qc procedure

PT. Bakrie Metal Industries

No.Distribution

PROCEDURE QUALITY CONTROL

Status :

INSPECTION & PRODUCT MEASUREMENT

No Document : BMI/II/QC/01

Reviewed by Approved by

(QC Officer) ( Management Representative )

Revision Notes Revision Date Page Description

1 1 Aug 2003

1 - 4 Purpose dan No. Document

2 1 Apr 2005

3 - 4 (4.2.2) Augment Material Test proses & Flowchart

CTE changes to Works Manager

3 1 Aug 2006

2 (4.2.1) Construction and Fabrication, Standard inspection

3 (4.2.2) Material test, (4.2.3) Identification

4

12 Dec 2011

4

1 - 3

(4.3.1) Identification, (5) Reporting test results (4) Procedure: (4.1) General; (4.2) Material Test; (4.3) Incoming Inspection; (4.4) Material in Proses/ WIP Inspection; (4.5) Inspection Finished Goods before being sent to the Warehouse; (4.6) Final Inspection before Delivery.

QUALITY CONTROL PROCEDURE No Doc : BMI/II/QC/01 Revision : 4 Inspection & Product

Measurement Date : 12 December 2011

Page : 1 of 4

No.Distribution

1. PURPOSE To ensure all incoming materials from suppliers, the materials are processed outside,

Product Return and Customer Property, have been checked or verified before it is approved for use, processed for the production or delivered to the customer.

To ensure all checks are conducted and recorded properly, according to the procedures and work instructions to meet the specified quality level.

2. SCOPE This procedure applies to:

a) Incoming Inspection: Materials suppliers listed in the Approved Vendor List; Materials are processed outside (by supplier); Product Return / product that rejected by customer; Customer Property.

b) Work Inspection or inspection during the process. c) Finished Goods before being sent to the warehouse. d) Final Inspection before delivery.

3. RESPONSIBILITY QC section is responsible for checking the material / product according to the scope of the above and provide identification also doing documentation according to activities.

4. PROCEDURE 4.1 General

a) Product / Material which is qualified at Incoming Inspection given the identification marks "IQC Pass" on the travel assignment letter and the green line on the side of the stacks.

b) Qualified in process products which are given the identification marks "" in the product being processed.

c) Qualified Finished goods are given the identification mark "Line on the side of the stack (Construction Products), and mark () (Fabrication Product)" sign on each product.

d) Products / materials that does not qualified at Incoming, WIP, or Final Inspection followed up by following the procedure "Control of Product Not Available".

4.2 Materials Test a) Material test conducted if there is a request from the Customer, there is a new supplier is still

questionable its material or any projects that are vulnerable to risks caused by the materials that are less good.

b) Testing conducted by an accredited testing agency such as: LUK & B4T. c) Methods of testing performed by means of: 3 samples / 1 in thickness.



Page : 2 of 4

No.Distribution

d) If the material test results qualified the material is ready to be processed further to produce. e) If not qualified then the NCR will be published and distributed to the Purchasing, then the

material will be retested again. f) If the second re-test results are also not qualify it will be confirmed with the Works Manager

for the further specifically accepted or canceled.

4.3. Incoming Inspection

NO. INSPECTION STANDARD INSPECTION

1 Material

Can be seen on Quality Inspection Plan Summary (BMI/II/QC/03)

General Tolerance following BMI Standard.

2 Bolt & Nuts

3 Consumable Zinc & Alumunium

4 Consumable Bahan Kimia

5 Product Return

6 Customer Property

7 Consumable Filler Metal

4.4. Material in Process (WIP) Inspection 4.4.1 Construction and Fabrication

STANDARD INSPECTION

NO. PRODUCT PIC STANDARD INSPECTION

I. Multi Plate

Can be seen on Quality Inspection Plan Summary (BMI/II/QC/03).

Can be seen on Quality Inspection Plan Summary (BMI/II/QC/03).

General Tolerance following BMI Standard.

II. Base Channel

III. Anchor Base Channel

IV. Bridge Deck

V. Beam Guardrail

VI. Post & Block Piece Guardrail

VII. Terminal End Guardrail

VIII. E 100

IX. Galvanize

X. Fabrication



Page : 3 of 4

No.Distribution

4.5. Inspection Finished Goods before being sent to the Warehouse

STANDARD INSPECTION

Type of Checked Alat Standard Inspection Sampling/ Frequency

Remarks

Appearance

Visual

1. Produk is not damaged

Refer to Work

Instructions (WI)

Visual 100%

Personal In Charge: QC Inspector

Identification

1. Stamping atau Metal Tag (Production Code/No. Project , No. Drawing, etc.)

Dimension

Inspection gauge

Must match spesification / Work Instructions (WI)

1. Dimension

2. Appearance

3. Painting, Blasting, Welding Condition, etc.

4.6. Final Inspection before Delivery

STANDARD INSPECTION

Type of Checked Tool Standard Inspection PIC

Sampling/ Frequency

Remarks

Quantity Manual According Delivery List PPC Dispatcher

Visual 100%

Final Inspection Proof registered on Inspection Release Certificate (IRC)

Appearance Visual

No damage Quality Control

Inspector Identification Can be clearly seen

5. REPORTING TEST RESULTS a) All test results of QC Inspector records are stored and maintained within a certain time

according to procedure "Control of Quality Records". b) QC making the summary rejects that occur during production on "Recapitulation Reject"

and report the results to the Works Manager. c) Identification of colors used:



Page : 4 of 4

No.Distribution

Green OK / Qualified Yellow On Hold / Rework Red Final Reject

6. RELATED DOCUMENTS Flowchart of Material test Appendix 10-1

FLOWCHART Attachment : 1 Revision : 0 Material Test Date : 1 Apr 2005 Page : 1 of 1

No.Distribution

INCOMMINGRAW MATERIAL

Hasil dapatditerima?

Not OK

Selesai

Selesai

OK

PENGUJIAN 1

PENGUJIAN 2

PengujianUlang?

Not OK

No

Yes

Hasil dapatditerima?

QC/NCR/51

QC/NCR/51

Diterima secaraKhusus? Material DitolakNo

SelesaiYes

Yes

qc procedure

Documents