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TRANSCRIPT
1-3030-US
Reservoir pump units of the KFG series (S) (C)for industrial use in automatic oil or grease lubrication systems
General InformationPump units of the KFG, KFGS and KFGC (CAN bus) series are electrically driven reservoir pump units available with and without an in-tegrated control unit. The pump provides on-demand lubricant supply to centralized lubri-cation systems with progressive feeders or single-line distributors on machines, systems and vehicles. The pump units differ in terms of the size and type of lubricant reservoir, the lubricant filling and their control and function monitoring. Powerful CAN bus versions allow one unit and a special valve to supply up to four independent zones according to demand.
ApplicationPump units of the KFG, KFGS and KFGC (CAN bus) series are utilized in oil and grease lubri-cation systems. Fields of application include, for example, as stationary pumps in general engineering applications, stationary pumps in wind energy systems and in special-purpose machinery.
AdvantagesSturdy design with 1 to 3 pump elements• Compact and reliable• High-pressure technology with agitator • and therefore suitable for standard greases up to and including NLGI Grade 2 and low working temperatures.Control unit with memory and system • monitoring function
Equipped on request with CAN bus control • for integrating machine control unitsExtensive accessories program with pres-• sure relief valves, fill level switches, etc.
Pump units of the KFG, KFGS and KFGC (CAN bus) series for industrial use
2 1-3030-US
Distinguishing features of the pump unitsIn contrast with the KFG pump unit, which can only be equipped with external pump control, the KFGS pump unit contains an in-ternal control unit. This control unit can con-figure basic settings such as pump cycle time (timer operation) or lubricant pulse cycles (counter operation). Fill level control is also monitored by the pump control unit. The KFGC (CAN bus) version is based on the KFGS series. Further, it is capable of controlling up to four independent zones via the CAN bus. The pump can optionally be programmed, operated and its data read via an IRDA inter-face.
Unit components
Item Description
1 Assembly holes 2 Lubricant reservoir 3 Pump elements 4 Pressure regulating valve 5 Conical head nipple 6 Electrical connection 7 General control unit/CAN bus display 8 Pushbutton 9 Inputs and outputs (CAN bus version) 10 CAN bus plug
6
123 54
6 7 8
5 4321
5 43
6
910
7
11
11
Table of Contents
Distinguishing features of the pump units 2
KFG pump unit 3KFGS pump unit 3KFGC (CAN bus) pump unit 3
Design 4Functional description of progressive system with KFG pump unit 5Functional description of progressive system with KFGS pump unit 5Functional description of progressive system with KFGC (CAN bus) pump unit 5
Functional description of single-line system with KFG pump unit 6Functional description of single-line system with KFGS pump unit 6Functional description of single-line system with KFGC (CAN bus) pump unit 6
KFG pump unit 7Dimensions 7Fill level monitoring 8Fill level switch type: W1 8Fill level switch type: W1G 8Fill level switch type: W2 9
Pressure regulating valves 10Pressure relief valve with integrated pressure regulating valve 10Pump elements 11General conditions for electrical connections 11
KFGS pump unit 12Dimensions 12IG502-2-I integrated control and monitoring unit 13
Fill level monitoring 14Fill level switch type: W1 14Fill level switch type: W2 14
Pressure regulating valves 15Pressure relief valve with integrated pressure regulating valve 15Pump elements 16General conditions for electrical connections 16
Connectivity for timer operation without system monitoring (and fill level control) 17
Connectivity for timer operation with system monitoring (and fill level control) 17
Connectivity for timer operation with system monitoring, fill level control, piston detector and indicator light 17
KFGC (CAN bus) pump unit 18Dimensions 18LC-CAN5000 integrated CAN bus control unit with display 19
Connections 20Connectivity 20General conditions for electrical connections 20
Accessories 21Pressure regulating valves with T connector output 21Pressure gauge 21Connecting piece for pressure gauge 21Pressure gauge screw connection with gasket 21
Special equipment and accessories 22Filling cylinder with connecting piece 22Filling device with quick-action coupling 22
Explanation of order codes 23
Pump units of the KFG, KFGS and KFGC (CAN bus) series for industrial use
31-3030-US
KFG pump unit The KFG pump has three lubricant outlets for connecting up to three independent zones. A separate pump element is required for each outlet.
Up to five pump elements with different deliv-ery volumes are available so the delivery rate can be adjusted to the requirements of the individual zones. This provides all lubrication points with the required amount of lubricant during each lubrication cycle.
Pumps in the KFG series have different reser-voir designs and reservoir sizes depending on their field of application.
The pump fill level can be monitored using the integrated rocker switch (W1/W1G for NLGI Grade 2 greases) or, optionally, a capaci-tive fill level switch attached on the cover (W2 for NLGI Grade ≤ 1 greases). The pump is available in various voltage designs. An agita-tor driven by a geared motor ensures lubri-cant can be delivered at temperatures down to -25 °C depending on the medium. There may be restrictions on the components de-pending on the particular conditions in the field of application, e.g. as a stationary pump in industrial sector, as a rotary pump in the wind energy sector or in the commercial ve-hicles sector. This also applies to KFGS and KFGC (CAN bus) pump units.
KFGS pump unitPump units of the KFGS series are reservoir pump units with an integrated control unit based on the KFG. The KFGS pump unit is controlled by the IG502-2-I integrated control and monitoring unit, which can operate based on time or pulses and with or without a mon-itoring function.
This control unit provides the following ad-vantages:
Non-volatile memory with PIN code • protectionRecording of remaining intervals and • remaining lubrication timesRecording of fault notifications (diagnostics • memory) Data backup in case of voltage failure • Connectivity for external pushbutton • Connectivity for inductive piston detector• Interval time and contact time can be • adjusted in dependently, including on monitored systems. Easy electrical connection using plug con-• nectors
Interval times (timer), interval pulses (counter) and pump cycle times (contact) can be en-tered through a display. A piston detector is used to monitor the feeding operation on pro-gressive systems; a pressure switch is used for single-line systems. The KFGS pump unit is available in the same reservoir designs, reservoir sizes and voltage designs as the KFG series.
KFGC (CAN bus) pump unitPump units of the KFGC (CAN bus) series are pump units from the KFG series with an inte-grated CAN bus control unit.
The LC-CAN5000 control units offer the fol-lowing special features:
CAN bus interface (SAE J1939), which al-• lows units to be seamlessly integrated into the CAN bus networks. The lubrication system can be monitored, • operated and configured through the CAN bus. There is also the option of configuring and • independently operating the pump unit via the IRDA interface.
The control unit is still able to control up to four independent zones and to supply them from a single pump unit. To achieve this capa-bility, electric switch valves which are con-trolled based on the parameters set for each individual lubrication zone are placed in the main line. The control unit has up to four sol-id-state switching outputs for this purpose. Aside from valve control, the outputs can also be configured as digital outputs for other pur-poses. In addition to the above-mentioned outputs, up to four digital inputs are available, e.g. for monitoring piston detectors, pressure switches or other switching contacts.
Pump units of the KFG, KFGS and KFGC (CAN bus) series for industrial use
4 1-3030-US
KFGS control unit Pump units of the KFGS series are equipped with an integrated IG502-2-I control unit with a control display. Parameters for interval times (timer), interval pulses (counter) and pump cycle times (contact) can be entered through the control unit.
DesignPump units of the KFG, KFGS and KFGC (CAN bus) series are characterized by their compact construction and are divided into the assem-blies for pump housing, lubricant reservoir, control unit and fill level monitoring. A short description of the individual assemblies fol-lows below.
Pressure regulating valve To protect the components of progressive systems from overpressure damage, a pres-sure regulating valve must be integrated into the pump element. If the operating pressure exceeds the cracking pressure of the pres-sure regulating valve, the valve opens and the lubricant flows back (on versions with a return line) into the lubricant reservoir. The pressure regulating valve is installed on the pump element. On single-line systems, the pressure regulating valve is integrated into the pressure relief valve.
75
0,4
200 0,4
Ø 9,0
Assembly holes A mounting flange with assembly holes is present on the back of the pump housing on all pump versions.
Pump element with pressure regulating valve
Pump element The pump element(s) meter the lubricant then pass it to the downstream lubrication points or feeders. Five different pump ele-ments with a delivery volume ranging from 0.8 to 5 cm3/min. are available to provide the required quantity of lubricant.
Lubricant reservoir
The lubricant reservoir is available in 2 kg, 6 kg and 10 kg sizes. The reservoirs are made of transparent plastic and have fill level mark-ings that allow the fill level to be monitored visually. The pump fill level can be monitored using an integrated rocker switch or, option-ally, an inductive level switch attached to the cover.
Pump housing
The pump housing contains, among other things, the pump drive, control unit (KFGS) and three lubricant outlets for installing a maximum of three pump elements. One pressure regulating valve can be attached to each pump element. When used in single-line systems, a pressure relief valve is also at-tached to the pump element together with a pressure regulating valve. A conical head nip-ple can optionally be attached to the pump housing using the alternative connections to fill the pump. A filler socket or grease return can also be attached. A display and control screen is mounted on the front side of the KFGS design, while the KFGC (CAN bus) design has a display at-tached. An IRDA interface is integrated into this, which can optionally be used to program the pump. Depending on the pump version and voltage design, the electrical connections are located on the left front and/or the underside of the pump housing.
Assembly holes
Pump element
Pressure regulating valve
R
AP
R
M14
x1,5
P A
P
A
P
M14
x1,5
RR
A
Pressure regulating valve with optional lubricant nipple
KFGS display and control screen
KFGC (CAN bus) Pump units of the KFGC (CAN bus) series are equipped with an integrated CAN bus board with a control display. The display shows the operating voltage, pump cycle time, network communication, cycle indicator and any fault notifications.
KFGC (CAN bus) display
Alternative connections
Pump units of the KFG, KFGS and KFGC (CAN bus) series for industrial use
51-3030-US
Functional description of progressive system with KFG pump unit A general progressive feeder system consists of the following components:
Pump unit with pump element and pres-• sure regulating valveLubricant lines, consisting of main and • possibly branch lines Progressive feeders •
When the pump motor is turned on, the pis-ton pump delivers lubricant from the lubricant reservoir to the lubricant outlet. The pump el-ement attached to the outlet delivers the lu-bricant further, into the downstream main line. The lubricant flows through the main line to the progressive feeder. There, the lubricant is distributed according to the volume required by the lubrication point being supplied.
In progressive systems with a master feeder and secondary feeder, the lubricant coming from the pump unit is delivered to the master feeder. The master feeder distributes the lubricant to the secondary feeders according to their individual volume requirements. From there, the lubricant flows to the lubrication points.
Example of progressive system with KFG pump unit
3
2
7
6 6
5
4
4
4
1
Progressive system with KFG pump unit
1 KFG unit2 Electrical pump connection3 Pump element with pressure regulating valve 4 Lubricant line 5 Master feeder 6 Secondary feeder7 Lubrication points
Functional description of progressive system with KFGS pump unit The general functional description for progres-sive systems with a KFG pump unit also ap-plies for the design with KFGS pump control.
The control unit integrated into the pump housing allows the following additional con-figuration, monitoring and connectivity op-tions:
Interval time and contact time can be • adjusted independently, including on moni-tored systemsRecording of remaining intervals and • remaining lubrication timesData backup in case of voltage failure• Non-volatile memory with PIN code • protectionConnectivity for inductive piston detector to • monitor the feeder function Connectivity for external pushbutton• Internal fill level monitoring (W1 control); • lubrication cycle and fault notification remain on display in case level falls below minimum.
KFGS progressive system with piston detector
1 KFGS unit 2 Power supply 3 Fault indicator light 4 Pump element with pressure regulating valve 5 Lubricant line 6 Master feeder 7 Piston detector 8 Secondary feeder 9 Lubrication points
Example of progressive system with KFGS pump unit
2
3
4
7
9
8 8
6
55
5
1
Functional description of progressive system with KFGC (CAN bus) pump unitThe general functional description for pro-gressive systems with a KFGS pump unit also applies for the design with CAN bus pump control. The integrated LC-CAN5000 control unit permits the lubrication circuit of a pro-gressive feeder system to be distributed into individual lubrication zones for which individ-ual parameters (e.g. contact and interval times) can be set. Up to four lubrication sec-tions can be installed in total. To distribute the lubricant, a corresponding number of electric switch valves is installed in the lubricant line leading from the pump element. A valve is opened as soon as the control unit starts a pump cycle period for the corresponding lu-brication segment. The pump can only pro-vide one lubrication segment with adequate lubrication, so it must be ensured that only one valve is opened during operation. This is handled by the control unit in automatic and semiautomatic operation.
A 5/4 directional solenoid valve can optionally be used in place of single valves.
Progressive system with KFGC (CAN bus) pump unit
Pump units of the KFG, KFGS and KFGC (CAN bus) series for industrial use
6 1-3030-US
Functional description of single-line system with KFG pump unit A general single-line system consists of the following components: pump unit with pump element, pressure relief valve with integrated pressure regulating valve, main lubricant line and single-line feeders. When the pump mo-tor is turned on, the piston pump delivers lu-bricant from the reservoir to the lubricant outlet. The pump element attached to the outlet meters the lubricant and delivers it fur-ther through the pressure relief valve at-tached to the pump element on to the main line. The lubricant flows through the main line to the single-line distributors, where it is me-tered and passed to the lubrication points. This is performed during or after the pump cycle time, depending on the type of feeders used (prelubrication or relubrication feeders). The pressure relief valve switches after me-tering is complete. After the main line has been relieved, the single-line distributors are again premetered and the pump unit is now prepared for another lubrication cycle.
Single-line system with KFG pump unit
1 KFG unit 2 Pressure relief valve with pressure regulating valve3 Main lubricant line 4 Single-line distributor5 Pressure switch
4
2
5
31
4
4
Example of single-line system with KFG pump unit
Functional description of single-line system with KFGS pump unit The general functional description for single-line systems with a KFG pump unit also ap-plies for the design with KFGS pump control.
The control unit integrated into the pump housing allows the following additional con-figuration, monitoring and connectivity op-tions:
Interval time and contact time can be • adjusted independently, including on moni-tored systemsRecording of remaining intervals and • remaining lubrication timesRecording of fault notifications • (diagnostics memory)Data backup in case of voltage failure• Non-volatile memory with PIN code • protectionConnectivity for pressure switch• Fill level monitoring, lubrication cycle and • fault notification remain on display in case level falls below minimum
Example of single-line system with KFGS pump unit
Single-line system with KFGS pump unit
1 KFGS unit2 Control/display3 Pressure relief valve with pressure regulating valve 4 Main lubricant line 5 Single-line distributor6 Pressure switch
5
6
4
2
1
5
3
5
Functional description of single-line system with KFGC (CAN bus) pump unitThe general functional description for single-line systems with a KFG pump unit also ap-plies for the design with CAN bus pump con-trol. The integrated LC-CAN 5000 control unit permits the lubrication circuit of a single-line feeder system to be distributed into individual lubrication zones for which individual param-eters (e.g. contact and interval times) can be set. Up to four lubrication zones can be in-stalled in total. To distribute the lubricant, a corresponding number of electric switch valves is installed in the lubricant line leading from the pump element. A valve is opened as soon as the control unit starts a pump cycle period for the corresponding lubrication seg-ment. The pump can only provide one lubri-cation segment with adequate lubrication, so it must be ensured that only one valve is opened during operation. This is handled by the control unit in automatic and semiauto-matic operation. When CAN commands are used for control, the valve opening must be ensured by selecting the appropriate contact and interval times or by using appropriately programmed processes in the external lubri-cation program which switches the valves in a carefully coordinated sequence so that only one lubrication zone is activated at a time.
Pump units of the KFG series for industrial use
71-3030-US
KFG pump unit
Dimensions
2 kg
Delivery data
Pump element Delivery rate Maximum flow pressure Max. permis. pressure at pump element [cm3/min.] [mbar at NLGI 2] [bar]
KFG1.U0 5.0 450 200KFG1.U1 2.5 700 300KFG1.U2 1.8 700 300KFG1.U3 1.3 700 300KFG1.U4 0.8 700 300
KFG pump unit, reservoir sizes 2 kg, 6 kg and 10 kg
6 kg 10 kg
max
max
min
max
200266.5
13 27Ø
975
229
(Res
ervo
ir si
ze 2
kg
)
343.
5 (R
eser
voir
size
6 k
g)58
5 (R
eser
voir
size
10
kg )
8.5
206 (2 kg)
227 (6 kg)
217.5 (10 kg)
in
305
184
with pressure relief valve
with W1 or W1G fill level monitoring
78.5
Pump units of the KFG series for industrial use
8 1-3030-US
Fill level monitoring
Fill level switch type: W1 Designed as energize drocker switch, for NLGI Grade 2 greases
W1 connector pin assignment (pump unit)
Pin Description 1 = + Supply voltage 2 = Signal output (pulses) 3 = not assigned 4 = not assigned
Functional description
The W1/W1G fill level switches described below are designed as rocker switches and are inte-grated in the bottom of the reservoir. A magnetic rocker mounted on the agitator is turned downward by the grease resistance when the reservoir is full and the agitator rotates. On the W1 version, a pulse is created at each revolution; in contrast, versions with signal smoothing (W1G) keep a constant signal. When the minimum fill level is reached, the resistance the grease exerts on the rocker subsides. The rocker turns back and the pulse (W1) or signal (W1G) sequence is interrupted.
Technical data for W1G fill level control
Fill level monitoring Function . . . . floating contact
Form of contact . . . . changeoverSwitching capacity, . . max. 60 WSwitching voltage, . . . max. 30 VDC
Plug-in connection . . DIN EN 60947/IEC 947 Connection diagram . M12x1 round plugs
Fill level switch type: W1GDesigned as floating rocker switch with signal smoothing, for NLGI Grade 2 greases
Floating notification from fill level monitor-• ingFill level information can also be queried • during the interval time.Reverse voltage protection in pump feed • line planned Optional time-out periods• The individual functions can be pro-• grammed according to the customer's requirements.
1 2 3 4
com nc no
Technical data for W1 fill level control
Fill level monitoring Function . . . . . . . . . . . . . . mechanical via
floating reed contact
Form of contact . . . . . . . . NO-contactSwitching capacity, max. . 0.6 WSwitching voltage, max. . . 24 VDCMax. switched current . . . 25 mA; only ohm
load1)Plug-in connection . . . . . . DIN EN 60947/ IEC 947Connection diagram . . . . M12x1 round plugs
1) No inductive load, no lamp load (signal lamp)
Contact W1 closed, go position Contact W1 open
W1 block diagram
FunctionReservoir filled
Reservoir empty
1 2 3 4
+ Sig
Socket connection in accordance with EN 60947/IEC 947
Signal
W1G connector pin assignment (pump unit)
Pin Description 1 = com 2 = nc (pin 1 and pin 2 closed, reservoir empty) 3 = not assigned 4 = no (pin 1 and pin 4 closed, reservoir filled)
Pump units of the KFG series for industrial use
91-3030-US
Fill level switch type: W2 for NLGI Grade ≤ 1 greases
Technical data for W2 fill level control
Fill level monitoring Function . . . . . . . . . . . capacitive proximity switch
Form of contact . . . . . Switch opens at minimum fill level = fault notification also on wire breakage.
Operating voltage . . . 10 to 30 VDCContinuous current . . ≤200 mAInternal power consumption 6 to 12 mAVoltage drop . . . . . . . . ≤1.8 V at Iduration
EC directives . . . . . . . . EN 6094752
Connection diagram . M12x1 round plugs
Connector pin assignment
Position Color code Conductor coloring Application 1 BN brown + Supply voltage 2 WWH white not assigned 3 BU blue 0 V (0 volts) 4 BK black NO-contact
BN
WHBU
BK
1/+24 V DC
2/nicht belegt3/-OV
4/NO
12
43
NoteThe W2 fill level switch is not suitable for greases of grade ≥ NLG2.
The switching point depends on the lubricant being used. Different lubricants can result in different switching points.
The cable socket must be ordered separately. For technical data, please refer to brochure no. 1-1730-US, "Electrical Plug-In Connections".
Capacitive proximity switch• Non-contact detection• Short circuit and polarity reversal • protectionResistant to electro-magnetic interference • (electromagnetic compatibility) and static discharges (ESD) Protection class up to IP67•
Socket connection in accordance with EN60947IEC 947
Functional description
The W2 fill level switch described below is designed as a capacitive inductive actuator for oils and fluid greases and is integrated into the reservoir cover.
Pump units of the KFG series for industrial use
10 1-3030-US
Pressure regulating valvesfor progressive systems R
AP
R
M14
x1,5
P A
P
A
P
M14
x1,5
RR
A
Technical Data
Cracking pressure ....... 200 -/ 300 ± 20 barNominal tube sizes Ø . 6, 8, 10 mm
NoteThe pressure regulating valve is optionally available with a lubricant nipple with T con-nector output (see accessories on page 21).
Pressure relief valve with inte-grated pressure regulating valvefor single-line systems with VR distributors
200b
ar
P2
A
TP1
Hydraulic block diagram
Spare parts
Pressure regulating valve without lubricant nipple
Tube Ø Cracking pressure Order number [mm] [bar]
6 120 161-210-042
6 200 161-210-032
6 300 161-210-012
8 120 161-210-041
8 200 161-210-031
8 300 161-210-018
10 120 161-210-040
10 200 161-210-030
10 300 161-210-016
Pressure regulating valve with lubricant nipple
6 300 161-210-014
8 300 161-210-025
Connections for pressure regulating valve
A Connection to main lubricant line P Pipe thread for pump element R Grease emitted at overpressure
Connections for pressure relief valve
P1 Connection to pump element 1 P2 Connection to pump element 2 T Connection to tank A Connection to main lubricant line
Technical Data
Pressure relief valve 24 VDC Input voltage ............24 VDCNominal output ........26 watts Rated current ...........1.2 AON-time ....................100%Protection class ........ IP65Pressure regulating valveSet pressure ............. 200 bar
Plug-in connection ..DIN EN 175 301-803
Pressure relief valve 230 VAC Input voltage ............230 VACCoil voltage ................205 VDCNominal output ........26 wattsRated current ...........0.13 AON-time ...................100% at 35° CProtection class ........ IP65Pressure regulating valveSet pressure ............. 200 bar
Plug-in connection ..DIN EN 175 301-803
Pump units of the KFG series for industrial use
111-3030-US
Spare parts
Delivery rate 1) Number of Order No. [cm3/min.] grooves
5.0 0 KFG1.U0
2.5 1 KFG1.U1
1.8 2 KFG1.U2
1.3 3 KFG1.U3
0.8 4 KFG1.U4
Pump elements
1) The values given here apply for a temperature of 20 °C, back pressure of 50 bar and greases of NLGI Grade 2. For progressive systems, pump elements ≤ 2.5 cm3/min. are recommended.
General conditions for electrical connections
Power supply 12/24 VDC
L+
1
KFG...DC
2 3X1
+M-
KFG...AC
X1 1 2 3
M
DC
AC
2)
1)
C6AF
L1 N PE
90 - 264 V AC47 - 440 Hz
6.5.2 Baureihe KFG
6.5.2 Baureihe KFG
L-
Connector pin assignment for 12/24 VDC
Pin Description 1 (current) = L+ Supply voltage po-
tential (Main machine switch ON) 2 - (mass) = M - Supply voltage
potential (0 V, GND)
4 AT
Power supply 90-264 VAC
KFG...AC
X1 1 2 3
M
DC
AC
1)
C6AF
L1 N PE
90 - 264 V AC47 - 440 Hz
1) = external control device "relay contact" "pump on"
Technical Data
Delivery rate: 0.8; 1.3; 1.8; 2.5; 5.0 cm3/min. 1) Max. permiss. operating pressure:0.8; 1.3; 1.8; 2.5 cm3/min. 300 bar, 5.0 cm3/min. 200 bar
2
3 1
31 15 (Fahrzeug)M L+ (Industrie)
1
KFG...DC
F
2 3X1
1)
2) 2)
+M-
KFG...AC
X1 1 2 3
M
DC
AC
2)
1)
C6AF
L1 N PE
90 - 264 V AC47 - 440 Hz
2
3 1
31 15 (Fahrzeug)M L+ (Industrie)
1
KFG...DC
F
2 3X1
1)
2) 2)
+M-
KFG...AC
X1 1 2 3
M
DC
AC
2)
1)
C6AF
L1 N PE
90 - 264 V AC47 - 440 Hz
Connector pin assignment for 90-264 VAC
Pin Description 1 L1 Main machine switch ON 2 N 3 Plug not assigned PE Protective conductor
General conditions for electrical connections
Nominal Power Power Pump Max. voltage consumption consumption starting current pre-connected fuse [load-dependent] [max.] [~20 ms]
24 VDC 1) 1.25 A 2) < 2.5 A 4.5 A 4 A 3) 4)
12 VDC 1) 2.4 A 2) < 5 A 9 A 6 A 3) 4)
115 VAC N/A5) 1.5 A 20 A C6A
230 VAC N/A5) 0.9 A 40 A C6A
1) Protective measures that must be applied for designat-ed usage: "Functional Extra Low Voltage", "Protective Extra Low Voltage“ (PELV) Standards: EN 60204 Part 1: IEC 60204-1: DIN VDE 0100 Part 410 / IEC 364-4-41: HD384.4.41
2) Typical value at ambient temperature = 25 °C and operating pressure = 150 bar
3) Fuse in accordance with DIN 72581 T.3
4) Conductor: cross-section 1.5 mm2, length ≤ 12 m
5) no specification
Cable socket in accordance with DIN EN 175 301-803
Cable socket in accordance with DIN EN 175 301-803
Pump units of the KFGS series for industrial use
12 1-3030-US
KFGS pump unitwith integrated control
2 kg
Dimensions
6 kg 10 kg
KFGS pump unit, reservoir sizes 2 kg, 6 kg and 10 kg
Delivery data
Pump element Delivery rate Maximum flow pressure Max. permis. pressure at pump element [cm3/min.] [mbar at NLGI 2] [bar]
KFG1.U0 5.0 450 200 KFG1.U1 2.5 700 300 KFG1.U2 1.8 700 300 KFG1.U3 1.3 700 300 KFG1.U4 0.8 700 300
Z
ax
n
ax
n636
( Res
ervo
ir si
ze 1
0 Kg
)
200266.5
13
393.
5 ( R
eser
voir
size
6 K
g )
281
( Res
ervo
ir si
ze 2
Kg
)78
.5Ø
9 75
8.5
227 ( 6 Kg )
206 ( 2 Kg )
217.5 ( 10 Kg )
305
235.
5
with pressure relief valvewith pump element and W1 control
Pump units of the KFGS series for industrial use
131-3030-US
The KFGS pump unit is controlled by the IG502-2-I integrated control and monitoring unit.
IG502-2-I integrated control and monitoring unit
Setting interval and pump cycle times and desired monitoring functionSee the operating instructions included with the pump unit for information on how to con-figure the control unit for application-specific values and functions.
Function: (Standard "TIMER" function without monitoring)The lubrication intervals are repeated cycli-cally after the set interval (tPA or cPA). The pump cycle time during a lubrication proce-dure corresponds to the time configured on the control panel as tCO (contact time) in minutes.Interval and pump cycle times pro-ceed only in the presence of supply voltage (attach connection 15 and 31 to 12 V DC or 24 V DC depending on unit). When the supply voltage is turned off (power supply on con-nection 15 is interrupted), the current interval time is saved and continued once the supply voltage is turned on again. When the moni-toring function CS is programmed (only for centralized lubrication systems with cycle switch), the piston detector mounted on a progressive feeder is queried for a signal dur-ing the pump cycle time. If this signal is ab-sent during the preselected pump cycle time (tCO), a monitoring program (block operation) is started after the cycle time finishes. During this program sequence, the pump unit is turned on up to two times at specially defined intervals and the piston detector is monitored for a signal. If the piston detector signal reaches the control unit, the monitoring pro-gram ends immediately and operation contin-ues as normal. If the monitoring program completes its sequence, a fault notification is issued on completion and the operational se-quence is halted. While the monitoring pro-gram is ongoing, no interim lubrications can be triggered. When the monitoring function PS is programmed (only for centralized lubri-cation systems with pressure switch), the pressure switch monitors pressure build-up at the end of the main lubrication line during the CONTACT time (pump cycle time). A signal is sent to the KFGS control unit when the set pressure is reached.
Storage (EEPROM)The control unit has non-volatile memory (EEPROM), so continuous power supply is not required to store intervals and fault notifica-tions. When the supply voltage is turned off, the current value is saved and will be avail-able for continued operation once the supply voltage is re-established.
Monitoring and fault indicationsFunction monitoring with piston detector or pressure switch Progressive systems can be monitored by a piston detector and single-line systems can be monitored by a pressure switch. To do this, CS (cycle switch, piston de-tector) or PS (pressure switch) must be set as monitoring in COP when the device is config-ured (programmed). The signal from the switch is then monitored during lubrication. If the signal is not sent during the lubrication procedure and the monitoring program it automatically triggers does not start, a fault notification is sent (connection SL2 is con-stantly switched on) after the monitoring pro-gram ends, and the operational sequence is interrupted. When monitoring is performed by a pressure switch (PS), a fault notification would be sent directly after conclusion of the monitoring time. In contrast with the CS set-ting, there is no monitoring program (block operation) in this case. The error code FCS (Fault Cycle Switch), FPS (Fault Pressure Switch) or FLL (Fault Low Level) can be viewed by pressing a key on the control panel.
GeneralThe IG502-2-I control and monitoring de-vice is an integral component of the KFGS pump unit. Its functions are specially de-signed to control and monitor centralized lu-brication systems. The customer can pro-gram the control unit to adapt it to the par-ticular operating conditions of the machine/system.
Pause (tPA) in "TIMER" modeThe interval (time period between two lubri-cations) in the "TIMER" mode is determined based on a time interval generated by the control unit and the value programmed as the tPA. Its value can be set from 0.1 h to 99.9 h.
Pause (cPA) in "COUNTER" modeThe pause (duration between two lubrica-tions) in "COUNTER" mode is determined based on the duration of the pulses received at connection DK (signal change from0 V to 24 V) and by the value programmed as the cPA. Its value can be set from 1 to 999 puls-es. In this mode, the DK connection leading from the unit is used as a clock pulse input to trigger lubrications after a specified num-ber of pulses. In this case, an external push-button cannot be used to trigger interim lu-brications.
Display
Pump units of the KFGS series for industrial use
14 1-3030-US
Fill level monitoring
Fill level switch type: W2 for NLGI Grade ≤ 1 greases
Technical data for W2 fill level control
Fill level monitoring Function ............................. Switch opens at minimum fill level = fault notifi- cation also on wire breakage
Operating voltage ..................10 to 30 VDCContinuous current ...............≤200 mAInternal power consumption ..6 to 12 mAVoltage drop ...........................≤1.8 V at Iduration EC directives ...........................EN 6094752
Connection diagram ..............M12x1 round plugs
Fill level switch type: W2 W2 block diagram
BN
WHBU
BK
1/+24 V DC
2/not assigned3/-OV
4/NO
12
43
Fill level switch type: W1Designed as energized rocker switch, for NLGI Grade 2 greases
Contact W1 closed, go position Contact W1 open
W1 connector pin assignment
Position Application 1 + Supply voltage 2 not assigned 3 O V (0 volts) 4 NO-contact
Functional description
The W1 fill level switch described below is de-signed as a rocker switch and is integrated in the bottom of the reservoir. A magnetic rocker mounted on the agitator is turned downward by the grease resistance when the reservoir is full and the agitator rotates. A pulse is created at each revolution of the agitator. When the minimum fill level is reached, the resistance the grease exerts on the rocker subsides. The rocker turns back and the pulses are inter-rupted.
Functional description
The W2 fill level switch described below is designed as a capacitive inductive actuator for fluid greases and is integrated into the reservoir cover.
In contrast to the KFG pump unit, on which the fill level signal is evaluated externally, the internal pump control unit on the KFGS pump unit evaluates the fill level of the W1 control.
A fill level indicator light can optionally be connected through the 4-pin plug on the bottom of the pump (see connectivity on page 17).
NoteThe W2 fill level switch is not suitable for greases of class ≥ NLG2.The switching point depends on the lubricant being used. Different lubricants can result in different switching points.
Pump units of the KFGS series for industrial use
151-3030-US
Pressure regulating valvesfor progressive systems R
AP
R
M14
x1,5
P A
P
A
P
M14
x1,5
RR
A
NoteThe pressure regulating valve is optionally available with a lubricant nipple with T con-nector output (see accessories on page 21).
Pressure relief valve with inte-grated pressure regulating valvefor single-line systems with VR distributors
Hydraulic block diagram
200b
ar
P2
A
TP1
Connections for pressure relief valve
P1 Connection to pump element 1 P2 Connection to pump element 2 T Connection to tank A Connection to main lubricant line
Technical Data
Pressure relief valve 24 VDC Input voltage ...............24 VDC Nominal output ...........26 watts Rated current ..............1.2 AON-time ........................100%Protection class ...........IP65Pressure regulating valveSet pressure ................200 bar
Plug-in connection .....DIN EN 175 301-803
Pressure relief valve 230 VAC Input voltage ...............230 VACCoil voltage ...................205 VDCNominal output ...........26 watts Rated current ..............0.13 AON-time .......................100% at 35° CProtection class ...........IP65Pressure regulating valveSet pressure ................ 200 bar
Plug-in connection .....DIN EN 175 301-803
Technical Data
Cracking pressure .......... 200 -/ 300 ± 20 barNominal tube sizes Ø .... 6, 8, 10 mm
Connections for pressure regulating valve
A Connection to main lubricant line P Pipe thread for pump element R Grease emitted at overpressure
Spare parts
Pressure regulating valve without lubricant nipple
Tube Ø Cracking pressure Order number [mm] [bar]
6 120 161-210-042
6 200 161-210-032
6 300 161-210-012
8 120 161-210-041
8 200 161-210-031
8 300 161-210-018
10 120 161-210-040
10 200 161-210-030
10 300 161-210-016
Pressure regulating valve with lubricant nipple
6 300 161-210-014
8 300 161-210-025
Pump units of the KFGS series for industrial use
16 1-3030-US
Spare parts
Delivery rate 1) Number of Order No. [cm3/min.] grooves 5.0 - KFG1.U0 2.5 1 KFG1.U1 1.8 2 KFG1.U2 1.3 3 KFG1.U3 0.8 4 KFG1.U4
Pump elements
Technical Data
Delivery rate: 0.8; 1.3; 1.8; 2.5; 5.0 cm3/min. 1)
Max. permiss. operating pressure:0.8; 1.3; 1.8; 2.5 cm3/min. ................ 300 bar, 5.0 cm3/min. ........................................ 200 bar
Cable socket for 12 and 24 VDC power supply
in conjunction with M12x1 socket
Cable socket for 90-264 VAC power supply
in conjunction with M12x1 socket
General conditions for electrical connections
2
3 1
31 15 (Fahrzeug)M L+ (Industrie)
1
KFG...DC
F
2 3X1
1)
2) 2)
+M-
KFG...AC
X1 1 2 3
M
DC
AC
2)
1)
C6AF
L1 N PE
90 - 264 V AC47 - 440 Hz
2
3 1
31 15 (Fahrzeug)M L+ (Industrie)
1
KFG...DC
F
2 3X1
1)
2) 2)
+M-
KFG...AC
X1 1 2 3
M
DC
AC
2)
1)
C6AF
L1 N PE
90 - 264 V AC47 - 440 Hz
Cable socket in accordance with DIN EN 175 301-803
X1 1 2 3
L1 N PE90 - 264 V AC47 - 440 Hz
C6AF
)1
Connector pin assignment for 90-264 VAC
Pin Description 1 L1 Main machine switch ON 2 N 3 Plug not assigned PE Protective conductor
Cable socket in accordance with DIN EN 175 301-803
1) The values given here apply for a temperature of 20 °C , back pressure of 50 bar and greases of NLGI Grade 2.
For progressive systems, pump elements ≤ 2.5 cm3/min. are recommended.
L+
1
KFG...DC
2 3X1
+M-
KFG...AC
X1 1 2 3
M
DC
AC
2)
1)
C6AF
L1 N PE
90 - 264 V AC47 - 440 Hz
6.5.2 Baureihe KFG
6.5.2 Baureihe KFG
L-
Connector pin assignment for 12/24 VDC
Pin Description 1 (current) = L+ Supply voltage po-
tential (Main machine switch ON) 2 - (mass) = M - Supply voltage
potential (0 V, GND)
Socket pin assignment
Pin Color code Conductor coloring 1 BN brown 2 WH white 3 BU blue 4 BK black
3 4
12
Socket connection in accordance with EN60947-5-2
Connections for system monitoring using a M12x1 round plug socket
1) = external control device "relay contact" "pump on"
Pump units of the KFGS series for industrial use
171-3030-US
Accessories for connecting piston detector and fault signal
Description Data Order No.
M12x1 round plug connector with cable for connecting to piston detector and an external fault indicator
Cable set
Two-way distributor (for connecting to the M12x1 plug on the pump with 2x M12x1 outputs for piston detector and separate indicator lamp)
179-990-719
179-990-700
Connectivity for timer operation without system monitoring (and fill level control)
24 VDC +
X2 1 2 3
SL2
4
BU BK
SL22,4W
Connectivity for timer operation with system monitoring (and fill level control)
24 VDC +
X2 1 2 3
SL2
4
BN WH
BU BK
BN BUBK
X5
CS/PS SL22,4W
CS
BN WH
BU
1 2 3
General conditions for electrical connections
Nominal Power Power Pump Max. voltage consumption consumption starting current pre-connected fuse [load-dependent] [max.] [~20 ms]
24 VDC 1) 1.25 A 2) < 2.5 A 4.5 A 4 A 3) 4)
12 VDC 1) 2.4 A 2) < 5 A 9 A 6 A 3) 4)
115 VAC N/A5) 1.5 A 20 A C6A
230 VAC N/A5) 0.9 A 40 A C6A
Connector pin assignment in timer operation
Pin Code Assignment3 SL2 "Fault" indicator light ( - )4 SL2 "Fault" indicator light ( + )
Connector pin assignment in timer operation
Pin Code Assignment1 Voltage ( + )2 CS/PS cycle/pressure switch (signal)3 SL2 "Fault" indicator light ( - )4 SL2 "Fault" indicator light ( + )
BN
WH
BU
BK
BUCS/PS
BN
X3
1
X2
2
3
4
+ SL2
1 2 3 4
1
2
3
4
X4
BU
BK SL22,4W
179-990-700
1
2
3CS/PS
Connectivity for timer operation with system monitoring, fill level control, piston detector and indicator light
Connector pin assignment in timer operation
Pin Code Assignment1 Voltage ( + )2 CS/PS pressure/piston detector (signal)3 SL2 "Fault" indicator light ( - )4 SL2 "Fault" indicator light ( + )
1) Protective measures that must be applied for designat-ed usage: "Functional Extra Low Voltage", "Protective Extra Low Voltage“ (PELV) Standards: EN 60204 Part 1: IEC 60204-1: DIN VDE 0100 Part 410 / IEC 364-4-41: HD384.4.41
2) Typical value at ambient temperature = 25 °C and operating pressure = 150 bar
3) Fuse in accordance with DIN 72581 T.3
4) Conductor: cross-section 1.5 mm2, length ≤ 12 m
5) no specification
Pump units of the KFGC series for industrial use
18 1-3030-US
KFGC (CAN bus) pump unitwith integrated control
2 kg
Dimensions
KFGC (CAN bus) pump unit, reservoir sizes 2 kg, 6 kg and 10 kg
6 kg 10 kg
266.5200 13
78.5
Ø9 75
281
(Res
ervo
ir si
ze 2
Kg
)
393.
5 ( R
eser
voir
size
6 K
g )
636
( Res
ervo
ir si
ze 1
0 Kg
)
8.5
206 ( 2 Kg )
227 ( 6 Kg )
217.5 ( 10 Kg )
Delivery data
Pump element Delivery rate Maximum flow pressure Max. permis. pressure at pump element [cm3/min.] [mbar at NLGI 2] [bar]
KFG1.U0 5.0 450 200KFG1.U1 2.5 700 300KFG1.U2 1.8 700 300KFG1.U3 1.3 700 300KFG1.U4 0.8 700 300
Pump units of the KFGC series for industrial use
191-3030-US
Pump units of the KFGC (CAN bus) series are reservoir pump units (piston pumps) with an integrated control unit for on-demand lubri-cant supply to centralized lubrication systems with progressive feeders or to single-line sys-tems. A special feature of pump units of the KFGC (CAN bus) series is the integrated LC-CAN5000 control unit, which is distin-guished by the following characteristics:
CAN bus interface (SAE J1939), which • allows units to be integrated into the CAN bus networks of machines and systems. The lubrication system is monitored, oper-ated and configured through the CAN bus, for example at the process control level.
There is also the option of configuring and • operating the pump unit without a CAN bus connection.
The control unit is able to control and • monitor up to four independent zones and to supply them from a single pump unit.
Electric switch valves which are controlled • based on the parameters set for each individual lubrication zone are placed in the main line. The control unit has up to four solid-state switching outputs for this purpose.
Aside from valve control, the outputs can • also be configured as digital outputs for other purposes.
In addition to the outputs, up to four digital • inputs are available, e.g. for monitoring piston detectors, pressure switches or other switching contacts. A detailed de-scription of the electrical connections can be found in the operating instructions for the KFG series of pumps.
The control unit's comprehensive monitoring functions allow potential faults to be detected early. This includes, among other things, monitoring the fill level in the lubricant reser-voir, monitoring the signal lines on attached components for line breakage, and monitor-ing the switching outputs for short circuits.
Important system events such as a low fill level in the lubricant reservoir are saved by the control unit and given a time stamp. This allows the causes of operational faults to be determined more easily.
The flexible parameters and configuration op-tions allow custom lubrication concepts to be implemented for each individual lubrication zone in the system. The control unit can store up to 16 sets of parameters. Each set of pa-rameters contains all the information required to control and monitor the lubrication pro-cess. This means that different lubrication scenarios can be prepared and saved then called on when needed. The CAN bus control unit is available in the 12/24 V DC designs.
LC-CAN5000 integrated CAN bus control unit with display
Pump units of the KFGC series for industrial use
20 1-3030-US
Connections
2
4
5
31
67
Power supply through 7-pin round plug
CAN bus connection, plug type DEUTSCH DT04-3P-L012
A
B
C
341 2
Connection for reversing valve/piston detector
(max. 6 connections)
ConnectivityExample of connecting four reversing valves and four piston detectors on devices with the maximum equipment level (6x M12x1 round plug-in connections) for operating a progressive feeder system, distributed in four lubrication zones
V3V2V1
111111 222222 333333 444444
1 2 3 4 1 2 2 12 1 2 11 2 3 4 1 2 3 4 1 2 3 4
A B C1 2 3 4 5 6 7X1
BN
RD-B
K BU PK BK BK
VT-G
N CAN-BUS
M12
x1
1x21M
1x21M
M12
x11x21M
1x21M
M12
x11x21M
1x21M
M12
x1
F1
S1
M L+
31 30
15
CS4 (MC) V4
SL2
RD CS1
CS1
CS2
CS2
CS3
CS3
V1 V2 V3
+++++++ + + –– – – –
A
B
C
CS.. = Piston detector V.. = Reversing valves2
4
5
31
67
341 2
Assignment of round 7-pin plug
Assignment of M12x1 4-pin round plug
Legend for connection illustration with maximum equipment level
S1 – CS4 Piston detector 1 - 4 V1 – V4 Valves 1 – 4
MC Machine contact SL2 "Fault" indicator light (can alternately be operated in place of valve 4)L+ + Supply voltage
potential
F1 Fuse S1 Ignition switch
Assignment of CAN bus plug
General conditions for electrical connectionsThe general conditions for electrical connections are identical with those of the KFG and KFGS series. The data listed below are specific to CAN bus units.
KFGC (CAN bus), general conditions for electrical connections
Switching outputs: Type: Solid-state output, short-circuit-proof and overload-proof Max. current-carrying capacity: - with simultaneous operation of 4 outputs 1.0 A - with simultaneous operation of 2 outputs 1.25 A - with operation of 1 output 1.5 AModes of operation: - Single operation - Parallel connection of multiple outputs while simultaneously increasing output current Signal inputs: Type: digital solid-state input, short-circuit-proofConnectivity: - Switching contact, no detection of wire breakage - Dual wire sensors (e.g. piston detector), detection of wire breakage
Pump units of the KFG, KFGS and KFGC (CAN bus) series for industrial use
211-3030-US
Accessories
R
AP
R
M14
x1,5
P A
Pressure regulating valves with T connector output for progressive systems
Technical Data
Cracking pressure ....... 300 ± 20 barNominal tube sizes Ø . 6, 8, 10 mm
Pressure regulating valve
Pressure regulating valve with T connector output
Tube Ø Cracking pressure Order no. [mm] [bar]
6 300 161-210-038
6 200 161-210-032
8 300 161-210-039
8 200 161-210-031
10 300 161-210-016
10 200 161-210-030
Pressure gauge Pressure gauge
Indicating range Order no.
0 to 250 bar / 0 to 3600 psi 169-125-000
0 to 400 bar 169-140-001 Washer 1) 248-610.02
1) Washer must be ordered separately for each pressure gauge.
Connecting piece for pressure gauge
Connecting piece for pressure gauge
d1 Order no.
M10x1 301-134
M14x1.5 301-034
Pressure gauge screw connection with gasket
G1/4
“G1
/4 “
for p
ipe
Ø 1
0 m
m
Ø 6
mm
26,5mm (max.38)
10 mm
52 m
m (m
ax. 5
4)
Ø 62mm
G 1/4“
Pressure gauge screw connection
Pos. Order no.
1 248-610.01
2 441-110-1632
1
Pump units of the KFG, KFGS and KFGC (CAN bus) series for industrial use
22 1-3030-US
Special equipment and accessories
Filling device with quick-action coupling
Filling device - quick-action coupling
Item Description Order no.
1 Washer DIN 7603-A14x18 CU
2 filler sockets 995-000-705
3 Coupling socket 995-001-500 (for refill connection)
4 Hose fitting for connection to to coupling socket
Diameter (d) 13 857-760-007 Diameter (d) 16 857-870-002
Filling device with quick-action coupling
dø 28
.6 m
m
57
ø 8
mm
SW19
G 1/
4”
3 4
G 1/
4”
21
Filling cylinder with connecting piece
Filling cylinder with screw union
Item Description Order no.
1 Filling cylinder complete 169-000-171
2 Short filler socket 169-000-170
3 Long filler socket 169-000-174
4 Connecting piece 853-950-010 for filler socket
5 Banjo fitting 405-541-411 to change the filling position
2 3
Filling cylinder/screw unions
Topping-up pumps
Description Order no.
with gear, for 25 kg drum 169-000-042for 50 kg drum 169-000-054without gearfor 25 kg drum 169-000-342corresponding filler socket 995-000-705
Topping-up pumps
Technical Data
Delivery rate ...................~ 40 cm3/stroke
1) Note A generic pump is depicted; the actual pumps may differ in appearance.
Topping-up pump 1)
≈450 mm
Ø 5
6 m
m
33
M20x1.5 M20
x1.5
11
M20
x1.5
20.5
SW 27
4 5
1
1
Pump units of the KFG, KFGS and KFGC (CAN bus) series for industrial use
231-3030-US
Explanation of order codes
Pump unit
Control unit without marking=without control S = with control and monitoring 1) C = in CAN bus design 12/24 V DC 2)
Reservoir capacity1 = 2 kg3 = 6 kg5 = 10 kg
Pump housing design 5 = version number
Type of fill level monitoring X = without W1 = 1 switching point, minimum, designed as reed contact (NLGI 2 grease) W1G = 1 switching point minimum with signal smoothing (NLGI 2 grease) W2 = 1 switching point, minimum, capacitive (NLGI ≤ 1 grease, not available for 10 kg reservoir size)
Pressure regulating and relief valve / = without M = with pressure regulating valve for multiple-line and progressive systems, 300 bar version, pivoted N = with pressure regulating valve for multiple-line and progressive systems, customer-specific 3) O = with pressure relief valve for a single-line system with a pump element and integrated 200 bar pressure relief valve, 24 V DC P = with customer-specific pressure relief valve (to be defined by customer)
Delivery rate of pump elements and their layout
X = without A = 2.5 cm3/min. (1-groove) B = 1.8 cm3/min. (2-groove) C = 1.3 cm3/min. (3-groove) D = 0.8 cm3/min. (4-groove) E = 5.0 cm3/min. (no groove)
Layout of pump elements Example of installed pump elements Code installed pump elements AAA = 1 and 2 and 3 AXA = 1 and 3 AXX = 1
Pum
p el
emen
t pos
ition
1
Pum
p el
emen
t pos
ition
2
Pum
p el
emen
t pos
ition
3
Tube connection / = without A = Ø 6 mm B = Ø 8 mm C = Ø 10 mm
Version key 0005 = Basic design for industrial use
Motor key data 12VDC = Operating voltage 12 V DC , protection class IP 55 24VDC = Operating voltage 24 V DC , protection class IP 55 230VAC = Operating voltage 230 V AC (90 to 264 V AC), protection class IP 55
Example:KFG pump unit (KFG) with internal control (S) with lubricant reservoir size of 2 kg (1), pump housing design (5) with 1 switching point for minimum fill level monitoring, designed as reed contact with rocker (W1), without addi-tional pressure regulating valve and without pressure relief valve (/), with a 2.5cm3/min. pump element installed at position 2 (XAX), without tube connection (/), for industrial use (0005) with operatingvoltage of 230 V AC and protection class IP55 (230VAC) gives the order number: KFGS1-5W1/XAX/0005-230VAC
1) Notify us of the setting times for the control unit.
2) System is designed according to customer's specifications.
3) On a design with a pressure regulating valve, its cracking pressure and tube diameter are to be specified (see pages 10 and 15).Customer-specific requirements/accessories
= without /min. (1-groove) /min. (2-groove) /min. (3-groove) /min. (4-groove)
= without = without /min. (1-groove)
Example: KFG S 1 - 5 W1 / X A X / 0005 - 230VAC
This brochure was presented to you by:
Order number: 1-3030-USSubject to change without notice. 02/2009)
The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless permission is granted. Every care has been taken to ensure the accuracy of the information contained in this publication. But no liability can be accepted for any loss or damage whether direct, indirect or consequential arising out of use of the information contained herein.
All VOGEL products may only be used as intended. Should operating instruc-tions be supplied together with the products, the device-specific instructions and specifications therein contained are also to be followed.In particular, we call your attention to the fact that hazardous materials of any kind, especially the materials classified as hazardous by EC Directive 67/548/EEC, Article 2, Par. 2, may only be filled into VOGEL centralized lubrication systems and components and delivered and/or distributed with the same after consultation with and written approval from Willy Vogel AG.No products manufactured by VOGEL are approved for use in conjunction with gases, liquefied gases, pres-surized gases in solution and fluids with a vapor pressure exceeding normal atmospheric pressure (1013 mbar) by more than 0.5 bar at their maximum permissible temperature.
Competence Center for Industrial Applications
Willy Vogel Aktiengesellschaft SKF Lubrication Solutions 2. Industriestrasse 4 · 68766 Hockenheim · Germany Tel. +49 (0)62 05 27-0 · Fax +49 (0)62 05 27-101 [email protected] · www.vogelag.com · www.skf.com
© SKF Group 2008® SKF und VOGEL are registered trademarks of the SKF Group.
Further brochures951-130-330-US Operating Instructions for KFG/KFGS/KFGC (CAN bus) for industrial use
1-3034-US Reservoir pump units of the KFG series for rotary application951-130-329-US Operating Instructions for KFG/KFGS/KFGC (CAN bus) for rotary application
1-3035-US Reservoir pump units of the KFG series for use in vehicles951-130-331-US Operating Instructions for KFG/KFGS/KFGC (CAN bus) for use in vehicles
1-9430-US Progressive systems for commercial vehicles