pump documentation lewa doku_532316

Dokumentation

Documentation

Documentazione

Documentación

Documentação

Documentatie

Documentatointi

www.lewa.com

Protecting the environment and saving energy with LEWA pumps

LEWA pumps – especially diaphragm pumps – are characterized by the following features and often allow very environmentally friendly processes:

Hermetically tight: The technical tightness of LEWA diaphragm pumps meet the international directive IPPC 96/61/EC. The diaphragm technology makes sure that, e.g. hazardous fluids don’t leak or mix with other fluids, and vice versa: no external fluids can contaminate the fluid / liquefied gas, to be conveyed. Safety: LEWA provides the most advanced diaphragm metering pumps in the world with maximum safety for both production and environment, primarily through the unique DPS diaphragm protection system for safe control of the diaphragm movement. A crucial advance for your process reliability! Freedom from leaks and operational safety are required, particularly for hazardous, abrasive, polluting or sensitive fluids. In order to keep the load on the diaphragm at high pressures as low as possible, the LEWA diaphragm is actuated hydraulically. High pressure & high and low temperatures: The leak-free LEWA process diaphragm pumps for high flow rates are the tightness standard in high-pressure process technology. The robust one for high pressures and temperatures M 200 pump heads are specially designed for high pressures and temperatures. They have a metal diaphragm and were designed as “high pressure pump series“. Examples for high pressure: CO2 extraction at up to 700bar, methanol injection at 1200bar Examples for high temperatures and pressures: production of 2nd generation biofules (Fischer-Tropsch synthesis) at up to 200°C Examples for low temperature: metering of tetrafluoroethylene at -45°C for PTFE production High efficiency / wide control: For CO2 re-injection in fossil waste disposal sites up to 35% of the energy costs can be saved, if LEWA pumps are used instead of compressors. This saving is possible because LEWA pumps have an efficiency of > 80 %. LEWA pumps provide the best possible efficiency over the complete conveying / metering range. Safe against overload: Due to the patented diaphragm protection system (DPS) and the safe diaphragm movement control LEWA pumps offer the highest environmental safety even at extreme operating conditions such as high suction pressure or blocked suction line. The internal overpressure protection is ensured by an integrated pressure limiting valve. Life cycle costs: Investing in a LEWA diaphragm pump pays off after a short time already due to the higher energy efficiency and availability. The reasons are both the higher efficiency of LEWA pumps over the complete conveying / metering range compared to the one of rotating pumps and the much lower costs for maintenance and shutdown.

© LEWA GmbH, March 2010 – subject to changes

A 300 / en / 03.2010 / ZD-Ga

LEWA GmbH � Ulmer Straße 10, D - 71229 Leonberg � Tel. +49 (07152) 14 - 0 � Fax +49 (07152) 14 - 1303 � Internet www.lewa.de

Dokumentation Documentation

Besteller Purchaser

Bestell -Nr. Order No.

LEWA Pumpen AG for Turbomach Chile LL2-2891

Positions-Nr. TAG-No.

LPG, 2100l/h

LEWA Auftrags-Nr. Commission No.

LEWA Pos. Nr. LEWA Item No.

532316 10

Inhalt Contents Technisches Datenblatt Technical data sheet

1

Maßzeichnung Dimensional drawing

2

Prüfprotokolle Test certificates

3

Materialzeugnisse Material certificates

4

Zertifikate Certificates

5

Sonstige Dokumente Additional documents

6

Technical Data Sheet

Customer LEWA Pumpen AG Customer-Reference No. LL2-2891 Nenzlingerweg 5 LEWA-Quotation-No. LEWA-Commission-No. LEWA-Position 4153 Reinach 1 --000 P12-532316 010

issued 07.10.10 Name PC-Ron Rev.(1) Name Rev.(4) Name checked Name Rev.(2) Name Rev.(5) Name checked Name Rev.(3) Name Rev.(6) Name

LEWA GmbH � Ulmer Straße 10, D - 71229 Leonberg � Tel. +49 (07152) 14 - 0 � Fax +49 (07152) 14 - 1303 � Internet www.lewa.de V 097_ecoflow / 7.09 / OV Dokument1.doc

1 Element a,b,c M Page 1 of 1

Enquiry Data (If operating data are incomplete LEWA takes no responsibility for the pump selection!)

2 Fluid LPG / Kersosine / Diesel dangerous acc. 67/548/EEC

3 min

max min

max

4 Concentration [%] 100.00 100.00 Vapour pressure [bar abs] 3.47 13.72

5 Fluid temperature [°C] -10 30 Solidifying point [°C] -- --

6 Density [g/cm3] 0.59 0.59 Solids Concentration [%] -- --

7 Viscosity [mPa s] 2.00 12.00 Density [g/cm3] -- --

8 Required flow [l/h] 450.00 2100.00 Solids sizes [mm] -- --

9 Operating press. discharge [bar] 70.00 80.00 Hardness [Mohs] -- --

10 Operating press. suction [bar] 7.0 10.0 Settling rate [m/s] -- --

11 Area classification Ex-Zone 2 Compressibility [%] 2.37

12 Ambient conditions (temperature, climate,..) Chile, 2900 m above sea level

Design data

13 No. 6 LEWA-Serial-No. 532316-010 . 001-006

14 Type LDE3 horiz. (h) / vertical (v) h Custom.-Item-No. LPG,2100l/h

15 Crankcase Type LDE Driver Make Siemens

17 Rod thrust [N] 20000 Type 1MJ6166-4CA61

18 Stroke adjustment none (OHV) Power [kW] 15.00

19 Eccentricity [°] 0/120/240 Rpm [min-1] 1465

20 Gear reduction 6.25 Ex-protection EExdeIICT4

21 Strokes per minute [min-1] 229 Protection / Insulation IP55 / F

22 Intermed. elem.-Type/Width [mm] LDE / 0.00 Voltage [V] 400

23 Pumphead Type M911S Phases / Frequency [Hz] 3 / 50

24 Plunger-Ø [mm] 52 Size / Mounting 160 / B5

25 Flow @ max. operating press. [l/h] 2123.29 Flange-Ø [mm] A350

26 Max. perm. operating press. [bar] 80.0 Shaft-Ø [mm] x [mm] 42Dx110

27 Diaphragm condition monitor pressure contactor Thermistors 3

28 Vent screw no design (VIK,CSA,-) -

29 Type of plunger sealing piston ring Additional remarks :

30 Plunger linkage -

31 Valve Suction / DN PDF / 25 Variable frequency drive

32 Spring load [bar] 0.10 Range [Hz] 10-50

33 Valve Discharge / DN PDF / 25 Start-up against load yes

34 Spring load [bar] 0.10 Rated torque at max. press. [Nm] 44.48

35 Setting PRV pumphead int. [bar] 88 Start-up torque at max. press. [Nm] 72.33

36 Setting PRV external [bar] 88 Aditional remarks :

37 Inlet pressure loss [bar] 0.28

38 Min. required suction press.[bar abs] 1 bar above vapour press. General

39 Connection Suction DIN 25 160 Form E 2526 Paint RAL 6002 offshore

40 Discharge DIN 25 160 Form E 2526 Name plate en

41 Connection Flushing - Weight [kg] 742

42 Heating / Cooling - Sound pressure [dB[A]]

43 Materials LEWA material-Code 3 Ex-protection (pump) II2G c IIC T1-T4

44 Pumphead / Valve body 1.4571 / 1.4571 Accessories / Documentation / Remarks :

45 diaphragm PTFE to line 35: minimum design pressure discharge line: 91 bar

46 Valve Seat / Insert ring 1.4571 / - flowrate with water 2343.20 [l/h] at operating pressure

47 Guide / plate 1.4581 / 1.4571

48 Spring / Sealing ring 1.4571-FH / PTFE

49 Type of plunger sealing -

50 Hydraulic fluid (diaphragm head) M-10

51 Intermed. fluid (sandwich diaphr.) SI-FDA

1

22.1 2483,16

[upm] 154,00 371,00 1094,00 1455,00[l/h] 248,30 620,80 1862,40 2483,16

[upm] 154,00 371,00 1094,00 1455,00[l/h] 249,00 622,80 1866,50 2480,10

Datum/Date

1.5

<====

Bemerkungen /Remarks Reger,D.

1245,20

2.2

2.3

Element-Typ

max [l/h]Förderstrom / Flow rate

Förderstrom / Flow rate

Prüfergebnisse / Test results

1241,60

[°C]

Plunger diameter

Drehzahl / Speed

Temperature

Drehzahl / Speed 732,00

1.10Einstellg.Druckbegrenzung

Drehzahl / Speed====>

Drehzahl / Speed

20Temperatur

Inspector

Setting of pressure limit 88

732,00

[bar]

Prüfer /07.12.10

Saugdruck[bar]

Suction pressure

TW-ElementDrive unit a-c

Pump type

LEWA Fabrik Nr.LEWA manufacturing no.

LDE3

1.6

Prüfbedingungen / Test conditions

Prüfobjekt: Dosierpumpe TypObj. of test: Metering pump type

Customers item no. LPG,2100l/h

1.7

1.8

Pumpenkopf-TypPump head type

LEWA GmbH • Ulmer Str. 10, 71229 Leonberg, Deutschland • Tel. +49 7152 14-0 • Fax +49 7152 14-1303 • Internet www-lewa.de

min/max [min. -1] min/max

[mm]

[upm]

Q [l/h]

[mm]

1.9Prüf-FluidTest fluid

1.2 M910S

T 022.02 / 04.08 / 090100.5046 / OV

0.2

80

HublängeStroke length

1.1 LDE

Förderkennlinie / Flow characteristic

1.3 52 HubfrequenzStroke frequency

Kolbendurchmesser

Kunden Pos. Nr.

Grundlage für die Prüfung sind die für den Auftrag gültigen technischen LEWA Datenblätter.Basis for the test are the technical LEWA data sheets valid for this order.Kunde

532316

Customer LEWA Pumpen AG Kundenbestell Nr.Customers order no. LL2-2891

233

0

-

[bar]FörderdruckDischarge pressure

Prüfbericht Förderkennlinie von Pumpen / Testreport Flow characteristic of pumps

010.001-

Dieses Dokument wurde elektronisch erstellt und ist ohne Unterschrift rechtsgültigThis document was processed electronically and is valid without signature

301.4 Water



Drehzahl / Speed

0

500

1000

1500

2000

2500

3000

0 200 400 600 800 1000 1200 1400 1600

geprüftapproved

comprobadocontrolé

1

22.1 2484,10

[upm] 146,00 365,00 1092,00 1455,00[l/h] 248,30 620,60 1861,80 2482,40

[upm] 146,00 365,00 1092,00 1455,00[l/h] 248,80 618,90 1863,40 2484,10

Datum/Date

1.5

<====


1239,10

2.2

2.3

Element-Typ




1241,20

[°C]

Plunger diameter

Drehzahl / Speed

Temperature




Drehzahl / Speed

20Temperatur

Inspector


728,00

[bar]

Prüfer /08.12.10

Saugdruck[bar]

Suction pressure


Pump type


LDE3

1.6




1.7

1.8




[mm]

[upm]

Q [l/h]

[mm]


1.2 M910S

T 022.02 / 04.08 / 090100.5046 / OV

0.2

80


1.1 LDE



Kolbendurchmesser

Kunden Pos. Nr.


532316


233

0

-



010.002-


301.4 Water



Drehzahl / Speed

0

500

1000

1500

2000

2500

3000

0 200 400 600 800 1000 1200 1400 1600

geprüftapproved

comprobadocontrolé

1

22.1 2482,40

[upm] 165,00 380,00 1097,00 1455,00[l/h] 248,00 620,00 1860,10 2480,20

[upm] 165,00 380,00 1097,00 1455,00[l/h] 248,90 621,80 1863,20 2482,40

Datum/Date

1.5

<====


1244,10

2.2

2.3

Element-Typ




1240,00

[°C]

Plunger diameter

Drehzahl / Speed

Temperature




Drehzahl / Speed

20Temperatur

Inspector


739,00

[bar]

Prüfer /09.12.10

Saugdruck[bar]

Suction pressure


Pump type


LDE3

1.6




1.7

1.8




[mm]

[upm]

Q [l/h]

[mm]


1.2 M910S

T 022.02 / 04.08 / 090100.5046 / OV

0.2

80


1.1 LDE



Kolbendurchmesser

Kunden Pos. Nr.


532316


233

0

-



010.003-


301.4 Water



Drehzahl / Speed

0

500

1000

1500

2000

2500

3000

0 200 400 600 800 1000 1200 1400 1600

geprüftapproved

comprobadocontrolé

1

22.1 2479,80

[upm] 150,00 367,00 1093,00 1455,00[l/h] 247,90 619,70 1859,20 2478,90

[upm] 150,00 367,00 1093,00 1455,00[l/h] 247,10 618,90 1853,80 2479,80

Datum/Date


301.4 Water



Drehzahl / Speed

233

0

-



010.004-Kunden Pos. Nr.


532316



Kolbendurchmesser

1.2 M910S

T 022.02 / 04.08 / 090100.5046 / OV

0.2

80


1.1 LDE




[mm]

[upm]

Q [l/h]

[mm]


1.7

1.8


Pump type


LDE3

1.6




Saugdruck[bar]

Suction pressure


Inspector


730,00

[bar]

Prüfer /09.12.10




Drehzahl / Speed

20Temperatur

Element-Typ




1239,50

[°C]

Plunger diameter

Drehzahl / Speed

Temperature 1.5

<====


1237,50

2.2

2.3

0

500

1000

1500

2000

2500

3000

0 200 400 600 800 1000 1200 1400 1600

geprüftapproved

comprobadocontrolé

1

22.1 2490,10

[upm] 151,00 368,00 1094,00 1455,00[l/h] 249,00 622,50 1867,60 2490,10

[upm] 151,00 368,00 1094,00 1455,00[l/h] 249,90 624,40 1869,70 2489,20

Datum/Date

1.5

<====


1247,60

2.2

2.3

Element-Typ




1245,10

[°C]

Plunger diameter

Drehzahl / Speed

Temperature




Drehzahl / Speed

20Temperatur

Inspector


731,00

[bar]

Prüfer /10.12.10

Saugdruck[bar]

Suction pressure


Pump type


LDE3

1.6




1.7

1.8




[mm]

[upm]

Q [l/h]

[mm]


1.2 M910S

T 022.02 / 04.08 / 090100.5046 / OV

0.2

80


1.1 LDE



Kolbendurchmesser

Kunden Pos. Nr.


532316


233

0

-



010.005-


301.4 Water



Drehzahl / Speed

0

500

1000

1500

2000

2500

3000

0 200 400 600 800 1000 1200 1400 1600

geprüftapproved

comprobadocontrolé

1

22.1 2487,30

[upm] 150,00 367,00 1092,00 1455,00[l/h] 248,60 621,40 1864,30 2485,70

[upm] 150,00 367,00 1092,00 1455,00[l/h] 249,40 623,80 1866,70 2487,30

Datum/Date


301.4 Water



Drehzahl / Speed

233

0

-



010.006-Kunden Pos. Nr.


532316



Kolbendurchmesser

1.2 M910S

T 022.02 / 04.08 / 090100.5046 / OV

0.2

80


1.1 LDE




[mm]

[upm]

Q [l/h]

[mm]


1.7

1.8


Pump type


LDE3

1.6




Saugdruck[bar]

Suction pressure


Inspector


730,00

[bar]

Prüfer /13.12.10




Drehzahl / Speed

20Temperatur

Element-Typ




1242,80

[°C]

Plunger diameter

Drehzahl / Speed

Temperature 1.5

<====


1247,10

2.2

2.3

0

500

1000

1500

2000

2500

3000

0 200 400 600 800 1000 1200 1400 1600

geprüftapproved

comprobadocontrolé

LEWA GmbH � Ulmer Straße 10, D - 71229 Leonberg � Tel. +49 (07152) 14 - 0 � Fax +49 (07152) 14 - 1303 � Internet www.lewa.de A 049 / de-en / 07.10 / OV

Lackierungsvorschrift

Painting – Procedure

Zchng.-Nr. / Drwg.-no.: 1202000000/4V/00 Ident-Nr. / Ident-no.: 120200.0000

Besteller: Bestell-Nr.: Pos.-Nr.: Purchaser: Order - no.: Item - no.: Turbomach Chile LPG,2100l/h LEWA Pumpen AG LL2-2891 LEWA-Auftr.-Nr.: Erzeugnis: Typ: LEWA-Commision-no.: Product: Type: P12-532316 Metering Pump LDE3 Prüfvorschrift: Meßverfahren: Test requirement: Test method: Ausführung der Lackierung / Design of painting X Standard Lebensmittel X Seewasser Kundenspezifisch Standard Food / dairy Offshore To cust. specs.

Kundenspezifikations - Nr.: Specification of customer:

Standard - Vorbehandlung / Standard preparation Angerostete Oberflächen sind durch Sandstrahlen u./od. durch mech. Bearbeitung zu behandeln. Der Normreinheits- grad entspricht bei Sandstrahlen SA 21/2 und bei mechanischer Bearbeitung ST 2 nach ISO 8501-1 / DIN EN ISO 12944-4. Vor dem Lackieren werden die Oberflächen gereinigt. Rusted surfaces shall be cleaned by grit blasting, scraping and/or brushing. The degree of derusting by grit-blasting shall be grade SA 21/2 and by scraping or brushing shall be ST 2 acc. to ISO 8501-1 / DIN EN ISO 12944-4. Before painting surfaces must be cleaned.

Lackierung / Painting

Die Spritzlackierung erfolgt in der Regel mit Pressluft. Die Verarbeitungstemperatur und die relative Luftfeuchtigkeit sind zu beachten. Die Lackart, Schichtdicken, und Trockenzeiten sind der Tabelle zu entnehmen. Spray painting is carried out using compressed air usually. Processing temperatures and the relative humidity must be observed. The type of paint, coat thickness, drying times and recoating intervals must be taken from the table.

Zusätzliche Vorbehandlung / Additional treatment

X Sandstrahlen gemäß ISO 8501-1 / DIN EN ISO 12944-4 / SA 2 1/2 Grit blasting acc. to ISO 8501-1 / DIN EN ISO 12944-4 / SA 21/2

Art / Bezeichnung / Farbton / Hersteller Ident-Nr. Schichtdicke µm Trockenzeit Std. (Die Datenblätter der Hersteller sind zu beachten!) Ident-no. Thickness Dryingtime hours Type / Designation / Colour / Manufacturer ( The data sheet of the manufacturers must be observed ) ( 20°C ) Grundierung / Prime coat Interzinc 52 Zinc Epoxy grau / grey 103591.0528 1 x 60 4 Zwischenlackierung / Intermediate coat Interseal 670 HS Epoxy Coat weiß / white 103591.0628 1 x 200 8 Zwischenlackierung / Intermediate coat Endlackierung / Top coat Interthane 990 PU Acryl grün / green RAL 6002 103591.0596 1 x 60 8 Sollschichtdicke 320 Trockenschichtdicke gemäß DIN EN ISO 12944-5 / 5.4 Niminal thickness Dry film thickness according to DIN EN ISO 12944-5 / 5.4

Ersteller / Issuer: EPC-Ron Datum / Unterschrift / Date / Signed: 07.10.2010 EPC-Ron

Prüfprotokoll / Inspection report Wir bestätigen, daß die unter obengenannter LEWA-Auftrags-Nr. gelieferten Erzeugnisse den Vereinbarungen der Bestellung entsprechen. We confirm that the products supplied under above LEWA order numbers meet the specifications of the purchaser order.

Prüfer / Inspector: T.Häfele Datum / Unterschrift / Date / Signed: 13.12.10

Dieses Dokument wurde elektronisch erstellt und ist auch ohne Unterschrift rechtsgültig. This document was processed electronically and is valid without signature.

geprüft approved

comprobado controlé

LEWA GmbH � Ulmer Str. 10, 71229 Leonberg, Deutschland � Tel. +49 7152 14 - 0 � Fax +49 7152 14 - 1303 � Internet www.lewa.de A 132 / de,en,fr / 04.07 / OV

Herstellerprüfzertifikat M Manufacturer inspection certificate M Certificat de fabrication M DIN 55350 - 18 - 4.2.2

Dok.-Nr./Doc.-No./Doc.-No.

HT-532316-010

Über die Durchführung einer Druckprüfung. For carrying out a pressure test. Exécution d´un contrôle de pression. Besteller / Purchaser / Commettant: Bestellung-Nr. / Order-No. / No. de commande: Positions-Nr . / Item-no. / No. repère:

Lewa Pumpen AG for LL2-2891 LPG, 2100l/h

Turbomach Chile

LEWA-Auftrags-Nr ./ LEWA Commission-No./ LEWA-no. de commision: Abteilung / Départment / Dèpartement:

O12-532316-010 MP

Herstellerwerk /.Manufacturer / Fabricant: Stempel des Prüfbeauftragten / Nominated inspector`s stamp / Sceau du rèceptionnaire:

Lewa GmbH

Prüfverfahren /Test method/Méthode d’essai: Prüfvorschrift /Test requirement/Conditions d’essai: Prüfgerät / Test instrument / Instrument d’essai:

Hydrostatic test AVS 27 062 030 / API675 Presssure gauge class 1.0

Prüfmittel / Test fluid / Fluide d’essai: Prüftemperatur /Test temp./Température d’essai: Prüfdauer /Duration of test/Période d’essai:

Water 20°C 30 min

Lfd.Nr.: Anzahl Prüfobjekt Abmessung Ident-Nr.: Werkstoff Kennz. Prüfdruck

Con.no.: Quantity Object of test Dimensions Ident-No.: Material Mark Test pressure

No.: Quantité Objet d’essai Dimensions No. de identification: Matière Marquage

1 18 Diaphragm pump head

see 111490.0000 see Pump serial no.: 120 barg

Type M911S GA-drawing Parts list 532316-010.001-006

Zusammenfassende Beurteilung: Die gestellten Anforderungen sind erfüllt. Interpretation summary: Specified requirements are satisfied. Résumé: Nous avons satisfait les exigences.

Wir bestätigen, daß die unter obengenannter LEWA-Auftrags-Nr. gelieferten Erzeugnisse den Vereinbarungen der Bestellung entsprechen. We confirm that the products delivered under the above mentioned LEWA commission number are in accordance with the purchase order.

Nous confirmons que les produits livrés sous la no. de commande susmentionné sont conformes aux accords de la commande. Anlage / Enclosures / Annexe:

Prüfort und Datum : Leonberg, 13.12.10 Der Prüfbeauftragte : H.Reger Location / date of test: Nominated inspector: Lieu et date d’essai: Le réceptionnaire:

Dieses Dokument wurde elektronisch erstellt und ist auch ohne Unterschrift rechtsgültig. This document was processed electronically and is valid without signature. Ce document a été élaboré de manière électronique et est valable sans signature.

geprüft approved

comprobado controlé

LEWA GmbH � Ulmer Str. 10 � 71229 Leonberg � Deutschland DN 002 / 07.03 / OV

EC declaration of conformity as defined by EC machinery directive 2006 / 42 / EC, Annex II, A

Product: Metering pump LEWA ecoflow type LDE3 Serial no.: 532316-010.001-006

With this we declare that above stated product in the shipped version complies with the following relevant regulations:

EC machinery directive 2006 / 42 / EC

EC directive 94 / 9 / EC for equipment for the use in potentially explosive atmospheres According to article 8(1)b)ii) of guide line 94 / 9 / EC the technical documentation is deposited at the nominated location: IBExU, Institute for Safety Technology, Fuchsmuehlenweg 7, 09599 Freiberg, Germany.

Harmonized standards applied in particular

EN 809

EN 12100-1, EN 12100-2

EN 13463-1, EN 13463-5

National technical standards and specifications in particular

DIN 24289

Leonberg, 07.10.2010

Date Albrecht Hild Martin Dreher Manager Engineering Center Nominated Inspector Martin Dreher is authorized to compile

technical documents. The safety instructions of the operating manual must be followed!

pump documentation lewa doku_532316

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