rapid1000 tm the market leading robust reliable ......wabco tebs hardwood the market leading robust...

‘The most thermally efficient,robust and reliableincinerators on the market

Simply Built Better!’

THE MOST ADVANCED MOBILE INCINERATION MACHINE ON THE MARKET

t: +44 (0)1543 571280 | f: +44 (0)1543 571173 e: [email protected] | www.addfield.co.ukAddfield Environmental Systems LimitedHollies Park | Cannock | Staffordshire | WS11 1DB | UK

THE MARKET LEADING ROBUSTRELIABLE & EFFICIENT MOBILEEMERGERY INCINERATION UNIT

Primary burning chamberSecondary burning chamber

Tri-axle trailer with commercial or agricultral hookup

Fully automatic PLCcontroller

4000kg load capacity

Flip up chimney stack

Fully road legal

Ash ejection system

The Add�eld Rapid is a robust, reliable and e�cient emergency incineration systems. The equipment is highly mobile and has been speci�cally designed to o�er a solution for your high volumes of waste. With burn rates of up to 1000kg/hr a sites bio security can be swiftly taken under control. The Rapid1000 incinerator is the largest mobile machine that is compliant with EC1069/2009 ABPR. Add�eld are the reconised leaders in incineration equipment with 25 years in manufacturing, the Rapid1000 is British built and built to last.

RAPID1000HIGH CAPACITY INCINERATION

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WHY CHOOSE A MOBILE INCINERATOR?The Add�eld range of incinerators are CE Certi�ed to BS EN 746-2 :1997, and are fullyABPR 1069/2009 compliant.

The Add�eld Rapid Mobile incinerators are the most e�ective method to service remote, varied locations and their waste streams. It is the fastest and most e�ective ways to contain outbreaks of disease and epidemics, whilst ensuring a sites bio security by relocating thetincineration machine rather than potentially moving infectious diseased animal carcasses.

WHY CHOOSE ADDFIELD?25 years experience in the incineration industry.Type approved incineration systems.Fully compliant machines.Robust, reliable and e�cient construction.Exports to over 35 di�erent countries.On site commisioning anywhere in the world.Dedicated support and service engineers.12 month unlimited useage warrenty.Awarding winning manufacturer.

WHY CHOOSE RAPID1000™? Self contained, always ready, incinerator solution. Burn rates of up to 1000kg per hour. Thickest and most e�cient refractory linings. Unique robust pre-caste protective impact zone. Unique ash ejection system. Self supporting high burn hearth bar system. High burn ‘Excess Air’ & ‘Rapid Cooling’ system. Optional additional automatic loading.

Simply Built Better


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Machine Specifications: RAPID1000

values 45.7MJ/kg (animal carcase). With no other waste streams present other than general packaging containers that do not make up more than 1.5% of the total load weight.

(Not detectable under standard operating conditions)

(Not detectable under standard operating conditions)

(Dependent on waste stream)

Carbon Dioxide (C02)Water (H20) Oxygen (02)Nitrogen (N2)Smoke

Odour

Volume of ash

Expected Emissions* % by Volume

Fuel Input Diesel Composition %CarbonHydrogenNitrogenOxygen

emissions testing concluded the following results based on two second residue time within the secondary chamber, results arewell below the EC limits.

The agricultural range is designed as a two stageincinerator unit comprising of a primary loadingchamber and a secondary after burner chamber. This afterburner system draws the hot gases from theprimary chamber, this ensures a clean (and compliant) burn at temperatures of 850-1150°C

CHNO

86%13.2%0.70%0.00%

7.4%22%6%

64.5%0%

0%

1-3%

Composition of fuel being used:

Robust, Reliable... ...and Efficient

Trailer Specification:

2

2

1

† Based on general municipal waste streams* Depending on the type waste stream being loaded and excludes heat up time.

and quality of materials from time to time, so long as the alteration is minor or an improvement to the said products.

†

External Length (mm) External Width (mm) External Height (mm) (less flue)

Above hearth Volume(m³)

Weight (Approx. Tonnes)

CE CertifiedEU Regulations Compliant

Max Load Capacity (kg) Burn Rate [up to]* (kg/hr) Thermal Capacity (kw/hr)

Power Supply 50/60hz(Optional Onboard generator) Fuel Type(Optional Onboard fuel tank)

EU Road CompliantWheelsLightsElectrical HookupBrakesFloor

900025402910

6.82

18

YESYES

55001000890

210/230v

Diesel

Yes12 x 235/75R

Type approved2x7 Pin

Wabco TEBSHardwood



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11.4Chamber Volume (m³)

Primary Chamber• Fully insulated internal refractory lining, constructed from high grade refractory ensuring a self-supporting interlocked arrangement.• Self supporting hearth bar system.• One authomatic access lid suitable for continous loading• Five waste ignition burner, temperature controlled on-off, complete with internal air fans• A pre-cast block impact zone, that protects the refractory lining when loading.

General ConstructionRobust, Reliable and Efficient • Pre-fabricated robust steelwork casing, seam welded & suitably stiffened/ braced where necessary.• Paint finishing - The steel structures are completely painted using a two pack high grade paint system that is baked onto the steel structure at 70°C for 10hrs. • Thick robust low porous refractory lining rated at 1430°C, provides excellent fuel efficiency.• Lightweight resilient refractory fibre insulation lid, provides a tight seal & gives excellent thermal efficiency.• Removable roof and back plate for ease of maintenance.• All combustion fuel pipe work and electrical systems are weather proof and in accordance with BS7671-17.• Excess air and rapid cooling systems fitted as standard, aiding cleaner burns and faster cool down times.

Computational Fluid Dynamically Modelled Incinerators Key Features:

We have CFD modelled all of our incinerators by utilising some of the most advanced software available. By using Computational Fluid Dynamics software it helps us predict gas velocities/movements within the chambers along with external surface temperatures whatever the external ambient parameters maybe.

We also use this information to develop a more durable, robust and efficient incinerator by:• Identifying heat build-up and stress points within the structure.• Reducing thermal heat loss by increasing insulation systems.• Designing out hot & cold spots to ensure compete combustion within the chamber.



Secondary Chamber• Fully insulated internal refractory lining, constructed from high grade low thermal mass insulation. • Two secondary chamber burnout burners, temperature controlled on-off, complete with internal air fans• Integrated combustion burner air fans with automatically controlled distribution to their designated area.• One temperature sensor mounting point at the top of the chamber ensuring the chamber reaches the necessary 850°C/1100°C minimum.


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Addfield Programmable Logic Controller

Combustion SystemThe burner system comprises of fully automaticpackage burners, these burners come completewith the following features:• Flame failure controls• Adjustable �ame patterns• Integral fuel pump• Solenoid valves• Integral continuous air fan• Fuel sensors• Low Nox series

Key Features:• Plug and play design for easy & efficient replacement.• Touch screen interface.• Data logging.• Incoming and outgoing cable terminations.• Burner time control during cycles.• Temperature feedback and control during cycles.• Interface relays and contactors.• Emergency stop feature.• Security lock out.• Cycle status indicators.• Fault status indicators.• Integrated excess air controller.• Operator interface.

Why Addfield?

Waste Loading and De-AshingThe emergency series of incinerators are designed for top loading only through the mainaccess door.

The door aperture design prevents over filling,and a optional hiab loading arm is available ifon site loading facilities are not in place.

The machine can be continually loaded through-out the cycle. It can also be continously de-ashedvia the ash ejection system situated at the base of the machine. As per legislation the machinewill produce less than 3% ash from a load. Waste types to be used in the Addfield RAPID1000 Incinerator• Horses• Cattle• Camels• Poultry• Pigs• General Waste• Medical Waste• Contraband




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GENERAL ARRANGEMENT OFRAPID1000

RAPID1000RLC

Add�eld Environmental Systems LtdUnit 17 Hollies Park CannockSta�ordshire WS11 1DP

www.add�eld.co.uk

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scale:- Not to scale

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(machine shown without three axel trailer)


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rapid1000 tm the market leading robust reliable ......wabco tebs hardwood the market leading robust...

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