rent a bioreactor · rent a bioreactor the austrian centre of industrial biotechnology (acib) has...
TRANSCRIPT
Microbial Fermentation 05
Animal Cell Fermentation 05
Cell Harvest 07
Filtration 08
Separation 08
Analytics 10
Our Services 11
About acib & Contact 12
Content
Rent a BioreactorThe Austrian Centre of Industrial Biotechnology (acib) has been supporting companies and scientific partners for decades. We under-stand how important the right know-how and facilities can be to success-fully conclude projects. We also know, how expensive it can be to install and maintain the latest state-of-the-art equipment, especially in case of huge bioreactors.
The new solution at acibMaking available the expertise and facilities you need for your fermenta-tion and/or bioprocess development. Our experts provide you with offers tailored for your specific project and you choose whether to:
k rent-a-bioreactor / DSP for your projectk train your staffk let us do all the work for you
A detailed list of available equipment for your projects is on the next pages.
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Upstream ProcessingM I C R O B I A L F e R M e n T A T I O n
Fermentation for bacteria, yeast and fungi
k Fully automated process control (Allen Bradley/Rockwell)k Supply with steam, ice water, cooling water and compressed airk 2 modular bioreactors (10 – 20 L, 60 – 100 L)k 30 L and 200 L (working volume) stirred tank reactork Storage/fermentation vessels (1250 L, 2000 L, 3600 L) with double jacket, stirrer and aerationk Additional mobile vessels for storage and media preparation available
Labscale fermentation for bacteria, yeasts and fungi
k Incubation in shake flasksk DASGIP® parallel bioreactor system ( 4 × 1 L bioreactors)k Infors Multifors® II (4 × 2 L bioreactors) with offgas analysis (BlueSense)k Sartorius Biostat® Bplus (2 L bioreactor)k Biostat Ed. (2 × 5 L bioreactors), modified and adaptablek Additional access to high throughput micro bioreactor systems (BioLector®), lab scale bioreactors equipped with online monitoring systems
A n I M A L C e L L F e R M e n T A T I O n
Fermentation of CHO, hybridoma and insect cellsk including automated process controlk 70 L scale stirred tank bioreactor (fully automated)k 500 L airlift bioreactork 1600 L scale stirred tank bioreactork Additional access to small and lab scale bioreactors/systems (shake flask, DASGIP®, WAVE …)
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Downstream ProcessingC E L L H A R V E S T
Centrifugationk Several labscale centrifugesk High performance centrifuge with continuous feed and discountinuous discharge (Contifuge) with 22,000 g and solid volume 0.3 Lk Disc-stack centrifuge (GEA PSC-6) with 8000 m2 equivalent clarification area; 30 – 300 L/h throughput and other Westfalia Disc Separator units
High Pressure homogenization (HPH)k Two-stage high pressure homogenizer – 1500 bark Benchtop system for lab scale and optimization (10 L/h throughput)k Pilot scale system variable (50 – 100 L/h throughput)
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R e n T A B I O R e A C T O R
F I L T R A T I O n
Dead-end FiltrationkFilter test system for filter disks (14 cm2) and capsules filtration operation up to 100 L/batch with pressurized closed ves-sels
Ultra-/DiafiltrationkSmall scale (50 – 300 cm2) andkPilot scale systems (up to 2 m2 membrane area) with automated recording of all system data (pressure, fluxes, etc.) kSystems can be operated in different control modes (constant flux, constant trans-membrane pressure, min and max inlet pressure)kSterile filtration for intermediates and final products
Micro- and ultrafiltration (crossflow ceramic modules)k2 microfiltration modules Atech (0.2 µm) with 0.13 m² filter area eachk2 microfiltration modules Atech (0.2 µm) with 0.2 m² filter area eachk2 microfiltration modules Atech (0.2 µm) with 0.58 m² filter area eachk2 ultrafiltration modules Atech (0.05 µm) with 0.2 m² filter area eachkPumps, casings, storage vessels
Special filtration techniqueskVacuum drum filter VELO FRP 1 (1 m² filter area, 500 L/h)
S e P A R A T I O n
Precipitation and refoldingk(Fed-)Batch operation with temperature control, headspace gas overlay and on-line monitoring probes. Operating volume 20 – 100 L (suitable for precipitation and refolding reactions)
ChromatographykÄKTA explorer 10 and 100 for development and small scale preparative purificationkÄKTA Pilot for pilot scale chromatography up to 40 L/h, Column size 0,5 – 10 LkÄKTA purifier and ÄKTA pure (labscale chromatography)
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S e P A R A T I O n
LyophilizationkLabonco Freezone 2.5 plus, labscalekChrist Gamma 1-16 LSC plus, lab-/pilot scale
Fluid bed drying/granulationkAMMAG A-WT 43 multifunctional fluid bed drier for drying, granulation and coating, pilot scale (ca. 50 L batch size)
Distillation/Rectificationkplants of different sizes (DN 10 – DN 150)kdifferent operation modes (discontinuous, continuous)kadjustable for different separation problems at ambient pressure and vacuum operationkthin film evaporatorkrotary evaporators (up to 20 litres)ksteam distillation
Liquid – Liquid Extraction plantskmixer-settler plants of different sizes (ml up to several litres)kextraction columns with different internals (packed, sieve tray, RDC, TCDC and operation mode (agitated, pulsed)
CO2-technologykextraction plant (300 ml, 690 bar, 240 °C up to 10 litres, 325 bar, 200 °C, including stirrer)kimpregnation plantkhigh pressure view cell (400 bar, 100 °C)kmicro-mixer fractionation plant for liquid feed materialkextraction column (2 m active height, 35,4 mm inner diameter, 180 bar, 100 °C, settler with view glasses at bottom and top)
Dryingkspray dryer (MINOR plant, d = 800 mm, h = 600 mm, 80 kg/h air, max. inlet temperature = 340 °C)kfluidized bed dryer
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Membrane unit OSMOkflat sheet membranes for MF, NF, UF, RO (max. 64 bar)
Single separation equipmentkdisc centrifuge (pilot plant size)
A n A LY T I C S
kAcid/base titration, Karl FischerkGC-FID, GC-MS, GC-ECDkHPLCkIon chromatographykAASkTOCkDrying balancekPAAR densiometerkPAAR Stabinger viscosimeterksurface tension (ring, droplet)
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R e n T A B I O R e A C T O R
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Our ServicesWe provide tailored calculations for each project! In case of sensitive data, we can work under protection of a CDA/nDA. Aside from contract research, we are also looking forward to supporting you in national or international funding projects.
e X A M P L e S
k Process development for up- and downstream processing for bacteria, yeasts, fungi and higher eukaryotic systems
k Fermentation scale up from µ- to lab- and pilot scale
k On-line monitoring platform and development of monitoring strategies for critical points in real-time in up- and downstream
k Manufacturing and processing of products at pilot scale (non-GMP, but “GMP-like” conditions available)
k Available in-house model systems e.g.: rhSOD, GFP, rh-antiTNFα, rhTNFα mAB, scFv (IB or soluble) …
k Available model organisms: E. coli, P. pastoris, CHO, Sf9-insect cells, etc. also open for model systems and organisms provided by partner
k Method development for cell harvest, IB harvest, refolding, precipitation, small scale development and transfer to pilot scale
k Filter testing for depth- and sterile filtration including upscale
k Ultra-/Diafiltration incl. method development and upscale; membrane testing
k Chromatographic separation; method development and upscale; bench marking of different resins with in-house model systems (different feed)
k Test of equipment provided by supplier
k Individual training for single or multi-unit operations including academic level education in bioprocess engineering
k complete process development from determination of thermodynamic data, lab scale experiments and to pilot scale experiments
k experimental validation of the downstream process
k modelling, simulation and feasibility studies of single separation units up to complete processes
k economic and environmental process evaluation
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R e n T A B I O R e A C T O R
INNOVATIONS FROM NATURE
F O L L O W U S O N
www.facebook.com/acibgmbhwww.linkedin.com/company/acib-gmbhwww.youtube.com/acib
INNOVATIONS FROM NATURE
The Austrian Centre of Industrial Biotechnology A B O U T A C I B
The Austrian Centre of Industrial Biotechnology (acib) is a top-class international research institution in the fi eld of industrial biotechnology. Since its foundation in 2010 the centre of has specialized on the development of innovative, eco-friendly and economical processes for the biotech-, chemical- and pharmaceutical in-dustries using the methods and tools of nature. Presently 200+ coworkers are carrying out research in more than 175 research projects.
C O n T A C T
acib GmbHDr. Martin TrinkerDirector Business Development& FundraisingPetersgasse 14A-8010 Graz
[email protected] +43 316 873 9316 www.acib.at