pumps and controls · 1 control wave micro 8 slot chassis emerson/control wave 396560-01-6 ... 80...

PUMPS AND CONTROLS

Diamond Ave. Pump Station BOM: 12-14-09

Triplex Pump Controller 240v/3ph/60hz 10HP/1150RPM-5HP/1150RPMQty Description Manufacture Part Number

1

Free Standing U.L. Enclosure T316 Stainless 72"Hx68"Wx20"D Steel, NEMA 3R free standing with double dead front doors, 3pdt stainless padlocking handle, open bottom. Seismic calculations Pico Metals Per Plans/Specs

1 T316 Stainless Inner Mounting Back Panel (2 per Set) Pico Metals Per Plans/Specs1 Set of 63"x64" Dead Front Inner Door Set. 14ga/T316 #4 Stainless Pico Metals Per Plans/Specs1 Set o f Louver Vent and Fan Vent Chute Pico Metals Per Plans/Specs1 4' Fluorescent Light Fixture 40W/120V Grainger 3GA771 48" Shatter Proof Light Shatr-Shield 300101 Single Pole Lighted Switch 15A Pass Seymour PS15AC1-ISL1 GFCI Duplex Receptacle 15A Pass Seymour 209-I1 Exhaust Cooling Fan 10"/115v Hoffman A10AXFN1 Finger Guard for Fan Hoffman AGARD101 Thermostat 30-140 degrees Pfannenberg FLZ 5301 UL 698A Label ESSCO UL698A1 Proximity Switch 10-30vDC Turck BI 4-M12-AP6X1 Mounting Bracket Turck MBSS-121 Meter Main Enclosure Pacific Utility Products 27016-1

1 Control Wave Micro 8 Slot Chassis Emerson/Control Wave 396560-01-61 Control Wave System Controller Emerson/Control Wave 396657-01-01 CW Micro 150MHz CPU w/1 Enet RS232/485 Emerson/Control Wave 396563-06-6S1 CW Micro Display/Keypad 4 Linex20 Character Emerson/Control Wave 396608-02-7

1CW Micro 16pt D/I Local Term 24vDC Isolated, Int. or Ext Source dry contact Emerson/Control Wave 396571-02-6

1 CW Micro 8pt D/O Local Term Emerson/Control Wave 396572-02-21 CW Micro 6pt A/I Card Ext Source 1-5v or 4/20ma Emerson/Control Wave 396569-01-33 Blank I/O Module Front Cover Emerson/Control Wave 396545-01-7

1 Power On Light 480v (green) Cutler Hammer EM22H3X444 Mounting Kit for door handle, F-Frame Cutler Hammer FHMVD12B3 Overload Reset P/B Furnas 49MARSR3 Remote Monitor Display SymCom RM-1000

1 Power On Light 24vDC (green) Cutler Hammer EM22H3X411 Light Test P/B Cutler Hammer EM22P1C3 H-O-A Selector Switch Cutler Hammer EM22XG61D1 Station Exhaust Fan Running Light (amber) Cutler Hammer EM22H9X951 Emergency High Level Reset P/B Cutler Hammer EM22P1C1 Emergency High Level Light (red) Cutler Hammer EM22H2X403 Pump Required Light (amber) Cutler Hammer EM22H9X953 Pump Running Light (amber) Cutler Hammer EM22H9X953 Motor Overload Fail Light (red) Cutler Hammer EM22H2X404 Mounting Kit for door handle, F-Frame Cutler Hammer FHMVD12B3 Time Meter, non resetable 24vDC Redington 731-00461 Ultra 5 Sonic Level Controller 18-36vDC Pulsar 1844110000XX-XOP

1 Transformer 500VA, 230/460,240/480 Pri. X 24vDC Sec. G.E.3 Motor Run Relay 240-277vAC/ 2N.O.-2N.C. G.E. MCRA031ATN1 2 Pole Lighted Fuse Holder Bussmann CHCC2DI2 Fuse Time Delay 600v, 10A Bussmann LP-CC-103 Ground Lug for Pumps Burndy KA6U1 High Voltage Isolation Barrier Pico Metals1 3 Phase Power Monitor/190-240v SymCom 350-200

Inner Door 240vAC

Main Control Enclosure

Back Panel 240vAC

PLC/RTU

Inner Door 24vDC

Diamond Ave. Pump Station BOM: 12-14-09

Qty Description Manufacture Part Number3 3 Phase Overload Relay/190-480v SymCom 7773 Communication Module SymCom RS485MS-2W1 Power Supply 240v x 24vDC Puls Power CS10.2413 Power Block1 Main Circuit Breaker 125amps Cutler Hammer HFD3125L1 Main Breaker Distribution Lugs, 3Pole Cutler Hammer 3TA150F6K2 Main Pump Circuit Breaker 50A Cutler Hammer HFD3050L2 NEMA Size 2 Starter 24vDC coil Cutler Hammer AN16GN0T4B2 Overload Starter Heaters 23.5-38.5 FLA/ 3pack Cutler Hammer H2014B1 Small Pump Circuit Breaker 35amps Cutler Hammer HFD3035L1 NEMA Size 1 Starter 24vDC coil Cutler Hammer AN16DN0T1B1 Overload Starter Heaters 14.0-22.8 FLA/ 3 pack Cutler Hammer H2012B3 Starter Contacter N/O-N/C Cutler Hammer C320KGS3

2 Multifunction Timer Base Schneider Electric RUW 101MW23 11 Pin Relay Socket 3PDT Schneider Electric RUZC3M23 Relay 10A 24vDC 3PDT with Light Schneider Electric RUMC3AB2BD1 Neutral Distribution Block Ilsco PDC-14-2/0-11 Ground Bar Ilsco NB-1201 Intrinsically Isolation Barrier Pico Metals1 UPS with Battery Back Up 10A/24vDC Puls Power UBC10.2412 1 channel Intrinsic Relay 24vDC Phoenix Contact 28354935 Mounting Din Rail IDEC BND-10001 Miniture Circuit Breaker 10amps Cutler Hammer80 Terminal Blocks (As Needed) Cutler Hammer XBQU25D1216 Terminal End Cap (As Needed) Cutler Hammer XBACQU25D1216 Terminal End Stop (As Needed) Cutler Hammer XBAES35C4 Terminals for ISR (As Needed) Cutler Hammer XBUT25BU1 Terminal End Cap for ISR (As Needed) Cutler Hammer XBACUT101 Miscellaneous: wire, wire way, heat shrink labels, tags, din rail, etc. ESSCO

1 Mating Reverse Plug Connector 3P/4W/100A/600V Crouse-Hinds APJ1047-S221 db Ultrasonic Level with 20 meters (65ft) of cable Pulsar dB15020000000-NP2 Non Mercury Float Switch Stainless Steel - 80ft of cable Anchor Scientific S80NO-SSTNM2 Float Switch Mounting Bracket Anchor Scientific WMS1 Licensed copy of AutoCAD 2010 Electric Software with training ESSCO AutoCAD 2010/Training

Items Shipping Loose with Panel

Back Pnael 24vDC

Pico S-1275 68 x 72 x 20 N3R RTHC Enclo 1-8-09

5 req'd

S-1288-2944 DDCDoor

S-1287-2944 DDPDoor

Plan View - MP/ Swing Out Doors

12 ga T316 #4 stainless Rear MtgPanels: 1 ea 30" wide; 1 ea 34" wide

12 ga T316 #4 stainless Swing OutInner Door assembly

inside mtgangles shown

Ref: Essco Pumps Inc.N3R Stainless Enclosures

Notes:1. Mat'l: 14 ga & 12 ga T316 #4 stainless2. Stainless rear mounting back panels3. Stainless Swing Out Inner Door assy4. Fully bolted assy, using stainless hdwr5. Open bottom w/ Inner or Outer mtg angles

Pico Metal Products Inc.10640 Springdale AvenueSanta Fe Springs, Ca. 90670Tel (562) 944-0626Fx (562) [email protected]

3.0 od 3.0 od

1.06

1.375

.38 Typ.

.25

68.0 Overall

33.50 door 33.50 door

12.50 Typ

7.50 Typ

15.50 15.50 15.50 15.50

1.0 id

p

30.0" od 34.0" od

1.00

3.12

.53

3.12

1.00

.53

6.0" deep

.50 ref31.75 door 31.75 door

20.0" deep

1.20 od

1. Mat'l: 14 ga & 12 ga T316 #4 Stainless2. Stainless rear mounting back panels3. Stainless Swing Out Inner Door assy4. Fully bolted assy, using stainless hdwre 5. Open bottom w/ Inner or Outer mtg angles

Pico Metal Products Inc.10640 Springdale Avenue Santa Fe Springs, Ca 90670Tel: (562) 944-0626Fax: (562) 944-1902

Side View

PEEI S-1275 88 x 94 x 40 N3R RTHC Enclo 12-18-09

lifting eyebolts Typ

30" x 62" 12 gaT316 #4 St StlMtg Panel

34" x 62" 12 gaT316 #4 St StlMtg Panel

Panels boltedtogether to formlarger Mtg Panel

Front View - Doors Removed

2 pc Back MtgPanel - bolted to enclo body "Ribs"

www.picometa;[email protected]

5 req'd

Ref: Essco Pumps Inc.N3R Stainless Enclos

68" OD

72" hgt

30.0" od 34.0" od

62.0" hgt 62.0" hgt

20.0" deep

robertr

Rectangle

September 2007

12-78

For more information visit: www.eaton.com CA08101001E

Series C Molded Case Circuit Breakers

12

10 – 225 AmperesF-Frame

F-Frame

Typical F-Frame Breaker

F-Frame Breaker with Electronic Trip Unit

Product Description■ All Eaton’s Cutler-Hammer F-Frame

Circuit Breakers by are HACR rated.■ All circuit breakers 10 through

30 amperes are suitable for HID (high intensity discharge) use.

■ All F-Frame circuit breakers are suitable for reverse feed use

Technical Data and SpecificationsTable 12-129. UL 489 Interrupting Capacity Ratings

� dc ratings apply to substantially non-inductive circuits.� 2-pole circuit breaker, or two poles of 3-pole circuit breaker.� Time constant is 3 milliseconds minimum at 10 kA and 8 milliseconds minimum at 22 kA.� Electronics available on 3-pole only, no dc rating for FDE, HFDE, FDCE.� Current limiting.

Table 12-130. IEC 157-1 (P1) Interrupting Capacity Ratings (P1)

� dc ratings apply to substantially non-inductive circuits.� 2-pole circuit breaker, or two poles of 3-pole circuit breaker.� Time constant is 3 milliseconds minimum at 10 kA and 8 milliseconds minimum at 22 kA.

Table 12-131. Digitrip Electronic Trip Units

CircuitBreakerType

Number of Poles

Interrupting Capacity (kA Symmetrical Amperes)

Volts ac (50/60 Hz) Volts dc �

240 277 480 600 125 250 ��

EDBEDS

2, 32, 3

22 42

——

——

——

1010

——

EDEDHEDC

2, 32, 32, 3

65100200

———

———

———

101010

———

EHD 12, 3

— 18

14—

— 14

——

10—

—10

FDB 2, 3, 4 18 — 14 14 — 10

FD, FDE �

12, 3, 4

— 65

35—

— 35

—18

10—

—10

HFD, HFDE �

12, 3, 4

—100

65—

— 65

—25

10—

—22

FDC �, FDCE ��

2, 3, 4 200 — 100 35 — 22

CircuitBreakerType

Numberof Poles

Interrupting Capacity (kA Symmetrical Amperes)

Volts ac (50/60 Hz) Volts dc �

220, 240 380, 415 440 500 125 250 ��

EDBEDS

2, 32, 3

22 42

——

——

——

1010

——

EDEDHEDC

2, 32, 32, 3

65100200

———

———

———

101010

———

FDB 2, 3, 4 18 14 14 14 — 10

FD 12, 3, 4

35 65

— 35

— 35

—18

10—

—10

HFD 12, 3, 4

65100

— 65

— 65

—25

10—

—22

FDC 2, 3, 4 200 100 100 35 — 22

CircuitBreakerType

Frame Ratings

FDE, HFDE, FDCE

225 100, 110, 125, 150, 160, 175, 200, 225

FDE, HFDE, FDCE

160 60, 70, 80, 90, 100, 125, 150, 160

FDE, HFDE, FDCE

80 15, 20, 30, 40, 50, 60, 70, 80

September 2007

CA08101001E For more information visit: www.eaton.com

12-79Series C Molded Case Circuit Breakers

12


Table 12-132. F-Frame Digitrip Specifications

Legend: In = Rating PlugIr = Long Delay Pickup Setting x In

Trip Unit Type

Digitrip RMS 310+

rms Sensing Yes

Breaker TypeFrameAmpere Range Interrupting Rating at 480 V

FDE 15 – 225 A35, 65, 100 (kA)

ProtectionOrdering Options LS

LSGLSILSIG

Fixed Rated Plug (In)Overtemperature Trip

NoYes

Long Delay Protection (L)Adjustable Rating Plug (In)Long Delay PickupLong Delay Time I2t

No40 – 100% Frame2 – 24 Seconds

Long Delay Time I4tLong Delay Thermal MemoryHigh Load Alarm

NoYesYes

Short Delay Protection (S)Short Delay Pickup 200 – 1000% x (Ir)

Short Delay Time I2tShort Delay Time Flat

YesNo

NoInst – 300 ms

Short Delay Time Z.S.I. No

Instantaneous Protection (I)Instantaneous PickupDiscriminatorInstantaneous Override

NoNoYes

Ground Fault Protection (G)Ground Fault AlarmGround Fault PickupGround Fault Delay I2t

No20 – 100% FrameNo

Ground Fault Delay FlatGround Fault Z.S.I.Ground Fault Thermal Memory

Inst – 300 msNoYes

System DiagnosticsCause of Trip LEDsMagnitude of Trip InformationRemote Signal Contacts

NoNoNo

System MonitoringDigital DisplayCurrentVoltage

NoNoNo

Power and EnergyPower Quality HarmonicsPower Factor

NoNoNo

CommunicationsPowerNet No

TestingTesting Method Test Kit

September 2007

12-80


Series C Molded Case Circuit Breakers

12


Dimensions/WeightsTable 12-133. Dimensions in Inches (mm) Table 12-134. Approximate Shipping Weight, Lbs. (kg)

Product SelectionThis information is presented only as an aid to understanding Catalog Numbers. It is not to be used to build Catalog Numbers for circuit breakers or trip units.

Table 12-135. Circuit Breaker Catalog Numbering System

Numberof Poles

Width Height Depth

12

1.38 (35.1)2.75 (70.0)

6.00 (152.4)6.00 (152.4)

3.38 (86.0)3.38 (86.0)

34

4.13 (105.0)5.50 (139.7)

6.00 (152.4)6.00 (152.4)

3.38 (86.0)3.38 (86.0)

BreakerType

Number of Poles

1 2 3 4

ED, EDB, EDS, EDH, EDC — 3 (1.4) 4.5 (2.0) —

EHD, FDB, FD, HFD, FDC 2 (.9) 3 (1.4) 4.5 (2.0) 6 (2.7)

FDE, HFDE, FDCE — — 4.5 (2.0) —

Circuit Breaker Type

EHDFDBFDHFDFDC

Numberof Poles

1 = 1 Pole2 = 2 Poles3 = 3 Poles4 = 4 Poles

Trip Amperes

010015020025030035040045050060070080090100110125150175 (FD, HFD, FDC, 2-, 3-, 4-Pole Only)200 (FD, HFD, FDC, 2-, 3-, 4-Pole Only)225 (FD, HFD, FDC, 2-, 3-, 4-Pole Only)

Suffix

E = 100% Protected (4-Pole only) Neutral PoleEH = 50% Protected (4-Pole only)K = High Magnetic Molded Case SwitchL = Line and Load TerminalsS = Stainless Steel TerminalsV = 50°C CalibrationW = Without TerminalsY = Line Terminals OnlyZ = Aluminum Terminals (≤ 100 Amperes)

FDC 3 100 L

EDC 3 200 L


EDBEDSEDEDHEDC

Numberof Poles

2 = 2 Poles3 = 3 Poles

TripAmperes

100125150175200225

Suffix

L = Line and Load TerminalsW = Without TerminalsY = Line Terminals OnlyZ = Aluminum Terminals (100 Amperes)

FDE 3 225 32 W


FDEHFDEFDCE

Numberof Poles

3 = 3 Poles

TripAmperes

80160225

Suffix

W = Without Terminals

TripUnit

33 = LS32 = LSI35 = LSG36 = LSIG

robertr

Rectangle

robertr

Rectangle

robertr

Rectangle

robertr

Rectangle

robertr

Rectangle

robertr

Line

June 2005

CA08101001E For more information visit: www.EatonElectrical.com

12-267Series C Molded Case Circuit Breakers

12

External AccessoriesHandle MechanismsVol. 1, Ref. No. [0779]

Type 4/4X handles are similar to stan-dard handles except they include an internal neoprene gasket. Type 4/4X handle style number is 6648C22G03. Due to gasketing effect between the handle and the housing, the handle may not indicate a tripped position.

Series C Rotary AccessoriesAs an option, an auxiliary switch is offered so that the control panel builder may electrically indicate the status of the breaker. This accessory would be mounted on the mechanism and comes with 24-inch (609.6 mm) pigtail leads.

Table 12-552. Series C Auxiliary Switch

Note: Refer to YES Catalog for replacement type Vari-depth and AMT handle mechanisms.

Universal Rotary F-Frame

CatalogNumber

PriceU.S. $

5108A61G01 49.75

Table 12-553. Series C Universal Rotary Ordering InformationShaft Lengthin Inches (mm)

HandleColor

CompleteCatalog Number

PriceU.S. $

F-Frame 6 (152.4)12 (304.8) 6 (152.4)12 (304.8)

BlackBlackRedRed

FHMVD06BFHMVD12BFHMVD06RFHMVD12R

100.00105.00100.00105.00

G-Frame 6 (152.4)12 (304.8) 6 (152.4)12 (304.8)

BlackBlackRedRed

GHMVD06BGHMVD12BGHMVD06RGHMVD12R

89.0094.0089.0094.00

J-Frame 6 (152.4)12 (304.8) 6 (152.4)12 (304.8)

BlackBlackRedRed

JHMVD06BJHMVD12BJHMVD06RJHMVD12R

128.00134.00128.00134.00

K-Frame 6 (152.4)12 (304.8) 6 (152.4)12 (304.8)

BlackBlackRedRed

KHMVD06BKHMVD12BKHMVD06RKHMVD12R

128.00134.00128.00134.00

L-Frame 6 (152.4)12 (304.8) 6 (152.4)12 (304.8)

BlackBlackRedRed

LHMVD06BLHMVD12BLHMVD06RLHMVD12R

172.00178.00172.00178.00

MDL-Frame 6 (152.4)12 (304.8) 6 (152.4)12 (304.8)

BlackBlackRedRed

MHMVD06BMHMVD12BMHMVD06RMHMVD12R

172.00178.00172.00178.00

Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . CB-2

��

tonyg

tonyg

6 (152.4) 12 (304.8) 6 (152.4) Black Black Red FHMVD06B FHMVD12B FHMVD06R 100.00 105.00 100.00

February 2007

33-78


NEMA Contactors & Starters

33

FreedomProduct Family Overview

Product DescriptionFreedom Series starters and contactors feature a compact, space-saving design, using state-of-the-art technology and the latest in high strength, impact and temperature resistant insulating materials.

Features

Freedom NEMA■ Adjustable Bimetallic Ambient

Compensated Overload relays with interchangeable heater packs — available in three basic sizes, covering applications up to 900 hp — reducing the number of different contactor/overload relay combina-tions that have to be stocked. Fixedheater overloads are optional.

■ Electronic Solid-State Overload Relay (C396) available as a stand-alone unit and assembled with Freedom Contactor.

■ A full line of snap-on accessories common to both IEC and NEMA devices — top and side mounted auxiliary contacts, solid-state and pneumatic timers, etc.

■ Straight-through wiring — line lugs at top, load lugs at bottom.

■ Horizontal or vertical mounting on upright panel for application freedom.

■ Screw type power terminals have captive, backed-out self-lifting pres-sure plates with ± screws — reduced wiring time.

■ Accessible terminals for easy wir-ing. Optional fingerproof shields available to prevent electrical shock.

■ Top located coil terminals conve-nient and readily accessible. 45 mm contactor magnet coils have three terminals, permitting either top or diagonal wiring — easy to replace European or U.S. style starters or contactors without changing wiring layout.

■ Encapsulated dual voltage/frequency magnet coils — permanently marked with voltage, frequency and part number. NEMA Sizes 00 – 0 have non-encapsulated coils as standard.

■ Designed to meet or exceed NEMA, UL, CSA, VDE, BS and other interna-tional standards and listings.

■ American engineering — built by Eaton, using the latest in statistical process control methods to produce high quality, reliable products.

■ Sized based on standard NEMA classifications.

■ Easy coil change and inspectable/replaceable contacts.

■ Available in Open and NEMA Type 1, 3R, 4/4X and 12 enclosures.

Standards and Certifications■ Standard: Designed to meet or

exceed UL, NEMA, IEC, CSA, VDE and BS.

■ UL listed: UL File #E1491, Guide #NLDX — Open and NEMA 1, 4, 12 Enclosed

■ CSA Certified: CSA File #LR353, Class #321104 Open and NEMA 1 Enclosed

ISO 9000 CertificationWhen you turn to Eaton’s Cutler-Hammer Products, you turn to quality. The International Standards Organiza-tion (ISO) has established a series of standards acknowledged by 91 indus-trialized nations to bring harmony to the international quest for quality. The ISO certification process covers 20 quality system elements in design, production and installation that must conform to achieve registration. This commitment to quality will result in increased product reliability and total customer satisfaction.

Short Circuit ProtectionFuses and Inverse-Time Circuit Breakersmay be selected per Article 430, Part D of the National Electrical Code to pro-tect motor branch circuits from fault conditions. If higher ratings or settings are required to start the motor, do notexceed the maximum as listed in Exception No. 2, Article 430-52.

NEMA AN16DN0ABNEMA Size 1 Starter

NEMA Size 1 Contactor

Series B1 32A Overload C396 Electronic Overload

February 2007


33-79NEMA Contactors & Starters

33

FreedomCatalog Number Selection

Catalog Number SelectionTable 33-91. Freedom Catalog Numbering System

� For Contactor Only orders, add B to end of Catalog Number if NEMA Size 00 – 2, 6.

� 3E, 4E feature set only.

� Uses CT with C396 45 mm OLR, 3E, 4E feature set only.

� Not required.

� NEMA Sizes 00 and 0 only.

� NEMA Sizes 00 and 0 only. Sizes 1 – 8 are 24/60 only.

Device Type

A = StarterC = Contactor

Contactor Frame Size �

NEMASize

ContinuousAmp Rating

A = B = D = G = K = N = S = T = U = V =

00012345678

918274590

135270540810

1215

A N 1 4 A N 0 A 3 E 0 0 5

AC Coil Suffix

Suffix Coil Volts and Hertz

A =B =C =D =

120/60 or 110/50240/60 or 220/50480/60 or 440/50600/60 or 550/50

E =H =J =K =

208/60277/60208 – 240/60 �240/50

L =N =T =U =

380 – 415/50550/5024/60, 24/50 �24/50

V =W =Y =

32/5048/6048/50

Standard

E = IECN = NEMA

Device Assembly Configuration

70 = Multi-Speed1 = Non-reversing5 = Reversing

OLR Type

4 = Starter w/C396 Electronic Overload5 = Contactor only — no overload relay6 = Starter w/C306 Bi-Metal OLR7 = Starter w/C316 Bi-Metal OLR8 = Starter w/IT. SSOLR

C396 Electronic Overload FLA Range (FNVR & FVR Only)

Frame A — NEMA Size 00P05 = 0.1 – 0.5A002 = 0.4 – 2.0A005 = 1.0 – 5.0A008 = 1.6 – 8.0A

Frame G — NEMA Size 2008 = 1.6 – 8.0A032 = 6.4 – 32A045 = 9.0 – 45A

Frame B — NEMA Size 0P05 = 0.1 – 0.5A002 = 0.4 – 2.0A005 = 1.0 – 5.0A008 = 1.6 – 8.0A032 = 6.4 – 32A

Frame K — NEMA Size 3 110 = 22 – 110A

Frame N — NEMA Size 4 �150 = 30 – 150A

Frame S — NEMA Size 5 �300 = 60 – 300A

Frame D — NEMA Size 1P05 = 0.1 – 0.5A002 = 0.4 – 2.0A005 = 1.0 – 5.0A008 = 1.6 – 8.0A032 = 6.4 – 32A

Frame T — NEMA Size 6 �600 = 120 – 600A

Frame U — NEMA Size 7 �10C = 200 – 1000A

Frame V — NEMA Size 8 �15C = 300 – 1500A

C396 Electronic OLR Designation (FVNR & FVR Only)

3E = Standard C396 OLR, SEL Reset, SEL Class

C306 Bi-Metallic OLR Designation

C =B =N/R =B =C =B =

NEMA Size 00, 0NEMA Size 1, 2NEMA Size 3, 4 �NEMA Size 5NEMA Size 6NEMA Size 7, 8

NEMA Enclosure

N = Open

For Starters

StarterMounting Option

0 = V =

HorizontalVertical

For Contactors Only

2 = 3 = 4 = 5 =

2-pole3-pole4-pole5-pole

robertr

Text Box

P/N: AN16GN0T4B

robertr

Text Box

P/N: AN16DN0T1B

February 2007



33

FreedomStarters — 3-Phase Non-reversing and Reversing, Full Voltage

Product Description

Non-reversingThree-phase, full voltage magnetic starters are most commonly used to switch AC motor loads. Starters con-sist of a magnetically actuated switch (contactor) and an overload relay assembled together.

ReversingThree-phase, full voltage magnetic starters are used primarily for revers-ing of 3-phase squirrel cage motors. They consist of two contactors and a single overload relay assembled together. The contactors are mechani-cally and electrically interlocked to prevent line shorts and energization of both contactors simultaneously.

Features■ Bimetallic Ambient Compensated

Overload relays — available in three basic sizes covering applications up to 900 hp — reducing number of different contactor/overload relay combinations that have to be stocked.These overload relays feature:❑ Selectable Manual or Automatic

Reset operation.

❑ Interchangeable heater packs adjustable ±24% to match motor FLA and calibrated for 1.0 and 1.15 service factors. Heater packs for smaller overload relay will mount in larger overload relay — useful in derating applications such as jogging.

❑ Load lugs built into relay base.❑ Single-phase protection, Class 20

or Class 10 trip time.❑ Overload trip indication.❑ Electrically isolated NO-NC con-

tacts (pull RESET button to test).■ The C396 is a self-powered, robust

electronic overload designed for integrate use with Freedom NEMA contactors.❑ Tiered feature set to provide cov-

erage specific to your application.❑ Broad 5:1 FLA range for maxi-

mum flexibility.❑ Coverage from 0.05 – 1500 Amps

to meet all your needs.■ Long life twin break, silver cadmium

oxide contacts — provide excellent conductivity and superior resistance to welding and arc erosion. Gener-ously sized for low resistance and cool operation.

■ Designed to 3,000,000 electrical operations at maximum hp ratings up through 25 hp at 600V.

■ Steel mounting plate standard on all open type starters.

■ Wired for separate or common control.

Non-reversing■ Holding circuit contact(s) supplied

as standard:❑ Sizes 00 – 3 have a NO auxiliary

contact block mounted on right-hand side (on Size 00, contact occupies 4th power pole position — no increase in width).

❑ Sizes 4 – 5 have a NO contact block mounted on left side.

❑ Sizes 6 – 7 have a 2NO/2NC contact block on top left.

❑ Size 8 has a NO/NC contact block on top left back and a NO on top right back.

Reversing■ Each contactor (Size 00 – 8)

supplied with one NO-NC side mounted contact block as standard. NC contacts are wired as electrical interlocks.

NEMA Size 1 — Cat. No. AN16DN0AB

NEMA Size 1 — Cat. No. AN56DN0AB

February 2007

33-84



33

FreedomStarters — 3-Phase Non-reversing and Reversing, Full Voltage

Technical DataTable 33-98. Wire (75°C) Sizes — AWG or kcmil — NEMA Sizes 00 – 2 — Open and Enclosed

� Two compartment box lug.� Minimum per NEC. Maximum wire size: Sizes 00 and 0 to 8 AWG and Sizes 1 – 2 to 2 AWG.

Table 33-99. Wire (75°C) Sizes — AWG or kcmil — NEMA Sizes 3 – 8 — Open and Enclosed

� Minimum per NEC. Maximum wire size: Sizes 00 and 0 to 8 AWG and Sizes 1 – 2 to 2 AWG.

Wiring Diagrams

Figure 33-24. Typical Wiring Diagrams — Three-Phase and Single-Phase Applications

NEMA Size Wire Size � Cu Only

Power Terminals — Line00012

12 – 16 AWG stranded, 12 – 14 AWG solid8 – 16 AWG stranded, 10 – 14 AWG solid8 – 14 AWG stranded or solid3 – 14 AWG (upper) and/or 6 – 14 AWG (lower) stranded or solid �

Power Terminals — Load — Cu Only (stranded or solid)00 – 01 – 2

14 – 6 AWG stranded or solid14 – 2 AWG stranded or solid

Control Terminals — Cu Only12 – 16 AWG stranded, 12 – 14 AWG solid

NEMA Size Wire Size �

Power Terminals — Line and Load3 1/0 – 14 AWG Cu/Al

4 Open — 3/0 – 8 AWG Cu; Enclosed — 250 kcmil — 6 AWG Cu/Al

5678

750 kcmil — 2 AWG; or (2) 250 kcmil — 3/0 AWG Cu/Al(2) 750 kcmil — 3/0 AWG Cu/Al(3) 750 kcmil — 3/0 AWG Cu/Al(4) 750 kcmil — 1/0 AWG Cu/Al

Control Terminals — Cu Only12 – 16 AWG stranded, 12 – 14 AWG solid

Not for Use withAuto Reset OL Relays

Separate Control

Remove Wire “c”when it is supplied.Connect separatecontrol lines to theNo. 1 Terminal onthe remote pilotdevice and Terminal96 on the overloadrelay.

“c”

“A”

When more thanone pushbuttonstation is used,omit Connector

“A” and connectper sketch.

Field Conversionto 1-Phase, Add

Dotted Connections

Remote Pilot Devices

NEMA Size 00

2 WireControl

L1 L2 L3

T1 T2 T3T1 T2 T3

1 A1 A2

A2

2

398979695

1 3

3

32

1

2

L1

T1 T2

T1 T2

L2

1

Start

Start Start

Stop

Stop Stop

3 WireControl

Motor

Motor

Not for Use withAuto Reset OL Relays

Separate Control

Remove Wire “c”when it is supplied.Connect separatecontrol lines to theNo. 1 Terminal onthe remote pilotdevice and Terminal96 on the overloadrelay.

“A”

When more thanone pushbuttonstation is used,omit Connector

“A” and connectper sketch.

Field Conversionto 1-Phase, Add

Dotted Connections

Remote Pilot Devices

NEMA Sizes 0, 1 and 2

2 WireControl

T1 T2 T3

“c”L1 L2 L3

T1 T2 T3

1 A1 A22

3

98979695

1 3

3

32

1

2

L1

T1 T2

T1 T2

L2

1

Start

Start Start

Stop

Stop Stop

3 WireControl

Motor

Motor

Table 33-100. Plugging and Jogging ServiceHorsepower Ratings �

� Maximum horsepower where operation is interrupted more than 5 times per minute, or more than 10 times in a 10 minute period. NEMA Standard ICS2-1993 table 2-4-3.

Kits and Accessories■ Auxiliary Contacts, contactor

mounted — Pages 33-96 – 33-97.■ Transient Suppressor, for magnet

coil — Pages 33-94.■ Timers — Solid-State and

Pneumatic, mount on contactor — Page 33-93.

Renewal Parts Publication Numbers■ See Page 33-101.

NEMASize

200V 230V 460V 575V

000123

—1-1/237-1/2

15

1/21-1/23

1020

1/225

1530

1/225

1530

456

2560

125

3075

150

60150300

60150300

February 2007



33

FreedomStarters — 3-Phase Non-reversing and Reversing, Full Voltage, Bi-Metallic Overload

Product Selection When Ordering Supply■ Catalog Number■ Heater pack number (see selection

table, Pages 33-117 – 33-118) or full load current.

Table 33-101. Type AN16/AN56 NEMA — Manual or Automatic Reset Overload Relay — Non-reversing and Reversing

Note: Starter Catalog Numbers do not include heater packs. Select one carton of three heater packs. Heater pack selection, Pages 33-117 – 33-118.� Underscore (_) indicates coil suffix required, see Table 33-102.� Maximum horsepower rating of starters for 380V 50 Hz applications:

� The service-limit current ratings represent the maximum rms current, in amperes, which the controller shall be permitted to carry for protracted periods in normal service. At service-limit current ratings, temperature rises shall be permitted to exceed those obtained by testing the controller at its continuous current rating. The current rating of overload relays or trip current of other motor protective devices used shall not exceed the service-limit current rating of the controller.

� Common control. For separate 120V control, insert letter D in 7th position of listed Catalog Number. EXAMPLE: AN56VND0CB.

Magnet Coils — AC or DCStarter coils listed in this section also have a 50 Hz rating as shown in the adjacent table. Select required starter by Catalog Number and replace the magnet coil alpha designation in the Catalog Number (_) with the proper Code Suffix from the adjacent table.

For Sizes 00 – 2 and 5 – 8, the magnet coil alpha designation will be the next to last digit of the listed Catalog Num-ber. EXAMPLE: For a 380V, 50 Hz coil, change AN16BN0_C to AN16BN0LC.For all other sizes, the magnet coil alpha designation will be the last digit of the listed Catalog Number.

For DC Magnet Coils, see Accessories, Pages 33-98 – 33-99.

Table 33-102. AC Suffix Code

� NEMA Sizes 00 and 0 only.� NEMA Sizes 00 and 0 only. Sizes 1 – 8 are

24/60 only.

NEMASize

ContinuousAmpereRating

Service-LimitCurrentRating �

(Amperes)

Maximum UL Horsepower � 3-PoleNon-reversing �

3-PoleReversing �

VerticalReversing �

PriceU.S. $1-Phase 3-Phase

115V 230V 208V 240V 480V 600V CatalogNumber

PriceU.S. $

CatalogNumber

CatalogNumber

00 9 11 1/3 1 1-1/2 1-1/2 2 2 AN16AN0_C AN56AN0_C —

0 18 21 1 2 3 3 5 5 AN16BN0_C AN56BN0_C AN56BNV0_

1 27 32 2 3 7-1/2 7-1/2 10 10 AN16DN0_B AN56DN0_B AN56DNV0_

2 45 52 3 7-1/2 10 15 25 25 AN16GN0_B AN56GN0_B AN56GNV0_

3 90 104 — — 25 30 50 50 AN16KN0_ AN56KN0_ AN56KNV0_

4 135 156 — — 40 50 100 100 AN16NN0_ AN56NN0_ AN56NNV0_

5 270 311 — — 75 100 200 200 AN16SN0_B AN56SN0_B —

6 540 621 — — 150 200 400 400 AN16TN0_C AN56TN0_C —

7 810 932 — — 200 300 600 600 AN16UN0_B AN56UN0_B —

8 � 1215 1400 — — 400 450 900 900 AN16VN0_B AN56VN0_B —

NEMA Size 00 0 1 2 3 4 5 6 7 8

Horsepower 1-1/2 5 10 25 50 75 150 300 600 900

Size 0Non-reversingStarter

Size 1ReversingStarter

Size 3 Vertical ReversingStarter

NEMA Size 0 Cat. No. AN56BN0AC

Coil Volts and Hertz Code Suffix

120/60 or 110/50240/60 or 220/50480/60 or 440/50600/60 or 550/50

ABCD

208/60277/60208 – 240/60 �240/50

EHJK

380 – 415/50550/5024/60, 24/50 �24/50

LNTU

32/5048/6048/50

VWY

Technical Data. . . . . . . . . . Pages 33-89 – 33-91Overload Relay . . . . . . . . . Page 33-113Dimensions . . . . . . . . . . . . Pages 33-106 – 33-108Special Modifications . . . Page 33-100Accessories . . . . . . . . . . . . Pages 33-92 – 33-100Heater Packs . . . . . . . . . . . Pages 33-117 – 33-118Discount Symbol . . . . . . . . 1CD1

robertr

Rectangle

robertr

Rectangle

February 2007



33

FreedomRelays — Thermal Overload

ContentsDescription Page

Thermal Overload Relays

Product Description . . . . . . 33-113

Features . . . . . . . . . . . . . . . 33-113

Operation . . . . . . . . . . . . . . 33-113

Technical Information . . . . 33-113

Technical Data . . . . . . . . . . 33-114

Factory Modifications . . . . 33-115

Accessories. . . . . . . . . . . . . 33-115

Replacement Parts . . . . . . . 33-115

Dimensions. . . . . . . . . . . . . 33-116

Product Selection. . . . . . . . 33-117

Heater Pack Selection . . . . 33-117

Product DescriptionC306 Overload Relays are designed for use with CE or CN non-reversing and reversing contactors. Four sizes are available for overload protection up to 144A.

Features■ Selectable Manual or Automatic

Reset operation.■ Interchangeable Heater Packs

adjustable ±24% to match motor FLA and calibrated for use with 1.0 and 1.15 service factor motors. Heater packs for 32A overload relay will mount in 75A overload relay — useful in derating applications such as jogging.

■ Class 10 or 20 heater packs.■ Load lugs built into relay base.■ Bimetallic, ambient compensated

operated. Trip free mechanism.■ Electrically isolated NO-NC contacts

(pull RESET button to test).(Electrical Ratings see Table 33-160 on Page 33-114).

■ Overload trip indication.

■ Shrouded or fingerproof terminals to reduce possibility of electrical shock.

■ Meets UL 508 single-phasing requirements.

■ UL listed, CSA certified, NEMA compliance and CE mark.

Operation

C306 Overload Relay Setting

Figure 33-43. FLA Dial Adjustment

For motors having a 1.15 service fac-tor, rotate the FLA adjustment dial to correspond to the motor’s FLA rating.

Estimate the dial position when the motor FLA falls between two letter values as shown in the example.

For motors having a 1.0 service factor, rotate the FLA dial one-half position counterclockwise (CCW).

Figure 33-44. Manual/Automatic Reset

The overload relay is factory set at M for manual reset operation. For auto-matic reset operation, turn the reset adjustment dial to the A position as shown in the illustration.

Automatic reset is not intended for two-wire control devices.

Test for Trip IndicationTo test overload relay for trip indica-tion when in manual reset, pull out the blue reset button. An orange flag will appear indicating that the device has tripped. Push reset button in to reset.

Warning — To provide continued pro-tection against fire or shock hazard, the complete overload relay must be replaced if burnout of the heater element occurs.

Technical InformationGeneral“Overload relays are provided to pro-tect motors, motor control apparatus and motor-branch circuit conductors against excessive heating due to motor overloads and failure to start. This definition does not include:1) motor circuits over 600V, 2) short circuits, 3) ground faults and 4) fire pump control.” (NEC Art. 430-31)

Time Current CharacteristicsThe time-current characteristics of an overload relay is an expression of per-formance which defines its operating time at various multiples of its current setting. Tests are run at Underwriters Laboratories (UL) in accordance with NEMA Standards and the NEC. UL requires:

■ When tested at 100 percent of its current rating, the overload relay shall trip ultimately.

■ When tested at 200 percent of its current rating, the overload relay shall trip in not more than 8 minutes.

■ When tested at 600 percent of the current rating, the overload relay shall trip in not more than 10 or 20 seconds, depending on the Class of the relay.

“Current Rating” is defined as the minimum current at which the relay will trip. Per NEC, an overload must ultimately trip at 125% of FLA current (heater) setting for a 1.15 service factor motor and 115% FLA for a 1.0 service factor motor.

“Current Setting” is defined as the FLA (Full Load Amperes) of the motor and thus the overload heater pack setting.

Example: 600% of current rating is defined as 750% (600 x 1.25) of FLA current (heater) setting for a 1.15 ser-vice factor motor. A 10A heater setting must trip in 20 seconds or less at 75A motor current for a Class 20 relay.

32A OverloadCat. No. C306DN3B

1.0ServiceFactor

1.15ServiceFactor

A

B C

D

Example of 12.0 FLA setting forheater pack number H2011B showing

position for 1.0 or 1.15service factor motors.

A

M

Example of setting formanual reset.

February 2007

33-114



33


Figure 33-45. Class 10 and Class 20 Trip Curves

Technical DataTable 33-156. Wire (75°C) Sizes — AWG or kcmil — NEMA Sizes 00 – 2, IEC A – K — Open

� Two compartment box lug.

Table 33-157. Wire (75°C) Sizes — AWG or kcmil — NEMA Sizes 3 – 8, IEC L – N — Open

Table 33-158. Power Terminal Torque Line and Load Terminals

Table 33-159. Plugging and Jogging Service Horsepower Ratings �

� Maximum horsepower where operation is interrupted more than 5 times per minute or more than 10 times in a 10 minute period. NEMA standard ICS 2-1993 table 2-4-3.

Table 33-160. Overload Relay UL/CSA Contact Ratings Control Circuit �

� DC ratings cover Freedom Series coils only.

0

12345

10

20304050

100

200300400500

1000

2000300040005000

10,000

2 4 6 8 10

FromHot Start

FromCold Start

Multiples of Current Setting

Trip Time(Seconds)

Class 10 Overload Relay 25°C Open Rating

0

12345

10

20304050

100

200300400500

1000

2000300040005000

10,000

2 4 6 8 10

FromHot Start

FromCold Start

Multiples of Current Setting

Trip Time(Seconds)

Class 20 Overload Relay 25°C Open Rating

IECSize

NEMASize

Cu Only

Power Terminals — LineA, B, CD, E, F

G, H, J, K

00012

12 – 16 Stranded, 12 – 14 Solid8 – 16 Stranded, 10 – 14 Solid8 – 14 Stranded or Solid3 – 14 (Upper) and/or 6 – 14

(Lower) Stranded or Solid �

Power Terminals — Load — Cu Only (Stranded or Solid)CatalogNumber

Terminal Wire Size

C306DN3B 32A 14 – 6 AWG

C306GN3B 75A 14 – 2 AWG

Control Terminals — Cu Only12 – 16 AWG Stranded, 12 – 14 AWG Solid

IEC Size NEMA Size Wire Size

Power Terminals — Line and LoadLMN

3——

1/0 – 14 Cu/Al1/0 – 8 Cu/Al3/0 – 8 Cu/Al

— 4 Open — 3/0 – 8 CuEnclosed — 250 kcmil — 6 Cu/Al

— 5

6 – 78

750 kcmil — 2 or(2) 250 kcmil — 3/0 Cu/Al(2) 750 kcmil — 3/0 Cu/Al(2) 750 kcmil — 1/0 Cu/Al

Control Terminals — Cu Only12 – 16 AWG Stranded, 12 – 14 AWG Solid

Terminal Catalog Number Torque in lb-in

32A C306DT3B 2075A C306GT3B 35 (14 – 10 AWG)

40 (8 AWG)45 (6 – 4 AWG)50 (3 – 2 AWG)

105A C306KN3(Socket Head Screw)

120 (3/16)200 (1/4)250 (5/16)

144A C306NN3(Socket Head Screw)

120 (3/16)200 (1/4)250 (5/16)

C306NN3(Slotted Head Screw)

35 (14 – 10 AWG)40 (8 AWG)45 (6 – 4 AWG)50 (3 – 1/0 AWG)

NEMA Size 200V 230V 460V 575V

000123456

—1-1/237-1/2

152560

125

1/21-1/23

10203075

150

1/225

153060

150300

1/225

153060

150300

AC Volts 120V 240V 480V 600V

NC Contact B600Make and Break Amps 30 15 7.5 6

Break Amps 3 1.5 .75 .6

Continuous Amps 5 5 5 5

NO Contact C600Make and Break Amps 15 7.5 3.375 3

Break Amps 1.5 .75 .375 .3

Continuous Amps 2.5 2.5 2.5 2.5

February 2007



33


Factory Modifications

C306 Thermal Overload Relays with Mounting AdapterConsists of a thermal overload relay mounted to a terminal base adapter — permits fast and easy installation.

Table 33-161. Product Selection

Accessories

DIN Rail and Panel Mounting AdapterThese adapters are required when component overload relays are to be separately mounted. The terminal base adapter includes line terminals and connects with the overload relays onPage 33-117.


� This Series B adapter will accept Series A or B overload relays (C306GN3 or C306GN3B), C306TB2 can only be used with C306GN3.

Locking Cover for Overload Relay — C306 OnlySnap-on transparent or opaque plastic panel for covering access port to the overload relay trip setting dial — helps prevent accidental or unauthorized changes to trip and reset setting.


Replacement Parts

Heater Pack Replacement The heater pack series is determined by the 6th character of the Catalog Number. Series A or prior heater packs (identi-fied by either “A” or “-” as the 6th character) have built-in load lugs. Series B or later heater packs do not (load lugs are on overload relay). Replacement of Series A or earlier heater packs with Series B or later heater packs, requires the one time addition of Lug Adapter Kit C3606KAL1-3B to the Series A1 overload relay.

Table 33-164. Heater Pack Replacement Requirements

Table 33-165. Heater Pack Ratings

Description CatalogNumber

PriceU.S. $

C306DN3B + C306TB1C306GN3B + C306TB2B

C306DT3BC306GT3B

Description CatalogNumber

PriceU.S. $

For 32A Overload RelayFor 75A Overload Relay

C306TB1C306TB2B �

Description Min.Order Qty.(Std. Pkg.)

CatalogNumber

PriceU.S. $

Clear cover, no accessibility 50 C320PC3

Gray cover, no accessibility w/Auto only nib

50 C320PC4

Gray cover, no accessibility, w/Manual only nib

50 C320PC5

Gray cover with FLA dial accessibility, A, B, C, D positions and Auto only nib

50 C320PC6

Gray cover with FLA dial accessibility, A, B, C, D positions and Manual only nib

50 C320PC7

Cat. No. C306TB1

Overload Relay Cover

Existing Heater PackCatalog Numbers

Replacement Product Required

H2001-3 – H2013-3H2001A-3 – H2013A-3

Lug Adapter Kit C306KAL1-3B and Series B Heater Pack

H2001B-3 – H2013B-3 Series B Heater Pack

H2014-3H2014A-3

When inventory is exhausted, replace with Lug Adapter Kit C3606KAL1-3B and Series B Heater Pack

H2014B-3 Series B Heater Pack

H2015-3 – H2017-3 When inventory is exhausted, replace with heater pack chosen from Table 33-165

H2015A-3 – H2017A-3 When inventory is exhausted, replace with Lug Adapter Kit C3606KAL1-3B and Series B Heater Pack

H2015B-3 – H2017B-3 Series B Heater Pack

Motor Full Load Ampere Rating Order Heater PackCatalog Number

PriceU.S. $Dial Position

A B C D

29.039.653.9

32.544.360.4

36.049.166.8

39.553.874.9

H2015B-3H2016B-3H2017B-3

Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . 1CD1C

SupersededSeries AHeater Pack

Series BHeater Pack

February 2007

33-116



33


Overload Relay Lug Adapter Kit

These kits are used in conjunction with Catalog Numbers H2001B – H2014B or H2101B – H2114B heater packs as a means of utilizing these Series B heater packs in Catalog Numbers C306DN3 and C306GN3 Series Al over-load relays. The kit consists of 3 lug adapters and installation instructions. When installing Series B heater packs plus lug adapters in Series A overload relays, refer to heater pack FLA adjust-ment tables originally supplied with equipment (also supplied with kit).

Table 33-166. Product Selection — Overload Relay Lug

Overload Relay Replacement — Series A OnlyWhen replacing a Catalog Number C306DN3 (Part No. 10-6044) or C306GN3 (10-6319) Series A overload relay on a starter, order a Series B overload relay and Series B heater packs.

DimensionsTable 33-167. Stand-Alone Overload Relays — Approximate Dimensions and Shipping Weight

Figure 33-46. Approximate Dimensions — Stand-Alone Overload Relays

Description Catalog Number

PriceU.S. $

Series Al OverloadRelay Lug Adapter Kit

C306KAL1-3B

Cat. No. C306KAL1-3Overload RelayLug Adapter Kit

Superseded 32A Series A Overload RelayCat. No. C306DN3

Superseded 75A Series AOverload RelayCat. No. C306GN3

AmpereSize

Dimensions in Inches (mm) Ship. Wt.Lbs. (kg)Wide

AHighB

DeepC

Mounting

D E F (Slot) G (Hole)

32A75A

105 & 144A

1.77 (45.0)2.54 (64.5)4.00 (101.6)

4.13 (104.9)4.69 (119.1)7.17 (182.1)

3.69 (93.7)3.74 (95.0)4.91 (124.7)

1.36 (34.5)2.00 (50.8)3.00 (76.2)

3.74 (95.0)3.45 (87.6)6.62 (168.1)

.18 x .30 (4.6 x 7.6)

.22 x .26 (5.6 x 6.6)—

.18 (4.6) Dia.

.21 (5.3) Dia.—

.8 (.4)1.4 (.6)4.0 (1.8)

Stand-Alone Overload Relays

DA C

C

EBE

B

ADF

32A and 75A SizesC306DT3B and C306GT3B

105A and 144A Sizes C306KN3 and C306NN3

G

Mtg. Holes for (3)1/4-20 Screws


February 2007



33


Product Selection

Table 33-168. C306 Thermal Overload Relays

� NEMA Sizes 5 – 8 use the 32A overload in conjunction with CTs. � Series B overload relays have load lugs built into relay base and will only accept Series B heater packs. These relays can be directly attached to

contactor or they can be DIN rail or panel mounted using adapter on Page 33-115.� These relays can be panel mounted only.

Table 33-169. C306 Thermal Overload Relays

� Overload relay assembled with mounting adapter for DIN rail or panel mount.

� Panel mount only.� NEMA Sizes 5 – 8 use the 32A overload in conjunction with CTs.

Heater Pack SelectionHeater packs H2001B to H2017B and H2101B to H2117B are to be used only with Series B overload relays Catalog Numbers C306DN3B (Part No. 10-7016) and C306GN3B (Part No. 10-7020). The load lugs are built into the overload relay base to allow load wiring prior to heater pack installa-tion. The previous heater design had integral load lugs. The Series B heater packs are electrically equivalent to the previous heater design. Heaters H2018-3 to H2024-3 have not changed.

Table 33-170. Starters with Series B Overload Relays

Note: The series of a starter is the last digit of the listed Catalog Number. EXAMPLE: AN16DN0AB.

For Use with Freedom Series Contactors

MaximumAmpereRating

Numberof Poles

Open Type NEMA 1 Enclosed

NEMASize

CatalogNumber

PriceU.S. $

CatalogNumber

PriceU.S. $

00, 01, 2345 – 8 �

32 �

75 �

105 �

144 �

—

3333—

C306DN3BC306GN3BC306KN3C306NN3—

C306DG3BC306GG3B—

75A OverloadCat. No. C306GN3B

75A OverloadCat. No. C306GT3B

32A OverloadCat. No. C306DT3B

32A OverloadCat. No. C306DN3B

For Stand-Alone Applications

MaximumAmpereRating

Numberof Poles

Open Type

NEMA Size CatalogNumber

PriceU.S. $

00, 0, 1 �1 �

3 �

4 �

5 – 8 �

3275

105144—

3333—

C306DT3BC306GT3BC306KN3C306NN3—

Heater PackH2001B – H2017B

Heater PackH2101B – H2117B

Heater PackH2018 – H2024

NEMA — AN Type IEC — AE Type

Size Series Size Series

00 – 01 – 2567 – 8

CBBCB

A – FG – K

CB

Technical Data . . . . . . . . Page 33-114Dimensions . . . . . . . . . . . . Page 33-116Replacement Parts . . . . . Pages 33-115 – 33-116Discount Symbol . . . . . . . 1CD1C

February 2007

33-118



33


Table 33-171. Standard Trip — Class 20 Heater Selection

� Heater packs are shipped 3 to a carton. Catalog Numbers are for 3 heater packs.

� Sizes 5 – 8 and IEC P – Z use the 32A overload relay with current transformers.

Table 33-172. Fast Trip — Class 10 Heater Selection

� Heater packs are shipped 3 to a carton. Catalog Numbers are for 3 heater packs.

� Sizes 5 – 8 and IEC P – Z use the 32A overload relay with current transformers.

OverloadRelaySize

Motor Full Load Ampere Rating Catalog Number(Includes3 Heater Packs) �


A B C D

For Use with NEMA Sizes 00 – 0 Series C, NEMA Sizes 1 – 2 Series B;IEC Sizes A – F Series C, IEC Sizes G – K Series B32A or75A

.254

.375

.560

.8141.20

.306

.452

.676

.9831.45

.359

.530

.7911.151.71

.411

.607

.9071.321.96

H2001B-3H2002B-3H2003B-3H2004B-3H2005B-3

1.792.153.234.556.75

2.162.603.905.508.17

2.533.044.566.459.58

2.903.495.237.40

11.0

H2006B-3H2007B-3H2008B-3H2009B-3H2010B-3

9.1414.018.723.5

10.816.922.728.5

12.419.926.733.5

14.022.830.738.5

H2011B-3H2012B-3H2013B-3H2014B-3

For Use with NEMA Size 2, IEC Sizes G – K Only — Series B75A 29.0

39.653.9

34.045.560.9

39.151.567.9

44.157.474.9

H2015B-3H2016B-3H2017B-3

For Use with NEMA Sizes 3 – 4, IEC Sizes L – N Only — Series A105A or144A

8.011.414.318.024.6

9.212.815.720.227.6

10.314.317.422.330.5

11.515.719.024.533.4

H2025-3H2026-3H2027-3H2018-3H2019-3

33.545.762.284.7

106.0

37.551.269.795.0

118.0

41.556.777.1

105.0131.0

45.662.184.6

115.0144.0

H2020-3H2021-3H2022-3H2023-3H2024-3

For Use with Size 5 Starters — Series B and IEC P, R and S with 300/5 CT32A � 49

72107129194

5987

130156234

69103152182274

79118174209—

H2004B-3H2005B-3H2006B-3H2007B-3H2008B-3

For Use with Size 6 Starters Only — Series B and IEC T – V with 600/5 CT32A � 144

215258388

174259312468

205304365547

235348419627

H2005B-3H2006B-3H2007B-3H2008B-3

For Use with Size 7 Starters Only — Series B and IEC W – X with 1000/5 CT32A � 163

240358430646

197290432520780

230342506608912

264392580698—

H2004B-3H2005B-3H2006B-3H2007B-3H2008B-3

For Use with Size 8 Starters Only — Series B and IEC Z with 1500/5 CT32A � 244

360537645969

295435648780

1170

345513759912

1368

396588870

1047—

H2004B-3H2005B-3H2006B-3H2007B-3H2008B-3

OverloadRelaySize

Motor Full Load Ampere Rating Catalog Number(Includes3 Heater Packs) �


A B C D

For Use with NEMA Sizes 00 – 0 Series C, NEMA Sizes 1 – 2 Series B;IEC Sizes A – F Series C, IEC Sizes G – K Series B32A or75A

.260

.384

.570

.8461.28

.313

.464

.6881.021.55

.367

.543

.8061.201.83

.420

.623

.9241.372.10

H2101B-3H2102B-3H2103B-3H2104B-3H2105B-3

1.922.303.384.967.07

2.332.794.106.038.58

2.743.284.827.09

10.1

3.153.775.548.16

11.6

H2106B-3H2107B-3H2108B-3H2109B-3H2110B-3

9.6014.418.723.5

11.217.521.827.3

12.820.725.031.0

14.423.828.134.8

H2111B-3H2112B-3H2113B-3H2114B-3

For Use with NEMA Size 2, IEC Sizes G – K Only — Series B75A 28.3

36.653.8

32.642.360.8

37.048.167.9

41.353.874.9

H2115B-3H2116B-3H2117B-3

For Use with Size 5 Starters Only — Series B and IEC P, R and S with 300/5 CT32A � 51

77115138203

6193

140167246

72110164197289

82126189226—

H2104B-3H2105B-3H2106B-3H2107B-3H2108B-3

For Use with Size 6 Starters Only — Series B and IEC T – V with 600/5 CT32A � 154

230276406

186280335492

220329394578

252378452—

H2105B-3H2106B-3H2107B-3H2108B-3

For Use with Size 7 Starters Only — Series B and IEC W – X with 1000/5 CT32A � 169

256384460676

204310466558820

240366543656—

274420630754—

H2104B-3H2105B-3H2106B-3H2107B-3H2108B-3

For Use with Size 8 Starters Only — Series B and IEC Z with 1500/5 CT32A � 254

384576690

1014

306465699837

1230

360549822984—

411630945

1131—

H2104B-3H2105B-3H2106B-3H2107B-3H2108B-3


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33

FreedomAccessories

Auxiliary Contacts

Contact Configuration CodeThis two-digit code is found on the auxiliary contact to assist in identifying the specific contact configuration. The first digit indicates the quantity of NO contacts and the second indicates the quantity of NC contacts.

NEMA Sizes 00 – 2 — IEC Sizes A – KThe auxiliary contacts listed below are designed for installa-tion on Freedom Series starters and contactors. Snap-on design facilitates quick, easy installation.

These bifurcated design contact blocks, featuring silver cadmium alloy contacts, are well suited for use in very low energy (logic level) circuits.


Note: NCI = Normally Closed early opening designed for use in reversing applications. EC = Early Closing. LO = Late Opening.� For reference only — not part of Catalog Number. See above.

NEMA Sizes 3 – 8 — IEC Sizes L – Z


� For reference only — not part of Catalog Number. See above left.� NO-NC occupies two positions — L2 and L3, or R2 and R3.

See Figure 33-30 on Page 33-97.� Form C contacts.

Auxiliary Contact Ratings (Amperes) Table 33-136. Ratings — NEMA A600

Table 33-137. Ratings — NEMA P300

Table 33-138. Ratings — Logic Level

Table 33-139. Ratings C320KGS20L, C320KGS21L, C320KGS22L

Description ContactConfigurationCode �

CatalogNumber

PriceU.S. $

Side Mounted1NO1NC

1001

C320KGS1C320KGS2

1NO-1NC2NO2NC1NO-1NCI1NO (EC)-1NC (LO)1NCI

112002N/AN/AN/A

C320KGS3C320KGS4C320KGS5C320KGS6C320KGS7C320KGS8

Top Mounted1NO1NC

1001

C320KGT1C320KGT2

1NO-1NC2NO2NC1NO-1NCI1NO (EC)-1NC (LO)1NCI

112002N/AN/AN/A

C320KGT3C320KGT4C320KGT5C320KGT6C320KGT7C320KGT8

3NO2NO-1NC1NO-2NC3NC4NO

3021120340

C320KGT9C320KGT10C320KGT11C320KGT12C320KGT13

3NO-1NC2NO-2NC1NO-3NC4NC3NO-1NCI

31221304N/A

C320KGT14C320KGT15C320KGT16C320KGT17C320KGT18

2NO-1NCI-1NC2NO-1NO (EC)-1NC (LO)1NO-1NC-1NO (EC)-1NC (LO)

N/AN/AN/A

C320KGT19C320KGT20C320KGT21

Side Mounted Top Mounted

Circuit ContactConfigurationCode �

Catalog Number PriceU.S. $

Base Auxiliary Contacts — NEMA Sizes 3 – 5, IEC Sizes L – SNEMA Size 3IEC Sizes L – N

NEMA Sizes 4 – 5IEC Sizes P – S

NONO-NC

1011

C320KGS31C320KGS32

C320KGS41C320KGS42

Auxiliary Contacts — NEMA Sizes 3 – 5, IEC Sizes L – SCatalog Number

NONCNO-NC �

100111

C320KGS20C320KGS21C320KGS22

Auxiliary Contacts, Sealed Logic Level – NEMA Sizes 3 – 5, IEC Sizes L – SCatalog Number

NONCNO-NC �

100111

C320KGS20LC320KGS21LC320KGS22L

Auxiliary Contacts — NEMA Sizes 6 – 8, IEC Sizes T – ZSize Catalog Number

NO-NC2NO-2NC2NO-2NC

112222

NEMA 8, IEC ZNEMA 6 – 7IEC T – X

C320KA5C320KA6C320KA8

Current AC Volts

120V 240V 480V 600V

Make and InterruptingBreakContinuous

606

10

303

10

151.5

10

121

10

Continuous Thermal Rating: 5A

DC Volts Make/Break Amperes

125250

1.10.55

Minimum Ratings for Logic Level and Hostile Atmosphere Application

Minimum AmperesMinimum Volts

20 mA24V AC/DC

DC-12 AC-12

Ue Ie Ue Ie

80 0.1 250 0.1


BaseAuxiliaryContactCat. No. C320KGS42

AuxiliaryContactCat. No. C320KGS22

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33

FreedomAccessories

Auxiliary Contact Location

NEMA Sizes 00 – 2, IEC Sizes A – KThe sketches below illustrate the maximum number of auxil-iary contacts that can be assembled to a contactor or starter and their locations.

Table 33-140. Auxiliary Contacts

� Available positions on contactors or starters other than what is factory installed.

� When a pneumatic timer is mounted on contactor, only side mounted auxiliary contact positions are available. The solid-state timer, when added, takes up side mounted auxiliary contact position.

Figure 33-30. Auxiliary Contact Location

NEMA Sizes 3 – 8, IEC Sizes L – ZThe sketches below illustrate the maximum number of auxil-iary contacts that can be assembled to a contactor and their locations.

Note: A Base Auxiliary Contact must be added in position R1 before additional auxiliary contacts can be mounted on NEMA Size 3 and IEC Sizes L – N, or in L1 on NEMA Sizes 4 – 5 and IEC Sizes P – S.

Table 33-141. Mounting Positions

� Available positions on contactors or starters other than what is factory installed.

Figure 33-31. Auxiliary Contact Location

CatalogNumber

Size Poles Available Mounting Positions ��

Open Type Enclosed

AE16 A – K 3 T1, L1 L1

AN16 000 – 2

33

T1, L1, R1T1, L1

L1L1

AE56 A – K 3 L1, R1 L1, R1

AN56 00 – 2 3 T1, T2 —

CE15 A – CD – KG – JG – J

2 – 4345

T1, L1, R1T1, L1T1, R1T1

L1, R1L1——

CN15 000 – 21, 21, 2

2 – 42 – 345

T1, L1, R1T1, L1T1, L1T1, L1

L1L1——

CN35 10A20 – 60A60A60A

2 – 42 – 345

T1, L1, R1T1, L1T1, L1T1, L1

L1L1——

CE55 A – K 3 L1, R1 L1, R1

CN55 00 – 2 3 T1, T2 —

L1

T1 T2

R1

L1 T1 T2 R1

L1

T1

Top View

Front View

L1 T1 R1

Front View

ReversingContactors and Starters

Non-reversingContactors and Starters

Top View

R1

Size Available Mounting Positions �

NEMA Size 3, IEC Sizes L – N R2, R3, L1, L2, L3

NEMA Sizes 4 – 5, IEC Sizes P – S L2, L3, R1, R2, R3

NEMA Sizes 6 – 7, IEC Sizes T – X R1

NEMA Size 8, IEC Size Z L2, R2

NEMA Sizes 6 – 7IEC Sizes T, U, V, W and X

NEMA Sizes 3 – 5IEC Sizes L – S

NEMA Size 8IEC Size Z

L1 R1

L1

Frontof Contactor

Left Sideof Contactor

L2

Aux.Cont.

L3

Aux.Cont.

R2

Aux.Cont.

R3

Aux.Cont.

L1

BaseAux.Cont.

R1

BaseAux.Cont.

Rea

r Rear

Right Sideof Contactor

R1

L2 R2

February 2007

33-98



33

FreedomAccessories

DC Magnet Coils

When Ordering SpecifyConversion Kit for Field Assembly

■ Catalog Number

Factory Installed DC Coil

■ For factory installed DC magnet coil on AC contactors or non-combination starters (open type only), substitute the Code Suffix from table below for the magnet coil identifier in the device Catalog Number.

EXAMPLE: For Size 0 AC contactor with a 24V DC coil, change AN16BN0AC to AN16BN0T1C.

Application■ Connect for separate control■ Not for use with cover control

switch operators■ Use twin break, heavy-duty pilot

devices.■ Designed for +10%, -20% rated volt-

age, continuous duty operation.

Non-reversing Kit Consists of:■ 1 Encapsulated DC magnet coil■ 1 NCI or NO/NCI side mounted

auxiliary contactNote: These kits are supplied with a NO/NCI side mounted auxiliary contact in place of the NCI contact.

■ 2 Blue colored connection wires■ 1 Instruction publication

OperationSee next page for operation details.


� These kits are supplied with a NO/NCI side mounted auxiliary contact in place of the NCI contact.� Kit does not include mechanical interlock or crossover wiring. Two NO/NCI top mounted auxiliary contacts are supplied for electrical interlocking.� Factory installed DC coils on NEMA contactors and starters include a NO/NC top mounted auxiliary contact on each contactor for electrical interlock-

ing. On IEC contactors and starters, a NC top mounted auxiliary contact is supplied on each contactor for electrical interlocking.� Available factory assembled only.

Contactor orStarter Size

Conversion Data Complete Conversion Kit FactoryInstalledVolts Magnet Coil NCI

InterlockNEMA IEC CoilNumber

AmpsP.U./Seal

WattsP.U./Seal

CatalogNumber

PriceU.S. $

Ship Wt.Lbs. (kg)

CodeSuffix

AdderU.S. $

Non-reversing — Kit includes NCI Side Mounted Auxiliary contact00 and 0CN35 – A, B, DD15 Relays

A – F 122448

120

9-2988-119-2988-129-2988-139-2988-14

6.4/.283.2/.141.6/.07.64/.028

76.8/3.3676.8/3.3676.8/3.3676.8/3.36

C320KGD1C320KGD1C320KGD1C320KGD1

C335KD3R1C335KD3T1C335KD3W1C335KD3A1

1.0 (.5) R1T1W1A1

�

00 and 0CN35 – A, B, DD15 Relays

A – F 122448

120

9-2988-119-2988-129-2988-139-2988-14

6.4/.283.2/.141.6/.07.64/.028

76.8/3.3676.8/3.3676.8/3.3676.8/3.36

C320KGD2 �

C320KGD2 �

C320KGD2 �

C320KGD2 �


1.0 (.5) R4T4W4A4

1 and 2CN35 – G

G – K 122448

120

9-2990-19-2990-29-2990-39-2990-4

15.4/.427.7/.213.9/.111.5/.041

185/4.98185/4.96185/5.04185/4.87



1.0 (.5) R4T4W4A4

3CN35 – K

L – N 122448

120

9-3002-19-3002-29-3002-39-3002-4

24/.4012/.206.1/.0972.5/.038

293/4.84288/4.75295/4.67298/4.57



2.0 (.9) R1T1W1A1

4 and 5CN35 – N, S

P – S 2448

120240

9-2026-49-2026-39-2026-29-2026-1

18/.229/.113.3/.051.7/.02

400/5.3400/5.2450/5.4440/4.9


C335KA3T1C335KA3W1C335KA3A1C335KA3B1

2.5 (1.1) T1BW1BA1BB1B

Reversing00 and 0CN35 – A, B, DD15 Relays

A – F 122448

120

(2) 9-2988-1(2) 9-2988-2(2) 9-2988-3(2) 9-2988-4

6.4/.283.2/.141.6/.07.64/.028

76.8/3.3676.8/3.3676.8/3.3676.8/3.36

(2) C320KGD1(2) C320KGD1(2) C320KGD1(2) C320KGD1

C335RD3R1 �

C335RD3T1 �

C335RD3W1 �

C335RD3A1 �

1.0 (.5) R1 �

T1 �

W1 �

A1 �

1 and 2CN35 – G

G – K 122448

120

(2) 9-2990-1(2) 9-2990-2(2) 9-2990-3(2) 9-2990-4

15.4/.427.7/.213.9/.111.5/.041

185/4.98185/4.96185/5.04185/4.87

(2) C320KGD3(2) C320KGD3(2) C320KGD3(2) C320KGD3

�

�

�

�

— R1 �

T1 �

W1 �

A1 �


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UBC10.241, UBC10.241-N1 U–Series 24V, 10A, DC-UPS

May. 2008 / Rev. 1.1 DS-UBC10.241-EN All parameters are specified at an input voltage of 24V, 10A output load, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. It is assumed that the input power source can deliver a sufficient output current.

www.pulspower.com Phone +49 89 9278 0 Germany 1/23

DC-UPS WITH INTEGRATED BATTERY ■ Compact and Easy to Install ■ Longest Buffer Time in Class ■ Easy Battery Access ■ Stable Output Voltage in Buffer Mode ■ Superior Battery Management for Longest Battery Life ■ Temperature Compensated Battery Charging ■ Comprehensive Diagnostics and Monitoring Functions ■ Replace Battery Signal Included ■ Electronically Overload and Short Circuit Protected ■ 50% Power Reserves ■ Selectable Buffer Time Limiter

1. GENERAL DESCRIPTION 2. SHORT-FORM DATA Input voltage nom. 24Vdc range 22.5-30Vdc Output current min. 15A Normal mode min. 10A Buffer mode Output voltage typ. 0.23V lower

as input voltage Normal mode

22.25V Buffer mode, 10A Integrated battery 12V 5Ah VRLA lead acid Temperature range 0 to 40°C Operational Dimensions 123x124x119mm WxHxD Buffer time typ. 16’15” At 5A load typ. 6’15” At 10A load

This uninterruptible power supply (UPS) controller UBC10.241 with integrated battery is a compact addition to standard 24V power supplies to bridge power failures or voltage fluctuations. Expensive downtimes, long restart cycles and loss of data can be avoided.

The DC-UPS includes a professional battery management system which charges and monitors the battery to achieve the longest battery service life as well as many diagnostic functions that ensure a reliable operation of the entire system.

A unique feature of the UBC10.241 is that only one 12V battery is required to buffer the 24V output. This makes matching batteries unnecessary and allows a precise battery charging and testing.

The UBC10.241 has one integrated 12V 5Ah high current VRLA battery, which is easy to change.

In addition to the UBC10.241, a separate UPS controller (UB10.241) which requires an external 12V battery is available when a longer buffer time is required.

Typical setup of a DC-UPS system with the UBC10.241:

24VPower Supply

UBC10.241

24VDC-UPS

AC

e.g.: Dimension

DC

24VLoad

e.g.: PLC

3. ORDER NUMBERS 4. MARKINGS DC-UPS UBC10.241 Standard unit

UBC10.241-N1 Battery not assembled Accessories UZB12.051 Battery 12V 5Ah

IND. CONT. EQ. UL 508

UL 60950-1

Class I Div 2

R

182790C US

GL

Marine

EMC, LVD

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CT10.241

C-Series 24V, 10A, THREE PHASE INPUT

POWER SUPPLY 3AC 380-480V Wide-range Input 2 or 3-Phase Operation Possible Width only 62mm Efficiency up to 92.9% Due to Synchronous Rectifier Excellent Partial Load Efficiency 20% Output Power Reserves Easy fuse tripping Due to High Overload Current Input -Transient Blanking Circuit Included Minimal Inrush Current Surge Three Input Fuses Included Current Sharing Feature for Parallel Use Full Power Between -25°C and +60°C 3 Year Warranty

1/22

GENERAL DESCRIPTION The Dimension C-Series are cost optimized power supplies without compromising quality, reliability and performance. The C-Series is part of the DIMENSION power supply family. The most outstanding features of CT10.241 are the high efficiency, electronic inrush current limitation, active input transient filter and wide operational temperature range. The small size is achieved by a synchronous rectification and further technological design details.

The C-Series includes all the essential basic functions. The devices have a power reserve of 20% included, which may even be used continuously at temperatures up to +45°C. Additionally, the CT10.241 can deliver 3 times the nominal output current for 10ms which helps to trip fuses on faulty output branches.

SHORT-FORM DATA

Output voltage DC 24V Adjustment range 24-28V Output current 10 – 8.6A ambient <60°C 12 – 10.3A ambient <45°C Output power 240W ambient <60°C 288W ambient <45°C Output ripple < 50mVpp 20Hz to 20MHz Input voltage AC 380-480V -15%/+20% Mains frequency 50-60Hz ±6% AC Input current 0.7 / 0.6A at 3x400 / 480Vac Power factor 0.53 / 0.52 at 3x400 / 480Vac AC Inrush current typ. 4A peak Efficiency 92.8 / 92.9% at 3x400 / 480Vac Losses 18.6 / 18.3W at 3x400 / 480Vac Temperature range -25°C to +70°C operational Derating 6W/°C +60 to +70°C Hold-up time typ. 34 / 54ms at 3x400 / 480Vac Dimensions 62x124x117mm WxHxD

ORDER NUMBERS Power Supply CT10.241 24-28V Standard unit

Accessory ZM1.WALL Wall mount bracket ZM13.SIDE Side mount bracket YRM2.DIODE Decoupling module UF20.241 Buffer unit

MARKINGS

IND. CONT. EQ. UL 508

UL 60950-1

Marine, pending

EMC, LVD

Jan. 2010 / Rev. 1.3 DS-CT10.241-EN All parameters are specified at 24V, 10A, 3x400Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.

www.pulspower.com Phone +49 89 9278 0 Germany

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SYS19: BASE2 JOB: CRMAIN06-0966-2 Name: 1P-966 DATE: JAN 19 2006 Time: 6:04:24 PM Operator: JB COLOR: CMYK TCP: 15001 Typedriver Name: TS name csm no.: 100 Zoom: 100

STIBOINFO((CRH:66008com:1P:966))

966

PDFINFO C H 0 0 1 P - 2

US: 1-866-764-5454 CAN: 1-800-265-0502 Copyright© 2006 Cooper Crouse-Hinds

1P Arktite® Heavy Duty CircuitBreaking Plugs and ReceptaclesIndustrial Heavy DutyNon-Hazardous Areas

NEMA 4 Watertight

Application:Arktite circuit breaking plugs and receptaclesare used:� to supply power to portable electricallyoperated devices such as motor-generatorsets, compressors, heating and cooling units,welders, conveyors, lighting systems andsimilar equipment� where temporary power is needed, such asat trailers, building units, heavy machineryand similar equipment� wherever electrical loads must be quicklydisconnected from power source� in a typical installation, where a largemachine utilizes a number of electrical motordrives and for ease of adjustment, removal,maintenance and replacement, each motor isconnected by portable cord and Arktitereceptacles rather than permanently wired� in areas where dust, dirt, moisture andcorrosion are a problem� indoors and outdoors in non-hazardousareas of chemical plants, process industryfacilities, meat packing plants, manufacturingplants and similar industrial locations

Features:� Circuit breaking: Plugs through 200 ampererating may be disconnected under load; 400ampere units are for service disconnect useonly.� Receptacles accept only plugs of the sameamperage rating, style and number of poles,making it impossible to mismate, andprovides for positive polarization.� Extra wide electrical spacing allows formaximum safety.� Insulator materials are the result of intensivetesting. Selection has been made based onhighest dielectric strength, maximummechanical and impact resistance, lowestmoisture absorption and highest arc trackingresistance.� A variety of installations is possible due tothe availability of several types of back boxes.� Designed to withstand rough usage and theeffects of adverse environments.� Reversible interiors, 30, 60 and 100 ampere(except 30 and 60 ampere, 5-pole) Arktiteplug and receptacle interiors areinterchangeable using a screwdriver. Thismakes it possible to feed a normallydeenergized receptacle from an energizedplug with usual Arktite safety; no energizedcontacts are exposed.� Additional features are indicated in the viewat right:

Grounding contact in Style 2 is bonded tothe receptacle housing.

Easily wired interior assemblies inreceptacles and plugs. See table on page938 for type of contacts in units.

Arktite Style 2, illustrated here, has anextra grounding contact which forms aparallel circuit with the circuit formed by theplug sleeve and receptacle detent spring,and assures continuity of the grounding

safety circuit under severe service.Grounding contact is no longer than theothers, so grounding circuit is madefirst and broken last.

The arc formed by pulling the plug isinstantly snuffed in the deep, confinedinsulated arcing chamber while the plugcontact is still a considerable distanceinside. The arc cannot travel over to theother side of the circuit or to thehousing.

Detent spring forms a groundingpath from plug sleeve to receptaclehousing. Arktite plugs and receptaclesare made in two styles. With either style,the portable appliance is groundedbefore it is energized and remainsgrounded until after it is deenergized.(Arktite Style 1, not

illustrated here, is for conditions where itis desired to use the contact of the plugsleeve with the detent spring to completethe grounding safety circuit. The extragrounding conductor in the portablecable is connected to the plug sleeve by apressure connector.)

Each plug contact fits closely theopening of its individual arcing chamber.

Grounding contact is bonded to theplug sleeve. Grounding contact is keyedto its proper location to preventmispolarization.

Arktite connectors’ gasketing systemprovides unsurpassed watertight integrity.

All-aluminum UNI-SHELLTM threadedconstruction provides added strength towithstand extreme physical abuse.

Arktite’s TRI-LOCKTM cable grip hasthree clamps that tighten around thecable to securely lock it in place, evenwhen subjected to extreme flexing andjerking.

The unique SURE-SEALTM cable glandprovides a complete environmental sealby distributing pressure equally aroundthe circumference of the cable.

Wrenching surfaces make Arktiteconnector quick and easy to assemble.

NEW!NEMA 4Rating

Arktite Style 260 ampere

NEW!SmallerCableRange

2: 5: 50: 95: 98: 100:

SYS19: BASE2 JOB: CRMAIN06-0967-29 Name: 1P-967 DATE: JAN 19 2006 Time: 6:05:30 PM Operator: RB COLOR: CMYK TCP: 15001 Typedriver Name: TS name csm no.: 100 Zoom: 100


967



1PArktite® Heavy Duty CircuitBreaking Plugs and ReceptaclesIndustrial Heavy Duty Non-Hazardous Areas

NEMA 4 Watertight

Grounding: Style 1 vs. Style 2Cooper Crouse-Hinds Arktite devices utilize two methods, or styles, for completing the grounding circuit in plugs and receptacles.NEC reference 250.138 (A) & (B).

Style 1 – MetallicA Style 1 plug is one in which the groundingconductor in the flexible cable is bonded tothe plug sleeve by a pressure connector. AStyle 1 receptacle is one which is groundedby virtue of the fact that it is an integral part ofa grounded conduit system. On insertion, theplug sleeve makes contact with detentsprings of the grounded receptacle housingbefore line and load poles engage, and onwithdrawal, remains in contact until after lineand load poles disengage. Therefore,exposed metal parts of the portableequipment or plug are suitably grounded.

Style 1Ground conductorattaches to shell.

STYLE 2 – MetallicA Style 2 metallic housing plug is one inwhich the grounding conductor in the flexiblecable is bonded to the extra (grounding) poleand metal plug sleeve by a pressureconnector. A Style 2 metallic housingreceptacle is one in which the extra(grounding) pole is electrically connected tothe equipment grounding conductor and themetal receptacle housing which itself isgrounded by virtue of the fact that it is anintegral part of a grounded conduit system. InStyle 2, non-metallic housing plugs andreceptacles, the extra pole is used forgrounding since the housings are non-conductive.

Metalshelledtype

Style 2Ground conductor

attaches to contact,which is bonded to shell.

Style 2 – Non-MetallicIn a Style 2 receptacle, the groundingconnection is made before line and loadpoles engage, and is broken after the lineload poles disengage. Furthermore, uponinsertion, the plug sleeve of metal shelledunits, makes contact with detent springs ofthe grounded receptacle housing before lineand load poles engage, and on withdrawal,remains in contact until after line and loadpoles disengage. Therefore, exposed metalparts of the portable equipment or plug aresuitably grounded.

Made ofnon-metallicKrydonmaterial

2: 5: 50: 95: 98: 100:



968



1P Arktite® Heavy Duty Circuit Breaking§ Plugs and ReceptaclesIndustrial Heavy Duty Non-Hazardous Areas

NEMA 4 Watertight

Options:� The following special options are availablefrom factory by adding suffix to Cat. No.:Suffix to beAdded toCat. # DescriptionS22. . . . .Reversed contacts. Receptacle

assembled with plug interior(exposed contacts), plugassembled with receptacle interior(recessed contacts). Forapplications where plug isenergized to feed normally de-energized receptacle. Available on30 through 400 ampere unitsNOTE: 30 (2, 3, 4-pole), 60 and 100ampere interiors can beinterchanged in the field using ascrewdriver. Factory conversion isrequired for 200 and 400 ampereproducts.

S4. . . . . .Special polarity. For use where twoor more receptacles of the sameampere rating, style and number ofpoles are to be installed in the samearea for use on different voltagesand/or frequencies. Preventsinsertion of a plug in a receptaclewith different electrical rating.Available on 20 through 400 ampereunits as follows:Receptacle interior rotated 221⁄2degrees to right and plug changedto match (See photo to right)

Standard Materials:� Metallic receptacle housings, plug and cordconnector bodies – high impact strengthcopper-free aluminum� Nonmetallic receptacles, plugs and cordconnectors – Krydon® fiberglass-reinforcedpolyester material� Back boxes: 20, 30, 60, 100 and 200ampere – cast aluminum; 400 ampere –Feraloy® iron alloy� Insulation (metallic products): (2-, 3-, and4-pole) 30, 60, 100, 200, 400 ampere –fiberglass-reinforced polyester; 20, 30ampere (5-pole) – melamine� Contacts: pressure, solder, binding screw –brass; crimp/solder – leaded red brass; 20,30, 60, 100 ampere – telurium copper; 200,400 ampere

Standard Finishes:� Feraloy—electrogalvanized and aluminumacrylic paint� Aluminum – natural� Krydon fiberglass-reinforced polyestermaterial – grey� Fiberglass-reinforced polyester insulation –(red)� Melamine – natural (brown)� Brass – natural� Leaded red brass – electro-tin-plate§ 400A rated units are for service disconnect use only.

Arktite receptacles have a castraised rib located inside thereceptacle sleeve. The location ofthe rib is in a specific relationship tothe receptacle insulator that housesthe contacts.

The mating plug has a cast groovelocated on the outside of the plugsleeve. This groove lines up with theraised rib.

Accessories:Accessories include a variety of angle adapters, panel adapters and back boxes for Arktitereceptacles, listed on pages 990-993. Included throughout 1P are wire mesh cable grips andprotective caps for Arktite plugs.

Certifications and Compliances:� UL Standards: 1682, 514; 1010 (APJ and NPJ plugs only)� CSA Standard: C22.2 No. 182.1

Typical installation

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969



1PArktite® Heavy Duty Circuit Breaking§ Plugs and ReceptaclesIndustrial Heavy Duty Non-Hazardous Areas

NEMA 4 Watertight

Arktite Horsepower Ratings� Locked-Rotor Interrupting

AmpereRating Motor Horsepower†

ElectricalSystem

Plug andReceptacle

120Volts

240Volts

480Volts

600Volts

30 2 3 7.5 10

Single-phase 60 5 10 25 20100 10 20200 15 40

30 3 5 10 10

Three-phase 60 10 20 40 50100 15 30 40 25200 30 60 25 15

Wire Sizes:The table below lists the diameter of the wire recess in Arktite plug andreceptacle contacts so that maximum size of bare conductor can befigured. Range of wire sizes shown in table is intended only as aguide. Depending on type of wire used (building wire, flexible or extraflexible cable) and its construction (number and size of strands), barecopper diameters vary widely.

Diameter of Wire Recess in Plug and Receptacle ContactsAmpere Contact Diameter Wire Size‡Rating Type of Recess Building Extra Flex20 Binding Screw N/A #14-#12 #14-#1230 (2, 3, & 4-pole) Pressure .281 #10-#6 #10-#830 (2, 3, & 4-pole) Crimp/Solder .180 #10-#8** #10-#830 (5-pole) Solder .188 #12-#6 #12-#860 (2, 3, 4 & 5-pole) Pressure .312 #6-#4 #8-#460 (3 & 4-pole) Crimp/Solder .277 #6-#4** #8-#4100 (2, 3 & 4-pole) Pressure .390 #4-#1 #4-#2100 (3 & 4-pole) Crimp/Solder .390 #2-#1** #2-#2200 (Std. 3 & 4-pole) Crimp/Solder .56 #1-4/0 #1-3/0200 (Lg. 3 & 4-pole) Crimp/Solder .75 4/0-250MCM 3/0-250MCM400 (Std. 3 & 4-pole) Crimp/Solder .84 250-500MCM 250-400MCM400 (Lg. 3 & 4-pole) Crimp/Solder 1.25 500-1000MCM 400-750MCM

** Smaller sizes may be used with well reducers – information on request.

† Horsepower ratings are based on Cooper Crouse-Hinds testing in which locked-rotor currents were interrupted bywithdrawing the plug from the receptacle. It is highly recommended, however, that such use be limited to emergencyconditions only; and that a horsepower rated switch be used for motor disconnect.

‡ Do not use wire size smaller than minimum size recommended.

§ 400A rated units are for service disconnect use only.

� Emergency InterruptingAmpereRating H.P. Rating

ElectricalSystem

Plug andReceptacle

120Volts

240Volts

480Volts

600Volts

30 2 3 10 10

Single-phase 60 5 10 25 20100 7.5 20 30 30200 15 40 40 40

30 3 7.5 15 20

Three-phase 60 10 20 40 50100 10 30 40 40200 20 60 50 50

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1P Arktite ® Heavy Duty Circuit BreakingReceptacle Assemblies and Housings100 A, 600 VAC/250 VDC, 50**-400 hertz

NEMA 4 Watertight

Receptacle Assembly ReceptacleMatingPlug

MatingConnector

Style 1 Receptacle Housings Only

DescriptionHubSize

Spring DoorCat. #

Spring DoorCat. #

Threaded CapOnly Cat. #

CableDia. Cat. # Cat. #

2-wire, 11⁄4 AREA10214 AR1021 AR1027 0.875 to 1.70 APJ10277 APR102572-pole 11⁄2 AREA10215

3-wire, 11⁄4 AREA10314 AR1031 AR1037 0.875 to 1.70 APJ10377 APR103573-pole 11⁄2 AREA10315

4-wire, 11⁄2 AREA10415 AR1041 AR1047 0.875 to 1.70 APJ10477 APR104574-pole 2 AREA10416

Style 2 Style 2 Style 22-wire, 11⁄4 AREA10324 AR1032 AR1038 0.875 to 1.70 APJ10387 APR103673-pole 11⁄2 AREA10325

3-wire, 11⁄2 AREA10425 AR1042 AR1048 0.875 to 1.70 APJ10487 APR104674-pole 2 AREA10426

⎫⎬⎭

⎫⎬⎭

⎫⎬⎭

⎫⎬⎭

⎫⎬⎭

DimensionsARE Assembly AR Receptacle - Spring Door APJ Plug

No. Poles f2 or 3 9⁄32

4 13⁄32

No. Poles b c3 6 9⁄16 3 3⁄44 6 5⁄8 4 1⁄8

AR Receptacle - Open and with cap APR Connector

No. Poles Housing c2 or 3 open 3 3⁄16

4 open 3 7⁄16

2 or 3 with cap 3 11⁄16

4 with cap 3 7⁄8

No. Poles b c3 3 3⁄8 3 3⁄16

4 3 1⁄2 3 7⁄16

** For use on systems less than 60 hertz the receptacles, plugs and connectors are for disconnect use only.

robertr

Rectangle

robertr

Rectangle

robertr

Text Box

ADD S22 FOR REVERSE CONNECTION

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SYS19: BASE2 JOB: CRMAIN06-0977-3 Name: 1P-977 DATE: JAN 19 2006 Time: 6:05:48 PM Operator: JB COLOR: CMYK TCP: 15001 Typedriver Name: TS name csm no.: 100 Zoom: 100


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1PArktite® Heavy Duty Circuit BreakingReceptacle Assemblies and Housings100 A, 600 VAC/250 VDC, 50**-400 hertz

NEMA 4 WatertightDimensions Pages 947, 961, 964-966

Plug Closure Caps:

Application:CPK caps for Arktite plugs are used:� where portable equipment is on a standbybasis and plugs are not in use� to effectively protect insulation and contactsfrom excessive moisture, dirt, dust andcorrosion� with 30, 60, 100 and 200 ampere plugs withfastening ring and standard 200 ampereplugs for the clamp door housing

Standard Materials:� Copper-free aluminum

Standard Finishes:� Natural

Config. Cat No. #2P & 3P CPK624P CPK64

Replacement Parts:

Config. Receptacle Interior Plug Interior Spring Door Screw Cap2W 2P ATP315 ATP310

2W 3P ATP318 ATP313 QE53 QE62

3W 3P ATP316 ATP311

3W 4P ATP319 ATP314 QE54 QE644W 4P ATP317 ATP312

4W 5P N/A N/A N/A N/A5W 5P N/A N/A

Replacement Pin & Sleeve Contacts:Description Recep PlugAvailable as a kit only.5 phase contacts & 1 ground contact included AR100CONKIT AP100CONKIT

** For use on systems less than 60 hertz the receptacles, plugs and connectors are for disconnect use only.

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