referencias y soluciones

8/10/2019 Referencias y Soluciones

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www.siemens.com/packaging

Subject to change without prior notice 09/2008Order No.: E20001-A830-P620-X-7600DISPO 0637221/16038 MK.MC.20.VERP.52.8.12 MP 09082.Printed in Germany Siemens AG 2008

Siemens AGIndustry SectorMotion Control SystemsP.O. Box 31 8091050 ERLANGENGERMANY

Answers for industry.

Packaging

Present reality?

Future strategy.


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SIMOTION Top LoadingOptimized handling functions for packaging machines

Short product changeover times, quick format changes and the con-tinuously increasing diversity of packaging materials are just someof the challenges faced by the manufacturers of packaging machines.As a result, there is a growing tendency to use handling robots directlyin the process. With SIMOTION Top Loading, we are offering you astandard application for motion tasks that occur frequently in handlingprocesses, allowing you to create innovative machine concepts.

A better performance all roundSIMOTION Top Loading delivers astandardized software library whichsignificantly simplifies engineering,programming and operation whileincreasing the performance of themachine. The software libraryenables you to program and con-figure Top Loading cells that havedifferent kinematics. Moreover,the tool meets all the requirements

for a continuous packaging line,including product feed, tubular bagsolutions, cartoning and palletizing.

Flexible handlingWith its wide range of functions,such as the easy integration ofvision systems, conveyor tracking,belt and kinematics calibration orproduct tracking, SIMOTION TopLoading can be used in almost allhandling applications. The toolsupports a large number of kine-matics which can be controlled bythe Motion Control System using

preprogrammed and tested soft-ware modules.


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Advantages offered by the SIMOTIONTop Loading standard application

Easy conguring of different kinematics(gantry, SCARA, articulated arm, roller,delta and specialized kinematics)

Standardized Top Loading applicationfor all SIMOTION platforms

Integrated automation of the wholemachine with a single control system

Preconfigured interfaces for the integrationof product detection vision systems

No training in robot programming languagesrequired thanks to uniform, IEC 61131-3-

compliant programming methods

Optimized PathThe path can be traversed at either con-stant or variable speed. The variable pathspeed is calculated by the Top Loadinglibrary which also monitors and limitsthe dynamics of the physical axes, thegeometry axes X, Y and Z (TCP) and thepath axes. All these functions make itmuch easier now for the user to programthe motion paths. Gantry, scara, arti-culated arm, roller and delta kinematicsare already integrated. Thanks to thestandardized parameterization of trans-formations, the rest of the softwareremains unchanged.

Easy programmingThanks to the sample applications, inte-grated error handling and uniform diag-nostic structures that are delivered withthe software, it is easy to integrate themotion tasks of the Top Loading modulecell into the main project. The motionprogram is extremely easy to configureusing the extensive set of motion, jumpand control commands. The softwarelibrary even provides single-axis andcoupling commands for additional syn-chronized or infeed axes. The definitionof work areas and barred zones, reportzones or product zones is also supportedthree-dimensionally.

The toolbox for standardizedapplicationsThe SIMOTION Top Loading tech-nology package is one of severalapplications for the automation ofpackaging machines and is an inte-gral component of the OptimizedPackaging Line toolbox. This tool-box offers standard solutions forwidely used machine types andcommon tasks based on theSINAMICS drive system and theSIMOTION motion control system.With Optimized Packaging Line, wehave developed a concept to auto-mate the entire packaging linebased on a uniform automation

and communication standard.


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WOLF Packaging Equipment

Chooses New, Low-CostControl ConceptAn innovative manufacturer is now also using theSINAMICS S120 intelligent drive system for itsmachine control tasks

With more than 15 years experience in the industry and over 1000systems installed worldwide, WOLF Verpackungsmaschinen GmbH isone of the worlds leading tubular bagging machine vendors for a widerange of bag types and sizes. The simpler machines, which are deployedin very large numbers worldwide, are particularly vulnerable to pricepressure. That is why every opportunity for cutting costs must be exploit-ed to the full including the electrical equipment. Here, WOLF has opted

for a new and very efficient concept: It uses the technology functions ofthe SINAMICS S120 drive system for machine control, allowing the com-pany to dispense with its own controller hardware.

The challenge:Maintaining functionalitywhile reducing components

The vertical tubular baggingmachine can shape, fill, and sealup to 120 bags with a maximum

Meeting this variety of differenttasks usually involves implementingtwo systems: servo drives and the

control system.In the case of the drives, WOLFhas already been using the


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Fast implementation,convincing resultThe project presented here was execut-ed as part of an undergraduate disser-tation the best proof that such an au-tomation solution is possible withoutgreat engineering costs and systemknow-how. And additional functions,such as print mark correction and filmslip compensation, can be implement-ed at any time with this machine.

Open for expansionThe solution described here is imple-mented with a scalable SINAMICS driveplatform and is therefore not limitedto simple machines: The number ofaxes and signal inputs/outputs canbe expanded if and when needed.A separate controller system such asSIMOTION or SIMATIC can be added foradditional, more complex control tasks.

www.wolf-pack.com

Special features:

Entire machine control implemented in the

drive, that is, customers own controllerhardware no longer required. This makesthe solution particularly economical.

Drive system also performsall control tasksThe CU320 control unit was chosen toimplement the new concept with theSINAMICS S120 drive system. Thismodule is particularly powerful: It cancontrol several drives at once, includ-ing the positioning functionality.Technological functions and controltasks can be implemented with pro-grammable software blocks, thenumber of signal inputs/outputs pass-ing through an interface and terminalmodules can be expanded as required.This permits implementation of allnecessary machine functions.A touch panel is used for operationand recipe management, which com-municates with the CU320 via PROFI-BUS.

Drag drop connect and off you go!All technological functions and controltasks were implemented using theSINAMICS functionality Drive controlChart (DCC). These are ready-pro-grammed function blocks such as logiccommands, adders, ON/OFF delays, orclosed-loop control blocks. Almost anynumber of these blocks can be usedand interconnected or connected toprocess signals. This is done simply byselecting them in a graphical editor,interconnecting and then dependingon the type of block parameterizingthem.All control tasks, including the variousoperating modes, machine start/stop,proportioning calculation, temperaturecontrol, dead-time compensation etc.can therefore be implemented simplyand directly in the drive.


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HayssenSandiacre

banks on retro fittingpackaging machinesLeading manufacturer enjoys the benefitsof modern motion control technology

Packaging consumer goods at a high turnover rate demands modern,high-performance motion technology. As a leading manufacturer ofvertical high-speed forming, filling, and sealing machines, as wellas packaging systems, the Sandiacre Packaging Machinery com pany,founded in Nottingham in the UK in 1969, has responded to itscustomers requirements. Increasingly, these customers have beendemanding space-saving solutions.

Teamwork from the word go

Sandiacre were prompted to assesstheir existing machinery offer whenthey received an order from a verylarge food producer for a new rangeof vertical form/fill/seal machines.The technical specification for

standardizing their systems requiredthe use of motion control techno l-ogy from Siemens. This started the

vided by the previous supplier,while retain ing large parts of theexisting controller and drive struc-ture. Another important require-ment was that the new controlsystem had to have the same

dimensions as the existing control-lers. The need for cost-efficiency,and an ambitious time frame of


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Good things come in small packagesThe packaging market demands com-pact control and drive technology.Siemens proposed a solution basedon combining a SIMOTION Dmotion controller with the universalSINAMICS S120 drive system andstandard 1FK7 servo motors. TheMP277 panel was used with themachine for visualization, operatorguidance, and parameterizationpurposes. To ensure that the imageprinted onto the plastic film usedalways fits the tubular bag, the printmark is detected by a sensor. IndustrialEthernet is used for connection to thecompany network. The ET 200M distri-buted I/O system for detecting digitaland analog systems is connected viaPROFIBUS.

Less space needed in the controlcabinetIn twin form/fill/seal machines, two

single form/fill/seal machines areplaced next to each other and equip-ped with a shared control cabinet. This

allows the two axes of each single in-termittent form/fill/seal machine to becombined in a compact 4-axis unit, anarrangement which requires less spacein the control cabinet. Foil extractorsand traverse sealing units are found ina drive line-up. The tubular bag sealedby the traverse sealing unit can befilled with free-flowing/free-pouringproducts. A pulse-driven sealing deviceis used as part of this process.

Teamwork makes difficult tasks easyThe Siemens solutions exceeded our ex-pectations throughout the entire project,commented Jim Goodwin, a technicaldirector of the company. According toMr. Goodwin, this meant: The solution wassimple and could be directly implementedin a number of our vertical form/fill/sealmachines. Also, you could not put a price onthe fact that a Siemens engineer was presenton site throughout the entire project tosupport our in-house engineers and adviseon the best choice of products. After thesuccess of this first upgrade, we are now inthe process of applying the concept to therest of our intermittent form/fill/seal ma-chines, with a view to extending it to ourcontinuous form/fill/seal machine rangesduring the next year.

www.hayssensandiacre.co.uk

Special features

Reduced control cabinet space require-

ments thanks to compact design ofcontroller and drive modules, anddirect integration of functions into

The traverse sealing unit performs precision sealingactions after each pre-weighed product quantity(such as milk powder) arrives through the downpipe.


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Special features:

The TwinLine Two-Axis Robot is capable of

up to 180 cycles per minute, dependingupon the load. The systems rigid, yetlightweight carbon arms are optimized

Less engineering overhead,more flexibilityApplication Sets for the SIMOTIONmotion control system play a key rolein rationalizing engineering at OystarA+F. These are off-the-shelf or easilyadaptable standard solutions fordifferent machine applications.Oystar A+F has for some time beenusing the SIMOTION Top Loadinglibrary for controlling robotic handlingmachines. The library essentiallyreduces engineering to three steps:selection and installation of theSIMOTION Top Loading softwaremodule suitable to the machineskinematics, acquisition of the machineparameters required by the soft-ware module, assignment of themotion parameters to the Top Loadingsoftware, e.g. in the form of recipesfor different combinations of productsand packages.

Good for high precision tooThe software can also handle highprecision work including automaticallyrounding the path contour whenchanging direction and automaticallytaking account of specified off-limitzones. Just a few interpolation pointsare typically enough to describe how,for example, a set of yoghurt cartons

is moved from the sleever to thesecond row of the third layer in thebox. Limit values for maximum speed

A partnership right from the startOystar A+F was the first to experienceSIMOTION-based automation andstandardized motion control softwarein the building of a two-axis cuppacker for a food and beverage manu-facturer. Siemens supported the project with an introduction to the motioncontrol system and the Top Loadinglibrary. The Oystar A+F developers alsomade use of the automation partnersmechatronic support in dimensioningthe zero backlash geared motors (alsofrom Siemens).

Very brief commissioning on-siteFollowing a short pre-startup at thefactory, the Oystar A+F engineers suc-cessfully commissioned the system in just two days, without the support ofthe automation partner. The perfor-mance levels to be established forpackaging the cups were ambitious:180 cycles per minute or 3 cycles

per second!

Customer satisfaction secures profit and future ordersThe end customer was highly satisfiedwith the cup packer and soon orderedtwo additional and significantly morecomplex packaging machines fromOystar A+F. These orders involved a

display packer with special handlingfunctionality and a tray packer, eachwith seven axes of control. Cup sizes


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GDO BV Relies on High-Speed

Automation SolutionInspection of up to 360,000 products per hour

GDO BV with headquarters in Eygelshoven, The Netherlands, hasearned itself a reputation as a specialist for production automationand inspection systems. The combination of in-house engineering andmanufacturing of tools and machines has made GDO BV a coveted part-ner for international manufacturers. Thanks to its long experience in theautomotive and healthcare industry, the company is in a unique positionto implement tailored solutions on the basis of proven modular systemsusing the very latest technologies from product design to completeproduction lines. GDO BV chose Siemens as a partner for the automationof its high-speed inspection systems.

The first machine to be equippedwith a Siemens solution was theAISAP inspection machine, whichuses the innovative SIMOTIONmotion control system. This systemprovides every degree of freedomrequired to build advanced ma-chines. Mechatronic machine con-

cepts improve flexibility, increasethe number of cycles, shorten thechangeover times and reduce the

The main reason for GDO BVs deci-sion to use Siemens is its firm beliefthat Siemens offers the most ad-vanced technology for motion con-trol and drive applications as wellas the right support structure forevery phase of the application:from consulting to fine-tuning to

operation. The end customers inthe automotive industry, such asVW/Audi, Opel, Ford, etc. are also


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solutions. This system, for example,was developed in just 4 months, fromthe concept to the functional inspec-tion system.

Optimum equipment forhigh-end machinesWhether seal or belt inspection machinesor seal packing machines for the automo-tive industry or inspection machinesfor the healthcare industry to date,Siemens has equipped about 10 machines from GDO BV with the appropriateautomation solutions.

www.gdo-bv.com

Special features of high-speed productinspection:

Highly flexible inspection system designed to handle all kinds of products for thepharmaceutical, healthcare, automotive

High inspection capacityThe AISAP (Advanced Inspection Systemfor All Products) is one of the latesthigh-tech automated inspection sys-tems built by GDO BV for defect findingin all kinds of products. The inspectionsystem is able to detect defects, checkdimensions and recognize colors on asingle conveyor belt at a speed of 50products per second. The AISAP capa-city can easily be doubled by adding asecond track of products and usingthree cameras on the same conveyorbelt. This achieves the inspection capa-city to an astonishing 360,000 productsper hour.

Ready, set, go!One of the main design requirementswas the flexibility of the system. Thesystem is able to handle productsranging from 5 to 80 mm in diameterand up to 40 mm in height. By a

simple manual or automatic heightadjustment of the secondary conveyorand supply, the system can handledifferent products within a set-uptime of just a couple of minutes.

High-speed inspectionIn the past, GDO BV has built manyinspection systems that have beenapplied in different industries suchas automotive, aviation, life scienceand sealing.This inspection system concept wasdeveloped as a general high-speedinspection tool for all products in allindustries and can be adjusted tocustomer requirements. The designprinciple enables the customer toinspect the side, upside and downsideof a product without damaging theproduct during handling. One of GDOsstrong characteristics is the shortdevelopment time for automation

Ethernet

Drive CLiQ


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Avercon Packaging Solutions

Preparing for tomorrow sautomation solutionsLeading machine manufacturer relies on Siemensand the SIMOTION motion control system

Very high productivity levels, maximum efficiency, and absolute reliabilityagainst a background of increasingly complex projects: these are thevaried challenges facing the packaging technology industry. Machinemanufacturers can best meet these challenges by choosing the rightautomation partner. If proof were needed, you need only look at AverconPackaging Solutions, one of Europes leading manufacturers of innovativecartoning machines for a number of notable customers. Together withSiemens, a well established partner in this area, Avercon automated the

packaging plant of a Belgian cookie factory where cartons for gingerbreadcookies are produced. The result was a tailored, holistic solution basedon the integrated SIMOTION high-tech platform and a wealth of forward-thinking functions.

Two heads are better than one:Avercon and Siemens

How do you run a continuous pro-duction operation efficiently whileguarding against possible future

partnership with Siemens. Custom-ers can take advantage of a uniquepackage, as the long-standing colla-


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Avercon won over by Siemens:Siemens is an important partner from whomwe can gain a lot, both in the short and thelong term. Their technical expertise andhighly flexible approach provide us with thetools we need to pursue our strategy. Our

aim is to develop even better performingmachines, which bring real benefits to ourcustomers while proactively anticipatingtheir changing needs.(David Provoost, Sales & Marketing Manager,Avercon)

www.avercon.be

Special features

Easily integrated into the linethanks to onboard Ethernet

Integrated safety functions meanless space is required

Designed to meet customer needsThe Belgian company wanted a for-ward-thinking, integrated automationsolution for an operation which hadpreviously involved manually packag-ing individually sealed gingerbread

cookies into cartons and placing themonto pallets. The solution was deve-loped around all the required and exist-ing parameters. The result was a holis-tic solution for the entire packag ingprocess, driven by the need for con-tinuous production with no downtime.

Everything you need, right downto the finest detail SIMOTION,the tried and tested solutionIf youre looking for an automationsolution offering comprehensivemotion control and technical func-tions, SIMOTION and SINAMICSservo drive technology are a winningcombination. Among other things,SIMOTION combines logic, motioncontrol, and integrated safety func-

tions, as well as a user-friendly HMIuser interface, consistent communica-tion between the various components,and a wealth of IT functions.

Highlights of the SIMOTIONsolution: Excellent motion control Extended functionality Full range of technical tasks

in a single platform

Not based on a hardware platform Hardware and software can beextended

Combined with SIMATICtechnology

Highly flexible

A future-proof solutionThe holistic solution offered pro videsfurther proof of our proactive ap-proach. Thanks to its intelligenttracking functions, it is perfectlyequipped in terms of any futuretracking and tracing specifications.Onboard Ethernet provides the basisfor external communication with thesoftware and interfaces already avail-able. This enables a connection to beestablished between the packaging

line and the IT environment.

HMItouch panel177B


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PackSys Global invests in inno-

vative expertise and is able tocap costs in record-breaking timeWorld-leading manufacturer integrates the new SIMOTION D435motion control solution into its decoration line

Bottle caps play an essential role in keeping the contents of drinks bottlesin good condition, as well as providing a tried-and-tested vehicle foradvertising. The leading manufacturer of such caps is PackSys Global(PSG), which is the worlds only machine manufacturer putting togetherentire lines for producing extra-long aluminum caps for wine and spiritsbottles.When they were looking to develop a new decoration line, PSG saw Siemens as a proven partner for its plant in Rayong, Thailand, choosing its newSIMOTION D435 motion control solution with integrated PLC, motion,

and technology functions. The end result was excellent performance andreliability with reduced engineering and hardware requirements.

A wealth of functionsin a single controller

Although the Thai subsidiary of PSGhad already used Siemens automa-

tion technology in the past, thedevelopment of the new metal-capdecoration line heralded the start of

tastic cooperation between PSG,Siemens Thailand, and Siemens

Germany.What really distinguished the project from previous solutions was the


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Special features

Reduced time to market thanks to fastercommissioning and efficient engineering

Less hardware means space and cost savings

Engineering and operation simplicity itselfCombined with the SINAMICS S120drive system, SIMOTION D435 offersoptimized functionality and is simpleto install and operate. While theSCOUT engineering tool offers easycommissioning, the digital DRIVE-CliQsystem bus facilitates trouble-freeparameterization and maintain thenew motion control solution thanksto the electronic type-plate function.The modular and compact design,together with the new touch panelwith SIMATIC WinCC flexible,

ensures maximum usability.

Solution highlights: SIMOTION D435 new controller

with integrated PLC, motion control,and technology functions

Reduced engineering as interfacesare not required

Space and cost savings as lesshardware is required

Particularly easy to service thanks tomodular design: components can bereplaced individually

Easy commissioning with theSCOUT engineering tool

User-friendly touch panel withSIMATIC WinCC flexible userinterface

DRIVE-CLiQ system bus for quickand easy parameterization

Full speed ahead for highlyprecise motionThe plant is operated by 16 servomotors to enable precise pressingof 15,000 bottle caps an hour.SIMOTION D435 and twoSINAMICS CU320 Control Units

coordinate the perfectly synchronizedinteraction of the servo axes and thecontinuous processing of around150 digital input and 130 outputsignals. The fast output cam optionensures there is a fast response to theprocess, such as when the caps arepassed from the work piece holder tothe chain conveyor, or when they areimmediately identified. This appliesfor a clocking of 240 ms.

The product of a successful partnership:With SIMOTION and SINAMICS, Siemens of-fers an innovative platform which fully meetsour current requirements while offering therequired level of security in terms of futuredevelopments. The Siemens brand is anestab lished worldwide presence and theproducts were very well received by ourcustomers, with the fast and direct localsupport also being a real plus.(Roman Angst, Research and DevelopmentManager, PSG Thailand)

www.packsysglobal.com


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Elmach Packages is backing

integration from a singlesource and winsInnovative manufacturer of integrated Motion Controlsystem SIMOTION in new blister packaging machine

Maximum hygiene and absolute protection against negative externalinfluences are fundamental requirements in the packaging of pharma-

ceutical products optimum solution with blister packaging. The corre-sponding machinery is developed by Elmach Packages India Pvt. Ltd. a manufacturer based in Mumbai, India, and one of the worlds leadingvendors of innovative packaging solutions, with 1,800 blisterpack ma-chines in 88 countries. In the development of its latest machine, Elmachis backing integrated automation engineering from a single source. Theresult: the blister machine EPI 3020, with convincing maximum perfor-mance, optimum functionality and maximum flexibility, thanks to theintegrated Motion Control system from Siemens.

The beginning of a strategicpartnership

Due to the use of components fromdifferent manufacturers, Elmachsprevious solutions were as problem-atic as they were heterogeneous:from costly coordination, throughhigh engineering costs, right up to

SIMOTION combines the advantagesof logic with Motion Control andtechnology functions in one and thesame controller, and thus offershigher performance levels. Allthe components for the electrical


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Coordinated control with everymotionWith speeds of up to 600 blisters perminute, the EPI 3020 guarantees pre-cise execution of the motion sequences.All the strands come together in thevirtual master of SIMOTION.

The highlights of the solution: SIMOTION a single controller combines logic, Motion Control and

technology packages such astemperature and pressure control

Independent axis with servo drive

implemented by SINAMICS S120 offers maximum flexibility for the

work steps closing/opening, forming, sealing and transport User-friendly touch screen MP 277

with recipe setting and productlibrary

RFID equipment to detect toolchanges, with high-speed switchoverof the process parameters

SCOUT is a standardized engineering tool for Motion Control, PLC and

technology, combined with driveconfiguration and start-up.

Complex tasks simple engineeringSIMOTION in conjunction withSINAMICS drive technology is easy toinstall, and approved for both CE andUL. In addition, the SCOUT engineer-ing system offers seamless integration

between SIMOTION and SINAMICS.The tool reduces not only the engi-neering costs here: it also has apowerful trace function for trackingvariables such as actual value and setpoint, alongside a host of functions forsupporting tests and fault diagnostics

on SIMOTION applications. The DRIVE CLiQdigital system bus represents perfect com-munications and simplified wiring of thedrive components. Simple maintenance isguaranteed thanks to the electronic ratingplate function that forwards the data directto the controller.

The convincing summary of a successfulpartnership:In the course of working with Siemens,we have enjoyed outstanding technical andproduct-related support. This is the star t ofour partnership. We hope to be able to pro-

duce even better and faster machines in thecoming years by combining our synergieswith those of Siemens.(Sudish Sukumaran, Technical Director,Elmach)www.elmach.com

Special features:

The significant benefits from cooperation with Siemens include one shared

supplier for all components, one-stopshopping with a shared contact, and astandardized product and communica-


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Universal-Pack focuses on sticks

Implementation of a sugar stick packaging machine withscalable hardware and software

With more than 40 years of experience, Universal-Pack is one of the lead-ing manufacturers of machines for the packaging of individual portions

in sachets sealed on four-sides, shaped sachets and stick packs. Thecompany relies on high-performance, scalable Motion Control systems forthe implementation of its concepts, which range from automatic sachetfilling machines through to complete packaging lines, for a broad spec-trum of commodities including foodstuffs, chemical and pharmaceuticalproducts and cosmetics.

Flexible machine for2000 sticks per minute

Universal-Pack was searching fora platform for the design of a new,fully automatic packaging line thatwas capable of packing a varietyof products into stick packs, i.e.sachets containing single portions.

Stick by stick on the ladderto success

The new packaging line comprisesfive main modules:

the module in which the sachet isshaped and heat-sealed on threesides with the help of a protectedguidance system


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Engineering reduced by the useof standardized software librariesReady-to-use, tried-and-tested, easilyadapted standard solutions were usedin the form of open software librariesin an effort to meet the tight schedule.Already capable of realizing a largeproportion of the motion functions,such as removing the foil or correctingthe print mark, these offered a meansof reducing the proportion of sof twareactually developed in-house and theassociated engineering for the ma-chine to a considerable extent.

Scalable hardwareThe proportioning system is the heartof the packaging line, comprising eightindependent worm feeders driven bySiemens 1FT6 servomotors. Theseservomotors enable the sachet fillingmachine to achieve optimum produc-tion speed thanks to their compact

dimensions and high torque. At thesame time, SIMOTION D controls theworm feeders individually and, withthem, the amount of product filledinto every single sachet.

Highlights:

The PLC was combined with thesystems Motion Control technology,making it easier to optimize the mo-tion sequences, as well as reducingthe number of interfaces and the asso-ciated engineering costs. The combi-nation offered a means of implement-ing all of the checking functions forthe stick pack machine in a very com-pact construction and in a singleintelligent controller. This architecturehas numerous advantages, includingits unique but flexible developmentenvironment and the ability to orga-

nize software in modules and integratetemperature control. SIMOTION Dtherefore assumes responsibility forall aspects of machine automation. Everything from a single sourceSignals from the linked SiemensSIWAREX CS weighing system areused to correct the filling process.

Each stick pack is checked individuallyand placed in a car ton by means of apick & place function. This functionis also performed by servomotors toensure the necessary dynamic per-formance.

Safety integratedThe safety functions integrated intoSINAMICS S120 enabled Universal-Pack to utilize the Safe Torque Off(STO) functions certified in accordancewith SIL 2 at a standstill, which led tosubstantial cost savings as a conse-quence of reductions in hardware andswitchgear cabinet requirements.

Simple line integrationOMAC-compliant interface blocks forSIMOTION D lower the costs of datacommunications between the machine

modules and the visualization systemwith MultiPanel 277.

Speeding up the machineproduction processThe positive experience gathered inthis project induced Universal-Pack toimplement other machine modules,such as pick & place and car toners,

on the same platform. This led to con-siderable reductions in the develop-ment time and associated time-to-mar-ket for the new models.

www.universal-pack.com


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Present reality?


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Optimized Packaging Line: Just the solution for you

Whether in the food and beverage or pharmaceutical industries, the

problems are always the same: Machines from various manufacturers

must be connected up in one line. That often means high integration

costs and long start-up times. And the responsibilities are of ten unclear,

because ultimately each machine builder bears responsibility only for its

own machines.

In the end, if the line has been integrated according to specific customer

requirements, the large number of different components means high

maintenance costs and thus high operating costs as well.

Furthermore, theres a lack of transparency in the production processes,

resulting in high service costs from malfunctions and a great deal of time

spent with troubleshooting, since the program structure and machine


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Standardization integrated

Optimized Packaging Line rigorously applies and implements the international standards of OMAC

and the PROFINET User Group. The user organization OMAC has set the goal of defining guidelines for

the wide-scale introduction of open and modular automation architectures, and the use of these

international standards makes line integration considerably simpler and faster. The details of com-

munication via PROFIBUS or PROFINET are also defined including uniformly and clearly assigned

interfaces for messages and alarms as well as a continuous operating concept throughout the entire

system.


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Prefabricated software modules Cooperation of the highest standard


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Easy line integration Automatic supervision of line efficiency

The advantages of the Optimized PackagingLine reduce life-cycle costs and decreasetime-to-market.


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Future-oriented, holistic, totally integrated:automation solutions for thepackaging industry

Whether standard products or totally integrated motioncontrol solutions: as an experienced partner in automationsystems, we can offer a unique and comprehensive portfolioof solutions and products for future-oriented packaging ma-chines and lines. We apply innovative concepts based on a common automation and communications standard, modu-lar design, and international standards such as PROFINETand OMAC. And we offer you the best examples of totallyintegrated and scalable hardware and software: theSIMOTION motion control system, the SINAMICS drivefamily, as well as ready-to-use applications.The advantages provided by such totally integrated automa-tion: simplified commissioning, flexible adaptation, cost-effective production, shorter time-to-market, and maximumproductivity. As a reliable partner at your side, we provideconsulting and support throughout the complete lifecycleof your packaging machine. We have a global presence why not see for yourself?

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