pushfit systems 2017 file6 push your limitstechnical manual htp – hita technology plastic...

PushFit Systems20172017

4 5Technical Manual HTP – Hita Technology Plastic Technical Manual HTP – Hita Technology PlasticPUSH YOUR LIMITS PUSH YOUR LIMITS4 5Technical Manual HTP – Hita Technology Plastic Technical Manual HTP – Hita Technology PlasticPUSH YOUR LIMITS PUSH YOUR LIMITS

1. Applications .............................................................................................................................. 6

2. Advantages of the HTPpush system ........................................................................................ 7

3. Thecnical Data ......................................................................................................................... 8

4. Chemical resistance of HTPpush fittings ................................................................................ 9

5. Mounting and recovering instructions .................................................................................. 10

6. Fitting Dimensions ................................................................................................................ 12

7. Standards ............................................................................................................................... 13

8. HTPpush ................................................................................................................................. 14

• Connection With Male Thread ....................................................................................... 15

• Connection With Female Thread .................................................................................. 15

• Connection With Swivel Female Thread ....................................................................... 15

• Coupling ........................................................................................................................ 16

• Reducer ........................................................................................................................ 16

• Transition HTPPush /Cooper......................................................................................... 16

• Elbow 90º ....................................................................................................................... 17

• Elbow With Male Thread ................................................................................................ 17

• Elbow With FemaleThread ............................................................................................ 17

• Wall Plate Elbow ............................................................................................................ 18

• Elbow With Swivel Female Thread ................................................................................ 18

• Tee ................................................................................................................................. 18

• Tee With Reducer .......................................................................................................... 19

• Tee With Female Thread ............................................................................................... 19

• Plumbing Manifold ........................................................................................................ 20

• Ben For Radiators ......................................................................................................... 20

• Tee For Radiators .......................................................................................................... 21

• Releaser ........................................................................................................................ 21

• Metalic Bevel ................................................................................................................. 21

• Multiple Former ............................................................................................................. 22

• Former ........................................................................................................................... 22

• Scissors ......................................................................................................................... 22

9. Horizon 2020 .......................................................................................................................... 24

INDEX

6 7Technical Manual HTP – Hita Technology Plastic Technical Manual HTP – Hita Technology PlasticPUSH YOUR LIMITS PUSH YOUR LIMITS

Selected raw materials and a specific R&D process guarantee the high qua-lity of a technically perfect fitting.

HTPpush fittings can be used uni-versally in installations with the fo-llowing pipe types:

• PEX pipes (Serie 3.2) 16x2.2, 20x2.8, 25x3.5, 32x4.4

• PE-RT (Serie 3.2) 16x2.2, 20x2.8, 25x3.5, 32x4.4

Uses for HTP systems include:

• Potable hot and cold water dis-tribution.

• Water service

• Fancoils installations

• Compressed air installations

• Radiator Connections

• Industrial applications (Inquire about chemical compatibility)

1 APPLICATIONS


• Stock reduction.

50 % reduction of the fittings stock needed as compared to traditional systems, compatible both with different types of pipes specified before.

• High pressure and temperature resistant.

HTPpush fitting is ideally suited for systems operating up to 120 ºC, as well as an operating pres-sure of 40 bar guarantees high safety for the daily use.

• No corrosion.

Scale and corrosion simply can-not build-up inside either HTP systems thanks to the smooth inner surface of the system and chemical resistance.

• Light –weight.

The system is not only flexible, but also very light weight. Sim-ple and fast installation saves time and money.

• Health.

All system components com-ply with the most strict toxico-logical and hygienic standards (SSI/304/203, RD140:2003, KTW, W270, WRAS…) that makes the system suitable for transporting drinking water.

• Simple assembling.

The pipe/fitting connection can be done within seconds without mechanical tools. Scissors and former is only needed.

• Additional watertightness sa-fety.

The fittings have two watertight-ness rings that guarantee the functionality of the system.

2 ADVANTAGES OF THE HTPpush SYSTEM

Resistente a los procesos de desinfección

Protección anti-incrustaciones

Protección antimicrobiana

Alta resistencia al impacto

Resistencia a la corrosión

Menor nivel de ruidos en la instalación

Salubridad

Uniones seguras

Compatible con el medio ambiente


PPSU (polyphenylsulphone) belongs to the high-perfomance technical plastic materials and has been suc-cessfully used in the production of fittings for potable water supply sys-tems for many years.

It is resistant to high temperatures (high – temperature dimensional sta-bility> 200 ºC), corrosion and incrus-tation. It ensures long-therm stability even in pipes within walls. Due to the high impact value and insensitivity to stress cracking of the material, the fittings are highly robust and insensi-tive to shocks.

3 TECHNICAL DATA

HTP CONNECTION COMPONENTS FOR DRINKING WATER INSTALLATION

Pipe Size Type of pipe

16 x 2.2 PE-X PE-RT

20 x 2.8 PE-X PE-RT

25 x 3.5 PE-X PE-RT

32 x 4.4 PE-X PE-RT

PROPERTIES OF THE FITTING BODY (PPSU)Property Value unit Standard

Tensile modulus 2340 MPa ASTM D638

Tensile strength at break 69,6 MPa ASTM D638

Tensile elongation at yield 7,2 % ASTM D638

Flexural modulus 2410 MPa ASTM D790

Notched Izod impact 690 J/m ASTM D256

Deflection temperature under load (1,8 MPa) 207 ºC ASTM D648

Thermal conductivity 0,35 W/m/K ASTM C177

Flame rating V-0 UL94

PROPERTIES OF THE METAL THREADS

Cu Pb Al Fe Ni Sn Si

57-60 % 1.6-2.2 % <0.005 % <0.3 % <0.1 % <0.3 % <0.03 %

Strength, Rm 350 N/mm^2 Hardness 80 (HBmin) 85 (Hvmin) Elongation, A 15 %

All metallic threads are manufactu-red from the brass material CW617N (CuZn40Pb2) and meet the currently valid European Regulations. This type of brass features the following advan-tages:

• Low lead part• Low nickel quantity• The material shows good resis-

tance to corrosion in aggressive water.


Poliphenylsulfone (PPSU), raw mate-rial of HTPpush fittings, generally is resistant to attack from many chemi-cals which make it suitable for use in many process applications.

• HTPpush fittings are used not only for drinking water, water for general use but also for the con-veyance of aggressive liquids.

• HTPpush fittings may be in con-tact with materials commonly used in indoor installations wi-thout chemical attack. It is very important to pay attention to the data sheet for the usual mate-rials used in contact with fittings (adhesive, PUR, thinners…). The data sheet of these chemicals usually specifies if their chemi-cal composition attack to poly-meric parts. The fittings with metallic threads should not be considered as metallic parts be-cause chemicals on the thread can affect to the PPSU due to the gases occasioned by the ad-hesive.

So, the Chemical Resistance Lists in this section serves as a useful guide in this respect.

It is possible in especial cases to ca-rry out appropriate tests with specific mixture. Suitable test equipment is available for this purpose, which we regard as part of our service to the customer. We are always willing to give individual advice at any time.

Following the assertions outlined be-fore the attached lists should be re-garded as a valuable tool for finding the most suitable material for a given application.

The lists have been compiled based on ideal and mostly simplified con-ditions of laboratory testing and field applications are subjected to wor-king conditions that might be defined by more complex factors. So, users must test materials in real operating conditions before subjecting them to potentially hazardous applications.

Thus, if it comes to material decisions and there is a need for checking a

proper material, please do not he-sitate to contact with HTP, based on practical experience with polymer piping system applied in industry and chemical engineering.

When the chemical substance passes inside the fitting, internal EPDM seal must be considered. EPDM has good abrasion and tear resistance and offer excellent chemical resistance to a variety of acid and alkalines. It is susceptible to attack by oils and is not recommended for applications invol-ving petroleum oils and gases.

4 CHEMICAL RESISTANCE OF HTPpush 3.2 FITTINGS


The mounting instructions must be considered. The components of the system are harmonised and tested. For all work-steps original HTP sys-tems tools, or tools that are approved by HTP systems have to be used. For outside supplied components HTP does not incur any warranty.

PRECAUTIONS:

Step 1 (mounting instructions). Re-move all excess material or burrs that might affect the fitting connection.

Step 2 (mounting instructions). Visual inspection of the pipe edge before in-serting.

Step 3 (recovery instructions). Move away burrs of pipe inside the fitting.

5 MOUNTING AND RECOVERING INSTRUCTIONS

90º


Its neccessary enter up the pipe into the mark for a correct insta-llation and the external ring can act if need be

Remove the pipe of the fittingMark the pipe and insert

MOUNTING INSTRUCTIONS RECOVERY INSTRUCTIONS IMPORTANT

PUSH REMOVE

Press the pipe versus the fittingCut easily the desired pipe length by making a square 90 angle cut

CUT PRESS THE PIPE1 1

3

Press the key over recovery clipFormer the pipe. Two or three ma-nual strokes should be enough

FORM AND MASK PRESS THE KEY 22

3


6 FITTING DIMENSIONS

Observe the applicable national and international regulation on installa-tion, accident prevention and safety when installing piping systems, as well as the instructions in this Tech-nical Information.

Minimum pipe length between two fittings with HTPpush 3.2

Ø 16 20 25 26 32

L (mm) 75 80 85 85 100

Length (L) pipe inside the sleeve with HTPpush 3.2

Ø 16 20 25 26 32

L (mm) 30 30 35 27 40

Recovering partes may be difficult when sleeves are neas because the handling becomes complicated

External diameter fittings (D)

Ø 16 20 25 26 32

D (mm) 30 35 41 41 49

D

L


The HTPpush fitting is highly regu-lated. Standards, specifications and code requirements define tight ma-terial and production quality controls.

Continous-use temperature rating as high as 95 ºC are required to ensure that the system withstand the most aggressive drinking water condi-tions. Nationally and internationally accredited, the Certification Agencies require strenuous quality control tes-ting, including random plants inspec-tions and annual monitoring testing.

The HTPpush fitting meets the requi-rements of the following standards:

« ISO 21003: Multilayer piping sys-tems for hot and cold water installa-tion inside buildings.

« ISO 15875: Plastic piping system for hot and cold water installations- crosslinked polyethylene (PE-X).

« ISO 22391: Plastics piping systems for hot and cold water installations. Poliethylene of raised temperature resistance (PE-RT).

« RD2006/2008. In relation to Com-pressed air installations. Spanish regulations of pressure application equipments.

« W270 DVGW (related to raw ma-terial). Vermehrung von Mikroor-ganismen aut Werkstoffen für den Trinkwasserbereich-Prüfung und Bewertung.

« KTW-LEITLINIE (related to raw material). Leitlinie zur hygienischen Beurteilung von organischen Mate-rialien im Kontakt mit Trinkwasser.

« 4MS COMON APPROACH (related to metallic threads). Acceptance of metallic materials used for products in contact with drinking water.

« EN 681 (related to internal rings). Elastomeric seals. Material requi-rements for pipe joint seals in water and drainage applications.

« 98/83/CE. Quality of water inten-ded for human consumption.

« ENV 12108. Plastics piping sys-tems. Guidance for the installation inside buildings of pressure systems for hot and cold water intended for human consumption.

7 STANDARDS


8


CONNECTION WITH MALE THREADRACOR FIJO MACHO / ПЕРЕХОДНИК С НАРУЖНОЙ РЕЗЬБОЙ

REFERENCE DIMENSION(mm)

Unit/ Box A

Unit/ Box B

Measures A (mm)

Measures B (mm)

04120102000 16 x 1/2” 30 240 74 30

04120202000 20 x 1/2” 25 200 77 35

04120302000 20 x 3/4” 20 160 79 35

04120402000 25 x 3/4” 16 128 84 41

04120502000 25 x 1” 12 96 85 41

04120802000 32 x 1” 10 80 93 49

CONNECTION WITH SWIVEL FEMALE THREAD RACOR MOVIL / ПЕРЕХОДНИК С НАКИДНОЙ ГАЙКОЙ


Unit/ Box A

Unit/ Box B

Measures A (mm)

Measures B (mm)

04130102000 16 x 1/2” 25 200 90 32

04130202000 20 x 1/2” 20 160 93 32

04130302000 20 x 3/4” 15 128 86 32

04130402000 25 x 3/4” 12 96 96 38

04130502000 25 x 1” 10 80 96 38

04130802000 32 x 1” 9 72 101 49

CONNECTION WITH FEMALE THREAD RACOR FIJO HEMBRA / ПЕРЕХОДНИК С ВНУТРЕННЕЙ РЕЗЬБОЙ


Unit/ Box A

Unit/ Box B

Measures A (mm)

Measures B (mm)

04110102000 16 x 1/2” 30 240 59 32

04110202000 20 x 1/2” 25 200 62 32

04110302000 20 x 3/4” 20 160 64 38

04110402000 25 x 3/4” 16 128 68 38

A

B

A

B

A

B


COUPLING

MANGUITO DE UNION / МУФТА СОЕДИНИТЕЛЬНАЯ


Unit/ Box A

Unit/ Box B

Measures A (mm)

Measures B (mm)

01010102000 16 - 16 30 240 75 30

01010202000 20 - 20 20 160 81 36

01010302000 25 - 25 12 96 91 41

01010502000 32 - 32 9 72 105 49

REDUCERMANGUITO REDUCIDO / МУФТА СОЕДИНИТЕЛЬНАЯ ПЕРЕХОДНАЯ


Unit/ Box A

Unit/ Box B

Measures A (mm)

Measures B (mm)

01020102000 20 - 16 20 160 79 36

01020202000 25 - 16 15 120 84 41

01020302000 25 - 20 12 96 87 41

01020602000 32 - 16 10 80 92 49

01020702000 32 - 20 10 80 94 49

01020802000 32 - 25 9 72 98 49

TRANSITION HTPpush / COPPER MANGUITO TRANSICION HTPpush / COBRE / ¿?


Unit/ Box A

Unit/ Box B

Measures A (mm)

Measures B (mm)

01030102000 16 - Cu15 30 240 75 30

01030202000 20 - Cu15 20 160 79 36

01030302000 25 - Cu15 15 120 84 41

01030502000 32 - Cu15 10 80 92 49

TRANSITION HTPpush / HTPpush 3.2MANGUITO TRANSICION HTPpush / HTPpust 3.2


Unit/ Box A

Unit/ Box B

Measures A (mm)

Measures B (mm)

01030600000 16 - 16 30 240 75 30

01030700000 20 - 20 20 160 81 36

01030800000 25 - 25 12 96 91 41

01030900000 32 - 32 9 72 105 49

A

B

A

B

A

B


ELBOW 90º CODO IGUAL 90º / УГОЛЬНИК 90º РАВНОСТОРОННИЙ


Unit/ Box A

Unit/ Box B

Measures A (mm)

Measures B (mm)

02010102000 16 - 16 20 160 62 30

02010202000 20 - 20 15 120 70 33

02010302000 25 - 25 10 80 79 36

02010502000 32 - 32 6 48 93 41

ELBOW WITH MALE THREAD CODO MACHO / УГОЛЬНИК 90º С НАРУЖНОЙ РЕЗЬБОЙ


Unit/ Box A

Unit/ Box B

Measures A (mm)

Measures B (mm)

02020102000 16 x 1/2” 20 160 59 60

02020202000 20 x 1/2” 15 120 64 64

02020402000 25 x 3/4” 10 80 74 75

02020802000 32 x 1” 6 48 81 90

ELBOW WITH FEMALE THREAD CODO HEMBRA / УГОЛЬНИК 90º С ВНУТРЕННЕЙ РЕЗЬБОЙ


Unit/ Box A

Unit/ Box B

Measures A (mm)

Measures B (mm)

02140102000 16 x 1/2” 20 160 45 66

02140202000 20 x 1/2” 15 120 49 67

02140302000 20 x 3/4” 12 96 51 75

02140402000 25 x 3/4” 10 80 57 79

02140802000 32 x 1” 6 48 70 98

A

B

A

B

A

B


WALL PLATE ELBOW CODO BASE FIJACION / УГОЛЬНИК 90º НАСТЕННЫЙ С ВНУТРЕННЕЙ РЕЗЬБОЙ


Unit/ Box A

Unit/ Box B

Measures A (mm)

Measures B (mm)

02150102000 16 x 1/2” 20 160 45 65

02150202000 20 x 1/2” 15 120 50 68

02150402000 25 x 3/4” 10 80 57 78

TEETE IGUAL / ТРОЙНИК РАВНОСТОРОННИЙ


Unit/ Box A

Unit/ Box B

Measures A (mm)

Measures B (mm)

03010102000 116-16-16 15 120 94 62

03010202000 20-20-20 10 80 104 70

03010302000 25-25-25 8 64 117 79

03010502000 32-32-32 4 32 138 94

ELBOW WITH SWIVEL FEMALE THREADCODO MOVIL / УГОЛЬНИК 90º С НАКИДНОЙ ГАЙКОЙ


Unit/ Box A

Unit/ Box B

Measures A (mm)

Measures B (mm)

02030102000 16 x 1/2” 20 160 66 76

02030202000 20 x 1/2” 15 120 67 80

02030302000 20 x 3/4” 12 96 67 73

02030402000 25 x 3/4” 10 80 79 81

02030502000 25 x 1” 8 64 79 85

02030802000 32 x 1” 6 48 90 89

A

B

A

B

A

B


TEE WITH REDUCERTE REDUCIDA / ТРОЙНИК ПЕРЕХОДНОЙ


Unit/ Box A

Unit/ Box B

Measures A (mm)

Measures B (mm)

03020102000 16 - 20 - 16 12 96 98 65

03020202000 20 - 16 -16 12 96 97 65

03020302000 20 - 16 - 20 10 80 100 68

03020402000 20 - 20 - 16 10 80 69 67

03020502000 20 - 25 - 20 8 64 110 73

03020702000 20 - 32 - 20 8 64 118 79

03020802000 25 - 16- 20 8 64 102 70

03020902000 25 - 16 - 25 8 64 105 73

03021002000 25 - 20 - 16 8 64 105 70

03021102000 25 - 20 - 20 8 64 108 73

03021202000 25 - 20 - 25 8 64 110 73

03021302000 25 - 25 - 20 8 64 113 77

03022002000 32 - 16- 32 5 40 120 80

03022102000 32 - 20 - 20 5 40 115 77

03022202000 32 - 20 - 32 5 40 122 83

03022302000 32 - 25 - 25 4 32 123 84

03022402000 32 - 25 - 32 4 32 128 88

TEE WITH FEMALE THREADTE HEMBRA / ТРОЙНИК С ВНУТРЕННЕЙ РЕЗЬБОЙ

REFERENCE DIMENSION (mm)

Unit/ Box A

Unit/ Box B

Measures A (mm)

Measures B (mm)

03040102000 16 - 1/2” - 16 15 120 99 45

03040202000 20 - 1/2” - 20 10 80 105 51

A

B

A

B


PLUMBING MANIFOLD COLECTOR / ГРЕБЁНКА РАСПРЕДЕЛИТЕЛЬНАЯ


Unit/ Box A

Unit/ Box B

Measures A (mm)

Measures B (mm)

05190102000 3/4 - 16 - 16 - 16 8 64 154 62

05190202000 3/4 - 20 - 16 - 16 8 64 154 65

05190302000 3/4 - 16 - 16 - 16 - 16 4 32 198 62

05190402000 3/4 - 20 - 16 - 16 - 16 4 32 198 65

BEND FOR RADIATORS CODO CONEXIÓN RADIADOR / Г-ОБРАЗНОЕ ПОДКЛЮЧЕНИЕ К РАДИАТОР


Unit/ Box A

Unit/ Box B

Measures A (mm)

Measures B (mm)

02070102000 16-Cu15 (250 mm) 62 282

02070202000 20-Cu15 (250 mm) 64 285

02070302000 16-Cu15 (300 mm) 62 332

02070402000 20-Cu15 (300 mm) 64 335

02070502000 16-Cu15 (750 mm) 62 783

02070602000 20-Cu15 (750 mm) 64 785

A

B

A

B


TEE FOR RADIATORS TE CONEXIÓN RADIADOR / T-ОБРАЗНОЕ ПОДКЛЮЧЕНИЕ К РАДИАТОРУ


Unit/ Box A

Unit/ Box B

Measures A (mm)

Measures B (mm)

03030102000 16-Cu15-16 (300 mm) 24 96 94 337

03030202000 20-Cu15-16 (300 mm) 24 96 97 340

03030302000 20-Cu15-20 (300 mm) 20 80 100 343

03030402000 25-Cu15-20 (300 mm) 8 32 102 345

03030602000 16-Cu15-16 (750 mm) 24 94 787

03030702000 20-Cu15-16 (750 mm) 24 97 790

03030802000 20-Cu15-20 (750 mm) 16 100 793

03030902000 25-Cu15-20 (750 mm) 16 102 795

03031102000 16-Cu15-16 (250 mm) 28 112 94 287

03031202000 20-Cu15-16 (250 mm) 28 112 97 290

03031302000 20-Cu15-20 (250 mm) 22 88 100 293

03031402000 25-Cu15-20 (250 mm) 8 32 102 295

RELEASERRECUPERADOR / РЕКУПЕРАТОР


Unit/ Box A

Unit/ Box B

Measures A (mm)

31010200000 15/16 250 2000 37

31010300000 20 200 1600 42

31010400000 25/26 175 1400 46

31010600000 32 140 1120 53

METALIC BEVELBBISELADOR METÁLICO / МЕТАЛЛИЧЕСКИЙ КАЛИБРАТОР


Unit/ Box A

Unit/ Box B

Measures A (mm)

Measures B (mm)

31030700000 16 15 120 100 84

31030800000 20 15 120 100 85

31030900000 25 10 80 100 91

31031000000 32 8 64 100 96

A

B

A

B

A

* Minimun Order: 1 unit

* Minimun Order: 1 unit


MULTIPLE FORMER CONFORMADOR MULTIPLE / КОНФОРМАТОР НА 3 ДИАМЕТРА


Unit/ Box A

Unit/ Box B

Measures A (mm)

31020400000 16 - 20 - 25/26 10 80 79

FORMERCONFORMADOR / КОНФОРМАТОР


Unit/ Box A

Unit/ Box B

Measures A (mm)

Measures B (mm)

31020500000 32 12 96 88 55

A

B

A

SCISSORSTIJERAS / -ножницами

REFERENCE DIMENSION (mm)

31030600000 16 - 20 - 25 - 26 - 32 - 35


HTP Systems selected for the EU framework programme for research and innovation

Hita Technology of Plastic Systems is proud to be selected into the group of 78 European companies, and 12 Spa-nish only, like deserving of finance innovation activities and the develo-pment by the European commission throw to SME instrument Phase II program.

Our innovative project, HTPush, have been chosen into NMP25-2015 cate-gory, focused on technology materials and nanomaterials being the only Spanish project in this category.

We are also the unique Andalusian Company deserve such recognition and awarded with this European aid.

Our Project focuses on new deve-lopment and materials research to change the construction methods, supporting technological innovation and material research also taking into account project and client offe-ring products for fluid conduction make it totally in technical plastics materials. Giving to sector the chance to invest in technology and research resulting in faster, better and safer installations.

More info about The SME Instrument:

https://ec.europa.eu/programmes/horizon2020/en/h2020-section/sme-instrument

9 HORIZON 2020

PushFit Systems2017

pushfit systems 2017 file6 push your limitstechnical manual htp – hita technology plastic...

Documents