radius x-series - weingartz · 12:3 104-8301 2 nut-flange,ni 12:4 43-0940 2 spacer 13 1-373034 2...
TRANSCRIPT
RADIUS® X-SERIESModel No. RAX691GKA524A3—Serial No. 400000000 and UpPicture below may not reflect actual product.
Part No. 4502-919 Rev. A
Ordering Replacement PartsTo order replacement parts, please supply the part number,the quantity, and the description of each part desired.
Understanding Reference NumbersEach identified part in an illustration has a referencenumber. The reference number for a part also appears inthe parts list, along with other information about the part.
This catalog uses two special reference number formats,one to indicate parts in a service assembly and another toindicate the quantity of a given part in an illustration.
Service Assembly Reference NumbersParts in service assemblies have reference numbers in theform a:b. The a represents the reference number of theentire service assembly and the b represents a sequentialnumber unique to each part within the service assembly.
For example, a wheel assembly might be identified byreference number 6, the tire by 6:1, the valve by 6:2, andthe wheel by 6:3. When you order the assembly identifiedby reference number 6, you receive all parts identified byreference numbers 6:1,6:2, and 6:3. However, you mayalso order any part individually. Reference numbers of thistype appear in illustration and in parts lists.Reference Numbers Indicating QuantityIn an illustration, if a reference number indicates more thanone part, the reference number has the form nX y. The nrepresents the quantity of the part, the X is the multiplicationsymbol, and the y represents the reference number.For example, in an illustration, the reference number 2X 37means that two of the parts identified by reference number37 are indicated.
List of AbbreviationsAR: as requiredASM: assemblyBBC: blade brake controlBHTF: button head thread formingCARR: carriageCCW: counter clockwiseCW: clockwiseDEG: degreesDPA: Dual Point AdjustmentECM: electronic control moduleEXT: externalFH: flat headGA: gaugeHD: heavy-dutyHF: hex flangeHH: hex headHHF: hex head flangeHHFTF: hex head flange threadformingHJ: hex jam
HLH: hex lag headHOC: height-of-cutHP: high pressureHSBH: hex socket button headHSFH: hex socket flat headHSH: hex socket headHWH: hex washer headHWHTF: hex washer head threadformingHYD: hydraulicLH: left handLP: low pressureLPG: Liquefied Petroleum GasNI: nylon insertNPTF: national pipe thread finePFH: phillips flat headPPH: phillips pan headPPHTF: phillips pan head threadformingPRH: phillips round head
PTH: phillips truss headPTO: power-take-offRH: right handROPS: roll-over protection systemRRB: rear roller brushSFH: slotted fillister headSHH: slotted hex headSHWH: slotted hex washer headSPH: slotted pan headSQH: square headSRH: slotted round headSTD: standardTAP: self tappingTTH: torx truss head
Touch Up PaintExmark black touch up spray paint – gloss black.
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).
© 2016—Exmark Mfg. Co., Inc.Industrial Park Box 808Beatrice, NE 68310 2
Contact us at www.Exmark.com.Printed in the USA.
All Rights Reserved
If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the part will be FREE Guaranteed!! (Some restrictions apply. See your participating Exmark Dealer for details.)
ContentsComplete Deck Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Deck W/Decals Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Idler Arm W/Bearings Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Frame Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Caster Wheel and Fork Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Roll-Over Protection System Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Deck Lift Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Deck Strut Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Control Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Motion Control Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24LH Motion Control Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26RH Motion Control Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Fuel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Fuel Tank Assembly (cont.). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32Seat Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Seat Latch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Seat Assembly (cont). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40Hydraulic Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42LH Transaxle Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44RH Transaxle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46Electrical Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3
Complete Deck Assembly (continued)Ref. Part Number Qty. Description1 126-8039 1 ASM-Deck Complete 524
5 4502-919A
Deck Assembly (continued)Ref. Part Number Qty. Description1 126-3587 1 ASM-Deck W/Decals 5242 116-9981 3 Kit, Anti-Scalp Roller3 116-3344 3 ASM-Cutter Hsg With
Bearings3:2 116-0720 2 Bearing-Ball3:3 116-3312 1 Spacer-Bearing4 116-3341 3 ASM-Spindle And Seal5 109-6658 34 Nut-Nyloc 3/8-16 Flg6 116-1286 3 Guard,Bearing Top .9897 116-0675 3 Sheave,Blade Drive 6.508 103-2802 3 Washer-Spring Disc 3/49 116-7306 3 Nut-Hex10 116-5175 3 Blade-Extreme 2, 18.00"10 103-6402 3 Blade-Notched10 103-6392 3 Blade, Mulching ●
10 103-6382 3 Blade, Solid10 103-6387 3 Blade, Low Lift11 103-3037 3 Bushing, Splined12 109-9220 3 Screw-Sems 1/2-20 X 2.1913 52-2860 2 Washer14 126-0976 1 ASM-Idler Arm W/Bearings15 116-6317 1 Spring-Extension16 116-5111 1 Bushing17 323-38 1 Screw-HH 3/8-16 X 4 3/419 116-4668 1 Idler-Pulley, Flanged22 109-2872 2 Spacer-Pulley23 116-4670 1 Pulley-Idler, Flat
Ref. Part Number Qty. Description24 116-4669 1 Pulley-Idler Flat25 3231-40 2 Bolt-Carriage 3/8-16 X 2 1/427 116-5814-01 1 Baffle-Dogleg, Lz-Vt5228 322-2 1 Screw-HH 5/16-18 X 5/829 104-8300 2 Nut-Nyloc 5/16-18 Flg30 3231-22 1 Bolt-Carriage 3/8-16 X 131 109-7188 1 ASM,Discharge Chute31:1 109-2738 1 Chute, Discharge31:2 109-8675-01 1 Bracket,Discharge Chute31:3 3231-22 3 Bolt-Carriage 3/8-16 X 131:4 109-6658 3 Nut-Nyloc 3/8-16 Flg32 109-6935 1 Cover-Belt, RH33 109-6936 1 Cover-Belt, LH34 109-6982 2 Wireform-Cover36 3231-25 3 Bolt-Carriage 3/8-16 X 1 1/437 126-7443 1 Belt-V38 126-4781-03 1 Step-Deck39 3230-3 1 Bolt-Carriage 5/16-18 X 1
1/440 103-8415 3 Roller-Anti-Scalp41 98-5975 5 Washer-Spring Disc 3/842 116-8131 5 Axle, Roller43 116-9362 5 Screw-HH 3/8-16 X 3 3/4 Gr
844 135-0064 1 Stop-Discharge Chute45 126-7840 2 Kit-Antiscalp Roller46 1-603299 2 Roller-Scalp, Anti
● Requires installation of mulch kit for proper mulching. See your Exmark dealer for details.
7 4502-919A
Deck W/Decals Assembly (continued)Ref. Part Number Qty. Description2 126-6588 1 Decal, 5243 126-6464 2 Decal-Danger Thrown
Objects4 109-6036 1 Decal-Roller, Anti-Scalp
Ref. Part Number Qty. Description5 116-8283 1 Decal-Bolt Torque6 112-9028 2 Decal-Missing, Cover7 109-6035 1 Decal-Belt Routing
9 4502-919A
Idler Arm W/Bearings Assembly (continued)Ref. Part Number Qty. Description2 302-40 1 Zerk-90° 1/4-283 1-513034 2 Sleeve-Bearing4 32144-11 1 Screw-HWH 5/16-18 X 3/4
Tf
Ref. Part Number Qty. Description5 3256-24 1 Washer-3/8 Sae6 126-1696 1 Screw-Thread Forming7 3256-3 1 Washer-5/16 Std
11 4502-919A
Frame Assembly (continued)Ref. Part Number Qty. Description1 104-8300 2 Nut-Nyloc 5/16-18 Flg2 109-3678 4 Bearing-Ball3 109-9233 2 Bumper-Push-In, Rubber4 116-4348 2 Cap-Grease5 126-7824 2 Wheel And Tire ASM5:1 116-6320 1 Wheel5:2 126-4875 1 Tire-K500 24X9.5-125:3 232-27 1 Stem-Valve8 126-4699 1 Frame ASM8:2 109-6014 1 Decal-Belt Routing8:3 116-8588 2 Decal-Drive Release8:4 126-4363 2 Decal-Warning Rotating
Devices
Ref. Part Number Qty. Description8:5 127-6618 1 Strip-Seal9 2 ASM-Front Caster W/Fork ●
10 126-5491 2 Isolator11 126-9525 1 ASM-ROPS Tapered12 126-5872 1 Pan Floor12:2 126-8383 1 Decal-Danger13 126-5897 2 Spring14 126-8819 1 Decal-Exmark Logo15 242-50 8 Nut-Lug 1/2-2017 3234-5 2 Screw-HH Flg 5/16-18 X 3/418 3256-68 2 Washer-Flat21 126-7065 2 Grommet-Rubber
● Not serviced separately
13 4502-919A
Caster Wheel and Fork Assembly (continued)Ref. Part Number Qty. Description1 126-4312-01 1 Fork-Caster2 126-7752 1 ASM-Wheel Brgs Axle
13X6.50-62:1 1 ASM-Wheel And Brgs,
13X6.50-6 ●
2:1:1 1 ASM-Wheel And Tire13X6.50-6 ●
2:1:1:2 5108 1 Valve2:1:1:3 126-5959 1 Tire2:1:2 126-7796 1 Axle ASM-Caster
Ref. Part Number Qty. Description2:1:2:1 126-5220 1 Axle, Caster2:1:2:2 103-3051 1 Spacer-Nut2:1:3 1-633585 2 Bearing-Cone Tapered
Roller2:1:4 103-3051 1 Spacer-Nut2:1:5 103-0063 2 Seal-Double Lip2:2 126-5389 1 Screw-HHF2:3 99-5107 1 Nut-Lock 1/2-132:4 103-2768 2 Guard-Seal
● Not serviced separately
15 4502-919A
Roll-Over Protection System Assembly (continued)Ref. Part Number Qty. Description3 126-7838 1 Tube Top ASM3:2 107-3069 1 Decal-Warning, Folding
ROPS4 116-0104 2 Pin-Spring5 126-9209 2 Bolt-Shoulder6 99-5107 2 Nut-Lock 1/2-13
Ref. Part Number Qty. Description7 109-9233 2 Bumper-Push-In, Rubber8 126-9966 2 Bumper,ROPS9 126-9488 4 Screw-HHF 5/8-18 X 3 1/2
Gr 810 32128-50 4 Nut-Whizlock 5/8-1112 119-4164 2 Washer-Wave
17 4502-919A
Deck Lift Assembly (continued)Ref. Part Number Qty. Description1 126-3342-03 1 Shaft-Lift, Deck2 126-3343-03 1 Shaft-Lift, Rear Deck3 115-5065 4 Bushing-Flange4 116-2887 4 Gusset-Lift, Deck5 3230-22 8 Screw-CARR6 104-8300 8 Nut-Flange, NI7 126-9181 2 Pin-Clevis8 95-4064 2 Clip-Pin9 126-4535 1 Bracket ASM9:1 126-4784 1 Decal-Height Of Cut10 126-4640-03 1 Angle-HOC, Lower11 109-6658 4 Nut-Flange, NI12 126-8877 4 Deck Chain ASM12:1 1-633447 1 Chain-Lift, Deck12:2 130-0742 2 Bolt-Shoulder
Ref. Part Number Qty. Description12:3 104-8301 2 Nut-Flange, NI12:4 43-0940 2 Spacer13 1-373034 2 Washer18 126-8365 1 Deck Strut ASM19 3231-7 2 Screw-CARR20 126-4639-03 1 Link-Lift21 126-5221 1 Spacer-Stepped22 3231-42 1 Screw-CARR23 3231-37 1 Screw-CARR24 126-5222 1 Plate-Lock, Transport25 126-5593 1 Grommet26 126-5223 1 Rod-Lock, Transport27 3218-1 1 Nut-Jam30 126-5401 1 Pin-HOC31 126-7019 1 Knob
19 4502-919A
Deck Strut Assembly (continued)Ref. Part Number Qty. Description2 126-8360 4 Bushing-Rubber,
Suspension3 108-6544 4 Spacer
Ref. Part Number Qty. Description4 3231-7 2 Bolt-Carriage 3/8-16 X 2 1/45 2844 2 Washer6 104-8301 2 Nut-Nyloc 3/8-16 Flg
21 4502-919A
Control Assembly (continued)Ref. Part Number Qty. Description1 126-4959 1 Console-Exmark, RH2 126-4960 1 Console, LH3 126-4741 1 Fender-RH4 126-4742 1 Fender-LH5 126-7371 1 Cover-Motion Control, RH6 126-7372 1 Cover-Motion Control, LH7 126-7789 1 Ctrl Panel ASM W/Decal7:2 126-6570 1 Decal-Control Panel8 126-6015-03 1 Support-Upper, RH9 126-6016-03 1 Support-Upper, LH10 126-7802 1 Rear Guard ASM10:2 126-6965 1 Decal-Exmark Logo10:3 106-5517 2 Decal-Warning, Hot Surface10:4 117-2718 1 Decal-Arrester, Spark11 126-7664-03 1 Guard-Muffler19 126-6945 1 Cable-Control, Choke20 126-6944 1 Cable-Control, Throttle23 126-9945 1 Support-Console, RH24 126-5532-03 1 Bracket-Console, LH27 126-7418-03 1 Weight
Ref. Part Number Qty. Description30 104-8300 12 Nut-Nyloc 5/16-18 Flg31 117-5036 2 Screw-HWH #10-14 X 1/232 120-7950 6 Screw-1/4-20 X 1/2 Tf Torx
Plus33 126-5544 10 Screw-HWH #10-14 X 1/2
Torx34 126-6266 4 Screw-1/4-20 X .65 Torx
Plus35 126-6267 4 Screw-Truss HD 5/16-18 X
2 3/4 Torx Plus36 126-6268 4 Screw-Truss HD 5/16-18 X
3/4 Torx Plus38 126-7439 2 Screw-Truss HD 5-16-18 X
1 1/2 Torx Plus39 1-807513 4 Bolt-Carriage #10-24 X 1/240 3230-22 2 Bolt-Carriage 5/16-18 X 1
Sp41 3296-2 4 Nut-Nyloc #10-2452 126-9939 1 Decal-Fuel Fill53 126-9297 2 Decal-X-Series
23 4502-919A
Motion Control Assembly (continued)Ref. Part Number Qty. Description1 104-8300 4 Nut-Flange, NI2 104-8301 3 Nut-Flange, NI3 107-1045 2 Spring-Extension5 109-7694 2 Spring-Compression6 112-3306 2 Nut7 115-5099 2 Bolt-Pivot8 119-1415 4 Pin-Cotter, Locking9 323-8 1 Screw-HH10 119-4164 1 Washer-Wave11 126-4299 2 Screw-HSBH12 126-4322 2 Damper13 126-4424 4 Screw-Shoulder,HHF,Thd
Roll14 126-5813 1 Shaft-Brake15 126-5819 1 Linkage-Brake, Upper16 126-5989 1 Pivot-Flange17 126-9490 1 Lever-Brake With Grip18 126-6456 1 Bracket-Brake, W/Bushing
Ref. Part Number Qty. Description18:2 126-5820 1 Bearing-Spherical19 126-9191 1 RH Control Handle ASM19:2 126-7359 1 Grip20 126-9192 1 LH Control Handle ASM20:2 126-7359 1 Grip21 126-7217 2 Linkage, Brake Lower22 1 LH Motion Control ASM ●
23 1 RH Motion Control ASM ●
24 1-303105 1 Yoke-Adjustable26 1-808280 1 Pin-Clevis27 32120-47 1 Ring-Retaining, External28 3234-42 4 Screw-HHF29 37-8771 2 Bolt-Shoulder30 115-9625 1 Decal-Brake, Parking31 126-6266 2 Screw-Torx32 126-5820 1 Bearing-Spherical39 2844 1 Washer
● Not serviced separately
25 4502-919A
LH Motion Control Assembly (continued)Ref. Part Number Qty. Description1 126-3773 1 Control Arm ASM1:2 126-8909 2 Bushing-Pm1:3 1-413152 2 Bushing-Sleeve2 126-7296 1 Washer, Friction3 126-8182 1 Arm-Control4 117-1240 1 Washer5 119-8925 1 Washer-Belleville
Ref. Part Number Qty. Description6 117-1198 1 Bolt-Pivot7 104-8301 1 Nut-Nyloc 3/8-16 Flg8 126-5435 1 Link-Control9 126-5434 1 Swivel10 104-8300 2 Nut-Nyloc 5/16-18 Flg11 126-8195 1 Spring-Return, Neutral
27 4502-919A
RH Motion Control Assembly (continued)Ref. Part Number Qty. Description1 126-3773 1 Control Arm ASM1:2 126-8909 2 Bushing-Pm1:3 1-413152 2 Bushing-Sleeve2 126-7296 1 Washer, Friction3 126-8182 1 Arm-Control4 117-1240 1 Washer5 119-8925 1 Washer-Belleville
Ref. Part Number Qty. Description6 117-1198 1 Bolt-Pivot7 104-8301 1 Nut-Nyloc 3/8-16 Flg8 126-5435 1 Link-Control9 126-5434 1 Swivel10 104-8300 2 Nut-Nyloc 5/16-18 Flg11 126-8195 1 Spring-Return, Neutral
29 4502-919A
Fuel Assembly (continued)Ref. Part Number Qty. Description3 126-8736 1 Vent Hose ASM7 126-8740 1 Fuel Hose ASM7:1 109-0302 1 Hose-Fuel Line 24"7:2 109-0678 1 Hose-Fuel7:3 1-603770 1 Valve-Fuel
Ref. Part Number Qty. Description7:4 2412-98 4 Clamp-Hose8 126-4723 1 Cap-Fuel9 126-4724 1 Fuel Tank ASM10 126-5523 3 Clip17 1-303287 1 Tie-Cable 5 1/2 (Small)
31 4502-919A
Fuel Tank Assembly (cont.) (continued)Ref. Part Number Qty. Description2 46-6560 2 Bushing3 126-9057 1 Fitting, 90 DEG4 116-4630 1 Fitting-Straight Orifice
Ref. Part Number Qty. Description5 126-5528 1 Fuel Pickup6 126-5527 1 Ring-Retainer7 126-5525 4 Bolt
33 4502-919A
Seat Assembly (continued)Ref. Part Number Qty. Description1 126-4082-03 1 Plate-Retainer, Tank2 3230-23 2 Bolt-Carriage 5/16-18 X 3/4
Short Neck3 104-8300 6 Nut-Nyloc 5/16-18 Flg4 104-1412 5 Bumper-Rubber6 126-7309 1 Seat Pan And Latch ASM13 126-8292 1 ASM-Susp Seat19 126-5914 2 Pin-Pivot, Seat
Ref. Part Number Qty. Description20 32144-44 4 Screw-HWH, Thread Roll21 1-603735 2 Bushing-Flanged22 126-9082 1 Decal-Radius Logo23 126-8151 1 Decal-Service Aid24 126-8161 1 Decal-Seat Latch29 3256-67 2 Washer-Flat30 135-0099 1 Guard-Rubber
35 4502-919A
Seat Latch Assembly (continued)Ref. Part Number Qty. Description2 3231-26 1 Screw-CARR3 107-0075 1 Bushing-Latch, Seat4 126-6739 1 Latch-Single Catch
Ref. Part Number Qty. Description5 126-8923 1 Spring-Torsion Latch6 104-8301 1 Nut-Flange, NI
37 4502-919A
Seat Assembly (cont) (continued)Ref. Part Number Qty. Description1 126-8558 1 Tracks-4" Travel2 126-8552 1 Cover-Seat Back Svc3 126-8551 1 Cover-Seat Bottom Svc4 116-8911 1 Knob-Adjuster5 126-8559 1 Bellows-Seat6 126-8560 1 Kit-Seat Belt
Ref. Part Number Qty. Description7 126-2058 1 Armrest Kit7:1 110-4163 2 Cushion-Rest, Arm8 82-2190 1 Switch9 26-4840 4 Spacer-Pin, Mounting10 110-4163 2 Cushion-Rest, Arm
39 4502-919A
Engine Assembly (continued)Ref. Part Number Qty. Description1 104-8301 3 Nut-Nyloc 3/8-16 Flg3 109-6919 1 Washer-Clutch4 109-9761 1 Screw-HH 7/16-20 X 1 1/2
W/Loctite ●
8 116-2456 2 Pulley-Flat, 3.50 Dia9 116-4924 1 Asm-Hose Oil Drain W/Plug9:1 353-508 1 Plug-W/O-Ring9:1:1 237-42 1 O-Ring14 126-0973 1 Idler Arm ASM14:2 1-513034 2 Sleeve-Bearing14:3 302-40 1 Zerk-90° 1/4-2814:4 32144-11 1 Screw-HWH 5/16-18 X 3/4
Tf22 126-4324 1 Clutch 1.1324 126-4360 1 Muffler-Kawasaki Aes
Ref. Part Number Qty. Description25 126-5358 1 Sheave, W/Hub27 126-5993 1 Belt-V30 126-6687-03 1 Anchor Clutch44 1-603384 1 Bushing-Pivot, Idler45 1-603402 1 Spring-Extension46 1-603610 2 Washer-Spring Disc 7/1647 1-653313 2 Gasket-Exhaust48 1-807259 1 Key-Machine 1/4 X 1/4 X 150 323-15 1 Screw-HH 3/8-16 X 3 1/251 323-8 4 Screw-HH 3/8-16 X 1 1/252 3217-5 1 Nut-Hex 1/4-2054 3231-5 2 Bolt-Carriage 3/8-16 X 1 3/455 3256-22 1 Washer-1/4 Sae56 3256-4 1 Washer-3/8 Std57 98-5975 4 Washer-Spring Disc 3/8
● Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on threads.
41 4502-919A
Hydraulic Assembly (continued)Ref. Part Number Qty. Description1 126-2883 1 Transaxle ASM2 126-2884 1 Transaxle ASM3 104-8300 8 Nut-Nyloc 5/16-18 Flg4 126-4687 4 Screw-HHF ●
5 3230-7 2 Bolt-Carriage 5/16-18 X 21/4
6 116-5809 2 Spacer-Hydro7 126-5896 2 Screw HHF8 116-6833 1 Shaft-Spacer9 1-303334 4 Washer-Spring Disc 5/1610 126-6266 2 Screw-1/4-20 X .65 Torx
Plus
Ref. Part Number Qty. Description12 109-2250 1 Vent-Tank, HYD12:1 109-3320 1 Cap-Reservoir, HYD13 32180-118 1 Clip-Tie14 94-7972 2 Screw-HH W/Loctite15 126-0327 4 Clamp-Hose16 109-5395 2 Arm-Bypass, Hydro17 3229-1 2 Bolt-Carriage 1/4-20 X 3/418 108-6402 2 Knob-Handle19 1-806003 2 Hairpin-Cotter20 126-5668 1 Hose-Hydraulic21 126-5669 1 Hose-Hydraulic24 3256-4 2 Washer-3/8 Std
● Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on threads.
43 4502-919A
LH Transaxle Assembly (continued)Ref. Part Number Qty. Description1 109-3321 1 Filter-Hydraulic2 109-3278 1 Adapter-Straight2:1 237-42 1 O-Ring3 109-3540 1 O-Ring-Charge Seal Cover4 109-5592 1 Spring5 116-3872 1 Hub-Offset6 109-3536 1 Nut-Hub7 126-8904 1 Kit,Fan And Pulley
Ref. Part Number Qty. Description7:1 126-8905 1 Hub-Fan7:2 126-0226 1 Fan7:3 116-9714 1 Nut-HJ8 116-6214 1 Cap-Long Axle9 116-6213 1 Tube-Axle10 120-7979 1 Guard-Filter, LH11 121-3243 1 Seal Kit ●
● Not illustrated
45 4502-919A
RH Transaxle Assembly (continued)Ref. Part Number Qty. Description1 109-3321 1 Element-Oil Filter, HYD2 109-3278 1 Adapter-Straight2:1 237-42 1 O-Ring3 109-3540 1 O Ring-Seal4 109-5592 1 Spring-Extension5 116-3872 1 Hub-Offset6 109-3536 1 Nut-Hub7 126-8904 1 Kit,Fan And Pulley
Ref. Part Number Qty. Description7:1 126-8905 1 Hub-Fan7:2 126-0226 1 Fan7:3 116-9714 1 Nut-HJ8 116-6214 1 Cap-Long Axle9 116-6213 1 Tube-Axle10 120-7981 1 Guard-Filter, RH11 121-3243 1 Seal Kit ●
● Not illustrated
47 4502-919A
Electrical Assembly (continued)Ref. Part Number Qty. Description1 1-603511 1 Key-Ignition1 103-2106 1 Key-Exmark Logo2 103-5221 1 Switch-PTO3 104-8300 2 Nut-Nyloc 5/16-18 Flg4 105-6849 1 Screw-Tph #10-24 X 1/2 Tf5 110-6765 1 Switch6 116-5609 1 Module ASM8 117-2221 1 Switch-Ignition10 126-5803 1 Harness-Wire ■
11 126-6267 2 Screw-Truss HD 5/16-18 X2 3/4 Torx Plus
Ref. Part Number Qty. Description12 126-6499 1 Port-Power, 12V13 126-6725-03 1 Tray - Battery14 32128-33 2 Nut-Whizlock 1/4-2015 321-4 2 Screw-HH 1/4-20 X 3/420 3256-22 2 Washer-1/4 Sae21 33094-00 1 Washer22 33114-020 1 Screw-HH M8-1.25 X 20Mm23 82-2190 2 Switch24 1 Battery (300 Cca, Wet) ●25 126-7627 1 Bungee Strap
● Not serviced separately■ Use dielectric grease on all unsealed connectors and terminals only. Do not apply in sealed connectors.
49 4502-919A
Harness Assembly (continued)Ref. Part Number Qty. Description2 121-8868 1 Fuse-Mini Blade, 20 Amp3 126-3991 1 Relay-Micro4 32180-176 1 Cover-Block, Fuse5 32180-177 1 Clip-Mounting6 116-0053 1 Cap-Plug
Ref. Part Number Qty. Description7 103-3895 1 Diode8 126-8876 1 Insulator-Battery9 1-543393 1 Insulator-Solenoid10 121-8867 1 Fuse-Mini Blade, 15 Amp
51 4502-919A
MAXIMIZE THE PERFORMANCE OF YOUR EXMARK MACHINE.
EXMARK® PREMIUM ENGINE OILExmark now offers a family of engine oil viscosities to perform well in any environment. Each viscosity has the same synthetic formulation to give you what you need in punishing conditions. We designed each grade to the highest quality, making it ideal even for diesel applications. Coupled with Exmark Premium Fuel Treatment, we have the performance products to make your machine hum.
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• Most versatile oil in the industry. • Superior corrosion protection over
conventional oil - even in corrosive, humid environments.
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SAE 20W-50 • Perfect for your big block engine, or
any application in severe service. • Same full synthetic formulation as all
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small block engines.
EXMARK PREMIUM ENGINE OIL
SAE 10W-50 • Full synthetic formulation gives you peak
performance. Don’t settle for less. • Wide span multi-grade combines easy
starting in cold weather with maximum protection in high temperature operation.
• Reduce friction & wear over standard mineral formulations.
EXMARK PREMIUM ENGINE OIL
SAE 0W-40 • The perfect choice for when the weather
turns cold or unpredictable, and your Exmark UTV has to perform.
• Commercial quality for severe service. • Advanced additive package helps
prevent corrosion from long-term storage.
EXMARK PREMIUM ENGINE OIL
UTV FORMULATION • 4-cycle high-temp formulation. • Heavier viscosity, full synthetic, perfect
for your UTV.
EXMARK PREMIUM UTV EXTREME
CONDITIONS GEAR OIL • SAE 80W-90, designed to keep your
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Available from your local Exmark dealer. Find your closest dealer at exmark.com
MID-MOUNT RIDING ACCESSORIES AND OPTIONS
EXMARK ACCESSORIES AND OPTIONS*
WALK-BEHIND ACCESSORIES AND OPTIONS
GRASS CATCHER
MICRO-MULCH SYSTEM
TURF STRIPER
STANDON
CUSTOM RIDE SEAT SUSPENSION SYSTEM
FULL SUSPENSION SEAT
DECK LIFT ASSIST KIT
HITCH KIT
LIGHT KIT
12V POWER PORT
MICRO-MULCH SYSTEM
OPERATOR CONTROLLED DISCHARGE
SUN SHADE
TRASH CONTAINER
TURF STRIPER
ULTRA VAC COLLECTION SYSTEM
ULTRA VAC QUICK DISPOSAL SYSTEM
OUT-FRONT RIDING ACCESSORIES AND OPTIONS
CUSTOM RIDE SEAT SUSPENSION SYSTEM
DUAL-TAIL WHEEL
FLOOR PAN EXTENDER
HITCH KIT
LIGHT KIT
MICRO-MULCH SYSTEM
ROLL OVER PROTECTION SYSTEM (ROPS)
SNOW BLADE
SNOWBLOWER
SUN SHADE
TRASH CONTAINER
ULTRA VAC COLLECTION SYSTEM
ULTRA VAC QUICK DISPOSAL SYSTEM
WEATHER CAB
*Some accessories and options not available for some models.
Place Model No. and Serial No.Label Here (Included in the Literature
Pack) or Fill in Below
Date Purchased
Engine Model No. and Spec. No.
Model No. Engine Serial No. (E/No)
Serial No.
© 2016 Exmark Mfg. Co., Inc.Industrial Park Box 808Beatrice, NE 68310All Rights Reserved
Part No. 4502-919 Rev. A(402) 223-6375Fax (402) 223-5489Printed in the USA. *4502-919* A
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