rc camera car subsystems design review p14226 10/29/13

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RC Camera Car Subsystems Design Review P14226 10/29/13 Tim Southerton Brian Grosso Matthew Morris Lalit Tanwar Kevin Meehan Alex Reid Advisor: Dr. Becker- Gomez 1 RC Camera Car SDR

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Tim Southerton Brian Grosso Matthew Morris Lalit Tanwar Kevin Meehan Alex Reid. RC Camera Car Subsystems Design Review P14226 10/29/13. Advisor : Dr. Becker-Gomez. Agenda Items. Background Review Proof of Concept Console Fabrication Timing Gate Wheel Speed Encoder - PowerPoint PPT Presentation

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Page 1: RC Camera Car Subsystems Design Review P14226 10/29/13

RC Camera Car SDR 1

RC Camera CarSubsystems Design ReviewP1422610/29/13

Tim SouthertonBrian Grosso

Matthew MorrisLalit Tanwar

Kevin MeehanAlex Reid

Advisor: Dr. Becker-Gomez

Page 2: RC Camera Car Subsystems Design Review P14226 10/29/13

RC Camera Car SDR 2

Agenda Items Background Review Proof of Concept

Console Fabrication Timing Gate Wheel Speed Encoder Chassis Modification Car Bumper Console Controller Xbee Communications Wireless Camera

Pending Detailed Design Items Testing / To Do List Bill of Materials

Page 3: RC Camera Car Subsystems Design Review P14226 10/29/13

RC Camera Car SDR 3

Problem Definition Review

Project Goal: Build a RC car platform controlled remotely with intuitive controls and visual

feedback that can be expanded to demonstrate Controls to college students. The project needs to be captivating and able to demonstrate multidisciplinary engineering innovation at various RIT events this year and into the future.

Deliverables:1. RC Car Platform with Cameras and Sensors2. Driving Station with Controller3. Equation of Motion of the System4. Characterizing Parameters of the System5. Source Code for Low Level Processing6. Interface for Student Coding7. Preliminary Differential Drive Code8. Supporting Documentation

Addressed with First-Level Proof of Concept

To be Addressed with Further Proof of Concept Testing

Page 4: RC Camera Car Subsystems Design Review P14226 10/29/13

RC Camera Car SDR 4

Stakeholders Review Customer: Dr. Juan Cockburn

Controls Professor, RIT, Computer Engineering (CE) Sponsors:

RIT CE Department, Multidisciplinary Senior Design (MSD) Freescale Semiconductor RIT FMS (Chris Furnare and Jim Shuffield) RIT ME Robotics Lab

Event Attendees: Imagine RIT, Freescale Cup 2014 Various Campus Symposiums and Workshops

MSD Team Future RIT Researchers Future RIT MSD Teams / Prospective Students

Page 5: RC Camera Car Subsystems Design Review P14226 10/29/13

RC Camera Car SDR 5

Engineering Req.’s Review

Detailed Engineering Requirements No current changes made to engineering

requirements Further proof of concept testing will now

allow for detailed evaluation of specific parameters Car Performance Data, Wireless

Transmission, etc.

Page 6: RC Camera Car Subsystems Design Review P14226 10/29/13

RC Camera Car SDR 6

Console Fabrication POC

Risk: Medium Metrics / Functions Addressed:

Seat User Look Professional Diversify Technologies

Built a preliminary console for proof of concept on component collection and platform for iterative design

Page 7: RC Camera Car Subsystems Design Review P14226 10/29/13

RC Camera Car SDR 7

Console Fabrication POC

Page 8: RC Camera Car Subsystems Design Review P14226 10/29/13

RC Camera Car SDR 8

Timing Gate POC

Risk: Low Metrics / Functions

Addressed: Provide Competitive

Element Measure Movement Event Entry

66 cm Wide, 33 cm Tall 450 mV Threshold for

car passing IR Sensor

Page 9: RC Camera Car Subsystems Design Review P14226 10/29/13

RC Camera Car SDR 9

Wheel Speed Encoder POC

Risk: High Metrics / Functions Addressed:

Measure Movement Characterize System Provide Differential Drive Move Car Chassis

Two Iterations 3D Printed Color Choice, Diameter, Sensor Options,

Spacing, Fits

Page 10: RC Camera Car Subsystems Design Review P14226 10/29/13

RC Camera Car SDR 10

Wheel Speed Encoder POC

1ST ITERATION DESIGN 2ND ITERATION DESIGN

Optical Switch Encoder

Optical Switch Encoder

Page 11: RC Camera Car Subsystems Design Review P14226 10/29/13

RC Camera Car SDR 11

Chassis Modification POC

Risk: High Axles and Calculations Metrics / Functions Addressed:

Minimum Turning Radius Manual Reset Required Balance Expandability Differential Drive Controls Positive Visual Inspection

Car Current State

Page 12: RC Camera Car Subsystems Design Review P14226 10/29/13

RC Camera Car SDR 12

Chassis Modification POC

Page 13: RC Camera Car Subsystems Design Review P14226 10/29/13

RC Camera Car SDR 13

Chassis Modification POC

Risk: High Preliminary Performance Testing

RC Car TX/RX Testing Arduino + Xbee Encoder Data TX/RX

Metrics / Functions Addressed: Physically Move Car Transmit / Interpret Controlling Signals Measure Movement

Page 14: RC Camera Car Subsystems Design Review P14226 10/29/13

RC Camera Car SDR 14

Chassis Modification POC

PRELIMINARY RF SETUP PRELIMINARY DATAlspeed = 45.0/(lnow-lprevious)*1000*3.14*2.8/360/12 (feet/sec)

0 1 2 3 4 5 6 7 8 9 100.0

0.5

1.0

1.5

2.0

2.5

Time (sec)

Whe

el S

peed

(ft/s

)

RC Camera Car Driving 10 27 13

Page 15: RC Camera Car Subsystems Design Review P14226 10/29/13

RC Camera Car SDR 15

Car Bumper POC

Risk: High Metrics / Functions

Addressed: Protect Components Manual Reset Required

Added to protect the car during testing No cost added PVC, Foam,

Metal Standoffs, L-Brackets, Zip Ties

Plans to for a presentable bumper Nylon for a bumper donated by

Rob Kraynik

Page 16: RC Camera Car Subsystems Design Review P14226 10/29/13

RC Camera Car SDR 16

Console Controller POC

Risk: High Metrics / Functions Addressed:

Respond to User Control Signals Immerse User with Realistic Controls

Reverse engineering done on donated steering wheel / pedal controller

Determination of analog output options for user input to system

Page 17: RC Camera Car Subsystems Design Review P14226 10/29/13

RC Camera Car SDR 17

Console Controller POC

Steering Encoder

Optical Switch

Page 18: RC Camera Car Subsystems Design Review P14226 10/29/13

RC Camera Car SDR 18

Xbee Communication POC

Risk: High Metrics / Functions Addressed:

Transmit Controlling Signals Interpret Controlling Signals Respond to User Control Signals Measure Movement

Successfully interfaced Xbee’s with Freescale KL25Z Board

Page 19: RC Camera Car Subsystems Design Review P14226 10/29/13

RC Camera Car SDR 19

Wireless Camera POC

Risk: High Metrics / Functions Addressed:

Transmit Visuals Give user driving feedback

Wireless camera with analog output determined as best option

Analog TX/RX modules used to transmit video to the LCD screen

Preliminary testing accomplished with Matt’s mini-camera and Robotics Lab video transmitters

https://www.youtube.com/watch?v=JAYgUAG45Hg

Page 20: RC Camera Car Subsystems Design Review P14226 10/29/13

RC Camera Car SDR 20

Pending Detailed Design Items

Controls Algorithm Implementation Interface with Simple User Code Simulink to Microcontroller Interface

▪ Embedded Coder Program▪ K60/K70 Microcontroller Constraint▪ Code Warrior Programming Interface

Linear Speed Sensing for Systems Model▪ Low speed applications of control algorithm▪ Affordable IMU most likely high signal to noise ratio

Page 21: RC Camera Car Subsystems Design Review P14226 10/29/13

RC Camera Car SDR 21

Testing / To Do List Steering Wheel / Pedal Testing

ME’s: Access Hatch on Console EE’s Tap Signals to Microcontroller

Wheel Speed Sampling Solution and Testing Car Performance Testing Range Testing of TX/RX Optical Gate Speed Testing

K60/K70 Xbee / Motor Controller Integration Controls Application Software Integration

IMU Measurement Nylon Bumper Design and Fabrication Wireless Camera Component Selection Component Mounts Aesthetics

Page 22: RC Camera Car Subsystems Design Review P14226 10/29/13

RC Camera Car SDR 22

Bill of Materials

Current Budget Approximately $78.33 Spent Thus Far Approximately $704.25 in Total Value of Parts

Student Donated ~$100 Freescale Donation 2 x ~$200 Chassis Kits FMS / Free Items ~$80

Min. Projected Remaining Expenses $284.36 Wireless Camera, TX, RX Casters, Course Materials, Nuts Bolts, Cables

Page 23: RC Camera Car Subsystems Design Review P14226 10/29/13

RC Camera Car SDR 23

Additional SlidesP14226 EDGE Site