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Precast Concrete Solutions. v.1.0 railway solutions product brochure

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Page 1: railway solutions product brochure - FP McCann Ltd · fpmccann.co.uk FP McCann is the UK’s market leader in the manufacture, supply and delivery of precast concrete solutions. Our

Precast Concrete Solutions.

v.1.0

railway solutionsproduct brochure

Page 2: railway solutions product brochure - FP McCann Ltd · fpmccann.co.uk FP McCann is the UK’s market leader in the manufacture, supply and delivery of precast concrete solutions. Our

fpmccann.co.uk

FP McCann is the UK’s market leader in the manufacture, supply and delivery of

precast concrete solutions. Our comprehensive precast concrete business extends

to include:

Drainage and Water Management

Tunnel and Shaft Solutions

Rail Power and Infrastructure Solutions

Walling Solutions

Fencing Solutions

Rooms and Building Solutions

Agricultural Solutions

Flooring Solutions

Bespoke specialist precast product service

Modern manufacturing plants at Alnwick (Northumberland), Cadeby (Warwickshire),

Ellistown (Leicestershire), Grantham (Lincolnshire), Knockloughrim (Northern Ireland),

Littleport (Cambridgeshire), Lydney (Gloucestershire), Telford (Shropshire) and Weston

Underwood (Derbyshire) incorporate the latest computerised batching, distribution,

casting, curing and handling systems and are operated by skilled and experienced

workforces to ensure consistency of quality. Their geographical spread gives us an

unrivalled ability to serve the construction industry throughout the UK and Ireland.

Page 3: railway solutions product brochure - FP McCann Ltd · fpmccann.co.uk FP McCann is the UK’s market leader in the manufacture, supply and delivery of precast concrete solutions. Our

introductionrailway

Sales and technical enquiries01455 290780fpmccann.co.uk/railway

Manufactured to Network Rail specification, FP McCann is a nominated

approved supplier of precast concrete cable troughs and concrete platform

copings to the rail sector.

The FP McCann series of troughs and lids are Network Rail approved;

Certificate Number: PA 05/01429

FP McCann produce a standard range of precast concrete railway platform

components to Network Rail Specification NR/PS/RES/00030; these

include modular platform systems, platform copings, platform edge warning

paving (tactiles) and oversail blocks. Nosing slabs to London Underground

specification are also available.

All products are manufactured under a Quality Assurance System assessed

against BS EN ISO 9001:2008 by BSI.

FP McCann is a Supply Line and Link Up approved company; Achillies

Supplier number 061598.

For all your product enquiries please contact our sales team at the Cadeby

office on 01455 290780.

03

Page 4: railway solutions product brochure - FP McCann Ltd · fpmccann.co.uk FP McCann is the UK’s market leader in the manufacture, supply and delivery of precast concrete solutions. Our

FP McCann ‘C Series’ precast concrete troughs

installed alongside existing troughing, to carry

additional power and communication cables.

04

cableprotectiontroughs

FP McCann manufacture and stock over 30

different types of ‘C series’ cable protection

troughs and lids. Electricity service cables and

trunking are completely protected from accidental

damage or acts of vandalism whilst allowing for

ease of access to maintenance teams.

As well as the standard straight troughs and

curves, we supply a range of specials including,

Tees, transitions and transformer/ location bases,

all with Network Rail Approval.

If you require a non-standard item that is not

shown in our product range, we offer a bespoke

service working to your specification.

Ref. No. Type Trough/Lid Type Weight/UnitKg

Extenal DimensionsUnits per

palletUnits per

loadNo of pallets

per loadWidth Depth

C/1/6C/1/6

C/1/7C/1/7

4727

220 170220

2540

550880

2222

StraightStraight

StraightStraight

TroughLid

TroughLid

3722

190190

3648

7921056

2222

130100W x 90D

130W x 130D

C/1/8C/1/8

7129

250 240250

2040

360800

1820

StraightStraight

TroughLid

150W x 200D

C/1/9C/1/9

5133

280 170280

2032

440704

2222

StraightStraight

TroughLid

190W x 130D

C/1/10C/1/10

6242

340 170340

1524

330528

2222

StraightStraight

TroughLid

250W x 130D

C/1/29C/1/29

7266

440 170440

1524

270432

1818

StraightStraight

TroughLid

350W x 130D

C/1/43C/1/43

11566

440 340440

924

162432

1818

StraightStraight

TroughLid

350W x 300D

C/1/Uni 23Straight Trough 65W x 60D x 1500L

Straights

T R A N S I T I O N ST R A N S I T I O N S

Ref. No. Type Trough/Lid Type Weight/UnitKg

Extenal DimensionsUnits per

palletUnits per

loadNo of pallets

per loadWidth Depth

C/1/33C/1/33

TransitionTransition

TroughLid

6754

--

1016

220352

2222

130C1/10-C1/29

C/1/35C/1/35

TransitionTransition

TroughLid

5838

--

1524

330528

2222

170C1/9-C1/10

C/1/36C/1/36

TransitionTransition

TroughLid

6836

--

824

176528

2222

240C1/8-C1/10

C/1/38C/1/38

TransitionTransition

TroughLid

5330

--

1524

330528

2222

170C1/7-C1/9

C/1/40C/1/40

TransitionTransition

TroughLid

4325

--

1524

330528

2222

170C1/6-C1/7

C/1/44C/1/44

TransitionTransition

TroughLid

9365

--

424

88352

2222

340C1/29-C1/43

C/1/45C/1/45

TransitionTransition

TroughLid

9347

--

416

88352

2222

340C1/8-C1/43

C/1/60C/1/60

TransitionTransition

TroughLid

6553

--

1016

220352

2222

170C1/9-C1/29

C/1/UNI Transition Unitrough to C/17

Transitions

C 1/6

100W x 90D

C 1/7

130W x 130D

C 1/8

150W x 200D

C 1/9

190W x 130D

Page 5: railway solutions product brochure - FP McCann Ltd · fpmccann.co.uk FP McCann is the UK’s market leader in the manufacture, supply and delivery of precast concrete solutions. Our

Curves

Tees

Ref. No. Type Trough/Lid Type Weight/UnitKg

Extenal DimensionsUnits per

palletUnits per

loadWidth Depth

C/1/16C/1/16

C/1/17C/1/17

2515

220 170 2564

5501408

CurveCurve

CurveCurve

TroughLid

TroughLid

2012

190 3664

7921408

130C/1/6 Curve x 1000R

C/1/7 Curve x 1000R

C/1/18C/1/18

3715

250 240 1648

3521056

CurveCurve

TroughLid

C/1/8 Curve x 1000R

C/1/19C/1/19

2717

280 170 2032

440704

CurveCurve

TroughLid

C/1/9 Curve x 1000R

C/1/20C/1/20

3222

340 170 3032

660704

CurveCurve

TroughLid

C/1/10 Curve x 1000R

C/1/30C/1/30

3534

440 170 2032

440704

CurveCurve

TroughLid

C/1/29 Curve x 1000R

C/1/70C/1/70

4022

440 340 1232

264704

CurveCurve

TroughLid

C/1/43 Curve x 1000R

No of palletsper load

2222

2222

2222

2222

2222

2222

2222

T E E SRef. No. Type Trough/Lid Type Weight/Unit

KgUnits per

palletUnits per

loadNo of pallets

per loadWidth Depth

C/1/23C/1/23

C/1/32C/1/32

8188

440/340 170 816

176352

2222

TeeTee

TeeTee

TroughLid

TroughLid

9954

250 816

176352

2222

240

C/1/34C/1/34

7360

340 170 1016

220352

2222

TeeTee

TroughLid

C/1/37C/1/37

6852

280 170 1016

220352

2222

TeeTee

TroughLid

C/1/9 off C/1/9

C/1/39C/1/39

7043

220 170 1016

220352

2222

TeeTee

TroughLid

C/1/7 off C/1/7

C/1/41C/1/41

5139

190 130 1216

264352

2222

TeeTee

TroughLid

C/1/6 off C/1/6

C/1/42C/1/42

7733

440/250 240/170 816

176352

2222

TeeTee

TroughLid

C/1/8 Branch off C/1/29

C/1/80C/1/80

7165

440 170 1016

220352

2222

TeeTee

TroughLid

C/1/29 off C/1/29

C/1/81C/1/81

14065

440 340 616

132352

2222

TeeTee

TroughLid

C/1/43 off C/1/43

C/1/8 off C/1/8

C/1/10 Branch off C/1/29

C/1/10 off C/1/10

Extenal Dimensions

C 1/43

350W x 300D

C 1/29

350W x 130D

C 1/10

250W x 130D

05

railway

Sales and technical enquiries01455 290780fpmccann.co.uk/railway

Trough-Lite™

Lightweight cable

protection troughs

Using lightweight concrete technology,

that has been utilised and proven for

years when manufacturing concrete

fencing products, FP McCann have

developed a lightweight C series troughing

system. The lightweight Trough-Lite

system has the same dimensions as the

company’s traditional products, so that

two systems are fully compatible. Trough-

Lite reduces the concerns associated

with manual handling due to a weight

reduction of up to 30%, when compared

to standard concrete.

Trough-Lite is a cost effective lightweight

product that is up to 50% cheaper than

alternative lightweight products currently

available. This lightweight solution offers

HKKP[PVUHS�ILULÄ[Z�PUJS\KPUN!

���-HZ[LY�PUZ[HSSH[PVU���3V^LY�VU�ZP[L�SHIV\Y�JVZ[Z���9LK\J[PVU�PU�[YHUZWVY[H[PVU�JVZ[Z���Reduced carbon footprint and

increased sustainability, as the

concrete mix uses over 50% recycled

content

If you would like more information or

to obtain a quote please contact our

Rail, Power and Infrastructure Team on

01455 290780

Page 6: railway solutions product brochure - FP McCann Ltd · fpmccann.co.uk FP McCann is the UK’s market leader in the manufacture, supply and delivery of precast concrete solutions. Our

06

FP McCann is an approved

manufacturer and supplier of

platform copings to Network Rail

and London Underground

specifications. Copings are

manufactured to BS 8110 and are

accredited to conforming to the

pendulum test slip resistance

requirements of BS 7976-2.

Network Rail copings are available

in two industry approved sizes in

a standard grey colour. Requests

for non-standard product sizes

and colours are accepted. London

Underground nosing slabs are

available from stock.

Available Finishes:

Acid Etched

*White line optional

**Acid Etched Finish Only

Platform Coping

100m

m

760mm

930mm

*

London Underground Coping90m

m

685mm

910mm

**

Exposed

platformcopingunits

Page 7: railway solutions product brochure - FP McCann Ltd · fpmccann.co.uk FP McCann is the UK’s market leader in the manufacture, supply and delivery of precast concrete solutions. Our

07

30mm Rad to Front

Edge of Coping

4mm Draw To All 4 Sides

& V Notch

6mm Rad

40

100

76

76

100

5

5

475

760

285

475

285

930

40

40

Platform Coping Unit

Type A - 930 x 760 x 100mm

Description

Product Type:

Solid reinforced concrete unit with profiled surface

Design Standards:

Manufactured to BS 8110

100 year design Life

Network Rail Civil Engineering Standard NR/L3/CIV/030

Compliance:

Approved supplier to the UK rail industry

Link Up Registered; Achilles Supplier No. 061598

Specification

Colour: Grey

Approx Unit Weight: 179kg

Supply

Units Per Pallet: 6 number

Av. Pack weight: 1075kg

Physical Properties

Dimensions:

930 x 760 x 100mm

Tolerances:

Length +/- 6mm, Width +/- 6mm, Thickness +/- 6mm

Slip/Skid:

Mean Unpolished Skid Resistance Value (USRV) >55

Finish:

Acid Etched or Exposed (NR) & Acid Etched (LUL)

Reinforcement:

Steel Reinforcement to BS4449

Concrete Strength:

Characteristic 28 day cube strength = 50N/mm2

Density:

Typically 2500kg/m3

Concrete Design Chemical Class:

DC2 to BS8500

All sizes are in mm

railway

Sales and technical enquiries01455 290780fpmccann.co.uk/railway

Page 8: railway solutions product brochure - FP McCann Ltd · fpmccann.co.uk FP McCann is the UK’s market leader in the manufacture, supply and delivery of precast concrete solutions. Our

08

Platform Coping Unit

Type B - 1219 x 914 x 100mm

Description:

Product Type:

Solid reinforced concrete unit with profiled surface

Design Standards:

Manufactured to BS 8110

100 year design Life

Network Rail Civil Engineering Standard NR/L3/CIV/030

Compliance:

Approved supplier to the UK rail industry

Link Up Registered; Achilles Supplier No. 061598

Specification:

Colour: Grey

Approx Unit Weight: 286kg

Supply:

Units Per Pallet: 5 number

Av. Pack Weight: 1430kg

Physical Properties:

Dimensions:

1219 x 914 x 100mm

Tolerances:

Length +/- 6mm, Width +/- 6mm, Thickness +/- 6mm

Slip/Skid:

Mean Unpolished Skid Resistance Value (USRV) >55

Finish:

Acid Etched or Exposed (NR) & Acid Etched (LUL)

Reinforcement:

Steel Reinforcement to BS4449

Concrete Strength:

Characteristic 28 day cube strength = 50N/mm2

Density:

Typically 2500kg/m3

Concrete Design Chemical Class:

DC2 to BS8500

914

1219

Remove Sharp Edges 2mm Rad Max

100 45

5 60

5

60 60 65

4mm Draw To All 4 Sides

& V Notch

6mm Rad

10mm Rad to Front

Edge of Coping

All sizes are in mm

platformcopingunits

Page 9: railway solutions product brochure - FP McCann Ltd · fpmccann.co.uk FP McCann is the UK’s market leader in the manufacture, supply and delivery of precast concrete solutions. Our

09

Platform Coping Unit

Type PC10 - 600 x 610 x 65mm

Description:

Product Type:

Solid reinforced concrete unit with profiled surface

Design Standards:

Manufactured to BS 8110

100 year design Life

Compliance:

Approved supplier to the UK rail industry

Link Up Registered; Achilles Supplier No. 061598

Specification:

Colour: Grey

Approx Unit Weight: 56kg

Supply:

Units Per Pallet: 12 number

Physical Properties:

Dimensions:

600 x 610 x 65mm

Tolerances:

Length +/- 6mm, Width +/- 6mm, Thickness +/- 6mm

Slip/Skid:

Mean Unpolished Skid Resistance Value (USRV) >55

Finish:

Acid Etched or Exposed (NR) & Acid Etched (LUL)

Reinforcement:

Steel Reinforcement to BS4449

Concrete Strength:

Characteristic 28 day cube strength = 50N/mm2

Density:

Typically 2500kg/m3

Concrete Design Chemical Class:

DC2 to BS8500

610

600 65

40

5

2.5mm Draw

To 3 Sides

41 38 38

75

38 typ

12 x12 Chamfer (Top & Bottom Corners)

6mm Rad

5

All sizes are in mm

railway

Sales and technical enquiries01455 290780fpmccann.co.uk/railway

Page 10: railway solutions product brochure - FP McCann Ltd · fpmccann.co.uk FP McCann is the UK’s market leader in the manufacture, supply and delivery of precast concrete solutions. Our

10

Description:

Product Type:

Solid reinforced concrete unit with

profiled surface

Design Standards:

Manufactured to BS 8110

100 year design Life

Compliance:

Approved supplier to the UK rail

industry

Link Up Registered;

Achilles Supplier No. 061598

Physical Properties:

Dimensions:

PC 20 - 910 x 685 x 90mm

PC 30 - 910 x 685 x 90mm

Tolerances:

Length +/- 6mm, Width +/- 6mm,

Thickness +/- 6mm

Slip/Skid:

Mean Unpolished Skid Resistance

Value (USRV) >55

Finish:

Acid Etched or Exposed (NR) &

Acid Etched (LUL)

Reinforcement:

Steel Reinforcement to BS4449

Concrete Strength:

Characteristic 28 day cube

strength = 50N/mm2

Density:

Typically 2500kg/m3

Concrete Design Chemical

Class:

DC2 to BS8500

Specification:

Colour: Grey

Approx Unit Weight:

PC 20 - 164kg

PC 30 - 143kg

Supply:

Units Per Pallet:

PC 20 - 6 number

PC 30 - 6 number

685

910

4mm Draw To 3 Sides

90

38 40 38

16No Grooves 6mm Rad

12 x12 Chamfer to Front Edge of Coping

typ 38 75

5 190

6mm Rad 70 25

5

Platform Coping Unit

Type PC 20 - 910 x 685 x 90mm

685

910

4mm Draw To All 4 Sides

38

90

40 38

16No Grooves 6mm Rad

75 38 typ

12 x12 Chamfer to Front Edge of Coping

6mm Rad

5 90

40

5

Platform Coping Unit

Type PC 30 - 910 x 685 x 90mm

platformcopingunits

Page 11: railway solutions product brochure - FP McCann Ltd · fpmccann.co.uk FP McCann is the UK’s market leader in the manufacture, supply and delivery of precast concrete solutions. Our

11

To denote off Street/Rail application to the visually impaired, FP McCann supply flat domed

offset tactile paving units in accordance with BS EN 1339.

Approved for use in both surface and underground platforms the product is available Standard

Grey colour.

Supplied to individual customer requirements, FP McCann manufacture a standard oversail

block. The integral unit is formed to key in with the platform edge. The block has a location

notch for coping pavement dowels. The oversail block is manufactured in accordance with

BS1339.

R22

15

0

80

66.5

398 ± 2

398 ± 2

50 ± 3

15

5

22.5

R16

R3

398 ±

2398 ± 2

66.5

66.5 33.25

50

± 3

Weight 20kg

Weight 59kg

Standard Grey

Offset Tactile Paving

All sizes are in mm

Oversail Block

Complementary

Products

Other complementary

products include – Locating

insets (large and small), imperial

measurement cable trough lids

(11”x 36”) and precast concrete

posts and rail ballast boards.

Through our fencing division we

can also supply security chain link

posts, universal posts, bollards,

gravel boards and screed rails.

220

560

125

22

0

Sales and technical enquiries01455 290780fpmccann.co.uk/railway

railway

Page 12: railway solutions product brochure - FP McCann Ltd · fpmccann.co.uk FP McCann is the UK’s market leader in the manufacture, supply and delivery of precast concrete solutions. Our

FP McCann provides a number of construction solutions for new build platforms and platform

extensions. These range from the very traditional approach, through to the latest innovations in

modular design. Every station can provide a different set of challenges and FP McCann has the

right solution to answer these challenges.

Precast reinforced concrete retaining wall

Prestressed hollowcore planks and reinforced

concrete beams

The use of hollowcore widespan flooring planks reduces

labour and time onsite, while providing a cost effective

working platform.

Prestressed hollowcore planks and reinforced

concrete crosswalls

Removing the need for masonry work, a precast crosswall can

be combined with hollowcore planks to provide a more efficient

construction system that can be installed with greater speed.

The traditional platform construction can be replaced with

an FP McCann precast platform retaining wall. This can be

combined with FP McCann’s oversail blocks to provide an

offsite solution to the traditional construction method.

platform extensions and new platforms

14

Page 13: railway solutions product brochure - FP McCann Ltd · fpmccann.co.uk FP McCann is the UK’s market leader in the manufacture, supply and delivery of precast concrete solutions. Our

Retaining front walls Features

��4VZ[�JVTTVUS`�����TT�OPNO��I\[�available in a range of sizes

��*HU�IL�JVTIPULK�^P[O�-7�4J*HUU�oversail blocks to provide replacement

for traditional masonry front wall

Platform construction advantages

��,JVUVTPJHS�^OLU�I\PSKPUN�HSVUNZPKL�track with no running rails

��-SL_PISL�JVUZ[Y\J[PVU�^OLYL�WSH[MVYT�width varies along length or on curved

platforms

��,MMLJ[P]L�H[�IHZL�VM�J\[[PUN�^OLYL�VUS`�one wall is required

��7SH[MVYT�SL]LS�JHU�IL�HKQ\Z[LK

��7YLZLU[Z�H�JSLHU�LSL]H[PVU�MYLL�MYVT�litter traps

��3HTWVZ[Z�HUK�Z[H[PVU�I\PSKPUNZ�JHU�IL�readily accommodated. Can cater for

platform loading even if increased at a

later date

Platform construction disadvantages

��:SV^�[V�JVUZ[Y\J[

��9LX\PYLZ�[YHJR�WVZZLZZPVU�K\YPUN�construction of foundation and

installation of front walls

��*HU�JH[LY�MVY�ZLY]PJLZ�I\[�^P[O�SPTP[LK�access for maintenance

Retaining front wall block

precast reinforced concrete retaining front walls

15

Sales and technical enquiries01455 290780fpmccann.co.uk/railway

railway

Page 14: railway solutions product brochure - FP McCann Ltd · fpmccann.co.uk FP McCann is the UK’s market leader in the manufacture, supply and delivery of precast concrete solutions. Our

prestressed concrete hollowcore planks and reinforced concrete beam

Hollowcore planks Features

��4HU\MHJ[\YLK�^P[O�H�ZLYPLZ�VM�]VPKZ�to reduce weight. Comes in standard

widths of 1200mm or 600mm

��+LW[OZ�]HY`�KLWLUKPUN�VU�[OL�span required

��*VTTVU�KLW[OZ�PUJS\KL����TT�KLLW�for spans up to 6000mm and 200mm

deep used in spans up to 7500mm.

Cantilever beams

Features

��(SSV^�V]LYOHUN�MYVT�THZVUY`�^HSS�[V�ensure maximum amount of green zone

working during construction

��Typically 440x210x3000mm, but

varying lengths can be accommodated.

Platform construction disadvantages

� Difficult to cater for vertical and

horizontal curvature due both to chord

effect and also varying plank length

requirements

��+PMMPJ\S[�[V�JH[LY�MVY�WSH[MVYTZ�^OPJO vary along their length

��7SH[MVYT�SL]LS�UV[�LHZ`�[V�HKQ\Z[�VUJL�foundations have been laid, with track

levels needing to be agreed prior to this

��+PMMPJ\S[�[V�JH[LY�MVY�PUJYLHZLK�SVHKZ�after construction.

Cantilever beam

Platform construction advantages

��*HU�IL�NLULYHSS`�JVUZ[Y\J[LK�^P[O�lower track possession time

��9LHZVUHIS`�MSL_PISL�PU�JH[LYPUN�MVY�different platform widths with constant

section

��(SSV^Z�JOVPJL�VM�Z\YMHJPUN

��/LH]`�WSH[MVYT�SVHKPUN�JHU�IL�JH[LYed

for in the design

��:LY]PJLZ�JHU�IL�JH[LYLK�MVY�^P[O�accessible ducts running through

the cross walls.

16

Hollowcore planks

Page 15: railway solutions product brochure - FP McCann Ltd · fpmccann.co.uk FP McCann is the UK’s market leader in the manufacture, supply and delivery of precast concrete solutions. Our

prestressed concrete hollowcore planks and reinforced concrete crosswalls

Crosswalls

Features

��9LK\JLZ�M\Y[OLY�[OL�ULLK�MVY�^L[�trades onsite

��9LWSHJLZ�[YHKP[PVUHS�THZVUY`�JYVZZ^HSS��combining this with the cantilever beam

in one precast unit

��*VUZPKLYHISL�[PTL�ZH]PUN�HNHPUZ[�traditional methods

��Typically 440x1000x3000mm however

various sizes can be accommodated

��FP McCann can provide form B design

services if required.

Platform construction advantages

��*HU�IL�NLULYHSS`�JVUZ[Y\J[LK�^P[O�lower track possession time

��9LHZVUHIS`�MSL_PISL�PU�JH[LYPUN�MVY�different platform widths with constant

section

��(SSV^Z�JOVPJL�VM�Z\YMHJPUN

��/LH]`�WSH[MVYT�SVHKPUN�JHU�IL�JH[LYed

for in the design

��:LY]PJLZ�JHU�IL�JH[LYLK�MVY�^P[O�accessible ducts running through

the crosswalls.

Platform construction disadvantages

� Difficult to cater for vertical and

horizontal curvature due both to

chord effect and also varying plank

length requirements

� Difficult to cater for platforms which

vary along their length

� 7SH[MVYT�SL]LS�UV[�LHZ`�[V�HKQ\Z[�VUJL�foundations have been laid, with track

levels needing to be agreed prior to this

� Difficult to cater for increased loads

after construction.

Crosswall

17

Sales and technical enquiries01455 290780fpmccann.co.uk/railway

railway

Page 16: railway solutions product brochure - FP McCann Ltd · fpmccann.co.uk FP McCann is the UK’s market leader in the manufacture, supply and delivery of precast concrete solutions. Our

FP McCann have developed an

adaptable modular precast platform

system, which has the flexibility to be

suitable for most platform construction

WYVQLJ[Z�

With extensive experience in modular

precast platforms, including high profile

WYVQLJ[Z�H[�)SHJRMYPHYZ�HUK�3VUKVU�Bridge, FP McCann have been able to

demonstrate the benefits to a scheme

of utilising a precast modular system in

place of more traditional construction

methods.

FP McCann Modular Platforms have

the versatility to be adopted on almost

all platform schemes, with a number

of standard components which can be

selected from to provide solutions to

scenarios such as: large width platform,

curved platforms, derailment loadings &

Island platforms.

FP McCann offer a full design service,

and are able to develop solutions for

HU`�WSH[MVYT�JVUZ[Y\J[PVU�WYVQLJ[���+\L�to the flexibility in manufacture cast in

items to aid construction on site can

be accommodated, for example cast in

channel to hang services, fixing sockets

for lighting columns and platform signs.

FP McCann platforms can be provided

with a finished surface to meet the

required slip resistance, and can be

delivered with the platform coper and/

or tactile paving factory fitted

Semi-modular precast reinforced concrete front/rear walls and slabs

Modular reinforced concrete platform

FP McCann’s fully modular precast reinforced concrete platforms

are the latest innovation in platform construction in the UK. A one

piece unit allows up to 50m of platform construction per night time

possession, which can take up to three weeks in traditional build.

A semi-modular precast system with front wall construction allows

ample access for services and crawl space. Apertures can be

formed in the front to also allow access trackside.

Removing the need for hollowcore planks gives a level surface

without the need for a levelling screed. A semi-modular precast

system further reduces the need for onsite wet trades and allows

flexibility in its design. Precast slabs allow for greater coverage per

unit, making them more economical.

18

Semi-modular reinforced concrete crosswalls and slabs

modular precast platform solutions

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19

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railway

Table and Kicker Units

Table units are best utilised where a platform has

a consistent width, with little to no curvature.

Table units are used alongside a kicker unit and

are suitable for both non impact and impact sce-

narios. They can also be used back to back as

HU�PZSHUK�WSH[MVYT��^P[O�[OL�VW[PVU�VM�HU�PUÄSS�ZSHI�between them to achieve larger width platforms.

Crosswall and Slabs

Replacing the tradition crosswall construction

with precast units this method of construction is

ÅL_PISL�[V��HJJVTTVKH[L�J\Y]LK�WSH[MVYT��HUK�also large width platforms. Walls can be used

‘end to end’ for island platforms and slabs can be

provided for large spans of 6m and above.

Front/Rear Wall and Slab

Replacing a traditional front wall construction, this

system is best suited to straight platforms with

a large width. This system can be also be used

where impact loading is required and accommo-

date platform widths of up to 6m and above.

Features

��4VK\SHY�KLZPNU�YLK\JLZ�PUZ[HSSH[PVU�time and minimises wet trades

��(SSV^Z�MVY�MSL_PIPSP[`�PU�KLZPNU�and manufacture for individual

unit variance

��7YV]PKLZ�JYH^S�ZWHJL�HUK�service access for current

and future requirements

��7YV]PKLZ�MHJPSP[PLZ�HUK�HJJLZZ�MVY�complicated service provisions

��(SSV^Z�KHTW�WYVVMPUN�

Platform construction advantages

� Speed of construction is faster than

traditional design

��3LZZ�WVZZLZZPVU�[PTL�YLX\PYLK�

� Piled foundations suitable for poor

ground conditions or embankments.

Platform construction disadvantages

� Initial cost may be higher than

traditional designs, although whole life

costs are likely to be much cheaper

��9LX\PYLZ�SPM[PUN�WSHU[�MVY�\UP[�WSHJLTLU[�

� /LH]`�\UP[Z�TH`�IL�\UZ\P[HISL�PU�WVVY ground conditions or embankments.

Table and Kicker unit

Crosswall and Slabs

Front/Rear Wall and Slab

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20

Platform slabs

Features

��-VY�\ZL�VU�P[Z�V^U�VY�^P[O�-7�4J*HUU»Z�platform crosswalls to create a semi-

modular precast platform system

��Allows a greater square metre coverage

per unit reducing installation time and

making them more economical

��Does not require levelling screed

��.YLH[LY�MSL_PIPSP[`�PU�\UP[�KLZPNU

Crosswall & Slabs

semi-modular reinforced concrete crosswall and platform slabs

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21

Features

��4VK\SHY�KLZPNU�YLK\JLZ�PUZ[HSSH[PVU�time and minimises wet trades

��(SSV^Z�MVY�MSL_PIPSP[`�PU�KLZPNU�and manufacture for individual

unit variance

��7YV]PKLZ�JYH^S�ZWHJL�HUK�service access for current

and future requirements

��7YV]PKLZ�MHJPSP[PLZ�HUK�HJJLZZ�MVY�complicated service provisions

��(SSV^Z�KHTW�WYVVMPUN�

FP McCann platform slabs

Allows greater square metre coverage than traditional construction methods.

FP McCann platform front walls

FP McCann platform slab

FP McCann platform front wall

semi-modular reinforced concrete front wall and platform slabs Sales and technical enquiries

01455 290780fpmccann.co.uk/railway

railway

Front/Rear Wall and Slab

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With increased demand for new and extended railway platforms, FP McCann provide a

YL]VS\[PVUHY`�TVK\SHY�WYLJHZ[�WSH[MVYT�ZVS\[PVU�^OLYLI`�[OL�THQVYP[`�VM�[OL�JVUZ[Y\J[PVU�works can be carried out offsite.

Features

��-\SS`�TVK\SHY�WYLJHZ[�\UP[

��(]HPSHISL�PU�H�SHYNL�YHUNL�VM�ZPaLZ�and configurations

��.YLH[S`�YLK\JLZ�HUK�PU�THU`�JHZLZeliminates wet trades

��+YHTH[PJHSS`�PUJYLHZLZ�ZWLLK�VMconstruction, with foundations being

constructed in green zone working

and units being positioned quickly.

modular precast platform solutions

22

Table & Kicker unit

Page 21: railway solutions product brochure - FP McCann Ltd · fpmccann.co.uk FP McCann is the UK’s market leader in the manufacture, supply and delivery of precast concrete solutions. Our

Platform construction advantages

� Speed of construction is faster than

traditional design

��3LZZ�WVZZLZZPVU�[PTL�YLX\PYLK�

� Piled foundations suitable for poor

ground conditions or embankments.

Platform construction disadvantages

� Initial cost may be higher than

traditional designs, although whole life

costs are likely to be much cheaper

��9LX\PYLZ�SPM[PUN�WSHU[�MVY�\UP[�WSHJLTLU[�

� /LH]`�\UP[Z�TH`�IL�\UZ\P[HISL�PU�WVVYground conditions or embankments.

Features

��:PNUPMPJHU[�YLK\J[PVU�VM�PUZ[HSSH[PVU�[PTL�and track possessions with minimal

disruption to train services

��6MMZP[L�JVUZ[Y\J[PVU�YLK\JPUN�WYVQLJ[�costs and potential health and

safety risks.

��7SH[MVYT�ZLJ[PVUZ�JHU�IL�I\PS[�HUK�assembled offsite and, if required, can

be inspected by the client prior to delivery

��-\SS`�MSL_PISL�KLZPNU�^OPJO�JHU�IL�modified to cater for a wide range of

platform sizes or foundation heights.

Designs can be customised to suit any

shape and size of platform including

curved or sloping sections

� Integrated fixings, services and drainage

reducing the time required to drill, fix and

assemble once onsite

Curved platforms

Platform sections can be cast with a

ZTHSS�[HWLY�I`�\ZPUN�HKQ\Z[HISL�TV\SK�sides; these tapered sections enable

curved platforms to be constructed up

to a minimum radius of 300m. For tighter

curved platforms FP McCann can design

and manufacture bespoke sections to suit

any location.

Foundations

FP McCann’s modular precast platform

solution has been designed to cater for

a range of foundation types to suit most

ground conditions. Typical foundations

range from simple strip footings to driven

piles. All designs are compatible with our

universal base design which is used to

locate each platform section in place.

Finishes

Platform sections are available with a

trowelled finish to allow surfacing or

paving, or can be provided with a slip

resistant finish to meet network rail

standards. FP Mccann are also able to

prefit required commercial flag and block

paving products to further reduce wet

trades on site.

Quality assurance

FP McCann’s precast modular solution is

manufactured using a wet-cast process

and compliant to BS 8110 and European

Standard Eurocode 2.

Manufacturing standards

All FP McCann products are

manufactured in accordance with

ISO 9001 with factory compliance

to ISO 14001.

Platform construction

Single wet-cast concrete construction,

additional pre-painted platform copings

and tactile paving are attached as a

secondary operation. These can be fixed

in place prior to delivery at our factory or

fixed onsite.

Installation

Entire platform sections can be lifted into

place with the use of a crane, mechanical

offload or specialist lifting rail vehicles

together with copers, tactiles and cable

trays if required.

Complementary products

Designed for use with FP McCann

platform copings, tactiles, drainage and

hard landscaping products.

modular precast platform systems innovations in railway construction

23

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Cadeby Works:Brascote Lane Cadeby Nuneaton Warwickshire CV13 0BB

Tel. 01455 290780 [email protected] fpmccann.co.uk