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TRANSCRIPT
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All Workshop InchargeDC lndia dealerships / ASC
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Customer Satlsfaction Campaign - Repair both Hydropneumatic Spring Legs -Model W 220.
In d viewte avoid further custpmer complaints regarding Airmatic iuspension. we need.to'carryout the repairs of both hydropheumatic spring legs of all the riehicles rnentioired in the ' '
attached list. I
Please nbte that the repair solution should not be repeated for the hydropneumaticspring legs which are already repaired.
The related working procedure for checking leakage and strut repairs is enclosed herewithfor your ready reference.
Parts::rr-B.,i{a '3,
The details of parts needed for repairs and the retated special, /(,/
,fffirr# 1. A 013 997 70 45 - Replacement O-ring D,-{"f$,C 2. A 22O g2O 25 38 - Suspension strut reiair kit--l /
Fi \0!'3. A 22O 589 00 61 00 - Removat / instailation tool
r,1\.(y'Ji. Operation text and flat rates:| / t '
tool are oiven below: ,rnW
;'\)Y:*t^
'.{.r o#i.*-,ll@ Operation text: Seal front air suspension strut (01 No.) at upper cover
Ooeration No. - 32940001 Flat rates - '1 .7 Hrs.
I Cont . . . . . . . .2Oaiml.rQhryrler Ind,a Priv.te Limile<t Registered Ofiice, Corpo.are Oltice & Wo/k5: S.c:or r5rA, Ch'khati Vdta8e, p,mpn, pune a I r a-t..ro.l
Far: Ma..r ins or.. :d . ' cEo: ( le r ) 20 7177252. nark.,.B r- ' , ) ," ?iT; j ; : ; ' ,3!, l l , l2" l lo,r r" , uour"o. Fi. :nce .nd co.3o,i .( . . . .) 7:/ .2:. .CoAora t . A f lans : I r9 l )20 747359 l , Human R. .oqrce l ,9 r )20747161e
A Coop.ny ol th. Oa iml..Chry.t€r croup
: 2 :
$Operation text: Seal front air suspension strut (02 Nos.) at upper cover
Operation No. - 32940101 Flat rates - 2.7 Hrs.
Damaqe code -0g2505047
Cost Settlement:
n Wgaty_l goodwill-Cbjlqjor the cost of labour and material ca! be rglrnttgd_through theusual warranty process channel quoting accounting no. 3250501.
Gompletion Deadline:
The activity is to be completed during next visit ol the vehicleto your workshop. The-. ., Please note that thC: mentioned in the list
$,
target completion datd foi this campaign is 28lhlocations .mentiorled in the list arb onlyvisiting your workshop hds to'be iftended for this Campaign.
Please advise your concerned. staff accordinlljr and ensurb availabiliparts and special'tool in your stock.
Please acknowledge receipt of this letter and in case of any queries, pleasecontact us.
{ Thanking you,
With best regards,DaimlerChrysler India Private Limited
nII
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r {@-A. FariaGeneral ManagerAftersales
@D. ChandavarkarDivisional ManagerField Service
Encl. - As above
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Mercedes-Benz Trouhleshooting
Valid unti l WIS update 09/03
.A't . .r Group 32
AF32.22-P-4040AU07.08.2003
Leakage from air suspension strut around the sealing compound
MoDEL 22o.### *# up to 360985 except coDE (/t87a) Active body control (ABc)
O$rition no. of operation texts orttandard t€xG and tlat rates
Category Op. no. Operation text me Acc. no. code
023961 Check for leakage attop ofairsutpen5ion strut 004 wu
P 329400 Sealtrontairsuspension rtrut (1) at upper cover(after
check)
0 1 7 W U
329401 Seal front air surpension strut (2) at upper (over (after
check)027 WU
)
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@2003 Copyright Daimlerchryller AG Printed in Germany
This document with all i ts sections is protected under the laws of copyright. lts ute for any purpose whatsoever requires the prior writtencon3ent of Daimlerchrysler AG. This applies in particular to its reproduction, di5tribution, modification, translation, re(ording on microfi lm orstoragq and/or procesting in electronic iystemr, in<luding databaies and online !ervices.
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Damage aode Cause Rernedy
),i aeo u Encap5ulated bearing of ruipention strutleaking.
I Spray roapy wateraround the l ineconnection and the seal ing
compouno.
2 Rock front end of vehicle.
E lf bubbles from (see picture) fromaround the black sealing compound:
I
LiJ Leakage atthe encapsulated bearing
urual ly only occurr when the vehicle ir on a
l i f t ing platform with no load on the wheelsand the weight o{ the wheels pulk th€encapsulated bearing downwards.
Thir rerultr in a settling effect in the€ncapsulated bearing (rubber) that occursprimari ly at hot temperatures.
L.at Ine Inttrumenr crusrer crspray may
showthc messag€ "STOP CAR TOO LOw'and/orfaultcode 1517-001 (front axle at .
critical level) may be re<orded in faultmemory of the AlRmati( .ontrol unit (N5l ).
Seal en(apJulated bearing.
LiJ use repair kit spe<ified in parts
ordering notes. lt is.recommended to geal
the both surpension struG (one kit per ttrut
required).
Use the O-ring spe<iIied in the parts
ordering ngter only if the irxisting o-ring
was damaged during in;tallatiori!
Page 3
lw - Bubbte tormation at the tealing.ompound
P32_22-227+11
Parts ordering notes
Part no. Designation Quantaty
Ary39si io4s Replacement o-ring as requrred
A 220 320 25 38 Suspension rtrut repair ki t
AF32.22-P -4o4oau €Q oz.oe.zoor
Seal air suspension strut at the top
1tooeL 220 errept CODE QATi Active body control (ABC)
Shgwn on rightair suspension strut
1 Pressure line connedion2 Residual pressure rctention valve3 Circlip4 Cover5 Nuts6 Bolt M8
P32.22-221345
?32.22-221241'ol0
Removaland inttallation tool 010a golt
7 >-
Air rurp.nrio, ,ttut bellows
AF32.22-P-4O4OAU 5$ 67 6s.2663
P32.22,221 1 .O7
A oangerl./
/Rirkofdeath. Death mav result i fvehicle
rl ips or topples from the l j f t ing platform.Align vehicle between the columns of the
l i l t ing platform and posit ion the four5upport plates at the lifting platform
support points specified by the vehi.lemanufacturer.
A500.00-z-0010-01A
@ Notes on self-locking nuts and bolts AH00.00-N-0001-01A
Open engine hood and raise to verticalposition
AR88.40-P-1000M
2
o
Discharge air suspension 5truts u5in9 STAR
DIAGNOSIS
Special information on AlRmatic
Diagnosir rystem STAR D|AGN05lS wE58.40-Z-10'�|3-06A
AH32.22-P-1000-021
5 Unscrcwpressure l ine (onnection (1) andput prerrure l ine to on€ side
Cover engine (ompartment @ when loosening the real ing compouno,partsf lying around can enterthe engineopenrn95.
warm up sealing compound with a hot air E Heat up seating compound unti l i tsoftens.
lgJcheckthe hardness of the sealingc<impound ivith a *revvdriver-
El Hot "i, bto*", wH58.30-Z- 1014-20A
6 Loosenthe realing compound with nscrewdriyer
IJJ Thoroughly remove pa rts o{ the s€alingcompound whi(h have separated using adust extractor.
7
j -
Unicrew residual pres5ure retention valve(2)
@ Seal the opening in the residualprersure retention valve (2) using boltMS(6) so that no drrt enters the air suspension
strut.
8 Thoroughly remove remaining seal ing
comoound with a screwdriver
E There mustnot be any burrsordirtparticler remaining.
screw in bolt (010a) ofthe removalandinrtal lat ion tool (010) in rtages
correrponding to the pictorial tequence
and secure with cotter pins
@ Only one nut (5) murt always be
releared and be replaced by a bolt (010a)
of the removal and instal lat ion tool (0'10).
When several nuts (5) are loosened (5) the
air 5uspension strut can sl ip down and be
damaged.
EJ Installation: Replace nuts (5)
g Removal/ instal lat ion tool 220 589 00 51 00
t 0 Prers down the cover (4) using the removal
and instal lat ion tool (010)tljPress down the cover (4) using the.emoval and installation tool (010) unti lthe circlip (3) is free from stress.
1 l Remove circl ip (3) using a screwdriver (9 Do not make any scratches of bur6 al
otherwise the iealing ring of the new cover(4) wi l l be damaged during instal lat ion.
1 2
) '
Releate the load on the removaland
in.tallation tool (0'10) and remove the
<over (4) using a bar-type magnet
E check the surfaces on the air
suspenlion strut and the groove in the
circl ip (3) for sharp edges and remove i f
ne(etsary.
B lnstall
1 f Insert new cover (4) E Coatthe seal ing r ing ofthe newcover(4) with roapsuds
AF32.22-P-4o4oAU €G oz oa.zoo:
@ Do not use any oi ls and greases (mineral
oi l products), these damage the real ingring and lead to leaks from the air
susPensron 5trut.
1 4 Press in the cover (4) using the removal andinltallation tool (010)
@ When pressing in ensure that the newcover (4) is pressed in evenly and i5 nottilted over. Otherwire the realing ring ofthe cover (4) wil l be damaged and result inleaks from the air Suspension strut.
l 5 Fit <ircl ip (3) E Replace locking ring (3).
1 5 Pull out (otter pin of the bolt5 (010a) of theremoval and installation tool(010) and pulloutthe bolts (010a) in *ages in the reverseinstallation requence
O Fit the nut ' (5) and t ighten after f i l lng
the air suspension rtrut in the curb
condit ion.
O only one bott (Oloa) of the removal and
instal lat ion tool (010) muct b€ released and
replaced by a nut(s). lfseveral boltt (010a)
are releared the air suspehtion strut (an
rl ide downwards.
E 8432.2tP-l001{48
1 7 Tape dome on air suspension rtrut . E Prior to painting the surfaces mu5t befreefrom grease:
1 8 . Paint damaged surfaccs on the upper partol the air surpengion gtrut bla(k
E)lt lo- p"int"d ,urfa(e5 todry.
1 9 Unscrew bolt M8 (6) f .om the opening in
the residual pressure retention valve (2)
and screw in new residual Iresrureretention valve (2)
E Fit residual pressure retention valve (2)
by hand and t ighten u5in9 a suitable tool.
, 6 - Screw on presJure l ine connection (1) E Check pressure l ine O-ring for damageand replace if necessary
E BA3 2.2 5-P- 1 @3{148
Raise the vehicle and al ign the bel lows (7)
of the air suspension strut
E To al ign, press the bel lows (7) upwardsand pul ldownwards in a posit ion free from
5tre55
.'2 Fil l air suspension struts using STARDIAGNOSI5
@ Thewheels must not contacttheground during f i l l ing when f i l l ing in thejounce condit ion the air spring bel lows on
the inside of the air suspension strut wi l l be
destroyed.
l j l When f i l l ing the lower iupport bearing
must be pul led downwards so that the air
cannoteicapethere.
Diagnosis syttem sTAR DIAGNOSIS wE58.4GZ-1013-06A
Checking top of air suspension strut Jorteaks
E spray repaired point with soapsudJ. Pay
attention to bubble formation whilst the
front end is being rocked.
AR32.22-P-81001
t '
aF32.22'P '4o4oAU 6fr s7 93.2963
E Suspension strutr
Numb€r D€signation Model220.O25 t026 tO2Alo63to65to57 |o70to73to74 |o75t7251126 t124t155t167 |170t173t174 t175t176t174 |a74ta75t876t878
Model220.083/o84to87 |1a3t1A4l187
8A32.25-P-r00r{48 Nut, Jront suspension strut to front end N M 20 20
8A32.25-P-1003-048 Airsu5pension pressure l ine to front 5uspention NMstrut
220 589 00 61 00
Removal/inrtallation tool
Commer(ially available tools (see Workshop Equipment Manual)
Number Designation Make (e. 9J Order number
!qrs83cz-10r+x)A Hot-airgun - 3000 W Firma Zinser
SchweiBtechnik
GmbHPosttach 14 4073061 Ebersba<h/Fi l5Te l . : 07163 /16710
ModelK-25-R
S workshop equipment/MB te5te6 (see workshop Equipment.Manual)
AF32.22-P-4o4oau 6Q oz og.u oor
2201656A1323152201656A1323202201656A132330
2201656A178146
2201656A132316
220'1656A132310
2201656A132344
2201656A'13237 4
2201656A'17 8141
2201656A191182
2201656A191187220'1656A19119E
DAIMLERCHRYSLER CUSTOMER SATTSFACTION CAMPAIGNRepair Hydropnuematic spring Legs W 220
DaimlerChrysler IndiaAftersales
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59 S320L 200282590356 2201656M96042 CHANDIGARH
60 S32OL 200282590549 2201656A303169 CHANDIGARH
61 S32OL 200282590551 22016564303171 CHANDIGARH
62 s3501 200282590912 2201676A339606 CHANDIGARH
S35OL 200382590066 220167 6A344976 CHANDIGARH
of S350L 200382590067 220167 6A344977 CHANDIGARH
5350L 200382590294 220167 64357146 CHANDIGARH
s3201 200082590407 22016564132317 CHENNAI
67 S32OL 2000425p0422 2201656A132332 CHENNAI
68 S32OL 200082590450 2201656A132360 CHENNAI
S32OL 200082590458 220'16564132368 CHENNAI
70 S32OL 200082590685 2201656A1d487'l CHENNAI
7 1 s3201 200082590818 2201656N74142 CHENNAI
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73 s3201 200082590828 22016564178152 CHENNAI
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75 S32OL 200082590957 2201 6s6Al 85269 CHENNAI
s3201. 2001825900&r 220 1 656A1 91 204 HENNAI
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78 s3201 200182591135 2201656M69791 CHENNAI
79 s3201 200282590003 . 2201656A277383 CHENNAI
80 s3201 200282590007 22016564277387 CHENNAI
81 S32OL 2002825901 66 2201656M8/,8/4 CHENNAI
82 s3201 200282590543 2201 656A3031 63 HENNAI
83 s3501 200�2a259o798 2201676A318976 CHENNAI
84 s3501 200282590799 2m16764314977 CHENNAI
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99 s3201 200082590.404 2201656A132314 DELHI
100 532OL 200082590411 220't65€'A132321 DELHI
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102 S32OL 20008259041 3 2201656A132323 DELHI
103 S32OL 20008259041 6 22016564132326 DELHI
104 s3201 20008259041 9 22016564132329 DELHI'105 s3201 200082590426 2201656A132336 DELHI
106 S32OL 2000a25&427 2201656A132337 DELHI'107 s3201 200082590428 2201656A132338 DELHI
108 s3201 200082590430 2201656A132340 DELHI
109 s3201 200082590433 2201656A132343 DELHI' 110 s3201 200082590435 22016564132345 DELHI
DAIMLERCHRYSLER CUSTOMER SATISFACTION CAMPAIGNRepair Hydropnuematic spring Legs W 220
Daimlerchrysler IndiaAftersales
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DAIMLERCHRYSLER CUSTOMER SATISFACTION CAMPAIGNRepair Hydropnuematic spring Legs W 220
DaimlerChrysler IndiaAftersales
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117 s3201 2000825904s7 2201 65641 32367 DELHI
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120 s3201 200082590165 2201 6s6A 1 32375 DELHI
121 s320L 200082590467 2201656A132377 DELHI
122 s3201 200082590469 2201656A132379 DELHI
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125 s3201 2000425fi474 2201 656A1 32384 DELHI
126 s3201 200082590688 2201 656A1 64874 DELHI
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128 S32OL 20008e590695 2201 65641 64881 DELHI
129 s3201 . . 200082590824 2201656Ai78148 DELHI
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139 s3201 2001 82590077 220't 656A1 91 1 97 DELHI'140 s3201 200182590083 2201656A191203 DELHI
141 S32OL 2001 82590447 22016ffiA222053 DELHI'142 S32OL 200182590448 2201656A222054 DELHI
143 S32OL 2001 82590,+49" 2201656A222055 DELHI
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145 s3201 200182590456 . 2201656A222062 DELHI
146 s3201 200182590787 2201656M45901 DELHI
147 S32OL 2001 82590789 2201656M45903 DELHI
148 s3201 2001 82590795 220 1 656424 5909 DELHI
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156 s3201 2001a259 1264 2201656A27248/' DELHI
157 S32OL 2001 82591 266 2201656A272A86 DELHI'158 S32OL 200282590001 2201656M77381 DELHI
159 s3201 200282590006 2201656A277346 DELHI
160 S32OL 200282590010 2201656M7739o DELHI
161 s3201 2002825901 64 2201656A28r'.8/.2 DELHI'162 S32OL 2002825901 65 22016564284843 DELHI
163 s3201 200282590168 2201656A28/8/.6 DELHI
164 s3201 200282590229 2201656A290751 DELHI
165 s3201 2002a2590232 2201656AQ907 54 DELHI
DAIMLERCHRYSLER CUSTOMER SATISFACTION CAMPAIGNRepair Hydropnuematic spring Legs W 220
Daimlerchrysler India
1
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166 S32OL 20028259054't 2201656A303161 DELHI
167 s3201 2002425905/'2 2201656A303162 DELHI
168 S32OL 2002425905/.4 220 t65643031& DELHI
169 s3201 200282590545 2201656A303165 DELHI
170 5320L 200282590546 22016564.303166DELHI
171 S320L 200282590547 2201656A303167 DELHI172 s3201 200282590550 2201656A303170 DELHI'173 S350L 200282590795 2201676A318973 DELHI'174 s3501 2002825907 22016764318974 DELHI
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193 s3501 200382590075 2201676A350563 DELHI
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202 s3201 200082590823 22016564178147 HYDERABAD
203 s3201 200182590453 2201656M22059 HYDEMBAD
204 s3201 200182590791 2201656A245905 HYDERABAD205 S32OL 2001E2590798 220165€}245912 HYDERABAD
206 S32OL 200182591013 22016564260565 HYDERABAD
207 S320L 200282590009 2201656M77389 HYDEMBAD
208 s3501 200282590793 2201676431897 1 HYDEMBAD
209 s3501 200382590061 2201676434497 1 HYDEMBAD
210 S32OL 200082590396 22016564132306 I\4UMBAI211 S32OL 200082590397 2201656A132307 MUMBAI
2 1 2 S32OL 200082590398 2201656A132308 MUMBAI
213 s3201 20008259041 s 22016564132325 MUMBAI
214 S32OL 20008259041 6 22016564132324 MUMBAI
215 S32OL 200082590421 2201656A132331 MUMBAI
216 S32OL 200082590431 220165641323r''1 MUMBAI
217 S32OL 2000825S0432 2201656A132U2 MUMBAI
214 s3201 200082590436 22016564132346 MUMBAI
219 S32OL 200082590438 2201656A132348 MUMBAI
220 S32OL 200082590446 2201656A'132356 MUMBAI
DAIMLERCHRYSLER CUSTOM ER SATISFACTION CAMPAIGNRepair Hydropnuematic spring Legs W 220
Daimlerchrysler IndiaAftersales
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s3201 2001 82590068 2201656A191188 MUMBAIs3201 2001 82590069 2201656A191189 MUMBAI
239. s320L 200142590{J72 2201656A191192 MUMBAI '
240 s3201 200182590073 2201656A191193 MUMBAI241 S32OL 100182590080. 2201 656A1 91 200 MUMBAI.242 s3201 m01825S0445 2201656!222051 MUMBAI243 s3201 200182590t46 .2201656A222052 MUMBAI
S32OL 20018259951 2201656t222057 MUMBAI'245 532OL 2001 82590454 2016fiA222060' IVUMBAI246 S320L 200142590455 ?2016%M2m61 MUMBAI247 5320L 2001825W792 2201656M45906. MUMBAI;F - Elrt0S xlors Q**lo249 s3201 2001 82590796 2201656M45910 MUMBAI
, 250 s3201 200282590005 22016564277385 MUMBAI
25'l s3201 200282590008 2201656A277348 MUMBAI252 s3201 200282590167 2201656428/.8/.5 MUMBAI253 S32OL 200242590230 2201656A290752 MUMBAI
254 S32OL 20028259023 t 2201656M90753 MUMBAI
255 s3201 200242590234 2201656M90756 MUMBAI
S32OL 200282590357 22016564296043 MUMBAI257 s3201 200282590358 2201656M96044 MUMBAI258 s3201 200282590359 2201 6564296045 MUMBAI259 S32OL 200282590360 2201 6564296046 MUMBAI260 S32OL 200282590548 2201 6s6A3031 68 MUMBAI
261 S320L 2002425X552 22016564303172 MUMBAIS350L 2002425907 22016764318972 MUMBAI
263 S35OL 200282590804 2201676A318982 MUMBAI
2U s3501 200282590805 2201676A326001 MUMBAI265 s3501 200282590809 22016764326005 MUMBAI266 S35OL 200282590814 220'16764326010 MUMBAI
s3501 200282590816 22016764326012 MUMBAI
264 S35OL 200282590909 2201676A339603 MUMBAI
269 s3501 200382590072 22016764314942 i,IUMBAI
270 S35OL 200382590073 2201676A350561 MUMBAI
271 s3501 200382590074 2201676A3s0562 MUMBAI272 s3501 200382590077 2201 6764350565 MUMBAI273 S350L 200382590291 2201676A357143 MUMBAI274 S350L 200382590293 220167643571 45 MUMBAI
S320L 20008259041 4 22016564132324 PUNE
C.h
s3201 2001425ffi452 2201656}.222058 PUNE277 S32OL 200182590790 22016564245904 PUNE278 S32OL 200182591139 2201656M69795 PUNE279 S32OL 200'182591265 220'16564272885 PUNE280 S32OL 200282590002 2201656A277382 PUNE281 S35OL 200382590069 220167 6A344979 PUNE282 S35OL 200382590071 220'1676A344981 PUNE283 S35OL 200382590076 220'1676A350564 PUNE
) -
DAIMLERCHRYSLER CUSTOMER SATISFACTION CAMPAIGNRepair Hydropnuematic spring Legs W 220
DaimlerChrysler IndiaAftersales
Page I of2
From: <[email protected]>To: 'cameMBwbdGhop' <[email protected]>SGnt: Tucsday, January 17, 2006 10:23 AMAfiach: S132.22-P-0005Ac.Pdfl;;i;, F*, slr-pxw z st32.22-p-0005A service Information: Repairing an aif su3pcnsion slrut on the
front axle
----- odgural Message ---
Frun: <devendra.thakur@dainrlerclnltler-ctrn>To: <m3warran@d&nmgl.com>; <4!b!{€@qd_rmDl'9an>;<was"[email protected]>; <tris kgsh@aut4Br,garindia.com>;<[email protected]; <srnmbblr@etrngt>; <[email protected]>;<[email protected] >; <[email protected]>;<wananq{@patelautoindia.com> ; <oas-wtfran@indi?times- corn> ;<[email protected]>; <[email protected]>; <[email protected]>;<ud@ndfvsllet b>; <EsuE$es@i4datim9n99n>; <tarswork@'vsnl'neP;<srnmbmdsn'[email protected]>; <ihauar$@d,{.eqm>;<benararanty.tvscbe@tvssotls. com>; <madplhyd@ethnet> ;<[email protected]>; <rajasreemotors@vsnl. net> ;<[email protected]>; <[email protected]>Cc: < [email protected]>;<[email protected]>; <[email protected]>;<lino.marquesf@dairnlerclrysla. com>; <tekawgrqe$hq1@gthnet> ;<lsi&elMfiab@Jdget>; <oresarurakumar@ daimlerchrysler. com>;<[email protected]> ;<[email protected]>; <sanjav.mukte@daimlerchrysler'com>;<a&[email protected]>; <[email protected]>Sent: Thnrsday, Jaruary 12, 2006 3:42 PMSubject Fw: STI-PKW // SI32.22-P-0005A Service Information: Repairing anair susparion sbut on the tmt axle
> Kind Attentiol - Worksltop Man;agers
> Dear All.
> Attached herewith please find the Service Infornatiqr on repairs of air> srspelrsior str-t sr the frort axle ( Model W 220).
> Kindly inform the mme to yoru concemed staffinnnediately.
> with best regards> DainilerChrysler lndia Private Limited
> Aslrish Salvi> Dy. G€nenl Manager> Field Service
Deven&a ThakurSr. ManagerO:stomer Service
> (See attached file: SI32.22-P-0005A e.pdf)
Mercedes-Benz rervic.e hrffiron
This preliminarv information is not subiectto uddatinq ana shall be valid uo to thrirelise of t]he next WIS update irnlv. Thelatest version is availabloin WIS as-ofupdate 02/2006
Group 32
sr32.22-P-finsA23.12.2005
Sa.vice Inform.tion: Roplacing an lir susp€mion rtrut on tho front.rl€ 123..12.05
MODEL 220.### ## uPto 364t8s
,iad b.ttlrg
A OHw"ionB et,,r,attton
H'f,d ht,tng ndr Llt
P?2.22-2117 -10
Oatrs Copyrlglrt O.imhrchrytler AG print d in c€rm.iyTh& doo||nsrt *ttht lt5 tc<{o.|' t p.ota(ted u de. the Lv6 of (opyrig}rt._ttt 6€ for ant puapc€ whfttdercr requh6 th€ prao. wri{Gncorfrdrf ot DrirDfrrchryrhrAc. Ttir.pplic' in p.ni(l|hr to,F reprgdr;jo;, dinrlblr.ion,m;itfrcitlorxt ..t ilo", ,"iordDg; fli.rotl'.oltlorqa atrdlo, Dtot''litn lo elacroni€ ryriernr, Indudlng datab6e' lnd on-lirre ,eryicer,
P32.22-24t901
E Accordlngio qr.ront tnovlcdg€, kmctang and/o,thumFrE Only h rbolutr erceptlorrl c$c' wh6n. pfoper repair ofth!nohla atthe front.ir ,ulpenslon tt.ul3.re lttrlbut bletotrttllng herd b.erlng wtth th. rep.lr thdld rF( trd tot i.tkfa<to.yetfe<t ofthe h.ad be.ring, pot lbb in comblnrtloh wtth hakt con<lurlon, rhould th. replacement ofthe arp€nrlon *iut betrorD the b..d baaring.
tor thb ,.abn .nd In the €v€rn of t.ro<tlng .rd/o. thumplngnobaa coori.t! from the from lrlc iqrpe|tldr nnn the h.adb|.rlng rhould bc rap.l.!d whh lmthldi.te .fti(t tril9 thc repdrth6pqrfne to ci,lng tDp.k i'[!|rctlorE Whso tha Ep.ir tit bus€d th€ tettling !ffed whi(h lt .€rpo{6lble for thG cofrEpor}dingnob€r lr <ompentated, the hcad bearlng being prCtompre6i€dag.ln This alro ellmiirt€. noir€r fromthe head barrinE are6.h Ir nqt D9(o$.ry to ,eptlcg tlre tqtpcrsbt tltut,
t l.o |r|to coFld.rrdor.
FfAR Se6l top al. srrrgertrion rtrut lvlodcl ZIO rx."pt CODE (l|8, AGtire EodyCor*rol (A8O
A&]2.22-P-t60()1
st:z.ur-ro:a 1$ 23. 12.2665
E]L_l
S. l . No. - IND 32,/004
DatulERCHRysren
Distribution: Dealers + Service CentresDCIPL Field Service Rep.
28th Juty 2oo5
Service Information
€ Passenger Car
Applicable to
Model: W 220 except CODE (487) Active Body Controt (ABC)
Kind Attention - Workshop Managers
Dear All.
Kindly find herewith the information on lalest repair optionS132.22-P{004A, dated 26rn July 2005} for the air suspension
availablestrut on
(Document Ref. No.front.axle. We kindly
l€ak,y ffoftt.
Kindly ensure that your concerned staff is well aware of the above.
In case of any queries, please feel free to contact us.
With best regards,DaimlerChrysler India Private Limiied
, *General ManagerAfter-Sales
/'-) ' l
?:,\4:--t Ashirh srluiDy. General ManagerField Service
Copy to - DC India Service Representatives for necessary follow-up.
Encl: As Above.
(
#\t'LSoard ot ManatementDr Kaus Peler Ainotd, pryush A.ora R.yr cot 'n. r i .ns t ,1 ' .na, : r t ru l r r lSp.atc, ls1;12. L:rd ia. la, Argr,sr !s l , i : r l r '? , S.rD, j , 1 ' r , : . . . . ' 2
Reerslered oi l .€, Corp' ; i !_ l l i ' , ie 6 VJorrsSccto, l5 A Chirr r :: l f r ! , [ f r , , r . . l t l ' . : 4 , , . : . ,
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Nlercedes-Benz service information
4{=sF
Group 32
st32.22-P-0004A26.07.2005
Service Information: Repa ir oPtio ns for the {ront axle air suspension strut 1 8 7 0 5
MODELS 220 except CODE (487) Active Body Control (ABC)
Pi<turc 1: Ait spting plunger sepatated
l/om the suppon bearing
7 Ait spting plungel
Pi<turc 2: GGsp the ai t spr ing Plunget wi th
' :
Pi<rute 3 Pol l thP an spr ing plungt t
downwads by hend and Press onto the
supPott beann9
f, t2 22 ?312 01
i D u o 1 o r o ( e n r e v r r n l r w ( w r ) L r o . q n r . J i l e r o p o r n t o u l t h e,eP., r ofr l ronr Jor ihe . i r su5penlron el rUt on the {ront a)ale Geer l i o I h e d o ( o m e n r ! p L r b l , t h € ( J o n r h r 5 )
e€1o'e tepla( ing a luppos€d kaky !uspension 5trut , rn each (a!e
ca,rv ou1 lhe leat le91 on the head beanog u5rng soapy l \ /atet
1 l lhere ie a la(k o{ pressure in th€ ru5pen! ion r t rut r1 may be thatIn the lu l l rebound l ravel (ondi l ron the ai r rpr ing plunger
1r pafatet l rom lhe support bear ing (p ic, ture 1) .
In thrs case to test whelher there is leakage at the head bear ing,pro(eed a5lo l lows:
iS 'AF
f i l i th! ' a r sp ' rn9 Lls ing r he DA! lDi39.oi ,s / . , . . '1 i : , r ( . 1t / r r ! r , r . t , i
t h F p f o c e s 5 p u l l l h e a i t s p r j n g p l u n q e r o l t h e a r s p r r r a
d o w n w a ' d ! { i r m l y b y h a n d s o t h a t t h e . r , : d . ) e ! n Q 1 e 1 . ! p (
b e t w e e n t h e a i r s p r i n g p l u n q e r t n d i h t ' ! u c u o f t b e a f i ' 1 c ( l i t ! r , ' r ' l
a n d 3 ) .
O ^ ( c . h f r u ! L . r , i ! ( r r 5 ! r i r i ! r , c , \ i
h e a d b e a r i n g a f ) d r e p a , r r l n c , : € t t a r y
E After using the repair k i t l rkewiJe pto(eed a! der(r ibed . rbove
when f i l l ing the ai r su5pension 5trut (p i ( lute 2 and 3) .
l j - l Air surpensaon Jtrutt on whi(h the air spring plunger is
separated f rom the 5upport beer ing (p idute 1) (ao be { i l led wi th
air and repa;red again without
I he operation i tems and work units are erplained in the
publirhed documents.
Model 220 up 10 360985 ex(ePt CODE(487a) Active Bodv Control {ABC)
aF32 22,P,40.104r1
A R 3 2 2 2 . P . I b 0 0 lModer 220 excepl CoOt (487) A(t ve Eody
conrrol(ABC)5€altop air suspension 9t.ut