstrasse 1540880 Ratingen

Tel.: +49 (0)2102 409-0Fax: +49 (0)2102 409-406

+49 (0)2102 409-430

Gebiet Südwest Germany South-West

Bosch Rexroth AGService-Regionalzentrum Süd-WestSiemensstr. 170736 Fellbach

Tel.: +49 (0)711 51046–0Fax: +49 (0)711 51046–248

Vertriebsgebiet Nord Germany North

Bosch Rexroth AGWalsroder Str. 9330853 Langenhagen

Tel.: +49 (0) 511 72 66 57-0Service: +49 (0) 511 72 66 57-256Fax: +49 (0) 511 72 66 57-93Service: +49 (0) 511 72 66 57-783

Vertriebsgebiet Mitte Germany Centre

Bosch Rexroth AGRegionalzentrum MitteWaldecker Straße 1364546 Mörfelden-Walldorf

Tel.: +49 (0) 61 05 702-3Fax: +49 (0) 61 05 702-444

Vertriebsgebiet Ost Germany East

Bosch Rexroth AGBeckerstraße 3109120 Chemnitz

Tel.: +49 (0)371 35 55-0Fax: +49 (0)371 35 55-333

Vertriebsgebiet Ost Germany East

Bosch Rexroth AGRegionalzentrum OstWalter-Köhn-Str. 4d04356 Leipzig

Tel.: +49 (0)341 25 61-0Fax: +49 (0)341 25 61-111



Europa (West) - Europe (West)

vom Ausland: (0) nach Landeskennziffer weglassen, Italien: 0 nach Landeskennziffer mitwählenfrom abroad: don’t dial (0) after country code, Italy: dial 0 after country code

Austria - Österreich

Bosch Rexroth GmbHElectric Drives & ControlsStachegasse 131120 Wien

Tel.: +43 (0)1 985 25 40Fax: +43 (0)1 985 25 40-93

Austria – Österreich

Bosch Rexroth GmbHElectric Drives & ControlsIndustriepark 184061 Pasching

Tel.: +43 (0)7221 605-0Fax: +43 (0)7221 605-21

Belgium - Belgien

Bosch Rexroth NV/SAHenri Genessestraat 11070 Bruxelles

Tel: +32 (0) 2 451 26 08Fax: +32 (0) 2 451 27 90 [email protected] [email protected]

Denmark - Dänemark

BEC A/SZinkvej 68900 Randers

Tel.: +45 (0)87 11 90 60Fax: +45 (0)87 11 90 61

Great Britain – Großbritannien

Bosch Rexroth Ltd.Electric Drives & ControlsBroadway Lane, South CerneyCirencester, Glos GL7 5UH

Tel.: +44 (0)1285 863000Fax: +44 (0)1285 863030 [email protected] [email protected]

Finland - Finnland

Bosch Rexroth OyElectric Drives & ControlsAnsatie 6017 40 Vantaa

Tel.: +358 (0)9 84 91-11Fax: +358 (0)9 84 91-13 60

France - Frankreich

Bosch Rexroth SASElectric Drives & ControlsAvenue de la Trentaine(BP. 74)77503 Chelles Cedex

Tel.: +33 (0)164 72-63 22Fax: +33 (0)164 72-63 20Hotline: +33 (0)608 33 43 28

France - Frankreich

Bosch Rexroth SASElectric Drives & ControlsZI de Thibaud, 20 bd. Thibaud(BP. 1751)31084 Toulouse

Tel.: +33 (0)5 61 43 61 87Fax: +33 (0)5 61 43 94 12

France – Frankreich

Bosch Rexroth SASElectric Drives & Controls91, Bd. Irène Joliot-Curie69634 Vénissieux – Cedex

Tel.: +33 (0)4 78 78 53 65Fax: +33 (0)4 78 78 53 62

Italy - Italien

Bosch Rexroth S.p.A.Via G. Di Vittorio, 120063 Cernusco S/N.MI

Hotline: +39 02 92 365 563Tel.: +39 02 92 365 1Service: +39 02 92 365 300Fax: +39 02 92 365 500Service: +39 02 92 365 516

Italy - Italien

Bosch Rexroth S.p.A.Via Paolo Veronesi, 25010148 Torino

Tel.: +39 011 224 88 11Fax: +39 011 224 88 30

Italy - Italien

Bosch Rexroth S.p.A.Via Mascia, 180053 Castellamare di Stabia NA

Tel.: +39 081 8 71 57 00Fax: +39 081 8 71 68 85

Italy - Italien

Bosch Rexroth S.p.A.Via del Progresso, 16 (Zona Ind.)35020 Padova

Tel.: +39 049 8 70 13 70Fax: +39 049 8 70 13 77

Italy - Italien

Bosch Rexroth S.p.A.Via Isonzo, 6140033 Casalecchio di Reno (Bo)

Tel.: +39 051 29 86 430Fax: +39 051 29 86 490

Netherlands - Niederlande/Holland

Bosch Rexroth Services B.V.Technical ServicesKruisbroeksestraat 1(P.O. Box 32)5281 RV Boxtel

Tel.: +31 (0) 411 65 19 51Fax: +31 (0) 411 67 78 14Hotline: +31 (0) 411 65 19 [email protected]

Netherlands – Niederlande/Holland

Bosch Rexroth B.V.Kruisbroeksestraat 1(P.O. Box 32)5281 RV Boxtel

Tel.: +31 (0) 411 65 16 40Fax: +31 (0) 411 65 14 83 www.boschrexroth.nl

Norway - Norwegen

Bosch Rexroth ASElectric Drives & ControlsBerghagan 1 or: Box 30071405 Ski-Langhus 1402 Ski

Tel.: +47 (0) 64 86 41 00

Fax: +47 (0) 64 86 90 62

Hotline: +47 (0)64 86 94 82 [email protected]

Spain – Spanien

Goimendi AutomationParque Empresarial ZuatzuC/ Francisco Grandmontagne no.220018 San Sebastian

Tel.: +34 9 43 31 84 21- service: +34 9 43 31 84 56Fax: +34 9 43 31 84 27- service: +34 9 43 31 84 60 [email protected]

Spain - Spanien

Bosch Rexroth S.A.Electric Drives & ControlsCentro Industrial SantigaObradors s/n08130 Santa Perpetua de MogodaBarcelona

Tel.: +34 9 37 47 94 00Fax: +34 9 37 47 94 01

Spain - Spanien

Bosch Rexroth S.A.Electric Drives & Controlsc/ Almazara, 928760 Tres Cantos (Madrid)

Tel.: +34 91 806 24 79Fax: +34 91 806 24 72 [email protected]

Sweden - Schweden

Bosch Rexroth ABElectric Drives & Controls- Varuvägen 7(Service: Konsumentvägen 4, Älfsjö)125 81 Stockholm

Tel.: +46 (0)8 727 92 00Fax: +46 (0)8 647 32 77

Sweden - Schweden

Bosch Rexroth ABElectric Drives & ControlsEkvändan 7254 67 Helsingborg

Tel.: +46 (0) 42 38 88 -50Fax: +46 (0) 42 38 88 -74

Switzerland East - Schweiz Ost

Bosch Rexroth Schweiz AGElectric Drives & ControlsHemrietstrasse 28863 ButtikonTel. +41 (0) 55 46 46 111Fax +41 (0) 55 46 46 222

Switzerland West - Schweiz West

Bosch Rexroth Suisse SAAv. Général Guisan 261800 Vevey 1

Tel.: +41 (0)21 632 84 20Fax: +41 (0)21 632 84 21



Europa (Ost) - Europe (East)

vom Ausland: (0) nach Landeskennziffer weglassen from abroad: don’t dial (0) after country code

Czech Republic - Tschechien

Bosch -Rexroth, spol.s.r.o.Hviezdoslavova 5627 00 Brno

Tel.: +420 (0)5 48 126 358Fax: +420 (0)5 48 126 112

Czech Republic - Tschechien

DEL a.s.Strojírenská 38591 01 Zdar nad SázavouTel.: +420 566 64 3144Fax: +420 566 62 1657

Hungary - Ungarn

Bosch Rexroth Kft.Angol utca 341149 Budapest

Tel.: +36 (1) 422 3200Fax: +36 (1) 422 3201

Poland – Polen

Bosch Rexroth Sp.zo.o.ul. Staszica 105-800 Pruszków

Tel.: +48 22 738 18 00– service: +48 22 738 18 46Fax: +48 22 758 87 35– service: +48 22 738 18 42

Poland – Polen

Bosch Rexroth Sp.zo.o.Biuro Poznanul. Dabrowskiego 81/8560-529 Poznan

Tel.: +48 061 847 64 62 /-63Fax: +48 061 847 64 02

Romania - Rumänien

East Electric S.R.L.Bdul Basarabia no.250, sector 373429 Bucuresti

Tel./Fax:: +40 (0)21 255 35 07+40 (0)21 255 77 13

Fax: +40 (0)21 725 61 21 [email protected]

Romania - Rumänien

Bosch Rexroth Sp.zo.o.Str. Drobety nr. 4-10, app. 1470258 Bucuresti, Sector 2

Tel.: +40 (0)1 210 48 25+40 (0)1 210 29 50

Fax: +40 (0)1 210 29 52

Russia - Russland

Bosch Rexroth OOOWjatskaja ul. 27/15127015 Moskau

Tel.: +7-095-785 74 78+7-095 785 74 79

Fax: +7 095 785 74 77 [email protected]

Russia Belarus - Weissrussland

ELMIS10, Internationalnaya246640 Gomel, Belarus

Tel.: +375/ 232 53 42 70+375/ 232 53 21 69

Fax: +375/ 232 53 37 69 [email protected]

Turkey - Türkei

Bosch Rexroth OtomasyonSan & Tic. A..S.Fevzi Cakmak Cad No. 334630 Sefaköy Istanbul

Tel.: +90 212 413 34 00Fax: +90 212 413 34 17 www.boschrexroth.com.tr

Turkey - Türkei

Servo Kontrol Ltd. Sti.Perpa Ticaret Merkezi B BlokKat: 11 No: 160980270 Okmeydani-Istanbul

Tel: +90 212 320 30 80Fax: +90 212 320 30 81 [email protected] www.servokontrol.com

Slowenia - Slowenien

DOMELOtoki 2164 228 Zelezniki

Tel.: +386 5 5117 152Fax: +386 5 5117 225 [email protected]



Africa, Asia, Australia – incl. Pacific Rim

Australia - Australien

AIMS - Australian IndustrialMachinery Services Pty. Ltd.28 Westside DriveLaverton North Vic 3026Melbourne

Tel.: +61 3 93 14 3321Fax: +61 3 93 14 3329Hotlines: +61 3 93 14 3321

+61 4 19 369 195 [email protected]

Australia - Australien

Bosch Rexroth Pty. Ltd.No. 7, Endeavour WayBraeside Victoria, 31 95Melbourne

Tel.: +61 3 95 80 39 33Fax: +61 3 95 80 17 33 [email protected]

China

Shanghai Bosch RexrothHydraulics & Automation Ltd.Waigaoqiao, Free Trade ZoneNo.122, Fu Te Dong Yi RoadShanghai 200131 - P.R.China

Tel.: +86 21 58 66 30 30Fax: +86 21 58 66 55 [email protected][email protected]

China

Shanghai Bosch RexrothHydraulics & Automation Ltd.4/f, Marine TowerNo.1, Pudong AvenueShanghai 200120 - P.R.China

Tel: +86 21 68 86 15 88Fax: +86 21 58 40 65 77

China

Bosch Rexroth China Ltd.15/F China World Trade Center1, Jianguomenwai AvenueBeijing 100004, P.R.China

Tel.: +86 10 65 05 03 80Fax: +86 10 65 05 03 79

China

Bosch Rexroth China Ltd.Guangzhou Repres. OfficeRoom 1014-1016, Metro Plaza,Tian He District, 183 Tian He Bei RdGuangzhou 510075, P.R.China

Tel.: +86 20 8755-0030+86 20 8755-0011

Fax: +86 20 8755-2387

China

Bosch Rexroth (China) Ltd.A-5F., 123 Lian Shan StreetSha He Kou DistrictDalian 116 023, P.R.China

Tel.: +86 411 46 78 930Fax: +86 411 46 78 932

China

Melchers GmbHBRC-SE, Tightening & Press-fit13 Floor Est Ocean CentreNo.588 Yanan Rd. East65 Yanan Rd. WestShanghai 200001

Tel.: +86 21 6352 8848Fax: +86 21 6351 3138

Hongkong

Bosch Rexroth (China) Ltd.6th Floor,Yeung Yiu Chung No.6 Ind Bldg.19 Cheung Shun StreetCheung Sha Wan,Kowloon, Hongkong

Tel.: +852 22 62 51 00Fax: +852 27 41 33 44

[email protected]

India - Indien

Bosch Rexroth (India) Ltd.Electric Drives & ControlsPlot. No.96, Phase IIIPeenya Industrial AreaBangalore – 560058

Tel.: +91 80 51 17 0-211...-218Fax: +91 80 83 94 345

+91 80 83 97 374

[email protected]

India - Indien

Bosch Rexroth (India) Ltd.Electric Drives & ControlsAdvance House, II FloorArk Industrial CompoundNarol Naka, Makwana RoadAndheri (East), Mumbai - 400 059

Tel.: +91 22 28 56 32 90+91 22 28 56 33 18

Fax: +91 22 28 56 32 93

[email protected]

India - Indien

Bosch Rexroth (India) Ltd.S-10, Green Park ExtensionNew Delhi – 110016

Tel.: +91 11 26 56 65 25+91 11 26 56 65 27

Fax: +91 11 26 56 68 87

[email protected]

Indonesia - Indonesien

PT. Bosch RexrothBuilding # 202, CilandakCommercial EstateJl. Cilandak KKO, Jakarta 12560

Tel.: +62 21 7891169 (5 lines)Fax: +62 21 7891170 - [email protected]

Japan

Bosch Rexroth Automation Corp.Service Center JapanYutakagaoka 1810, Meito-ku,NAGOYA 465-0035, Japan

Tel.: +81 52 777 88 41+81 52 777 88 53+81 52 777 88 79

Fax: +81 52 777 89 01

Japan

Bosch Rexroth Automation Corp.Electric Drives & Controls2F, I.R. BuildingNakamachidai 4-26-44, Tsuzuki-kuYOKOHAMA 224-0041, Japan

Tel.: +81 45 942 72 10Fax: +81 45 942 03 41

Korea

Bosch Rexroth-Korea Ltd.Electric Drives and ControlsBongwoo Bldg. 7FL, 31-7, 1GaJangchoong-dong, Jung-guSeoul, 100-391

Tel.: +82 234 061 813Fax: +82 222 641 295

Korea

Bosch Rexroth-Korea Ltd.1515-14 Dadae-Dong, Saha-guElectric Drives & ControlsPusan Metropolitan City, 604-050

Tel.: +82 51 26 00 741Fax: +82 51 26 00 747 [email protected]

Malaysia

Bosch Rexroth Sdn.Bhd.11, Jalan U8/82, Seksyen U840150 Shah AlamSelangor, Malaysia

Tel.: +60 3 78 44 80 00Fax: +60 3 78 45 48 00 [email protected] [email protected]

Singapore - Singapur

Bosch Rexroth Pte Ltd15D Tuas RoadSingapore 638520

Tel.: +65 68 61 87 33Fax: +65 68 61 18 25 sanjay.nemade

@boschrexroth.com.sg

South Africa - Südafrika

TECTRA Automation (Pty) Ltd.71 Watt Street, MeadowdaleEdenvale 1609

Tel.: +27 11 971 94 00Fax: +27 11 971 94 40Hotline: +27 82 903 29 23 [email protected]

Taiwan

Bosch Rexroth Co., Ltd.Taichung Industrial AreaNo.19, 38 RoadTaichung, Taiwan 407, R.O.C.

Tel : +886 - 4 -235 08 383Fax: +886 - 4 -235 08 586 [email protected] [email protected]

Taiwan

Bosch Rexroth Co., Ltd.Tainan BranchNo. 17, Alley 24, Lane 737Chung Cheng N.Rd. YungkangTainan Hsien, Taiwan, R.O.C.

Tel : +886 - 6 –253 6565Fax: +886 - 6 –253 4754 [email protected]

Thailand

NC Advance Technology Co. Ltd.59/76 Moo 9Ramintra road 34Tharang, Bangkhen,Bangkok 10230

Tel.: +66 2 943 70 62 +66 2 943 71 21Fax: +66 2 509 23 62Hotline +66 1 984 61 52 [email protected]



Nordamerika – North AmericaUSAHeadquarters - Hauptniederlassung

Bosch Rexroth CorporationElectric Drives & Controls5150 Prairie Stone ParkwayHoffman Estates, IL 60192-3707

Tel.: +1 847 645-3600Fax: +1 847 [email protected] [email protected]

USA Central Region - Mitte

Bosch Rexroth CorporationElectric Drives & ControlsCentral Region Technical Center1701 Harmon RoadAuburn Hills, MI 48326

Tel.: +1 248 393-3330Fax: +1 248 393-2906

USA Southeast Region - Südwest

Bosch Rexroth CorporationElectric Drives & ControlsSoutheastern Technical Center3625 Swiftwater Park DriveSuwanee, Georgia 30124

Tel.: +1 770 932-3200Fax: +1 770 932-1903

USA SERVICE-HOTLINE

- 7 days x 24hrs -

+1-800-REXROTH+1 800 739-7684

USA East Region – Ost

Bosch Rexroth CorporationElectric Drives & ControlsCharlotte Regional Sales Office14001 South Lakes DriveCharlotte, North Carolina 28273

Tel.: +1 704 583-9762+1 704 583-1486

USA Northeast Region – Nordost

Bosch Rexroth CorporationElectric Drives & ControlsNortheastern Technical Center99 Rainbow RoadEast Granby, Connecticut 06026

Tel.: +1 860 844-8377Fax: +1 860 844-8595

USA West Region – West

Bosch Rexroth Corporation7901 Stoneridge Drive, Suite 220Pleasant Hill, California 94588

Tel.: +1 925 227-1084Fax: +1 925 227-1081

Canada East - Kanada Ost

Bosch Rexroth Canada CorporationBurlington Division3426 Mainway DriveBurlington, OntarioCanada L7M 1A8

Tel.: +1 905 335 5511Fax: +1 905 335 4184Hotline: +1 905 335 5511 [email protected]

Canada West - Kanada West

Bosch Rexroth Canada Corporation5345 Goring St.Burnaby, British ColumbiaCanada V7J 1R1

Tel. +1 604 205 5777Fax +1 604 205 6944Hotline: +1 604 205 5777 [email protected]

Mexico

Bosch Rexroth Mexico S.A. de C.V.Calle Neptuno 72Unidad Ind. Vallejo07700 Mexico, D.F.

Tel.: +52 55 57 54 17 11Fax: +52 55 57 54 50 [email protected]

Mexico

Bosch Rexroth S.A. de C.V.Calle Argentina No 3913Fracc. las Torres64930 Monterrey, N.L.

Tel.: +52 81 83 65 22 53+52 81 83 65 89 11+52 81 83 49 80 91

Fax: +52 81 83 65 52 80

Südamerika – South AmericaArgentina - Argentinien

Bosch Rexroth S.A.I.C."The Drive & Control Company"Rosario 2302B1606DLD CarapachayProvincia de Buenos Aires

Tel.: +54 11 4756 01 40+54 11 4756 02 40+54 11 4756 03 40+54 11 4756 04 40

Fax: +54 11 4756 01 36+54 11 4721 91 53

[email protected]

Argentina - Argentinien

NAKASEServicio Tecnico CNCCalle 49, No. 5764/66B1653AOX Villa BalesterProvincia de Buenos Aires

Tel.: +54 11 4768 36 43Fax: +54 11 4768 24 13Hotline: +54 11 155 307 6781 [email protected] [email protected] [email protected] (Service)

Brazil - Brasilien

Bosch Rexroth Ltda.Av. Tégula, 888Ponte Alta, Atibaia SPCEP 12942-440

Tel.: +55 11 4414 56 92+55 11 4414 56 84

Fax sales: +55 11 4414 57 07Fax serv.: +55 11 4414 56 86 [email protected]

Brazil - Brasilien

Bosch Rexroth Ltda.R. Dr.Humberto Pinheiro Vieira, 100Distrito Industrial [Caixa Postal 1273]89220-390 Joinville - SC

Tel./Fax: +55 47 473 58 33Mobil: +55 47 9974 6645 [email protected]

Columbia - Kolumbien

Reflutec de Colombia Ltda.Calle 37 No. 22-31Santafé de Bogotá, D.C.Colombia

Tel.: +57 1 368 82 67+57 1 368 02 59

Fax: +57 1 268 97 [email protected]

Rexroth IndraDrive M Index 10-1


10 Index

Aappropriate use 2-1

BBrake

motor holding brake 6-31Braking current 6-33Bus module 6-28

CCoding pins

X5.1, X5.2 6-29X6.1, X6.2 6-31

Connectionbus module 6-28diagram 6-21motor 6-29motor holding brake 6-31motor temperature monitoring 6-31shield XS1 6-36shield XS2 6-36X1 6-28X5 6-29X6 6-31

Connectionson power section 6-22

Control section 1-3type plate 4-3

Control voltagedata 6-19

DData

electrical 6-1mechanical 5-1

Deliveryscope 4-4

Dimensional drawing 5-1Disposal 8-1Dissipation

power 6-3, 6-8, 6-15Documentation

overview 1-2Drive controller

basic structure 1-3control section 1-3HMD 4-2HMS 4-1power section 1-3type code 4-1

EElectrical data 6-1Environmental protection 8-1Equipment grounding conductor 6-35

GGround connection

housing 6-34

10-2 Index Rexroth IndraDrive M


HHMD 4-2HMS 4-1Holding brake 6-31

Iinappropriate use 2-2IndraDrive

documentation 1-2Installation

connection diagram 6-21electrical 1-4

Jjoint bar 6-35

MMaterials

of products 8-1Mechanical data 5-1Motor

connection 6-29holding brake 6-31temperature monitoring 6-31

PPackaging

materials 8-1Power dissipation 6-3, 6-8, 6-15Power section 1-3

type plate 4-3

RRecycling 8-2

Ssafety instructions for electric drives and controls 3-1Scope of delivery 4-4Shield connection

XS1 6-36XS2 6-36

TTechnical data 6-2

electrical 6-1mechanical 5-1

Temperature monitoring 6-31Touch guard 7-1Type code 4-1Type plates 4-3

Uuse

appropriate 2-1inappropriate 2-2

WWeight 5-9

Rexroth IndraDrive M Index 10-3


XX1 6-28X5 6-29X5.1 6-29X5.2 6-29X6 6-31X6.1 6-31X6.2 6-31XS1 6-36XS2 6-36

10-4 Index Rexroth IndraDrive M


Printed in GermanyDOK-INDRV*-HMS+HMD****-PR04-EN-PR911295014

Bosch Rexroth AGElectric Drives and ControlsP.O. Box 13 5797803 Lohr, GermanyBgm.-Dr.-Nebel-Str. 297816 Lohr, GermanyPhone +49 93 52-40-50 60Fax +49 93 52-40-49 [email protected]

rexroth indradrive m drive controllers edition 04 p ower ... · power sections hcs02.1 ... damage...

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