PUMPS AND CONTROLS
Diamond Ave. Pump Station BOM: 12-14-09
Triplex Pump Controller 240v/3ph/60hz 10HP/1150RPM-5HP/1150RPMQty Description Manufacture Part Number
1
Free Standing U.L. Enclosure T316 Stainless 72"Hx68"Wx20"D Steel, NEMA 3R free standing with double dead front doors, 3pdt stainless padlocking handle, open bottom. Seismic calculations Pico Metals Per Plans/Specs
1 T316 Stainless Inner Mounting Back Panel (2 per Set) Pico Metals Per Plans/Specs1 Set of 63"x64" Dead Front Inner Door Set. 14ga/T316 #4 Stainless Pico Metals Per Plans/Specs1 Set o f Louver Vent and Fan Vent Chute Pico Metals Per Plans/Specs1 4' Fluorescent Light Fixture 40W/120V Grainger 3GA771 48" Shatter Proof Light Shatr-Shield 300101 Single Pole Lighted Switch 15A Pass Seymour PS15AC1-ISL1 GFCI Duplex Receptacle 15A Pass Seymour 209-I1 Exhaust Cooling Fan 10"/115v Hoffman A10AXFN1 Finger Guard for Fan Hoffman AGARD101 Thermostat 30-140 degrees Pfannenberg FLZ 5301 UL 698A Label ESSCO UL698A1 Proximity Switch 10-30vDC Turck BI 4-M12-AP6X1 Mounting Bracket Turck MBSS-121 Meter Main Enclosure Pacific Utility Products 27016-1
1 Control Wave Micro 8 Slot Chassis Emerson/Control Wave 396560-01-61 Control Wave System Controller Emerson/Control Wave 396657-01-01 CW Micro 150MHz CPU w/1 Enet RS232/485 Emerson/Control Wave 396563-06-6S1 CW Micro Display/Keypad 4 Linex20 Character Emerson/Control Wave 396608-02-7
1CW Micro 16pt D/I Local Term 24vDC Isolated, Int. or Ext Source dry contact Emerson/Control Wave 396571-02-6
1 CW Micro 8pt D/O Local Term Emerson/Control Wave 396572-02-21 CW Micro 6pt A/I Card Ext Source 1-5v or 4/20ma Emerson/Control Wave 396569-01-33 Blank I/O Module Front Cover Emerson/Control Wave 396545-01-7
1 Power On Light 480v (green) Cutler Hammer EM22H3X444 Mounting Kit for door handle, F-Frame Cutler Hammer FHMVD12B3 Overload Reset P/B Furnas 49MARSR3 Remote Monitor Display SymCom RM-1000
1 Power On Light 24vDC (green) Cutler Hammer EM22H3X411 Light Test P/B Cutler Hammer EM22P1C3 H-O-A Selector Switch Cutler Hammer EM22XG61D1 Station Exhaust Fan Running Light (amber) Cutler Hammer EM22H9X951 Emergency High Level Reset P/B Cutler Hammer EM22P1C1 Emergency High Level Light (red) Cutler Hammer EM22H2X403 Pump Required Light (amber) Cutler Hammer EM22H9X953 Pump Running Light (amber) Cutler Hammer EM22H9X953 Motor Overload Fail Light (red) Cutler Hammer EM22H2X404 Mounting Kit for door handle, F-Frame Cutler Hammer FHMVD12B3 Time Meter, non resetable 24vDC Redington 731-00461 Ultra 5 Sonic Level Controller 18-36vDC Pulsar 1844110000XX-XOP
1 Transformer 500VA, 230/460,240/480 Pri. X 24vDC Sec. G.E.3 Motor Run Relay 240-277vAC/ 2N.O.-2N.C. G.E. MCRA031ATN1 2 Pole Lighted Fuse Holder Bussmann CHCC2DI2 Fuse Time Delay 600v, 10A Bussmann LP-CC-103 Ground Lug for Pumps Burndy KA6U1 High Voltage Isolation Barrier Pico Metals1 3 Phase Power Monitor/190-240v SymCom 350-200
Inner Door 240vAC
Main Control Enclosure
Back Panel 240vAC
PLC/RTU
Inner Door 24vDC
Diamond Ave. Pump Station BOM: 12-14-09
Qty Description Manufacture Part Number3 3 Phase Overload Relay/190-480v SymCom 7773 Communication Module SymCom RS485MS-2W1 Power Supply 240v x 24vDC Puls Power CS10.2413 Power Block1 Main Circuit Breaker 125amps Cutler Hammer HFD3125L1 Main Breaker Distribution Lugs, 3Pole Cutler Hammer 3TA150F6K2 Main Pump Circuit Breaker 50A Cutler Hammer HFD3050L2 NEMA Size 2 Starter 24vDC coil Cutler Hammer AN16GN0T4B2 Overload Starter Heaters 23.5-38.5 FLA/ 3pack Cutler Hammer H2014B1 Small Pump Circuit Breaker 35amps Cutler Hammer HFD3035L1 NEMA Size 1 Starter 24vDC coil Cutler Hammer AN16DN0T1B1 Overload Starter Heaters 14.0-22.8 FLA/ 3 pack Cutler Hammer H2012B3 Starter Contacter N/O-N/C Cutler Hammer C320KGS3
2 Multifunction Timer Base Schneider Electric RUW 101MW23 11 Pin Relay Socket 3PDT Schneider Electric RUZC3M23 Relay 10A 24vDC 3PDT with Light Schneider Electric RUMC3AB2BD1 Neutral Distribution Block Ilsco PDC-14-2/0-11 Ground Bar Ilsco NB-1201 Intrinsically Isolation Barrier Pico Metals1 UPS with Battery Back Up 10A/24vDC Puls Power UBC10.2412 1 channel Intrinsic Relay 24vDC Phoenix Contact 28354935 Mounting Din Rail IDEC BND-10001 Miniture Circuit Breaker 10amps Cutler Hammer80 Terminal Blocks (As Needed) Cutler Hammer XBQU25D1216 Terminal End Cap (As Needed) Cutler Hammer XBACQU25D1216 Terminal End Stop (As Needed) Cutler Hammer XBAES35C4 Terminals for ISR (As Needed) Cutler Hammer XBUT25BU1 Terminal End Cap for ISR (As Needed) Cutler Hammer XBACUT101 Miscellaneous: wire, wire way, heat shrink labels, tags, din rail, etc. ESSCO
1 Mating Reverse Plug Connector 3P/4W/100A/600V Crouse-Hinds APJ1047-S221 db Ultrasonic Level with 20 meters (65ft) of cable Pulsar dB15020000000-NP2 Non Mercury Float Switch Stainless Steel - 80ft of cable Anchor Scientific S80NO-SSTNM2 Float Switch Mounting Bracket Anchor Scientific WMS1 Licensed copy of AutoCAD 2010 Electric Software with training ESSCO AutoCAD 2010/Training
Items Shipping Loose with Panel
Back Pnael 24vDC
Pico S-1275 68 x 72 x 20 N3R RTHC Enclo 1-8-09
5 req'd
S-1288-2944 DDCDoor
S-1287-2944 DDPDoor
Plan View - MP/ Swing Out Doors
12 ga T316 #4 stainless Rear MtgPanels: 1 ea 30" wide; 1 ea 34" wide
12 ga T316 #4 stainless Swing OutInner Door assembly
inside mtgangles shown
Ref: Essco Pumps Inc.N3R Stainless Enclosures
Notes:1. Mat'l: 14 ga & 12 ga T316 #4 stainless2. Stainless rear mounting back panels3. Stainless Swing Out Inner Door assy4. Fully bolted assy, using stainless hdwr5. Open bottom w/ Inner or Outer mtg angles
Pico Metal Products Inc.10640 Springdale AvenueSanta Fe Springs, Ca. 90670Tel (562) 944-0626Fx (562) [email protected]
3.0 od 3.0 od
1.06
1.375
.38 Typ.
.25
68.0 Overall
33.50 door 33.50 door
12.50 Typ
7.50 Typ
15.50 15.50 15.50 15.50
1.0 id
p
30.0" od 34.0" od
1.00
3.12
.53
3.12
1.00
.53
6.0" deep
.50 ref31.75 door 31.75 door
20.0" deep
1.20 od
1. Mat'l: 14 ga & 12 ga T316 #4 Stainless2. Stainless rear mounting back panels3. Stainless Swing Out Inner Door assy4. Fully bolted assy, using stainless hdwre 5. Open bottom w/ Inner or Outer mtg angles
Pico Metal Products Inc.10640 Springdale Avenue Santa Fe Springs, Ca 90670Tel: (562) 944-0626Fax: (562) 944-1902
Side View
PEEI S-1275 88 x 94 x 40 N3R RTHC Enclo 12-18-09
lifting eyebolts Typ
30" x 62" 12 gaT316 #4 St StlMtg Panel
34" x 62" 12 gaT316 #4 St StlMtg Panel
Panels boltedtogether to formlarger Mtg Panel
Front View - Doors Removed
2 pc Back MtgPanel - bolted to enclo body "Ribs"
www.picometa;[email protected]
5 req'd
Ref: Essco Pumps Inc.N3R Stainless Enclos
68" OD
72" hgt
30.0" od 34.0" od
62.0" hgt 62.0" hgt
20.0" deep
September 2007
12-78
For more information visit: www.eaton.com CA08101001E
Series C Molded Case Circuit Breakers
12
10 – 225 AmperesF-Frame
F-Frame
Typical F-Frame Breaker
F-Frame Breaker with Electronic Trip Unit
Product Description■ All Eaton’s Cutler-Hammer F-Frame
Circuit Breakers by are HACR rated.■ All circuit breakers 10 through
30 amperes are suitable for HID (high intensity discharge) use.
■ All F-Frame circuit breakers are suitable for reverse feed use
Technical Data and SpecificationsTable 12-129. UL 489 Interrupting Capacity Ratings
� dc ratings apply to substantially non-inductive circuits.� 2-pole circuit breaker, or two poles of 3-pole circuit breaker.� Time constant is 3 milliseconds minimum at 10 kA and 8 milliseconds minimum at 22 kA.� Electronics available on 3-pole only, no dc rating for FDE, HFDE, FDCE.� Current limiting.
Table 12-130. IEC 157-1 (P1) Interrupting Capacity Ratings (P1)
� dc ratings apply to substantially non-inductive circuits.� 2-pole circuit breaker, or two poles of 3-pole circuit breaker.� Time constant is 3 milliseconds minimum at 10 kA and 8 milliseconds minimum at 22 kA.
Table 12-131. Digitrip Electronic Trip Units
CircuitBreakerType
Number of Poles
Interrupting Capacity (kA Symmetrical Amperes)
Volts ac (50/60 Hz) Volts dc �
240 277 480 600 125 250 ��
EDBEDS
2, 32, 3
22 42
——
——
——
1010
——
EDEDHEDC
2, 32, 32, 3
65100200
———
———
———
101010
———
EHD 12, 3
— 18
14—
— 14
——
10—
—10
FDB 2, 3, 4 18 — 14 14 — 10
FD, FDE �
12, 3, 4
— 65
35—
— 35
—18
10—
—10
HFD, HFDE �
12, 3, 4
—100
65—
— 65
—25
10—
—22
FDC �, FDCE ��
2, 3, 4 200 — 100 35 — 22
CircuitBreakerType
Numberof Poles
Interrupting Capacity (kA Symmetrical Amperes)
Volts ac (50/60 Hz) Volts dc �
220, 240 380, 415 440 500 125 250 ��
EDBEDS
2, 32, 3
22 42
——
——
——
1010
——
EDEDHEDC
2, 32, 32, 3
65100200
———
———
———
101010
———
FDB 2, 3, 4 18 14 14 14 — 10
FD 12, 3, 4
35 65
— 35
— 35
—18
10—
—10
HFD 12, 3, 4
65100
— 65
— 65
—25
10—
—22
FDC 2, 3, 4 200 100 100 35 — 22
CircuitBreakerType
Frame Ratings
FDE, HFDE, FDCE
225 100, 110, 125, 150, 160, 175, 200, 225
FDE, HFDE, FDCE
160 60, 70, 80, 90, 100, 125, 150, 160
FDE, HFDE, FDCE
80 15, 20, 30, 40, 50, 60, 70, 80
September 2007
CA08101001E For more information visit: www.eaton.com
12-79Series C Molded Case Circuit Breakers
12
10 – 225 AmperesF-Frame
Table 12-132. F-Frame Digitrip Specifications
Legend: In = Rating PlugIr = Long Delay Pickup Setting x In
Trip Unit Type
Digitrip RMS 310+
rms Sensing Yes
Breaker TypeFrameAmpere Range Interrupting Rating at 480 V
FDE 15 – 225 A35, 65, 100 (kA)
ProtectionOrdering Options LS
LSGLSILSIG
Fixed Rated Plug (In)Overtemperature Trip
NoYes
Long Delay Protection (L)Adjustable Rating Plug (In)Long Delay PickupLong Delay Time I2t
No40 – 100% Frame2 – 24 Seconds
Long Delay Time I4tLong Delay Thermal MemoryHigh Load Alarm
NoYesYes
Short Delay Protection (S)Short Delay Pickup 200 – 1000% x (Ir)
Short Delay Time I2tShort Delay Time Flat
YesNo
NoInst – 300 ms
Short Delay Time Z.S.I. No
Instantaneous Protection (I)Instantaneous PickupDiscriminatorInstantaneous Override
NoNoYes
Ground Fault Protection (G)Ground Fault AlarmGround Fault PickupGround Fault Delay I2t
No20 – 100% FrameNo
Ground Fault Delay FlatGround Fault Z.S.I.Ground Fault Thermal Memory
Inst – 300 msNoYes
System DiagnosticsCause of Trip LEDsMagnitude of Trip InformationRemote Signal Contacts
NoNoNo
System MonitoringDigital DisplayCurrentVoltage
NoNoNo
Power and EnergyPower Quality HarmonicsPower Factor
NoNoNo
CommunicationsPowerNet No
TestingTesting Method Test Kit
September 2007
12-80
For more information visit: www.eaton.com CA08101001E
Series C Molded Case Circuit Breakers
12
10 – 225 AmperesF-Frame
Dimensions/WeightsTable 12-133. Dimensions in Inches (mm) Table 12-134. Approximate Shipping Weight, Lbs. (kg)
Product SelectionThis information is presented only as an aid to understanding Catalog Numbers. It is not to be used to build Catalog Numbers for circuit breakers or trip units.
Table 12-135. Circuit Breaker Catalog Numbering System
Numberof Poles
Width Height Depth
12
1.38 (35.1)2.75 (70.0)
6.00 (152.4)6.00 (152.4)
3.38 (86.0)3.38 (86.0)
34
4.13 (105.0)5.50 (139.7)
6.00 (152.4)6.00 (152.4)
3.38 (86.0)3.38 (86.0)
BreakerType
Number of Poles
1 2 3 4
ED, EDB, EDS, EDH, EDC — 3 (1.4) 4.5 (2.0) —
EHD, FDB, FD, HFD, FDC 2 (.9) 3 (1.4) 4.5 (2.0) 6 (2.7)
FDE, HFDE, FDCE — — 4.5 (2.0) —
Circuit Breaker Type
EHDFDBFDHFDFDC
Numberof Poles
1 = 1 Pole2 = 2 Poles3 = 3 Poles4 = 4 Poles
Trip Amperes
010015020025030035040045050060070080090100110125150175 (FD, HFD, FDC, 2-, 3-, 4-Pole Only)200 (FD, HFD, FDC, 2-, 3-, 4-Pole Only)225 (FD, HFD, FDC, 2-, 3-, 4-Pole Only)
Suffix
E = 100% Protected (4-Pole only) Neutral PoleEH = 50% Protected (4-Pole only)K = High Magnetic Molded Case SwitchL = Line and Load TerminalsS = Stainless Steel TerminalsV = 50°C CalibrationW = Without TerminalsY = Line Terminals OnlyZ = Aluminum Terminals (≤ 100 Amperes)
FDC 3 100 L
EDC 3 200 L
Circuit Breaker Type
EDBEDSEDEDHEDC
Numberof Poles
2 = 2 Poles3 = 3 Poles
TripAmperes
100125150175200225
Suffix
L = Line and Load TerminalsW = Without TerminalsY = Line Terminals OnlyZ = Aluminum Terminals (100 Amperes)
FDE 3 225 32 W
Circuit Breaker Type
FDEHFDEFDCE
Numberof Poles
3 = 3 Poles
TripAmperes
80160225
Suffix
W = Without Terminals
TripUnit
33 = LS32 = LSI35 = LSG36 = LSIG
June 2005
CA08101001E For more information visit: www.EatonElectrical.com
12-267Series C Molded Case Circuit Breakers
12
External AccessoriesHandle MechanismsVol. 1, Ref. No. [0779]
Type 4/4X handles are similar to stan-dard handles except they include an internal neoprene gasket. Type 4/4X handle style number is 6648C22G03. Due to gasketing effect between the handle and the housing, the handle may not indicate a tripped position.
Series C Rotary AccessoriesAs an option, an auxiliary switch is offered so that the control panel builder may electrically indicate the status of the breaker. This accessory would be mounted on the mechanism and comes with 24-inch (609.6 mm) pigtail leads.
Table 12-552. Series C Auxiliary Switch
Note: Refer to YES Catalog for replacement type Vari-depth and AMT handle mechanisms.
Universal Rotary F-Frame
CatalogNumber
PriceU.S. $
5108A61G01 49.75
Table 12-553. Series C Universal Rotary Ordering InformationShaft Lengthin Inches (mm)
HandleColor
CompleteCatalog Number
PriceU.S. $
F-Frame 6 (152.4)12 (304.8) 6 (152.4)12 (304.8)
BlackBlackRedRed
FHMVD06BFHMVD12BFHMVD06RFHMVD12R
100.00105.00100.00105.00
G-Frame 6 (152.4)12 (304.8) 6 (152.4)12 (304.8)
BlackBlackRedRed
GHMVD06BGHMVD12BGHMVD06RGHMVD12R
89.0094.0089.0094.00
J-Frame 6 (152.4)12 (304.8) 6 (152.4)12 (304.8)
BlackBlackRedRed
JHMVD06BJHMVD12BJHMVD06RJHMVD12R
128.00134.00128.00134.00
K-Frame 6 (152.4)12 (304.8) 6 (152.4)12 (304.8)
BlackBlackRedRed
KHMVD06BKHMVD12BKHMVD06RKHMVD12R
128.00134.00128.00134.00
L-Frame 6 (152.4)12 (304.8) 6 (152.4)12 (304.8)
BlackBlackRedRed
LHMVD06BLHMVD12BLHMVD06RLHMVD12R
172.00178.00172.00178.00
MDL-Frame 6 (152.4)12 (304.8) 6 (152.4)12 (304.8)
BlackBlackRedRed
MHMVD06BMHMVD12BMHMVD06RMHMVD12R
172.00178.00172.00178.00
Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . CB-2
������
February 2007
33-78
For more information visit: www.eaton.com CA08102001E
NEMA Contactors & Starters
33
FreedomProduct Family Overview
Product DescriptionFreedom Series starters and contactors feature a compact, space-saving design, using state-of-the-art technology and the latest in high strength, impact and temperature resistant insulating materials.
Features
Freedom NEMA■ Adjustable Bimetallic Ambient
Compensated Overload relays with interchangeable heater packs — available in three basic sizes, covering applications up to 900 hp — reducing the number of different contactor/overload relay combina-tions that have to be stocked. Fixedheater overloads are optional.
■ Electronic Solid-State Overload Relay (C396) available as a stand-alone unit and assembled with Freedom Contactor.
■ A full line of snap-on accessories common to both IEC and NEMA devices — top and side mounted auxiliary contacts, solid-state and pneumatic timers, etc.
■ Straight-through wiring — line lugs at top, load lugs at bottom.
■ Horizontal or vertical mounting on upright panel for application freedom.
■ Screw type power terminals have captive, backed-out self-lifting pres-sure plates with ± screws — reduced wiring time.
■ Accessible terminals for easy wir-ing. Optional fingerproof shields available to prevent electrical shock.
■ Top located coil terminals conve-nient and readily accessible. 45 mm contactor magnet coils have three terminals, permitting either top or diagonal wiring — easy to replace European or U.S. style starters or contactors without changing wiring layout.
■ Encapsulated dual voltage/frequency magnet coils — permanently marked with voltage, frequency and part number. NEMA Sizes 00 – 0 have non-encapsulated coils as standard.
■ Designed to meet or exceed NEMA, UL, CSA, VDE, BS and other interna-tional standards and listings.
■ American engineering — built by Eaton, using the latest in statistical process control methods to produce high quality, reliable products.
■ Sized based on standard NEMA classifications.
■ Easy coil change and inspectable/replaceable contacts.
■ Available in Open and NEMA Type 1, 3R, 4/4X and 12 enclosures.
Standards and Certifications■ Standard: Designed to meet or
exceed UL, NEMA, IEC, CSA, VDE and BS.
■ UL listed: UL File #E1491, Guide #NLDX — Open and NEMA 1, 4, 12 Enclosed
■ CSA Certified: CSA File #LR353, Class #321104 Open and NEMA 1 Enclosed
ISO 9000 CertificationWhen you turn to Eaton’s Cutler-Hammer Products, you turn to quality. The International Standards Organiza-tion (ISO) has established a series of standards acknowledged by 91 indus-trialized nations to bring harmony to the international quest for quality. The ISO certification process covers 20 quality system elements in design, production and installation that must conform to achieve registration. This commitment to quality will result in increased product reliability and total customer satisfaction.
Short Circuit ProtectionFuses and Inverse-Time Circuit Breakersmay be selected per Article 430, Part D of the National Electrical Code to pro-tect motor branch circuits from fault conditions. If higher ratings or settings are required to start the motor, do notexceed the maximum as listed in Exception No. 2, Article 430-52.
NEMA AN16DN0ABNEMA Size 1 Starter
NEMA Size 1 Contactor
Series B1 32A Overload C396 Electronic Overload
February 2007
CA08102001E For more information visit: www.eaton.com
33-79NEMA Contactors & Starters
33
FreedomCatalog Number Selection
Catalog Number SelectionTable 33-91. Freedom Catalog Numbering System
� For Contactor Only orders, add B to end of Catalog Number if NEMA Size 00 – 2, 6.
� 3E, 4E feature set only.
� Uses CT with C396 45 mm OLR, 3E, 4E feature set only.
� Not required.
� NEMA Sizes 00 and 0 only.
� NEMA Sizes 00 and 0 only. Sizes 1 – 8 are 24/60 only.
Device Type
A = StarterC = Contactor
Contactor Frame Size �
NEMASize
ContinuousAmp Rating
A = B = D = G = K = N = S = T = U = V =
00012345678
918274590
135270540810
1215
A N 1 4 A N 0 A 3 E 0 0 5
AC Coil Suffix
Suffix Coil Volts and Hertz
A =B =C =D =
120/60 or 110/50240/60 or 220/50480/60 or 440/50600/60 or 550/50
E =H =J =K =
208/60277/60208 – 240/60 �240/50
L =N =T =U =
380 – 415/50550/5024/60, 24/50 �24/50
V =W =Y =
32/5048/6048/50
Standard
E = IECN = NEMA
Device Assembly Configuration
70 = Multi-Speed1 = Non-reversing5 = Reversing
OLR Type
4 = Starter w/C396 Electronic Overload5 = Contactor only — no overload relay6 = Starter w/C306 Bi-Metal OLR7 = Starter w/C316 Bi-Metal OLR8 = Starter w/IT. SSOLR
C396 Electronic Overload FLA Range (FNVR & FVR Only)
Frame A — NEMA Size 00P05 = 0.1 – 0.5A002 = 0.4 – 2.0A005 = 1.0 – 5.0A008 = 1.6 – 8.0A
Frame G — NEMA Size 2008 = 1.6 – 8.0A032 = 6.4 – 32A045 = 9.0 – 45A
Frame B — NEMA Size 0P05 = 0.1 – 0.5A002 = 0.4 – 2.0A005 = 1.0 – 5.0A008 = 1.6 – 8.0A032 = 6.4 – 32A
Frame K — NEMA Size 3 110 = 22 – 110A
Frame N — NEMA Size 4 �150 = 30 – 150A
Frame S — NEMA Size 5 �300 = 60 – 300A
Frame D — NEMA Size 1P05 = 0.1 – 0.5A002 = 0.4 – 2.0A005 = 1.0 – 5.0A008 = 1.6 – 8.0A032 = 6.4 – 32A
Frame T — NEMA Size 6 �600 = 120 – 600A
Frame U — NEMA Size 7 �10C = 200 – 1000A
Frame V — NEMA Size 8 �15C = 300 – 1500A
C396 Electronic OLR Designation (FVNR & FVR Only)
3E = Standard C396 OLR, SEL Reset, SEL Class
C306 Bi-Metallic OLR Designation
C =B =N/R =B =C =B =
NEMA Size 00, 0NEMA Size 1, 2NEMA Size 3, 4 �NEMA Size 5NEMA Size 6NEMA Size 7, 8
NEMA Enclosure
N = Open
For Starters
StarterMounting Option
0 = V =
HorizontalVertical
For Contactors Only
2 = 3 = 4 = 5 =
2-pole3-pole4-pole5-pole
February 2007
CA08102001E For more information visit: www.eaton.com
33-83NEMA Contactors & Starters
33
FreedomStarters — 3-Phase Non-reversing and Reversing, Full Voltage
Product Description
Non-reversingThree-phase, full voltage magnetic starters are most commonly used to switch AC motor loads. Starters con-sist of a magnetically actuated switch (contactor) and an overload relay assembled together.
ReversingThree-phase, full voltage magnetic starters are used primarily for revers-ing of 3-phase squirrel cage motors. They consist of two contactors and a single overload relay assembled together. The contactors are mechani-cally and electrically interlocked to prevent line shorts and energization of both contactors simultaneously.
Features■ Bimetallic Ambient Compensated
Overload relays — available in three basic sizes covering applications up to 900 hp — reducing number of different contactor/overload relay combinations that have to be stocked.These overload relays feature:❑ Selectable Manual or Automatic
Reset operation.
❑ Interchangeable heater packs adjustable ±24% to match motor FLA and calibrated for 1.0 and 1.15 service factors. Heater packs for smaller overload relay will mount in larger overload relay — useful in derating applications such as jogging.
❑ Load lugs built into relay base.❑ Single-phase protection, Class 20
or Class 10 trip time.❑ Overload trip indication.❑ Electrically isolated NO-NC con-
tacts (pull RESET button to test).■ The C396 is a self-powered, robust
electronic overload designed for integrate use with Freedom NEMA contactors.❑ Tiered feature set to provide cov-
erage specific to your application.❑ Broad 5:1 FLA range for maxi-
mum flexibility.❑ Coverage from 0.05 – 1500 Amps
to meet all your needs.■ Long life twin break, silver cadmium
oxide contacts — provide excellent conductivity and superior resistance to welding and arc erosion. Gener-ously sized for low resistance and cool operation.
■ Designed to 3,000,000 electrical operations at maximum hp ratings up through 25 hp at 600V.
■ Steel mounting plate standard on all open type starters.
■ Wired for separate or common control.
Non-reversing■ Holding circuit contact(s) supplied
as standard:❑ Sizes 00 – 3 have a NO auxiliary
contact block mounted on right-hand side (on Size 00, contact occupies 4th power pole position — no increase in width).
❑ Sizes 4 – 5 have a NO contact block mounted on left side.
❑ Sizes 6 – 7 have a 2NO/2NC contact block on top left.
❑ Size 8 has a NO/NC contact block on top left back and a NO on top right back.
Reversing■ Each contactor (Size 00 – 8)
supplied with one NO-NC side mounted contact block as standard. NC contacts are wired as electrical interlocks.
NEMA Size 1 — Cat. No. AN16DN0AB
NEMA Size 1 — Cat. No. AN56DN0AB
February 2007
33-84
For more information visit: www.eaton.com CA08102001E
NEMA Contactors & Starters
33
FreedomStarters — 3-Phase Non-reversing and Reversing, Full Voltage
Technical DataTable 33-98. Wire (75°C) Sizes — AWG or kcmil — NEMA Sizes 00 – 2 — Open and Enclosed
� Two compartment box lug.� Minimum per NEC. Maximum wire size: Sizes 00 and 0 to 8 AWG and Sizes 1 – 2 to 2 AWG.
Table 33-99. Wire (75°C) Sizes — AWG or kcmil — NEMA Sizes 3 – 8 — Open and Enclosed
� Minimum per NEC. Maximum wire size: Sizes 00 and 0 to 8 AWG and Sizes 1 – 2 to 2 AWG.
Wiring Diagrams
Figure 33-24. Typical Wiring Diagrams — Three-Phase and Single-Phase Applications
NEMA Size Wire Size � Cu Only
Power Terminals — Line00012
12 – 16 AWG stranded, 12 – 14 AWG solid8 – 16 AWG stranded, 10 – 14 AWG solid8 – 14 AWG stranded or solid3 – 14 AWG (upper) and/or 6 – 14 AWG (lower) stranded or solid �
Power Terminals — Load — Cu Only (stranded or solid)00 – 01 – 2
14 – 6 AWG stranded or solid14 – 2 AWG stranded or solid
Control Terminals — Cu Only12 – 16 AWG stranded, 12 – 14 AWG solid
NEMA Size Wire Size �
Power Terminals — Line and Load3 1/0 – 14 AWG Cu/Al
4 Open — 3/0 – 8 AWG Cu; Enclosed — 250 kcmil — 6 AWG Cu/Al
5678
750 kcmil — 2 AWG; or (2) 250 kcmil — 3/0 AWG Cu/Al(2) 750 kcmil — 3/0 AWG Cu/Al(3) 750 kcmil — 3/0 AWG Cu/Al(4) 750 kcmil — 1/0 AWG Cu/Al
Control Terminals — Cu Only12 – 16 AWG stranded, 12 – 14 AWG solid
Not for Use withAuto Reset OL Relays
Separate Control
Remove Wire “c”when it is supplied.Connect separatecontrol lines to theNo. 1 Terminal onthe remote pilotdevice and Terminal96 on the overloadrelay.
“c”
“A”
When more thanone pushbuttonstation is used,omit Connector
“A” and connectper sketch.
Field Conversionto 1-Phase, Add
Dotted Connections
Remote Pilot Devices
NEMA Size 00
2 WireControl
L1 L2 L3
T1 T2 T3T1 T2 T3
1 A1 A2
A2
2
398979695
1 3
3
32
1
2
L1
T1 T2
T1 T2
L2
1
Start
Start Start
Stop
Stop Stop
3 WireControl
Motor
Motor
Not for Use withAuto Reset OL Relays
Separate Control
Remove Wire “c”when it is supplied.Connect separatecontrol lines to theNo. 1 Terminal onthe remote pilotdevice and Terminal96 on the overloadrelay.
“A”
When more thanone pushbuttonstation is used,omit Connector
“A” and connectper sketch.
Field Conversionto 1-Phase, Add
Dotted Connections
Remote Pilot Devices
NEMA Sizes 0, 1 and 2
2 WireControl
T1 T2 T3
“c”L1 L2 L3
T1 T2 T3
1 A1 A22
3
98979695
1 3
3
32
1
2
L1
T1 T2
T1 T2
L2
1
Start
Start Start
Stop
Stop Stop
3 WireControl
Motor
Motor
Table 33-100. Plugging and Jogging ServiceHorsepower Ratings �
� Maximum horsepower where operation is interrupted more than 5 times per minute, or more than 10 times in a 10 minute period. NEMA Standard ICS2-1993 table 2-4-3.
Kits and Accessories■ Auxiliary Contacts, contactor
mounted — Pages 33-96 – 33-97.■ Transient Suppressor, for magnet
coil — Pages 33-94.■ Timers — Solid-State and
Pneumatic, mount on contactor — Page 33-93.
Renewal Parts Publication Numbers■ See Page 33-101.
NEMASize
200V 230V 460V 575V
000123
—1-1/237-1/2
15
1/21-1/23
1020
1/225
1530
1/225
1530
456
2560
125
3075
150
60150300
60150300
February 2007
CA08102001E For more information visit: www.eaton.com
33-85NEMA Contactors & Starters
33
FreedomStarters — 3-Phase Non-reversing and Reversing, Full Voltage, Bi-Metallic Overload
Product Selection When Ordering Supply■ Catalog Number■ Heater pack number (see selection
table, Pages 33-117 – 33-118) or full load current.
Table 33-101. Type AN16/AN56 NEMA — Manual or Automatic Reset Overload Relay — Non-reversing and Reversing
Note: Starter Catalog Numbers do not include heater packs. Select one carton of three heater packs. Heater pack selection, Pages 33-117 – 33-118.� Underscore (_) indicates coil suffix required, see Table 33-102.� Maximum horsepower rating of starters for 380V 50 Hz applications:
� The service-limit current ratings represent the maximum rms current, in amperes, which the controller shall be permitted to carry for protracted periods in normal service. At service-limit current ratings, temperature rises shall be permitted to exceed those obtained by testing the controller at its continuous current rating. The current rating of overload relays or trip current of other motor protective devices used shall not exceed the service-limit current rating of the controller.
� Common control. For separate 120V control, insert letter D in 7th position of listed Catalog Number. EXAMPLE: AN56VND0CB.
Magnet Coils — AC or DCStarter coils listed in this section also have a 50 Hz rating as shown in the adjacent table. Select required starter by Catalog Number and replace the magnet coil alpha designation in the Catalog Number (_) with the proper Code Suffix from the adjacent table.
For Sizes 00 – 2 and 5 – 8, the magnet coil alpha designation will be the next to last digit of the listed Catalog Num-ber. EXAMPLE: For a 380V, 50 Hz coil, change AN16BN0_C to AN16BN0LC.For all other sizes, the magnet coil alpha designation will be the last digit of the listed Catalog Number.
For DC Magnet Coils, see Accessories, Pages 33-98 – 33-99.
Table 33-102. AC Suffix Code
� NEMA Sizes 00 and 0 only.� NEMA Sizes 00 and 0 only. Sizes 1 – 8 are
24/60 only.
NEMASize
ContinuousAmpereRating
Service-LimitCurrentRating �
(Amperes)
Maximum UL Horsepower � 3-PoleNon-reversing �
3-PoleReversing �
VerticalReversing �
PriceU.S. $1-Phase 3-Phase
115V 230V 208V 240V 480V 600V CatalogNumber
PriceU.S. $
CatalogNumber
CatalogNumber
00 9 11 1/3 1 1-1/2 1-1/2 2 2 AN16AN0_C AN56AN0_C —
0 18 21 1 2 3 3 5 5 AN16BN0_C AN56BN0_C AN56BNV0_
1 27 32 2 3 7-1/2 7-1/2 10 10 AN16DN0_B AN56DN0_B AN56DNV0_
2 45 52 3 7-1/2 10 15 25 25 AN16GN0_B AN56GN0_B AN56GNV0_
3 90 104 — — 25 30 50 50 AN16KN0_ AN56KN0_ AN56KNV0_
4 135 156 — — 40 50 100 100 AN16NN0_ AN56NN0_ AN56NNV0_
5 270 311 — — 75 100 200 200 AN16SN0_B AN56SN0_B —
6 540 621 — — 150 200 400 400 AN16TN0_C AN56TN0_C —
7 810 932 — — 200 300 600 600 AN16UN0_B AN56UN0_B —
8 � 1215 1400 — — 400 450 900 900 AN16VN0_B AN56VN0_B —
NEMA Size 00 0 1 2 3 4 5 6 7 8
Horsepower 1-1/2 5 10 25 50 75 150 300 600 900
Size 0Non-reversingStarter
Size 1ReversingStarter
Size 3 Vertical ReversingStarter
NEMA Size 0 Cat. No. AN56BN0AC
Coil Volts and Hertz Code Suffix
120/60 or 110/50240/60 or 220/50480/60 or 440/50600/60 or 550/50
ABCD
208/60277/60208 – 240/60 �240/50
EHJK
380 – 415/50550/5024/60, 24/50 �24/50
LNTU
32/5048/6048/50
VWY
Technical Data. . . . . . . . . . Pages 33-89 – 33-91Overload Relay . . . . . . . . . Page 33-113Dimensions . . . . . . . . . . . . Pages 33-106 – 33-108Special Modifications . . . Page 33-100Accessories . . . . . . . . . . . . Pages 33-92 – 33-100Heater Packs . . . . . . . . . . . Pages 33-117 – 33-118Discount Symbol . . . . . . . . 1CD1
February 2007
CA08102001E For more information visit: www.eaton.com
33-113NEMA Contactors & Starters
33
FreedomRelays — Thermal Overload
ContentsDescription Page
Thermal Overload Relays
Product Description . . . . . . 33-113
Features . . . . . . . . . . . . . . . 33-113
Operation . . . . . . . . . . . . . . 33-113
Technical Information . . . . 33-113
Technical Data . . . . . . . . . . 33-114
Factory Modifications . . . . 33-115
Accessories. . . . . . . . . . . . . 33-115
Replacement Parts . . . . . . . 33-115
Dimensions. . . . . . . . . . . . . 33-116
Product Selection. . . . . . . . 33-117
Heater Pack Selection . . . . 33-117
Product DescriptionC306 Overload Relays are designed for use with CE or CN non-reversing and reversing contactors. Four sizes are available for overload protection up to 144A.
Features■ Selectable Manual or Automatic
Reset operation.■ Interchangeable Heater Packs
adjustable ±24% to match motor FLA and calibrated for use with 1.0 and 1.15 service factor motors. Heater packs for 32A overload relay will mount in 75A overload relay — useful in derating applications such as jogging.
■ Class 10 or 20 heater packs.■ Load lugs built into relay base.■ Bimetallic, ambient compensated
operated. Trip free mechanism.■ Electrically isolated NO-NC contacts
(pull RESET button to test).(Electrical Ratings see Table 33-160 on Page 33-114).
■ Overload trip indication.
■ Shrouded or fingerproof terminals to reduce possibility of electrical shock.
■ Meets UL 508 single-phasing requirements.
■ UL listed, CSA certified, NEMA compliance and CE mark.
Operation
C306 Overload Relay Setting
Figure 33-43. FLA Dial Adjustment
For motors having a 1.15 service fac-tor, rotate the FLA adjustment dial to correspond to the motor’s FLA rating.
Estimate the dial position when the motor FLA falls between two letter values as shown in the example.
For motors having a 1.0 service factor, rotate the FLA dial one-half position counterclockwise (CCW).
Figure 33-44. Manual/Automatic Reset
The overload relay is factory set at M for manual reset operation. For auto-matic reset operation, turn the reset adjustment dial to the A position as shown in the illustration.
Automatic reset is not intended for two-wire control devices.
Test for Trip IndicationTo test overload relay for trip indica-tion when in manual reset, pull out the blue reset button. An orange flag will appear indicating that the device has tripped. Push reset button in to reset.
Warning — To provide continued pro-tection against fire or shock hazard, the complete overload relay must be replaced if burnout of the heater element occurs.
Technical InformationGeneral“Overload relays are provided to pro-tect motors, motor control apparatus and motor-branch circuit conductors against excessive heating due to motor overloads and failure to start. This definition does not include:1) motor circuits over 600V, 2) short circuits, 3) ground faults and 4) fire pump control.” (NEC Art. 430-31)
Time Current CharacteristicsThe time-current characteristics of an overload relay is an expression of per-formance which defines its operating time at various multiples of its current setting. Tests are run at Underwriters Laboratories (UL) in accordance with NEMA Standards and the NEC. UL requires:
■ When tested at 100 percent of its current rating, the overload relay shall trip ultimately.
■ When tested at 200 percent of its current rating, the overload relay shall trip in not more than 8 minutes.
■ When tested at 600 percent of the current rating, the overload relay shall trip in not more than 10 or 20 seconds, depending on the Class of the relay.
“Current Rating” is defined as the minimum current at which the relay will trip. Per NEC, an overload must ultimately trip at 125% of FLA current (heater) setting for a 1.15 service factor motor and 115% FLA for a 1.0 service factor motor.
“Current Setting” is defined as the FLA (Full Load Amperes) of the motor and thus the overload heater pack setting.
Example: 600% of current rating is defined as 750% (600 x 1.25) of FLA current (heater) setting for a 1.15 ser-vice factor motor. A 10A heater setting must trip in 20 seconds or less at 75A motor current for a Class 20 relay.
32A OverloadCat. No. C306DN3B
1.0ServiceFactor
1.15ServiceFactor
A
B C
D
Example of 12.0 FLA setting forheater pack number H2011B showing
position for 1.0 or 1.15service factor motors.
A
M
Example of setting formanual reset.
February 2007
33-114
For more information visit: www.eaton.com CA08102001E
NEMA Contactors & Starters
33
FreedomRelays — Thermal Overload
Figure 33-45. Class 10 and Class 20 Trip Curves
Technical DataTable 33-156. Wire (75°C) Sizes — AWG or kcmil — NEMA Sizes 00 – 2, IEC A – K — Open
� Two compartment box lug.
Table 33-157. Wire (75°C) Sizes — AWG or kcmil — NEMA Sizes 3 – 8, IEC L – N — Open
Table 33-158. Power Terminal Torque Line and Load Terminals
Table 33-159. Plugging and Jogging Service Horsepower Ratings �
� Maximum horsepower where operation is interrupted more than 5 times per minute or more than 10 times in a 10 minute period. NEMA standard ICS 2-1993 table 2-4-3.
Table 33-160. Overload Relay UL/CSA Contact Ratings Control Circuit �
� DC ratings cover Freedom Series coils only.
0
12345
10
20304050
100
200300400500
1000
2000300040005000
10,000
2 4 6 8 10
FromHot Start
FromCold Start
Multiples of Current Setting
Trip Time(Seconds)
Class 10 Overload Relay 25°C Open Rating
0
12345
10
20304050
100
200300400500
1000
2000300040005000
10,000
2 4 6 8 10
FromHot Start
FromCold Start
Multiples of Current Setting
Trip Time(Seconds)
Class 20 Overload Relay 25°C Open Rating
IECSize
NEMASize
Cu Only
Power Terminals — LineA, B, CD, E, F
G, H, J, K
00012
12 – 16 Stranded, 12 – 14 Solid8 – 16 Stranded, 10 – 14 Solid8 – 14 Stranded or Solid3 – 14 (Upper) and/or 6 – 14
(Lower) Stranded or Solid �
Power Terminals — Load — Cu Only (Stranded or Solid)CatalogNumber
Terminal Wire Size
C306DN3B 32A 14 – 6 AWG
C306GN3B 75A 14 – 2 AWG
Control Terminals — Cu Only12 – 16 AWG Stranded, 12 – 14 AWG Solid
IEC Size NEMA Size Wire Size
Power Terminals — Line and LoadLMN
3——
1/0 – 14 Cu/Al1/0 – 8 Cu/Al3/0 – 8 Cu/Al
— 4 Open — 3/0 – 8 CuEnclosed — 250 kcmil — 6 Cu/Al
— 5
6 – 78
750 kcmil — 2 or(2) 250 kcmil — 3/0 Cu/Al(2) 750 kcmil — 3/0 Cu/Al(2) 750 kcmil — 1/0 Cu/Al
Control Terminals — Cu Only12 – 16 AWG Stranded, 12 – 14 AWG Solid
Terminal Catalog Number Torque in lb-in
32A C306DT3B 2075A C306GT3B 35 (14 – 10 AWG)
40 (8 AWG)45 (6 – 4 AWG)50 (3 – 2 AWG)
105A C306KN3(Socket Head Screw)
120 (3/16)200 (1/4)250 (5/16)
144A C306NN3(Socket Head Screw)
120 (3/16)200 (1/4)250 (5/16)
C306NN3(Slotted Head Screw)
35 (14 – 10 AWG)40 (8 AWG)45 (6 – 4 AWG)50 (3 – 1/0 AWG)
NEMA Size 200V 230V 460V 575V
000123456
—1-1/237-1/2
152560
125
1/21-1/23
10203075
150
1/225
153060
150300
1/225
153060
150300
AC Volts 120V 240V 480V 600V
NC Contact B600Make and Break Amps 30 15 7.5 6
Break Amps 3 1.5 .75 .6
Continuous Amps 5 5 5 5
NO Contact C600Make and Break Amps 15 7.5 3.375 3
Break Amps 1.5 .75 .375 .3
Continuous Amps 2.5 2.5 2.5 2.5
February 2007
CA08102001E For more information visit: www.eaton.com
33-115NEMA Contactors & Starters
33
FreedomRelays — Thermal Overload
Factory Modifications
C306 Thermal Overload Relays with Mounting AdapterConsists of a thermal overload relay mounted to a terminal base adapter — permits fast and easy installation.
Table 33-161. Product Selection
Accessories
DIN Rail and Panel Mounting AdapterThese adapters are required when component overload relays are to be separately mounted. The terminal base adapter includes line terminals and connects with the overload relays onPage 33-117.
Table 33-162. Product Selection
� This Series B adapter will accept Series A or B overload relays (C306GN3 or C306GN3B), C306TB2 can only be used with C306GN3.
Locking Cover for Overload Relay — C306 OnlySnap-on transparent or opaque plastic panel for covering access port to the overload relay trip setting dial — helps prevent accidental or unauthorized changes to trip and reset setting.
Table 33-163. Product Selection
Replacement Parts
Heater Pack Replacement The heater pack series is determined by the 6th character of the Catalog Number. Series A or prior heater packs (identi-fied by either “A” or “-” as the 6th character) have built-in load lugs. Series B or later heater packs do not (load lugs are on overload relay). Replacement of Series A or earlier heater packs with Series B or later heater packs, requires the one time addition of Lug Adapter Kit C3606KAL1-3B to the Series A1 overload relay.
Table 33-164. Heater Pack Replacement Requirements
Table 33-165. Heater Pack Ratings
Description CatalogNumber
PriceU.S. $
C306DN3B + C306TB1C306GN3B + C306TB2B
C306DT3BC306GT3B
Description CatalogNumber
PriceU.S. $
For 32A Overload RelayFor 75A Overload Relay
C306TB1C306TB2B �
Description Min.Order Qty.(Std. Pkg.)
CatalogNumber
PriceU.S. $
Clear cover, no accessibility 50 C320PC3
Gray cover, no accessibility w/Auto only nib
50 C320PC4
Gray cover, no accessibility, w/Manual only nib
50 C320PC5
Gray cover with FLA dial accessibility, A, B, C, D positions and Auto only nib
50 C320PC6
Gray cover with FLA dial accessibility, A, B, C, D positions and Manual only nib
50 C320PC7
Cat. No. C306TB1
Overload Relay Cover
Existing Heater PackCatalog Numbers
Replacement Product Required
H2001-3 – H2013-3H2001A-3 – H2013A-3
Lug Adapter Kit C306KAL1-3B and Series B Heater Pack
H2001B-3 – H2013B-3 Series B Heater Pack
H2014-3H2014A-3
When inventory is exhausted, replace with Lug Adapter Kit C3606KAL1-3B and Series B Heater Pack
H2014B-3 Series B Heater Pack
H2015-3 – H2017-3 When inventory is exhausted, replace with heater pack chosen from Table 33-165
H2015A-3 – H2017A-3 When inventory is exhausted, replace with Lug Adapter Kit C3606KAL1-3B and Series B Heater Pack
H2015B-3 – H2017B-3 Series B Heater Pack
Motor Full Load Ampere Rating Order Heater PackCatalog Number
PriceU.S. $Dial Position
A B C D
29.039.653.9
32.544.360.4
36.049.166.8
39.553.874.9
H2015B-3H2016B-3H2017B-3
Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . 1CD1C
SupersededSeries AHeater Pack
Series BHeater Pack
February 2007
33-116
For more information visit: www.eaton.com CA08102001E
NEMA Contactors & Starters
33
FreedomRelays — Thermal Overload
Overload Relay Lug Adapter Kit
These kits are used in conjunction with Catalog Numbers H2001B – H2014B or H2101B – H2114B heater packs as a means of utilizing these Series B heater packs in Catalog Numbers C306DN3 and C306GN3 Series Al over-load relays. The kit consists of 3 lug adapters and installation instructions. When installing Series B heater packs plus lug adapters in Series A overload relays, refer to heater pack FLA adjust-ment tables originally supplied with equipment (also supplied with kit).
Table 33-166. Product Selection — Overload Relay Lug
Overload Relay Replacement — Series A OnlyWhen replacing a Catalog Number C306DN3 (Part No. 10-6044) or C306GN3 (10-6319) Series A overload relay on a starter, order a Series B overload relay and Series B heater packs.
DimensionsTable 33-167. Stand-Alone Overload Relays — Approximate Dimensions and Shipping Weight
Figure 33-46. Approximate Dimensions — Stand-Alone Overload Relays
Description Catalog Number
PriceU.S. $
Series Al OverloadRelay Lug Adapter Kit
C306KAL1-3B
Cat. No. C306KAL1-3Overload RelayLug Adapter Kit
Superseded 32A Series A Overload RelayCat. No. C306DN3
Superseded 75A Series AOverload RelayCat. No. C306GN3
AmpereSize
Dimensions in Inches (mm) Ship. Wt.Lbs. (kg)Wide
AHighB
DeepC
Mounting
D E F (Slot) G (Hole)
32A75A
105 & 144A
1.77 (45.0)2.54 (64.5)4.00 (101.6)
4.13 (104.9)4.69 (119.1)7.17 (182.1)
3.69 (93.7)3.74 (95.0)4.91 (124.7)
1.36 (34.5)2.00 (50.8)3.00 (76.2)
3.74 (95.0)3.45 (87.6)6.62 (168.1)
.18 x .30 (4.6 x 7.6)
.22 x .26 (5.6 x 6.6)—
.18 (4.6) Dia.
.21 (5.3) Dia.—
.8 (.4)1.4 (.6)4.0 (1.8)
Stand-Alone Overload Relays
DA C
C
EBE
B
ADF
32A and 75A SizesC306DT3B and C306GT3B
105A and 144A Sizes C306KN3 and C306NN3
G
Mtg. Holes for (3)1/4-20 Screws
Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . 1CD1C
February 2007
CA08102001E For more information visit: www.eaton.com
33-117NEMA Contactors & Starters
33
FreedomRelays — Thermal Overload
Product Selection
Table 33-168. C306 Thermal Overload Relays
� NEMA Sizes 5 – 8 use the 32A overload in conjunction with CTs. � Series B overload relays have load lugs built into relay base and will only accept Series B heater packs. These relays can be directly attached to
contactor or they can be DIN rail or panel mounted using adapter on Page 33-115.� These relays can be panel mounted only.
Table 33-169. C306 Thermal Overload Relays
� Overload relay assembled with mounting adapter for DIN rail or panel mount.
� Panel mount only.� NEMA Sizes 5 – 8 use the 32A overload in conjunction with CTs.
Heater Pack SelectionHeater packs H2001B to H2017B and H2101B to H2117B are to be used only with Series B overload relays Catalog Numbers C306DN3B (Part No. 10-7016) and C306GN3B (Part No. 10-7020). The load lugs are built into the overload relay base to allow load wiring prior to heater pack installa-tion. The previous heater design had integral load lugs. The Series B heater packs are electrically equivalent to the previous heater design. Heaters H2018-3 to H2024-3 have not changed.
Table 33-170. Starters with Series B Overload Relays
Note: The series of a starter is the last digit of the listed Catalog Number. EXAMPLE: AN16DN0AB.
For Use with Freedom Series Contactors
MaximumAmpereRating
Numberof Poles
Open Type NEMA 1 Enclosed
NEMASize
CatalogNumber
PriceU.S. $
CatalogNumber
PriceU.S. $
00, 01, 2345 – 8 �
32 �
75 �
105 �
144 �
—
3333—
C306DN3BC306GN3BC306KN3C306NN3—
C306DG3BC306GG3B—
75A OverloadCat. No. C306GN3B
75A OverloadCat. No. C306GT3B
32A OverloadCat. No. C306DT3B
32A OverloadCat. No. C306DN3B
For Stand-Alone Applications
MaximumAmpereRating
Numberof Poles
Open Type
NEMA Size CatalogNumber
PriceU.S. $
00, 0, 1 �1 �
3 �
4 �
5 – 8 �
3275
105144—
3333—
C306DT3BC306GT3BC306KN3C306NN3—
Heater PackH2001B – H2017B
Heater PackH2101B – H2117B
Heater PackH2018 – H2024
NEMA — AN Type IEC — AE Type
Size Series Size Series
00 – 01 – 2567 – 8
CBBCB
A – FG – K
CB
Technical Data . . . . . . . . Page 33-114Dimensions . . . . . . . . . . . . Page 33-116Replacement Parts . . . . . Pages 33-115 – 33-116Discount Symbol . . . . . . . 1CD1C
February 2007
33-118
For more information visit: www.eaton.com CA08102001E
NEMA Contactors & Starters
33
FreedomRelays — Thermal Overload
Table 33-171. Standard Trip — Class 20 Heater Selection
� Heater packs are shipped 3 to a carton. Catalog Numbers are for 3 heater packs.
� Sizes 5 – 8 and IEC P – Z use the 32A overload relay with current transformers.
Table 33-172. Fast Trip — Class 10 Heater Selection
� Heater packs are shipped 3 to a carton. Catalog Numbers are for 3 heater packs.
� Sizes 5 – 8 and IEC P – Z use the 32A overload relay with current transformers.
OverloadRelaySize
Motor Full Load Ampere Rating Catalog Number(Includes3 Heater Packs) �
PriceU.S. $Dial Position
A B C D
For Use with NEMA Sizes 00 – 0 Series C, NEMA Sizes 1 – 2 Series B;IEC Sizes A – F Series C, IEC Sizes G – K Series B32A or75A
.254
.375
.560
.8141.20
.306
.452
.676
.9831.45
.359
.530
.7911.151.71
.411
.607
.9071.321.96
H2001B-3H2002B-3H2003B-3H2004B-3H2005B-3
1.792.153.234.556.75
2.162.603.905.508.17
2.533.044.566.459.58
2.903.495.237.40
11.0
H2006B-3H2007B-3H2008B-3H2009B-3H2010B-3
9.1414.018.723.5
10.816.922.728.5
12.419.926.733.5
14.022.830.738.5
H2011B-3H2012B-3H2013B-3H2014B-3
For Use with NEMA Size 2, IEC Sizes G – K Only — Series B75A 29.0
39.653.9
34.045.560.9
39.151.567.9
44.157.474.9
H2015B-3H2016B-3H2017B-3
For Use with NEMA Sizes 3 – 4, IEC Sizes L – N Only — Series A105A or144A
8.011.414.318.024.6
9.212.815.720.227.6
10.314.317.422.330.5
11.515.719.024.533.4
H2025-3H2026-3H2027-3H2018-3H2019-3
33.545.762.284.7
106.0
37.551.269.795.0
118.0
41.556.777.1
105.0131.0
45.662.184.6
115.0144.0
H2020-3H2021-3H2022-3H2023-3H2024-3
For Use with Size 5 Starters — Series B and IEC P, R and S with 300/5 CT32A � 49
72107129194
5987
130156234
69103152182274
79118174209—
H2004B-3H2005B-3H2006B-3H2007B-3H2008B-3
For Use with Size 6 Starters Only — Series B and IEC T – V with 600/5 CT32A � 144
215258388
174259312468
205304365547
235348419627
H2005B-3H2006B-3H2007B-3H2008B-3
For Use with Size 7 Starters Only — Series B and IEC W – X with 1000/5 CT32A � 163
240358430646
197290432520780
230342506608912
264392580698—
H2004B-3H2005B-3H2006B-3H2007B-3H2008B-3
For Use with Size 8 Starters Only — Series B and IEC Z with 1500/5 CT32A � 244
360537645969
295435648780
1170
345513759912
1368
396588870
1047—
H2004B-3H2005B-3H2006B-3H2007B-3H2008B-3
OverloadRelaySize
Motor Full Load Ampere Rating Catalog Number(Includes3 Heater Packs) �
PriceU.S. $Dial Position
A B C D
For Use with NEMA Sizes 00 – 0 Series C, NEMA Sizes 1 – 2 Series B;IEC Sizes A – F Series C, IEC Sizes G – K Series B32A or75A
.260
.384
.570
.8461.28
.313
.464
.6881.021.55
.367
.543
.8061.201.83
.420
.623
.9241.372.10
H2101B-3H2102B-3H2103B-3H2104B-3H2105B-3
1.922.303.384.967.07
2.332.794.106.038.58
2.743.284.827.09
10.1
3.153.775.548.16
11.6
H2106B-3H2107B-3H2108B-3H2109B-3H2110B-3
9.6014.418.723.5
11.217.521.827.3
12.820.725.031.0
14.423.828.134.8
H2111B-3H2112B-3H2113B-3H2114B-3
For Use with NEMA Size 2, IEC Sizes G – K Only — Series B75A 28.3
36.653.8
32.642.360.8
37.048.167.9
41.353.874.9
H2115B-3H2116B-3H2117B-3
For Use with Size 5 Starters Only — Series B and IEC P, R and S with 300/5 CT32A � 51
77115138203
6193
140167246
72110164197289
82126189226—
H2104B-3H2105B-3H2106B-3H2107B-3H2108B-3
For Use with Size 6 Starters Only — Series B and IEC T – V with 600/5 CT32A � 154
230276406
186280335492
220329394578
252378452—
H2105B-3H2106B-3H2107B-3H2108B-3
For Use with Size 7 Starters Only — Series B and IEC W – X with 1000/5 CT32A � 169
256384460676
204310466558820
240366543656—
274420630754—
H2104B-3H2105B-3H2106B-3H2107B-3H2108B-3
For Use with Size 8 Starters Only — Series B and IEC Z with 1500/5 CT32A � 254
384576690
1014
306465699837
1230
360549822984—
411630945
1131—
H2104B-3H2105B-3H2106B-3H2107B-3H2108B-3
Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . 1CD1C
February 2007
33-96
For more information visit: www.eaton.com CA08102001E
NEMA Contactors & Starters
33
FreedomAccessories
Auxiliary Contacts
Contact Configuration CodeThis two-digit code is found on the auxiliary contact to assist in identifying the specific contact configuration. The first digit indicates the quantity of NO contacts and the second indicates the quantity of NC contacts.
NEMA Sizes 00 – 2 — IEC Sizes A – KThe auxiliary contacts listed below are designed for installa-tion on Freedom Series starters and contactors. Snap-on design facilitates quick, easy installation.
These bifurcated design contact blocks, featuring silver cadmium alloy contacts, are well suited for use in very low energy (logic level) circuits.
Table 33-134. Product Selection
Note: NCI = Normally Closed early opening designed for use in reversing applications. EC = Early Closing. LO = Late Opening.� For reference only — not part of Catalog Number. See above.
NEMA Sizes 3 – 8 — IEC Sizes L – Z
Table 33-135. Product Selection
� For reference only — not part of Catalog Number. See above left.� NO-NC occupies two positions — L2 and L3, or R2 and R3.
See Figure 33-30 on Page 33-97.� Form C contacts.
Auxiliary Contact Ratings (Amperes) Table 33-136. Ratings — NEMA A600
Table 33-137. Ratings — NEMA P300
Table 33-138. Ratings — Logic Level
Table 33-139. Ratings C320KGS20L, C320KGS21L, C320KGS22L
Description ContactConfigurationCode �
CatalogNumber
PriceU.S. $
Side Mounted1NO1NC
1001
C320KGS1C320KGS2
1NO-1NC2NO2NC1NO-1NCI1NO (EC)-1NC (LO)1NCI
112002N/AN/AN/A
C320KGS3C320KGS4C320KGS5C320KGS6C320KGS7C320KGS8
Top Mounted1NO1NC
1001
C320KGT1C320KGT2
1NO-1NC2NO2NC1NO-1NCI1NO (EC)-1NC (LO)1NCI
112002N/AN/AN/A
C320KGT3C320KGT4C320KGT5C320KGT6C320KGT7C320KGT8
3NO2NO-1NC1NO-2NC3NC4NO
3021120340
C320KGT9C320KGT10C320KGT11C320KGT12C320KGT13
3NO-1NC2NO-2NC1NO-3NC4NC3NO-1NCI
31221304N/A
C320KGT14C320KGT15C320KGT16C320KGT17C320KGT18
2NO-1NCI-1NC2NO-1NO (EC)-1NC (LO)1NO-1NC-1NO (EC)-1NC (LO)
N/AN/AN/A
C320KGT19C320KGT20C320KGT21
Side Mounted Top Mounted
Circuit ContactConfigurationCode �
Catalog Number PriceU.S. $
Base Auxiliary Contacts — NEMA Sizes 3 – 5, IEC Sizes L – SNEMA Size 3IEC Sizes L – N
NEMA Sizes 4 – 5IEC Sizes P – S
NONO-NC
1011
C320KGS31C320KGS32
C320KGS41C320KGS42
Auxiliary Contacts — NEMA Sizes 3 – 5, IEC Sizes L – SCatalog Number
NONCNO-NC �
100111
C320KGS20C320KGS21C320KGS22
Auxiliary Contacts, Sealed Logic Level – NEMA Sizes 3 – 5, IEC Sizes L – SCatalog Number
NONCNO-NC �
100111
C320KGS20LC320KGS21LC320KGS22L
Auxiliary Contacts — NEMA Sizes 6 – 8, IEC Sizes T – ZSize Catalog Number
NO-NC2NO-2NC2NO-2NC
112222
NEMA 8, IEC ZNEMA 6 – 7IEC T – X
C320KA5C320KA6C320KA8
Current AC Volts
120V 240V 480V 600V
Make and InterruptingBreakContinuous
606
10
303
10
151.5
10
121
10
Continuous Thermal Rating: 5A
DC Volts Make/Break Amperes
125250
1.10.55
Minimum Ratings for Logic Level and Hostile Atmosphere Application
Minimum AmperesMinimum Volts
20 mA24V AC/DC
DC-12 AC-12
Ue Ie Ue Ie
80 0.1 250 0.1
Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . 1CD1C
BaseAuxiliaryContactCat. No. C320KGS42
AuxiliaryContactCat. No. C320KGS22
February 2007
CA08102001E For more information visit: www.eaton.com
33-97NEMA Contactors & Starters
33
FreedomAccessories
Auxiliary Contact Location
NEMA Sizes 00 – 2, IEC Sizes A – KThe sketches below illustrate the maximum number of auxil-iary contacts that can be assembled to a contactor or starter and their locations.
Table 33-140. Auxiliary Contacts
� Available positions on contactors or starters other than what is factory installed.
� When a pneumatic timer is mounted on contactor, only side mounted auxiliary contact positions are available. The solid-state timer, when added, takes up side mounted auxiliary contact position.
Figure 33-30. Auxiliary Contact Location
NEMA Sizes 3 – 8, IEC Sizes L – ZThe sketches below illustrate the maximum number of auxil-iary contacts that can be assembled to a contactor and their locations.
Note: A Base Auxiliary Contact must be added in position R1 before additional auxiliary contacts can be mounted on NEMA Size 3 and IEC Sizes L – N, or in L1 on NEMA Sizes 4 – 5 and IEC Sizes P – S.
Table 33-141. Mounting Positions
� Available positions on contactors or starters other than what is factory installed.
Figure 33-31. Auxiliary Contact Location
CatalogNumber
Size Poles Available Mounting Positions ��
Open Type Enclosed
AE16 A – K 3 T1, L1 L1
AN16 000 – 2
33
T1, L1, R1T1, L1
L1L1
AE56 A – K 3 L1, R1 L1, R1
AN56 00 – 2 3 T1, T2 —
CE15 A – CD – KG – JG – J
2 – 4345
T1, L1, R1T1, L1T1, R1T1
L1, R1L1——
CN15 000 – 21, 21, 2
2 – 42 – 345
T1, L1, R1T1, L1T1, L1T1, L1
L1L1——
CN35 10A20 – 60A60A60A
2 – 42 – 345
T1, L1, R1T1, L1T1, L1T1, L1
L1L1——
CE55 A – K 3 L1, R1 L1, R1
CN55 00 – 2 3 T1, T2 —
L1
T1 T2
R1
L1 T1 T2 R1
L1
T1
Top View
Front View
L1 T1 R1
Front View
ReversingContactors and Starters
Non-reversingContactors and Starters
Top View
R1
Size Available Mounting Positions �
NEMA Size 3, IEC Sizes L – N R2, R3, L1, L2, L3
NEMA Sizes 4 – 5, IEC Sizes P – S L2, L3, R1, R2, R3
NEMA Sizes 6 – 7, IEC Sizes T – X R1
NEMA Size 8, IEC Size Z L2, R2
NEMA Sizes 6 – 7IEC Sizes T, U, V, W and X
NEMA Sizes 3 – 5IEC Sizes L – S
NEMA Size 8IEC Size Z
L1 R1
L1
Frontof Contactor
Left Sideof Contactor
L2
Aux.Cont.
L3
Aux.Cont.
R2
Aux.Cont.
R3
Aux.Cont.
L1
BaseAux.Cont.
R1
BaseAux.Cont.
Rea
r Rear
Right Sideof Contactor
R1
L2 R2
February 2007
33-98
For more information visit: www.eaton.com CA08102001E
NEMA Contactors & Starters
33
FreedomAccessories
DC Magnet Coils
When Ordering SpecifyConversion Kit for Field Assembly
■ Catalog Number
Factory Installed DC Coil
■ For factory installed DC magnet coil on AC contactors or non-combination starters (open type only), substitute the Code Suffix from table below for the magnet coil identifier in the device Catalog Number.
EXAMPLE: For Size 0 AC contactor with a 24V DC coil, change AN16BN0AC to AN16BN0T1C.
Application■ Connect for separate control■ Not for use with cover control
switch operators■ Use twin break, heavy-duty pilot
devices.■ Designed for +10%, -20% rated volt-
age, continuous duty operation.
Non-reversing Kit Consists of:■ 1 Encapsulated DC magnet coil■ 1 NCI or NO/NCI side mounted
auxiliary contactNote: These kits are supplied with a NO/NCI side mounted auxiliary contact in place of the NCI contact.
■ 2 Blue colored connection wires■ 1 Instruction publication
OperationSee next page for operation details.
Table 33-142. Product Selection
� These kits are supplied with a NO/NCI side mounted auxiliary contact in place of the NCI contact.� Kit does not include mechanical interlock or crossover wiring. Two NO/NCI top mounted auxiliary contacts are supplied for electrical interlocking.� Factory installed DC coils on NEMA contactors and starters include a NO/NC top mounted auxiliary contact on each contactor for electrical interlock-
ing. On IEC contactors and starters, a NC top mounted auxiliary contact is supplied on each contactor for electrical interlocking.� Available factory assembled only.
Contactor orStarter Size
Conversion Data Complete Conversion Kit FactoryInstalledVolts Magnet Coil NCI
InterlockNEMA IEC CoilNumber
AmpsP.U./Seal
WattsP.U./Seal
CatalogNumber
PriceU.S. $
Ship Wt.Lbs. (kg)
CodeSuffix
AdderU.S. $
Non-reversing — Kit includes NCI Side Mounted Auxiliary contact00 and 0CN35 – A, B, DD15 Relays
A – F 122448
120
9-2988-119-2988-129-2988-139-2988-14
6.4/.283.2/.141.6/.07.64/.028
76.8/3.3676.8/3.3676.8/3.3676.8/3.36
C320KGD1C320KGD1C320KGD1C320KGD1
C335KD3R1C335KD3T1C335KD3W1C335KD3A1
1.0 (.5) R1T1W1A1
�
00 and 0CN35 – A, B, DD15 Relays
A – F 122448
120
9-2988-119-2988-129-2988-139-2988-14
6.4/.283.2/.141.6/.07.64/.028
76.8/3.3676.8/3.3676.8/3.3676.8/3.36
C320KGD2 �
C320KGD2 �
C320KGD2 �
C320KGD2 �
C335KD3R4C335KD3T4C335KD3W4C335KD3A4
1.0 (.5) R4T4W4A4
1 and 2CN35 – G
G – K 122448
120
9-2990-19-2990-29-2990-39-2990-4
15.4/.427.7/.213.9/.111.5/.041
185/4.98185/4.96185/5.04185/4.87
C320KGD5C320KGD5C320KGD5C320KGD5
C335KD4R4C335KD4T4C335KD4W4C335KD4A4
1.0 (.5) R4T4W4A4
3CN35 – K
L – N 122448
120
9-3002-19-3002-29-3002-39-3002-4
24/.4012/.206.1/.0972.5/.038
293/4.84288/4.75295/4.67298/4.57
C320KGD3C320KGD3C320KGD3C320KGD3
C335KD5R1C335KD5T1C335KD5W1C335KD5A1
2.0 (.9) R1T1W1A1
4 and 5CN35 – N, S
P – S 2448
120240
9-2026-49-2026-39-2026-29-2026-1
18/.229/.113.3/.051.7/.02
400/5.3400/5.2450/5.4440/4.9
C320KGD3C320KGD3C320KGD3C320KGD3
C335KA3T1C335KA3W1C335KA3A1C335KA3B1
2.5 (1.1) T1BW1BA1BB1B
Reversing00 and 0CN35 – A, B, DD15 Relays
A – F 122448
120
(2) 9-2988-1(2) 9-2988-2(2) 9-2988-3(2) 9-2988-4
6.4/.283.2/.141.6/.07.64/.028
76.8/3.3676.8/3.3676.8/3.3676.8/3.36
(2) C320KGD1(2) C320KGD1(2) C320KGD1(2) C320KGD1
C335RD3R1 �
C335RD3T1 �
C335RD3W1 �
C335RD3A1 �
1.0 (.5) R1 �
T1 �
W1 �
A1 �
1 and 2CN35 – G
G – K 122448
120
(2) 9-2990-1(2) 9-2990-2(2) 9-2990-3(2) 9-2990-4
15.4/.427.7/.213.9/.111.5/.041
185/4.98185/4.96185/5.04185/4.87
(2) C320KGD3(2) C320KGD3(2) C320KGD3(2) C320KGD3
�
�
�
�
— R1 �
T1 �
W1 �
A1 �
Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . 1CD1C
UBC10.241, UBC10.241-N1 U–Series 24V, 10A, DC-UPS
May. 2008 / Rev. 1.1 DS-UBC10.241-EN All parameters are specified at an input voltage of 24V, 10A output load, 25°C ambient and after a 5 minutes run-in time unless otherwise noted. It is assumed that the input power source can deliver a sufficient output current.
www.pulspower.com Phone +49 89 9278 0 Germany 1/23
DC-UPS WITH INTEGRATED BATTERY ■ Compact and Easy to Install ■ Longest Buffer Time in Class ■ Easy Battery Access ■ Stable Output Voltage in Buffer Mode ■ Superior Battery Management for Longest Battery Life ■ Temperature Compensated Battery Charging ■ Comprehensive Diagnostics and Monitoring Functions ■ Replace Battery Signal Included ■ Electronically Overload and Short Circuit Protected ■ 50% Power Reserves ■ Selectable Buffer Time Limiter
1. GENERAL DESCRIPTION 2. SHORT-FORM DATA Input voltage nom. 24Vdc range 22.5-30Vdc Output current min. 15A Normal mode min. 10A Buffer mode Output voltage typ. 0.23V lower
as input voltage Normal mode
22.25V Buffer mode, 10A Integrated battery 12V 5Ah VRLA lead acid Temperature range 0 to 40°C Operational Dimensions 123x124x119mm WxHxD Buffer time typ. 16’15” At 5A load typ. 6’15” At 10A load
This uninterruptible power supply (UPS) controller UBC10.241 with integrated battery is a compact addition to standard 24V power supplies to bridge power failures or voltage fluctuations. Expensive downtimes, long restart cycles and loss of data can be avoided.
The DC-UPS includes a professional battery management system which charges and monitors the battery to achieve the longest battery service life as well as many diagnostic functions that ensure a reliable operation of the entire system.
A unique feature of the UBC10.241 is that only one 12V battery is required to buffer the 24V output. This makes matching batteries unnecessary and allows a precise battery charging and testing.
The UBC10.241 has one integrated 12V 5Ah high current VRLA battery, which is easy to change.
In addition to the UBC10.241, a separate UPS controller (UB10.241) which requires an external 12V battery is available when a longer buffer time is required.
Typical setup of a DC-UPS system with the UBC10.241:
24VPower Supply
UBC10.241
24VDC-UPS
AC
e.g.: Dimension
DC
24VLoad
e.g.: PLC
3. ORDER NUMBERS 4. MARKINGS DC-UPS UBC10.241 Standard unit
UBC10.241-N1 Battery not assembled Accessories UZB12.051 Battery 12V 5Ah
IND. CONT. EQ. UL 508
UL 60950-1
Class I Div 2
R
182790C US
GL
Marine
EMC, LVD
CT10.241
C-Series 24V, 10A, THREE PHASE INPUT
POWER SUPPLY 3AC 380-480V Wide-range Input 2 or 3-Phase Operation Possible Width only 62mm Efficiency up to 92.9% Due to Synchronous Rectifier Excellent Partial Load Efficiency 20% Output Power Reserves Easy fuse tripping Due to High Overload Current Input -Transient Blanking Circuit Included Minimal Inrush Current Surge Three Input Fuses Included Current Sharing Feature for Parallel Use Full Power Between -25°C and +60°C 3 Year Warranty
1/22
GENERAL DESCRIPTION The Dimension C-Series are cost optimized power supplies without compromising quality, reliability and performance. The C-Series is part of the DIMENSION power supply family. The most outstanding features of CT10.241 are the high efficiency, electronic inrush current limitation, active input transient filter and wide operational temperature range. The small size is achieved by a synchronous rectification and further technological design details.
The C-Series includes all the essential basic functions. The devices have a power reserve of 20% included, which may even be used continuously at temperatures up to +45°C. Additionally, the CT10.241 can deliver 3 times the nominal output current for 10ms which helps to trip fuses on faulty output branches.
SHORT-FORM DATA
Output voltage DC 24V Adjustment range 24-28V Output current 10 – 8.6A ambient <60°C 12 – 10.3A ambient <45°C Output power 240W ambient <60°C 288W ambient <45°C Output ripple < 50mVpp 20Hz to 20MHz Input voltage AC 380-480V -15%/+20% Mains frequency 50-60Hz ±6% AC Input current 0.7 / 0.6A at 3x400 / 480Vac Power factor 0.53 / 0.52 at 3x400 / 480Vac AC Inrush current typ. 4A peak Efficiency 92.8 / 92.9% at 3x400 / 480Vac Losses 18.6 / 18.3W at 3x400 / 480Vac Temperature range -25°C to +70°C operational Derating 6W/°C +60 to +70°C Hold-up time typ. 34 / 54ms at 3x400 / 480Vac Dimensions 62x124x117mm WxHxD
ORDER NUMBERS Power Supply CT10.241 24-28V Standard unit
Accessory ZM1.WALL Wall mount bracket ZM13.SIDE Side mount bracket YRM2.DIODE Decoupling module UF20.241 Buffer unit
MARKINGS
IND. CONT. EQ. UL 508
UL 60950-1
Marine, pending
EMC, LVD
Jan. 2010 / Rev. 1.3 DS-CT10.241-EN All parameters are specified at 24V, 10A, 3x400Vac, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0 Germany
2: 5: 50: 95: 98: 100:
SYS19: BASE2 JOB: CRMAIN06-0966-2 Name: 1P-966 DATE: JAN 19 2006 Time: 6:04:24 PM Operator: JB COLOR: CMYK TCP: 15001 Typedriver Name: TS name csm no.: 100 Zoom: 100
STIBOINFO((CRH:66008com:1P:966))
966
PDFINFO C H 0 0 1 P - 2
US: 1-866-764-5454 CAN: 1-800-265-0502 Copyright© 2006 Cooper Crouse-Hinds
1P Arktite® Heavy Duty CircuitBreaking Plugs and ReceptaclesIndustrial Heavy DutyNon-Hazardous Areas
NEMA 4 Watertight
Application:Arktite circuit breaking plugs and receptaclesare used:� to supply power to portable electricallyoperated devices such as motor-generatorsets, compressors, heating and cooling units,welders, conveyors, lighting systems andsimilar equipment� where temporary power is needed, such asat trailers, building units, heavy machineryand similar equipment� wherever electrical loads must be quicklydisconnected from power source� in a typical installation, where a largemachine utilizes a number of electrical motordrives and for ease of adjustment, removal,maintenance and replacement, each motor isconnected by portable cord and Arktitereceptacles rather than permanently wired� in areas where dust, dirt, moisture andcorrosion are a problem� indoors and outdoors in non-hazardousareas of chemical plants, process industryfacilities, meat packing plants, manufacturingplants and similar industrial locations
Features:� Circuit breaking: Plugs through 200 ampererating may be disconnected under load; 400ampere units are for service disconnect useonly.� Receptacles accept only plugs of the sameamperage rating, style and number of poles,making it impossible to mismate, andprovides for positive polarization.� Extra wide electrical spacing allows formaximum safety.� Insulator materials are the result of intensivetesting. Selection has been made based onhighest dielectric strength, maximummechanical and impact resistance, lowestmoisture absorption and highest arc trackingresistance.� A variety of installations is possible due tothe availability of several types of back boxes.� Designed to withstand rough usage and theeffects of adverse environments.� Reversible interiors, 30, 60 and 100 ampere(except 30 and 60 ampere, 5-pole) Arktiteplug and receptacle interiors areinterchangeable using a screwdriver. Thismakes it possible to feed a normallydeenergized receptacle from an energizedplug with usual Arktite safety; no energizedcontacts are exposed.� Additional features are indicated in the viewat right:
Grounding contact in Style 2 is bonded tothe receptacle housing.
Easily wired interior assemblies inreceptacles and plugs. See table on page938 for type of contacts in units.
Arktite Style 2, illustrated here, has anextra grounding contact which forms aparallel circuit with the circuit formed by theplug sleeve and receptacle detent spring,and assures continuity of the grounding
safety circuit under severe service.Grounding contact is no longer than theothers, so grounding circuit is madefirst and broken last.
The arc formed by pulling the plug isinstantly snuffed in the deep, confinedinsulated arcing chamber while the plugcontact is still a considerable distanceinside. The arc cannot travel over to theother side of the circuit or to thehousing.
Detent spring forms a groundingpath from plug sleeve to receptaclehousing. Arktite plugs and receptaclesare made in two styles. With either style,the portable appliance is groundedbefore it is energized and remainsgrounded until after it is deenergized.(Arktite Style 1, not
illustrated here, is for conditions where itis desired to use the contact of the plugsleeve with the detent spring to completethe grounding safety circuit. The extragrounding conductor in the portablecable is connected to the plug sleeve by apressure connector.)
Each plug contact fits closely theopening of its individual arcing chamber.
Grounding contact is bonded to theplug sleeve. Grounding contact is keyedto its proper location to preventmispolarization.
Arktite connectors’ gasketing systemprovides unsurpassed watertight integrity.
All-aluminum UNI-SHELLTM threadedconstruction provides added strength towithstand extreme physical abuse.
Arktite’s TRI-LOCKTM cable grip hasthree clamps that tighten around thecable to securely lock it in place, evenwhen subjected to extreme flexing andjerking.
The unique SURE-SEALTM cable glandprovides a complete environmental sealby distributing pressure equally aroundthe circumference of the cable.
Wrenching surfaces make Arktiteconnector quick and easy to assemble.
NEW!NEMA 4Rating
Arktite Style 260 ampere
NEW!SmallerCableRange
2: 5: 50: 95: 98: 100:
SYS19: BASE2 JOB: CRMAIN06-0967-29 Name: 1P-967 DATE: JAN 19 2006 Time: 6:05:30 PM Operator: RB COLOR: CMYK TCP: 15001 Typedriver Name: TS name csm no.: 100 Zoom: 100
STIBOINFO((CRH:66008com:1P:967))
967
PDFINFO C H 0 0 1 P - 3
US: 1-866-764-5454 CAN: 1-800-265-0502 Copyright© 2006 Cooper Crouse-Hinds
1PArktite® Heavy Duty CircuitBreaking Plugs and ReceptaclesIndustrial Heavy Duty Non-Hazardous Areas
NEMA 4 Watertight
Grounding: Style 1 vs. Style 2Cooper Crouse-Hinds Arktite devices utilize two methods, or styles, for completing the grounding circuit in plugs and receptacles.NEC reference 250.138 (A) & (B).
Style 1 – MetallicA Style 1 plug is one in which the groundingconductor in the flexible cable is bonded tothe plug sleeve by a pressure connector. AStyle 1 receptacle is one which is groundedby virtue of the fact that it is an integral part ofa grounded conduit system. On insertion, theplug sleeve makes contact with detentsprings of the grounded receptacle housingbefore line and load poles engage, and onwithdrawal, remains in contact until after lineand load poles disengage. Therefore,exposed metal parts of the portableequipment or plug are suitably grounded.
Style 1Ground conductorattaches to shell.
STYLE 2 – MetallicA Style 2 metallic housing plug is one inwhich the grounding conductor in the flexiblecable is bonded to the extra (grounding) poleand metal plug sleeve by a pressureconnector. A Style 2 metallic housingreceptacle is one in which the extra(grounding) pole is electrically connected tothe equipment grounding conductor and themetal receptacle housing which itself isgrounded by virtue of the fact that it is anintegral part of a grounded conduit system. InStyle 2, non-metallic housing plugs andreceptacles, the extra pole is used forgrounding since the housings are non-conductive.
Metalshelledtype
Style 2Ground conductor
attaches to contact,which is bonded to shell.
Style 2 – Non-MetallicIn a Style 2 receptacle, the groundingconnection is made before line and loadpoles engage, and is broken after the lineload poles disengage. Furthermore, uponinsertion, the plug sleeve of metal shelledunits, makes contact with detent springs ofthe grounded receptacle housing before lineand load poles engage, and on withdrawal,remains in contact until after line and loadpoles disengage. Therefore, exposed metalparts of the portable equipment or plug aresuitably grounded.
Made ofnon-metallicKrydonmaterial
2: 5: 50: 95: 98: 100:
SYS19: BASE2 JOB: CRMAIN06-0968-18 Name: 1P-968 DATE: JAN 19 2006 Time: 6:05:35 PM Operator: RB COLOR: CMYK TCP: 15001 Typedriver Name: TS name csm no.: 100 Zoom: 100
STIBOINFO((CRH:66008com:1P:968))
968
PDFINFO C H 0 0 1 P - 4
US: 1-866-764-5454 CAN: 1-800-265-0502 Copyright© 2006 Cooper Crouse-Hinds
1P Arktite® Heavy Duty Circuit Breaking§ Plugs and ReceptaclesIndustrial Heavy Duty Non-Hazardous Areas
NEMA 4 Watertight
Options:� The following special options are availablefrom factory by adding suffix to Cat. No.:Suffix to beAdded toCat. # DescriptionS22. . . . .Reversed contacts. Receptacle
assembled with plug interior(exposed contacts), plugassembled with receptacle interior(recessed contacts). Forapplications where plug isenergized to feed normally de-energized receptacle. Available on30 through 400 ampere unitsNOTE: 30 (2, 3, 4-pole), 60 and 100ampere interiors can beinterchanged in the field using ascrewdriver. Factory conversion isrequired for 200 and 400 ampereproducts.
S4. . . . . .Special polarity. For use where twoor more receptacles of the sameampere rating, style and number ofpoles are to be installed in the samearea for use on different voltagesand/or frequencies. Preventsinsertion of a plug in a receptaclewith different electrical rating.Available on 20 through 400 ampereunits as follows:Receptacle interior rotated 221⁄2degrees to right and plug changedto match (See photo to right)
Standard Materials:� Metallic receptacle housings, plug and cordconnector bodies – high impact strengthcopper-free aluminum� Nonmetallic receptacles, plugs and cordconnectors – Krydon® fiberglass-reinforcedpolyester material� Back boxes: 20, 30, 60, 100 and 200ampere – cast aluminum; 400 ampere –Feraloy® iron alloy� Insulation (metallic products): (2-, 3-, and4-pole) 30, 60, 100, 200, 400 ampere –fiberglass-reinforced polyester; 20, 30ampere (5-pole) – melamine� Contacts: pressure, solder, binding screw –brass; crimp/solder – leaded red brass; 20,30, 60, 100 ampere – telurium copper; 200,400 ampere
Standard Finishes:� Feraloy—electrogalvanized and aluminumacrylic paint� Aluminum – natural� Krydon fiberglass-reinforced polyestermaterial – grey� Fiberglass-reinforced polyester insulation –(red)� Melamine – natural (brown)� Brass – natural� Leaded red brass – electro-tin-plate§ 400A rated units are for service disconnect use only.
Arktite receptacles have a castraised rib located inside thereceptacle sleeve. The location ofthe rib is in a specific relationship tothe receptacle insulator that housesthe contacts.
The mating plug has a cast groovelocated on the outside of the plugsleeve. This groove lines up with theraised rib.
Accessories:Accessories include a variety of angle adapters, panel adapters and back boxes for Arktitereceptacles, listed on pages 990-993. Included throughout 1P are wire mesh cable grips andprotective caps for Arktite plugs.
Certifications and Compliances:� UL Standards: 1682, 514; 1010 (APJ and NPJ plugs only)� CSA Standard: C22.2 No. 182.1
Typical installation
2: 5: 50: 95: 98: 100:
SYS19: BASE2 JOB: CRMAIN06-0969-13 Name: 1P-969 DATE: JAN 19 2006 Time: 6:05:36 PM Operator: RB COLOR: CMYK TCP: 15001 Typedriver Name: TS name csm no.: 100 Zoom: 100
STIBOINFO((CRH:66008com:1P:969))
969
PDFINFO C H 0 0 1 P - 5
US: 1-866-764-5454 CAN: 1-800-265-0502 Copyright© 2006 Cooper Crouse-Hinds
1PArktite® Heavy Duty Circuit Breaking§ Plugs and ReceptaclesIndustrial Heavy Duty Non-Hazardous Areas
NEMA 4 Watertight
Arktite Horsepower Ratings� Locked-Rotor Interrupting
AmpereRating Motor Horsepower†
ElectricalSystem
Plug andReceptacle
120Volts
240Volts
480Volts
600Volts
30 2 3 7.5 10
Single-phase 60 5 10 25 20100 10 20200 15 40
30 3 5 10 10
Three-phase 60 10 20 40 50100 15 30 40 25200 30 60 25 15
Wire Sizes:The table below lists the diameter of the wire recess in Arktite plug andreceptacle contacts so that maximum size of bare conductor can befigured. Range of wire sizes shown in table is intended only as aguide. Depending on type of wire used (building wire, flexible or extraflexible cable) and its construction (number and size of strands), barecopper diameters vary widely.
Diameter of Wire Recess in Plug and Receptacle ContactsAmpere Contact Diameter Wire Size‡Rating Type of Recess Building Extra Flex20 Binding Screw N/A #14-#12 #14-#1230 (2, 3, & 4-pole) Pressure .281 #10-#6 #10-#830 (2, 3, & 4-pole) Crimp/Solder .180 #10-#8** #10-#830 (5-pole) Solder .188 #12-#6 #12-#860 (2, 3, 4 & 5-pole) Pressure .312 #6-#4 #8-#460 (3 & 4-pole) Crimp/Solder .277 #6-#4** #8-#4100 (2, 3 & 4-pole) Pressure .390 #4-#1 #4-#2100 (3 & 4-pole) Crimp/Solder .390 #2-#1** #2-#2200 (Std. 3 & 4-pole) Crimp/Solder .56 #1-4/0 #1-3/0200 (Lg. 3 & 4-pole) Crimp/Solder .75 4/0-250MCM 3/0-250MCM400 (Std. 3 & 4-pole) Crimp/Solder .84 250-500MCM 250-400MCM400 (Lg. 3 & 4-pole) Crimp/Solder 1.25 500-1000MCM 400-750MCM
** Smaller sizes may be used with well reducers – information on request.
† Horsepower ratings are based on Cooper Crouse-Hinds testing in which locked-rotor currents were interrupted bywithdrawing the plug from the receptacle. It is highly recommended, however, that such use be limited to emergencyconditions only; and that a horsepower rated switch be used for motor disconnect.
‡ Do not use wire size smaller than minimum size recommended.
§ 400A rated units are for service disconnect use only.
� Emergency InterruptingAmpereRating H.P. Rating
ElectricalSystem
Plug andReceptacle
120Volts
240Volts
480Volts
600Volts
30 2 3 10 10
Single-phase 60 5 10 25 20100 7.5 20 30 30200 15 40 40 40
30 3 7.5 15 20
Three-phase 60 10 20 40 50100 10 30 40 40200 20 60 50 50
2: 5: 50: 95: 98: 100:
SYS19: BASE2 JOB: CRMAIN06-0976-7 Name: 1P-976 DATE: JAN 19 2006 Time: 6:05:46 PM Operator: RB COLOR: CMYK TCP: 15001 Typedriver Name: TS name csm no.: 100 Zoom: 100
STIBOINFO((CRH:66008com:1P:976))
976
PDFINFO C H 0 1 P - 1
US: 1-866-764-5454 CAN: 1-800-265-0502 Copyright© 2006 Cooper Crouse-Hinds
1P Arktite ® Heavy Duty Circuit BreakingReceptacle Assemblies and Housings100 A, 600 VAC/250 VDC, 50**-400 hertz
NEMA 4 Watertight
Receptacle Assembly ReceptacleMatingPlug
MatingConnector
Style 1 Receptacle Housings Only
DescriptionHubSize
Spring DoorCat. #
Spring DoorCat. #
Threaded CapOnly Cat. #
CableDia. Cat. # Cat. #
2-wire, 11⁄4 AREA10214 AR1021 AR1027 0.875 to 1.70 APJ10277 APR102572-pole 11⁄2 AREA10215
3-wire, 11⁄4 AREA10314 AR1031 AR1037 0.875 to 1.70 APJ10377 APR103573-pole 11⁄2 AREA10315
4-wire, 11⁄2 AREA10415 AR1041 AR1047 0.875 to 1.70 APJ10477 APR104574-pole 2 AREA10416
Style 2 Style 2 Style 22-wire, 11⁄4 AREA10324 AR1032 AR1038 0.875 to 1.70 APJ10387 APR103673-pole 11⁄2 AREA10325
3-wire, 11⁄2 AREA10425 AR1042 AR1048 0.875 to 1.70 APJ10487 APR104674-pole 2 AREA10426
⎫⎬⎭
⎫⎬⎭
⎫⎬⎭
⎫⎬⎭
⎫⎬⎭
DimensionsARE Assembly AR Receptacle - Spring Door APJ Plug
No. Poles f2 or 3 9⁄32
4 13⁄32
No. Poles b c3 6 9⁄16 3 3⁄44 6 5⁄8 4 1⁄8
AR Receptacle - Open and with cap APR Connector
No. Poles Housing c2 or 3 open 3 3⁄16
4 open 3 7⁄16
2 or 3 with cap 3 11⁄16
4 with cap 3 7⁄8
No. Poles b c3 3 3⁄8 3 3⁄16
4 3 1⁄2 3 7⁄16
** For use on systems less than 60 hertz the receptacles, plugs and connectors are for disconnect use only.
2: 5: 50: 95: 98: 100:
SYS19: BASE2 JOB: CRMAIN06-0977-3 Name: 1P-977 DATE: JAN 19 2006 Time: 6:05:48 PM Operator: JB COLOR: CMYK TCP: 15001 Typedriver Name: TS name csm no.: 100 Zoom: 100
STIBOINFO((CRH:66008com:1P:977))
977
PDFINFO C H 0 1 P - 1 1
US: 1-866-764-5454 CAN: 1-800-265-0502 Copyright© 2006 Cooper Crouse-Hinds
1PArktite® Heavy Duty Circuit BreakingReceptacle Assemblies and Housings100 A, 600 VAC/250 VDC, 50**-400 hertz
NEMA 4 WatertightDimensions Pages 947, 961, 964-966
Plug Closure Caps:
Application:CPK caps for Arktite plugs are used:� where portable equipment is on a standbybasis and plugs are not in use� to effectively protect insulation and contactsfrom excessive moisture, dirt, dust andcorrosion� with 30, 60, 100 and 200 ampere plugs withfastening ring and standard 200 ampereplugs for the clamp door housing
Standard Materials:� Copper-free aluminum
Standard Finishes:� Natural
Config. Cat No. #2P & 3P CPK624P CPK64
Replacement Parts:
Config. Receptacle Interior Plug Interior Spring Door Screw Cap2W 2P ATP315 ATP310
2W 3P ATP318 ATP313 QE53 QE62
3W 3P ATP316 ATP311
3W 4P ATP319 ATP314 QE54 QE644W 4P ATP317 ATP312
4W 5P N/A N/A N/A N/A5W 5P N/A N/A
Replacement Pin & Sleeve Contacts:Description Recep PlugAvailable as a kit only.5 phase contacts & 1 ground contact included AR100CONKIT AP100CONKIT
** For use on systems less than 60 hertz the receptacles, plugs and connectors are for disconnect use only.