ramptech safety handrail: quick start...

RAMPTECH® SAFETY HANDRAIL: QUICK START GUIDE

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Copyright© 2014 Sage Parts Plus, Inc. All rights reserved. This manual or any portion thereof may not be reproduced or used in any manner whatsoever without the express written permission of Sage Parts.

QUICK START GUIDE

TAB

LE O

F C

ON

TEN

TS3 ASSEMBLY

4HANDRAIL INSTALLATION

5 EXTENDABLE RAIL MOVEMENT STOPS

LOWER RAIL OPERATION 6

EXTENDABLE RAIL LENGTHS 87 UPPER RAIL OPERATION

ADJUSTMENT LOCATIONS 109 TROUBLESHOOTING GUIDE

RAMPTECH® SAFETY HANDRAIL

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ALWAYS INSERT BOTH EXTENDABLE RAIL SECTIONS INSIDE THE CARGO HOLD WHERE POSSIBLE TO PROVIDE MAXIMUM OPERATOR SAFETY.

1.877.SAGE.877 - CUSTOMER SERVICE

WARNING


3 QUICK START GUIDE

ASSEMBLY

Back RailFront Rail

Assembly Locations

Note: All assemblyhardware is in a bag labeled“Assembly Hardware”.


*

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Install handrail on belt loader as shown above. Align the template numerically witharrows pointed toward front ofbelt loader, top edge of template even with top of boom. Mark holes on belt loadermounting surface. Use included Grade 8 hardware in bag labeled “MountingHardware” for installation.

HANDRAIL INSTALLATIONBelt Loader Front Bumper Mounting Surface

40.5”

Reference HolesBelt Loader D - Bumper

Hole Template(3 Piece)

Reference Holes

REF

C

A

DE

F


Airbus A319 and A320 B747B737 700/800/900 CRJ200/700B757 200/300 EMB170/175B767 300/400 ERJ-145B777 Q200/300/400

Detail AScale 1:2

Note - Above handrail install configuration has been tested to be compatible with TUG 660 and Wollard TC-888 belt loaders and the following aircraft:


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EXTENDABLE RAIL MOVEMENT STOPS

Extendable rail movement is limited by physical stops at the locations shown above.

Warning: Do not remove stops. Removing stops will create pinch points which may result inserious injury.


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LOWER RAIL OPERATION

Push the lower handles as shown above to extend or retract lower extendable rail. For proper operation there is no need to squeeze both handles.

Lower rail can be moved independently if the upper rail iscompletely retracted.

Attention: Squeezing both handles is not required to move the extendable rail. Push closer to the spring foreasier operation.



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QUICK START GUIDE

UPPER RAIL OPERATION

Upper extendable rail is connected to the lower extendable rail as shown. Upper rail will not extend without alsoextending the lower rail. For proper operation there is no need to squeeze both handles.

Push the upper handles as shown above to extend or retract upper extendable rail.

Attention: Squeezing both handles is not required to move the extendable rail. Push closer to the spring foreasier operation.

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EXTENDABLE RAIL LENGTHS200” Min

177” Min

255” Max

231” Max


9 QUICK START GUIDE

TROUBLESHOOTING GUIDE

• Sliding rails binding/hard to move during operation:


• Check that the handrail frame alignment is straight after installation. Loosen and adjust blocks to account for handrail misadjustment. Make sure sliding rails are straight and in line with frame.• Adjust blocks to account for locking handles misadjustment.

Make sure locking handles are able to be squeezed without becoming stuck.• Remove blocks for the binding rail and clean/polish holes

from any flash, dirt, or debris and reassemble.

• Rails not locking:• Wipe down rails to ensure no grease/oil or other lubricant is

on the rail surface.

• For further assistance please contact customer service at 1.877.SAGE.877.

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ADJUSTMENT LOCATIONS

Hardware is color coded to the individual blocks.

Loosen matching color hardware to adjust the corresponding block.



Sage Parts30 Hub Drive, Melville, NY 11747+1.877.SAGE.877 | +1.631.501.1300 Tel +1.631.501.1619 Fax | [email protected] Emailwww.sageparts.com

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ramptech safety handrail: quick start...

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