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ECC Division

Welcome to our Honourable

HEAD - IP&U Sectorand

HEAD-M&M BU

At BSL Site

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ECC Division

Civil, Structural, Equipment & Piping Works at

Bhushan Steel Limited, Angul

Project Review

Consultant: MECON, Ranchi

On 28thSeptember2007

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Salient Features of the Project

Cement, Steel, Equipments & Pipes including the Coarse & FineAggregates are free issue materials by Client.

Description CUMS 6534 CUMS 6538RCV (L) 14015 12209Cont Start 28th Oct' 06 14th Feb' 07Act Start 07th Jan' 07 15th Feb' 07Cont Comp 27th Nov' 08 13th Mar' 09Exp Comp 27th Nov' 08 13th Mar' 09Cont Duration 25 Months 25 MonthsInv as on Sep'07 (L)

3379.02 545.76

% Comp w.r.t. Inv 24.11% 4.47%

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Major Scope of Works & Values

Equipmet,

5250 L Structura,

6929 L

Civil,

8105L

Slipform,

340 LPiping,

5600 L

Civil Structural Equipmet Piping Slipform

Concrete Cum 300000Structural MT 40000Equipment MT 35000Piping MT 3000Slip form Sqm 18658

Civil, Structural, Equipment

& Piping Works for

SMS II

Slab CasterHot Strip Mill

Water Complex

Civil Works for Coke Oven

Total:

26224 L

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Completion Status as on Sep07

Com leted Balance

30%

STATUS OF STRUCTURAL WORK

Completed Balance

20%

80%

Equipment & Piping Work Yet to

Start.

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Civil Works

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Concrete Status at a Glance on 26th Sep 2007

Civil WorksUOM

SMS - II

HSM

Water

Comp

Coke

Oven Total

Estimated Quantity Cum 70000 118000 85000 55000 328000

Drawing Released Cum 62402 67407 42932 44950 217691

Front Available Cum 51357 59107 27732 15850 154046

Ach as on 26.09.07 Cum 50721 41107 24997 8426 125251

% ofAchievement

72% 35% 29% 15% 38%

Balance

QuantityCum 19279 76893 60003 46574 202749

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Area wise Status of Progress for SMS & CASTER

Description UOM Scope Comp%

CompTarget Date Remarks

Building Clmn Fdn Nos 187 140 75% 30-Nov-07 J Row front NA

Slab Caster Area Cum 8800 7035 80% 31-Jan-08Drg. Yet to recd.

For roof slab

CONARC Area Cum 5000 4941 99% 30-Sep-07

Transformer Room(33mtr high 05 slab)

Cum 1000 496 49.6% 31-May-08Hold due to CG

erection.

Torpedo Relading Cum 4550 2350 52% 31-Dec-07

Flume Tunnel Cum 1000 300 30% 31-Jan-08 Front yet to recd

Cable Tunnel Cum 4094 2944 72% 30-Nov-07 Front yet to recd

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Area wise Status of Progress for SMS & CASTER

Description UOM Scope Comp%

Comp

Target

DateRemarks

Water Tunnel Cum 13400 1238 9% 28-Feb-08140mtr. Front recd

O/F 806mtr.

Scale Pit - Water

System

Cum 3500 0% 31-May-08Front yet to

receive.

Water Complex Cum 28000 24248 87% 31-Mar-08

LT Sub Station Cum 1730 391 22% 31-Mar-08Front-02 bldg

(+14.00mtr 03 slab)

MRSS Cum 1660 31-May-0822mtr. Front recd

O/F 100mtr

Fume Extraction

System

Cum 5000 31-May-08Front yet to

receive

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Area wise Status of Progress for HSM -

Area Description UOM Scope Comp% of

Comp

Comp.

TargetRemarks

Raft Cum 27900 24377 87%31-Oct-07 34grid to 37grid drg.

& front Yet to recd.

Wall & Column Cum 13900 1027 7% 31-Jan-0834grid to 37grid drg.

& front Yet to recd.

Slab Cum 12600 28-Feb-088th grid to 37th grid

drg. Yet to recd.

Bldg. Clmn. Fdn

except mill bayCum 9000 300 3% 28-Feb-08 Front yet to recd.

ECR & Motor Room Cum 7500 31-Apr-o8ECR 2 & 3 drg & front

yet to recd.

Re-Heating Furnace Cum 31-Apr-o8Drg. & Front yet to

recd.

Down Coiler Cum31-May-08 Drg. & Front yet to

recd.

Water Com Cum 40000 31-May-08 Drg. & Front yet to

recd.

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Structural

Works

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Structural Status at a Glance on 26th Sep 2007

AreaEst.

Qty

Drg

Issued

Match

Steel

Fab

Comp

WIP

Fab

Erec

Comp

SMS &

Caster

Building17000 16452 12100 7558 1786 1962

HSM

Building10000 3934 528 165 278

WC & Others 3100 1918 710 495 546

Tech Str inclFES & Ducts

9900 6099 1237 120 49

Total 40000 28403 14575 8338 2659 1962

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Structural Building Features:

SMS & Caster BuildingMaximum Height of Column: 62.00 Mtr

Maximum Weight of Column (Single Lift): 64.00 MT

Maximum Weight of Crane Girder (Single Lift): 181.0 MT

All the columns in ABCD Row to be erected in 02 Lifts

HSM Building

Maximum Height of Column: 26.00 Mtr

Maximum Weight of Column (Single Lift): 28.00 MT

Maximum Weight of Crane Girder (Single Lift): 14.00 MT

Technological Structure including FES & Stack to be

fabricated at site (Approx9900 MT)

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Progress Status of SMS II Building Column

Sl.No

Description Uom Qty Remarks

A Total No. of Column Nos. 145

BColumn fabrication

Comp.Nos. 106

C Column Erection Comp Nos. 49

Balance

erection front

to be released

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Civil Completion : 15th Oct 2007

Strl Completion : 31st Dec 2007

EOT Erection from : 01st Nov 2007

Eqpt Erection from: 01st Dec 2007

Civil Completion : 31st Oct 2007

Strl Completion : 28th Feb 2008

Eqpt Erection from: 01st Jan 2008

Civil Completion : 31st Dec 2007

Strl Completion : 30th Apr 2008

Eqpt Erection from: 01st Mar 2008

Civil Completion : 31st Oct 2007

Strl Completion : 31st Jan 2008

EOT Erection from : 01st Dec 2007

Eqpt Erection from : 01st Jan 2008

Civil Completion : 31st Jan 2007

Strl Completion : 30th Apr 2008

Eqpt Erection from : 01st Feb 2008

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+62.00mtr

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Equipment

& PipingWorks

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Equipment Break Up:Sl No Description UOM Appx. Wt Start Date Finish date Duration

1 SMS II Days

1.1 Conarc MT 2306 01-Dec-07 31-May-08 182

1.2 Caster MT 1906 01-Dec-07 30-Jun-08 212

1.3 LRF MT 331 02-Jan-08 31-May-08 150

1.4 HMDS MT 96 01-Mar-08 30-Jun-08 121

1.5 RH degasser MT 300 01-Mar-08 30-Jun-08 1211.6 EOT MT 3500 01-Nov-07 15-Apr-08 166

1.7 FES MT 5579 01-Dec-07 15-Jun-08 197

Sub Total MT 14018 01-Nov-07 30-Jun-08 242

2 HSM MT

2.1 Mill Eqpt. MT 17940 02-Jan-08 30-Jun-08 180

2.2 EOT MT 1500 01-Dec-07 15-Apr-08 136

2.3 Other MT 1542 01-Feb-08 30-Jun-08 150

Sub Total MT 20982 01-Dec-07 30-Jun-08 212

Total 35000 01-Nov-07 30-Jun-08 242

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Major Equipment in SMS & Caster

1. Electric Arc Furnace (CONARC)02 Nos

2. Ladle Furnace02 Nos3. Ferro Alloys Storage, Additive & Storage System

4. Hot Metal De-Sulphurizing System with Storage Silo

5. Ladle Transfer Cars & Ladle Pre Heating System

6. Ladle Turret for Caster

7. Oscillating Mould, Segments & Tundish with Car

8. EOT for SMS & Caster13 Nos

9. Control Rooms & Hydraulic Rooms

10.Torpedo Cars

11.Complete Hydraulic & Utility System

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Major Equipment in HSM

1. Reheating Furnace : 02 + 01 Nos

2. De-scaler : 01 No

3. Roughing Mills : 02 + 01 Nos

4. Finishing Mills : 06 + 01 Nos5. Down Coiler : 02 + 01 Nos

6. EOT : 09 Nos

7. Complete Hydraulic & Utility System

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1. Civil Works

Balance Drawing and Work front to be released for HSM,

SMSII, water complex & Coke oven area

2. Structural Works

Balance drawing, matching steel, area for additional

fabrication yard

Backfilling to be completed for balance erection works.

Un-interrupted power supply.3. Equipment & Piping Works

Detail drawing and packing list. List of equipments with weight.

Erection manual

Area for piping fabrication.

Inputs Required from BSL:

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THANKYOU!!!