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Technology Solutions T EK-W AVE 4300A Radar Instruction Manual Document Number: IM-4300A www.tek-trol.com

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Page 1: Radar Level Transmitter · Tek-Trol provides process measurement and control products for Flow, Level, Temperature & Pressure Measurement, Control Valves & Analyzer systems. We are

Technology Solutions

TEK-W AVE 4300ARadar

Instruction ManualDocument Number: IM-4300A

www.tek-trol.com

Page 2: Radar Level Transmitter · Tek-Trol provides process measurement and control products for Flow, Level, Temperature & Pressure Measurement, Control Valves & Analyzer systems. We are

© COPYRIGHT Tek-Trol LLC 2016

NOTICERead this manual before working with the product. For personal and system safety, and for optimumproduct performance, make sure you thoroughly understand the contents before installing, using, ormaintaining this product.For technical assistance, contactCustomer Support796 Tek-DriveCrystal Lake, IL 60014USATel: +1 847 857 6076, +1 847 655 7428

www.tek-trol.com

No part of this publication may be copied or distributed, transmitted, transcribed, stored in a retrieval system, or translated into any human or computer language, in any form or by any means, electronic, mechanical, manual, or otherwise, or disclosed to third parties without the express written permission. The information contained in this manual is subject to change without notice.

Page 3: Radar Level Transmitter · Tek-Trol provides process measurement and control products for Flow, Level, Temperature & Pressure Measurement, Control Valves & Analyzer systems. We are

Table of Contents

1 Safety Instructions .................................................................................................... 21.1 Intended Use ............................................................................................................... 21.2 Safety Instructions from the Manufacturer ................................................................... 2

1.3 Safety Precautions ....................................................................................................... 21.4 Packaging, Transportation and Storage ......................................................................... 4

2 Product Description .................................................................................................. 62.1 Introduction ................................................................................................................ 62.2 Measuring Principle ..................................................................................................... 62.3 Specifications ............................................................................................................... 72.4 Dimensional Drawing ................................................................................................... 9

3 Installation.............................................................................................................. 103.1 Mounting................................................................................................................... 103.2 Distance from Tank’s Wall .......................................................................................... 113.3 Installation on Tanks with Domed Top ........................................................................ 123.4 Installation on Tanks with Obstruction ....................................................................... 123.5 Installation on Stilling Well and Stand Pipe ................................................................. 13

4 Electrical Installation ............................................................................................... 154.1 Wiring Information .................................................................................................... 164.2 2-Wire Sensor Wiring Connection ............................................................................... 16

5 Configuration .......................................................................................................... 175.1 Inside Tank Calibration ............................................................................................... 175.2 Outside Tank Calibration ............................................................................................ 19

6 Maintenance ........................................................................................................... 20

7 Troubleshooting ...................................................................................................... 217.1 Metal Stand Pipe Mounting ........................................................................................ 217.2 Multiple Reflections ................................................................................................... 217.3 False Level of Low Dielectric Materials ........................................................................ 227.4 Empty Tank with Coned Bottom ................................................................................. 227.5 Low Output Current and No Communication to PC...................................................... 237.6 Two Radar Units Close to Each Other .......................................................................... 237.7 Loss of Calibration...................................................................................................... 24

Page 4: Radar Level Transmitter · Tek-Trol provides process measurement and control products for Flow, Level, Temperature & Pressure Measurement, Control Valves & Analyzer systems. We are

1 Safety Instructions 1.1 Intended Use

1.2 Safety Instructions from the Manufacturer 1.2.1 Disclaimer

1.2.2 Product Liability and Warranty

1.2.3 Information Concerning the Documentation

1.3 Safety Precautions

Page 5: Radar Level Transmitter · Tek-Trol provides process measurement and control products for Flow, Level, Temperature & Pressure Measurement, Control Valves & Analyzer systems. We are

Warnings and Symbols Used

WARNING

CAUTION

NOTE

Page 6: Radar Level Transmitter · Tek-Trol provides process measurement and control products for Flow, Level, Temperature & Pressure Measurement, Control Valves & Analyzer systems. We are

1.4 Packaging, Transportation and Storage 1.4.1 Packaging

NOTE

1.4.2 Transportation

1.4.3 Storage

ooo

Page 7: Radar Level Transmitter · Tek-Trol provides process measurement and control products for Flow, Level, Temperature & Pressure Measurement, Control Valves & Analyzer systems. We are

1.4.4 Nameplate

NOTE

Page 8: Radar Level Transmitter · Tek-Trol provides process measurement and control products for Flow, Level, Temperature & Pressure Measurement, Control Valves & Analyzer systems. We are

2 Product Description

2.1 Introduction

2.2 Measuring Principle

Page 9: Radar Level Transmitter · Tek-Trol provides process measurement and control products for Flow, Level, Temperature & Pressure Measurement, Control Valves & Analyzer systems. We are

2.3 Spe ons

OPERATIONAL SPECIFICATIONS

±

PTFE

3 A

7

Agency ApprovalsFM for Can. & US Explosion Proof Class I, Div.1,

Class II/III Div. 1, Groups E, F, G.

Page 10: Radar Level Transmitter · Tek-Trol provides process measurement and control products for Flow, Level, Temperature & Pressure Measurement, Control Valves & Analyzer systems. We are

PROCESS SPECIFICATIONS

MECHANICAL SPECIFICATIONS

TEMPERATURE SPECIFICTIONS

TECHNICAL SPECIFICATIONS Radar Range Code Range in Liquids Resolution Mounting

Page 11: Radar Level Transmitter · Tek-Trol provides process measurement and control products for Flow, Level, Temperature & Pressure Measurement, Control Valves & Analyzer systems. We are

2.4 Dimensional Drawing

Ø4"

7.3"

1"

Ø1.5"

10.3

"

Nameplate Recess

Cover Tool Access Hole

Thread on Wiring AccessCover (Aluminum)

Electronics EnclosureAluminum

1/2" NPT Conduit Entry

Nameplat e

Mounting Thread 1.5" or 2" NPT

Page 12: Radar Level Transmitter · Tek-Trol provides process measurement and control products for Flow, Level, Temperature & Pressure Measurement, Control Valves & Analyzer systems. We are

3 Installation

CAUTION

3.1 Mounting

NOTE

Page 13: Radar Level Transmitter · Tek-Trol provides process measurement and control products for Flow, Level, Temperature & Pressure Measurement, Control Valves & Analyzer systems. We are

3.2 Distance from Tank’s Wall

Page 14: Radar Level Transmitter · Tek-Trol provides process measurement and control products for Flow, Level, Temperature & Pressure Measurement, Control Valves & Analyzer systems. We are

3.3 Installation on Tanks with Domed Top

3.4 Installation on Tanks with Obstruction

Right Wrong

MaterialMaterial

Page 15: Radar Level Transmitter · Tek-Trol provides process measurement and control products for Flow, Level, Temperature & Pressure Measurement, Control Valves & Analyzer systems. We are

3.5 Installation on Stilling Well and Stand Pipe

Page 16: Radar Level Transmitter · Tek-Trol provides process measurement and control products for Flow, Level, Temperature & Pressure Measurement, Control Valves & Analyzer systems. We are

4 Electrical Installation

WARNING

NOTE

CAUTION

Page 17: Radar Level Transmitter · Tek-Trol provides process measurement and control products for Flow, Level, Temperature & Pressure Measurement, Control Valves & Analyzer systems. We are

4.1 Wiring Information

Recommended wiring:

4.2 2-Wire Sensor Wiring Connection

Page 18: Radar Level Transmitter · Tek-Trol provides process measurement and control products for Flow, Level, Temperature & Pressure Measurement, Control Valves & Analyzer systems. We are

5 Configuration

NOTE

5.1 Inside Tank Calibration

Page 19: Radar Level Transmitter · Tek-Trol provides process measurement and control products for Flow, Level, Temperature & Pressure Measurement, Control Valves & Analyzer systems. We are

FULL — Calibrate 20 mA or 4mA (Set Near Target)

EMPTY— Calibrate 4 mA or 20 mA (Set Far Target)

For Radar in order to turn the low dielectric materials operation mode ON and OFF follow the following instructions

NOTE

Page 20: Radar Level Transmitter · Tek-Trol provides process measurement and control products for Flow, Level, Temperature & Pressure Measurement, Control Valves & Analyzer systems. We are

5.2 Outside Tank Calibration

Inside Tank Calibration (Section 5.1).

NOTE

Page 21: Radar Level Transmitter · Tek-Trol provides process measurement and control products for Flow, Level, Temperature & Pressure Measurement, Control Valves & Analyzer systems. We are

6 Maintenance

Page 22: Radar Level Transmitter · Tek-Trol provides process measurement and control products for Flow, Level, Temperature & Pressure Measurement, Control Valves & Analyzer systems. We are

7 Troubleshooting

7.1 Metal Stand Pipe Mounting

7.2 Multiple Reflections

Page 23: Radar Level Transmitter · Tek-Trol provides process measurement and control products for Flow, Level, Temperature & Pressure Measurement, Control Valves & Analyzer systems. We are

7.3 False Level of Low Dielectric Materials

7.4 Empty Tank with Coned Bottom

Page 24: Radar Level Transmitter · Tek-Trol provides process measurement and control products for Flow, Level, Temperature & Pressure Measurement, Control Valves & Analyzer systems. We are

7.5 Low Output Current and No Communication to PC

7.6 Two Radar Units Close to Each Other

Page 25: Radar Level Transmitter · Tek-Trol provides process measurement and control products for Flow, Level, Temperature & Pressure Measurement, Control Valves & Analyzer systems. We are

7.7 Loss of Calibration

Page 26: Radar Level Transmitter · Tek-Trol provides process measurement and control products for Flow, Level, Temperature & Pressure Measurement, Control Valves & Analyzer systems. We are

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www.tek-trol.com

Flow | Level | Temperature | Pressure | Valves | Analyzers | Accessories | TekValSys

Tek-Trol is a fully owned subsidiary of TEKMATION LLC. We o�er our customers a comprehensive range of products and solutionsfor process, power and oil & gas industries. Tek-Trol provides process measurement and control products for Flow, Level, Temperature & Pressure Measurement, Control Valves & Analyzer systems. We are present in 15 locations globally and are known

for our knowledge, innovative solutions, reliable products and global presence.

796 Tek Drive Crystal Lake, IL 60014,USA

Sales: +1 847-655-7428

Florijnstraat 18, 4879 AH Etten-Leur, Netherlands

Sales: +31 76-2031908

SAIF Zone, Y1-067, PO BOX No. 21125, Sharjah, UAE

Sales: +971-6526-8344

Tek-Trol LLC Tek-Trol Solutions BV Tek-Trol Middle East FZE

Support: +1 847-857-6076 Email: [email protected] www.tek-trol.com