ptiier ehnial peiations - qass en optimizer4d.pdf · 2019. 6. 14. · 3. plc connectors and...

QASS GmbHQuality Automation Systems Software Schoellinger Feld 2858300 Wetter, GermanyTel.: +49 (0) 2335 8020-0Fax: +49 (0) 2335 8020-20

[email protected].: DE215478481

Volksbank Bochum Witten eGBLZ: 430 601 29Kto.: 861 482 400

Commercial Register:Hagen HRB 5423CEO: Ulrich Seuthe

BIC: GENODEM1BOCIBAN: DE21430601290861482400

Optimizer4D Technical Specifications

Please find the detailed Manual on www.qass.net/wp/support/downloads/?lang=en


2 / 27

Table of contentsOverview 3

QASS Optimizer4D electrical characteristics 4

Connectivity options 5

I/O-Port allocation 6

Harddrive exchange 7

Measuring chain 8

Uninterrupted power supply (UPS) 8

Vcc Power port allocation 8

QASS Optimizer4D & µmagnetic pre-amplifier 9

QASS Optimizer4D sensors & adapter 11

QASS µmagnetic sensor 13

QASS µmagnetic power amplifier 14

QASS µmagnetic electrical characteristics 15

QASS µmagnetic connectivity options 16

Screen 17

Installation of screen 18

Installing Optimizer4D into a wall cabinet 19

Installing Optimizer4D into control cabinet 22

Casing varieties 23

Measurements / weight 23

Carrying casing „QASE“ 24

Memory options 25

Spare parts 27


3 / 27

OverviewOptimizer4D

Many parts of Optimizer4D (but not all) consist of standard components. This ensures quick availability if spare parts are needed.

The device can be integrated into a control cabinet. It‘s also possible to use the unit with a separate case, for example, if the device is used with a manual mode machine.

It‘s possible to connect Optimizer4D to a notebook via USB or Ethernet, in order to transfer measuring data.

Casing of Optimizer4D. From left to right: Back, upside, front and isometrical view. Dimensions are shown in millimeters.

131,4 197,8

273,1

131,4 197,8

273,1


4 / 27

Electrical characteristics

Basic specificationsDevice Optimizer4D Measuring devicePower supply DC 10 - 28 VNominal current 6,25 - 12 APerformance 150 WAmbient temperature 0 - 50° CelsiusType of protection IP 3X CasingProtection class (IEC 417) 1Isolation voltage 1000 V DCExcess voltage class IIContamination class II

EMC Standards CISPR 22 ( EN 55022); IEC 1000-4-2,3,4,5;IEC 1000-3-2, 3 certification

Machine-side main supplyProtection against indirect contact

Excess current protection device B 10 AProtection against excess voltageProtection against short circuit

I/O-InterfacesSignal input voltage normal 24 V DC / ca. 10 mASignal output voltage 24 V DC max. 20mA


5 / 27

1. GB Ethernet2. Power connector (for use with power adapter or for direct connection to power supply via machine)3. PLC connectors and I/O-Ports4. Power switch - power - only use software to turn off the system5. RJ45-connectors for pre-amplifiers6. USB 3.0-connectors7. HDMI8. USB 2.0-connectors for display9. Power supply for display10. Profibus connector11. Analogue out

The display comes with four connectors: a. the HDMI-port (7, do not use the lower port that comes with specific versions); b. the USB-2.0-connector (8, marked with black color inside of the socket; do not use the blue sockets); c. the power supply (9).

Connectivity options

I/O-Ports: If you use an output-port of any kind (I/O 4 or Output 3), it‘s essential to bridge the three GND (ground) connectors.

In order to power the device on you can use the power switch (4) or briefly connect the unmarked sockets in Input 1 and Input 2.

Attention! Do not confuse the RJ45-Ports (5) with the Ethernet port (1)! Malfunction or even destruction of the device is possible if a ethernet plug is connected to the pre-amplifier-ports (5)!

3

21

4

5

6

7

8 8

9

10

11


6 / 27

I/O-Port allocationPort # PLC feature Comment

Input 1 - Power Switch ON1 Works as Power-on-switch when combined with ON2

Input 1 1.1 Start Measuring at position 1




Input 1 1.5 Start Measuring at position 5 / Measuring Ins. Strobe

Input 1 1.6 Next work piece

Input 1 1.7 Crack acknowledge

Input 1 1.8 Plug test

Input 1 GND

Input 2 Power Switch ON2 Works as Power-on-switch when combined with ON1

Input 2 2.1 Select work piece Strobe

Input 2 2.2 Select work piece 0





Input 2 2.7

Input 2 2.8

Input 2 GND

Output 3 24 V 24 V Input / VCC

Output 3 3.1 Ready for measuring

Output 3 3.2 Busy

Output 3 3.3 Measuring running

Output 3 3.4 Crack

Output 3 3.5 Break

Output 3 3.6

Output 3 3.7

Output 3 3.8

Output 3 GND

In/Output 4 24 V

In/Output 4 4.1

In/Output 4 4.2

In/Output 4 4.3

In/Output 4 4.4

In/Output 4 4.5

In/Output 4 4.6

In/Output 4 4.7

In/Output 4 4.8

In/Output 4 GND


7 / 27

Harddrive exchange

1. Remove the cover of the PLC connectors at the back of the device by loosening 2 screws (1).

2. Unscrew the screws that hold the harddrives in place (2).

3. Remove and exchange harddrives (3).

Attention! Mind the correct positions of the harddri-ves while remounting.

1 1

2

3

2


8 / 27

Measuring chainThe measuring chain of Optimizer4D consists of a sensor (shown left in the image), a connector from sensor to pre-amplifier, the pre-amplifier itself and a pre-amplifier-cable (green) from pre-amplifier to Optimizer4D.

Vcc Power port allocation

Uninterrupted power supply (UPS)Integrated uninterrupted power supply, UPS: This component consists of several supercapacitors (Super Caps). In case of a blackout, the UPS enables the measuring device to shutdown properly. This will prevent loss of data to a major extent. Just the measuring data of the work piece which was processed in the moment of the blackout will be lost.

Vcc Power port allocationPos. Function1 GND2 12/24 V Input3 Potential equalization

1 2 3


9 / 27

Pre-amplifier The pre-amplifier is installed between measuring computer and sensor.As the cable connection to the sensor is maximum 50 m, the mounting of the pre-amplifier is done close to the sensors.

Do not mount the pre-amplifier to rotating machine parts! Three LED lamps with the same colour serve as a display for reports and flash when ready to operate. The preamplifier has protection class IP67.

Preamplifier cableA cable connection with an Ethernet cable is established from the preamplifier to the measuring computer. The cable type is Unitronic Etherline Pflex Lat. 5 with 4x2x0,26 mm. Both ends have a RJ45 plug. The connection to the preamplifier is sealed with a M16x1,5 screw connec-tion.

Optimizer4D pre-amplifier with six inputs. Dimensions are shown in millimeters.

Cable allocation of ethernet cable from preamplifier to measuring computer1 Analogue signal,

differential signal pair23 GND4 +15 V5 -15 V6 GND7 Serial signal,

output of commands8

RJ45

1

A

2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

B

C

D

E

F

A

B

C

D

E

F

Dept. Technical reference Created by Approved by

Document type Document status

Title DWG No.

Rev. Date of issue Sheet

18.10.2017

1/1

2023 000553QPA

Olaf Specht

67

106.55

80

46

55

10

4.4

20

36

25.88

1

A

2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

B

C

D

E

F

A

B

C

D

E

F



Title DWG No.


18.10.2017

1/1

2023 000553QPA

Olaf Specht

67

106.55

80

46

55

10

4.4

20

36

25.8

8

1

A

2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

B

C

D

E

F

A

B

C

D

E

F



Title DWG No.


18.10.2017

1/1

2023 000553QPA

Olaf Specht

67

106.55

80

46

55

10

4.4

2036

25.8

8


10 / 27

Sensors consists of a piezo-ceramic element which detects high frequen-cy impulses, also known as acoustic emission or structure borne noise. The piezo-ceramic element is placed into a cylindrical housing of heat-treatable aluminium.

Do not expose the sensors to tempera-tures above 130° Celsius.

Mount the sensors with a torx wrench (size t-25), use a force of 6 newton-meters. If the surface is not flat, a tin washer is used. You can also use a magnetic adapter, but the signal trans-mission is better if you use screws. Attach the sensor as close to the tool or work piece as possible to ensure signal strength.

Following installation and commissio-ning, Optimizer4D executes a self-test, in order to determine if the sensors are correctly installed, among other things. This test is done with 550 V. There is no danger for persons, for the galvanic isolation between sensor housing and the sensor itself.

The sensor cable (from sensor to pre-amplifier) is equipped with MCX (or Microdot for CiS.01) plugs, standard has one straight and one angled plug. Depending on the kind of usage you can choose between several lines:

• different lenghts• different line sheathings, e.g. teflon or synthetic material.

Acoustic emission sensors

1

A

2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

B

C

D

E

F

A

B

C

D

E

F



Title DWG No.


18.12.2017

1/1

QWT-MCXQWT Zusammenbau

Olaf Specht

Ø23

15.5

ISO

M5

5

26

ähnl. ISO 10642 Torx M5x20 T25

MCX Buchse

1

A

2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

B

C

D

E

F

A

B

C

D

E

F



Title DWG No.


18.12.2017

1/1

QWT-MCXQWT Zusammenbau

Olaf Specht

Ø23

15.5IS

O M

5

5

26


MCX Buchse

1

A

2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

B

C

D

E

F

A

B

C

D

E

F



Title DWG No.


18.12.2017

1/1

QWT-MicrodotQWT Zusammenbau

Olaf Specht

Ø23

15.5

ISO

M5

5

32


10-32 female (Microdot compatible)

MCX-Sensor (QWT-MCX - Optimizer4D)

Microdot-Sensor (QWT-Micro - CiS.01)

1

A

2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

B

C

D

E

F

A

B

C

D

E

F



Title DWG No.


18.12.2017

1/1

QWT-MicrodotQWT Zusammenbau

Olaf Specht

Ø23

15.5

ISO

M5

5

32


10-32 female (Microdot compatible)


11 / 27

Magnetic adapter for sensor

Dimensions are shown in millimeters. Magnetic Adapter.


12 / 27

Sensor (MCX)

SensorsSensors consists of a piezo-ceramic element which detects high frequency impulses, also known as acoustic emissi-on or structure borne noise. The piezo-ce-ramic element is placed into a cylindrical housing of heat-treatable steel.

Do not expose the sensors to temperatu-res above 170° Celsius.

Mount the sensors with a wrench size SW 19, use a force of 6 newtonmeters. You can also use a magnetic adapter, but the signal transmission is better if you use screws. Attach the sensor as close to the tool or work piece as possible to ensure signal strength.

Following installation and commissio-ning, Optimizer4D executes a self-test, in order to determine if the sensors are correctly installed, among other things.

Sensor cable with MCX connectors

Sensor (M5, previous version) with creamic adapter (no electrical noises)

Sensor (M5, previous version) with magnetic adapter

Sensor (M5, previous version) with cable

Pos. Name Type Order-Nr. Weight (kg)1 Sensor with thread (M5) Standard SW19 QWT-MCX


13 / 27

QASS µmagnetic Sensor The sensor itself consists of a coil that collects high-frequency Barkhausen Noise and of a magnetic field coil that produces the excitation field. During the hardness testing, QASS µmagnetic magnetizes the compenent. Consequently, jumps occur in the strength of the magnetic field. The system records these jumps in real-time.

AttentionDo not expose the sensor to a tempera-ture above 70° Celsius (186° Fahrenheit). To prevent overheating, turn of the excita-tion field between measurings.

Recommended settings for the excitation field that can be done in the signal gene-rator of Optimizer4D:

Step ValueAmplitude 4 0,25 VFrequency 1000 100 Hz

The cable that connects the sensor and the pre-amplifyer comes with MCX plugs. It comes with several options for length and surface coating.

Dimensions are shown in millimeters.

Magnetic field sensor for hardness testing

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

A A

B B

C C

D D

E E

F F

1 A2

Aufbau und Komponenten

µMStatus Änderungen Datum Name

Gezeichn.

Kontroll.

Norm

Datum Name03.08.2017 Nilges

Angaben in Millimeter Schutzvermerk ISO 16016 beachten

Toleranz: ISO 2768 -

Oberfläche:ISO 1302

Härte:

µM Komponenten und Verkabelung.idw

1 : 2Maßstab:

Rev.:

190,5

233,1

90,3

86,6

Füße demontierbar

µM-PA

93,50

16,00

63,70

R20,0

0

20,8

M5x0.8

M5x0.8

20,00 1

/4-20 UNC

30,00

1/4-20 UNC

1/4-20 UNC

15,00

UMS 5-5-15

103,70

74,20

50,00

21,00

30,00

O-PA

4x M3

6,77


14 / 27

QASS µmagnetic power amplifyer

Power amplifyer for hardness testing

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

A A

B B

C C

D D

E E

F F

1 A2



Gezeichn.

Kontroll.

Norm





Härte:


1 : 2Maßstab:

Rev.:

190,5

233,1

90,3

86,6

Füße demontierbar

µM-PA

93,50

16,00

63,70

R20,0

0

20,8

M5x0.8

M5x0.8

20,00 1

/4-20 UNC

30,00

1/4-20 UNC

1/4-20 UNC

15,00

UMS 5-5-15

103,70

74,20

50,0021,00

30,00

O-PA

4x M3

6,77


This power amplifyer is installed bet-ween measuring computer and sensor. The connection cable has a length of up to five meters.

Power amplifyer cableConnection is established with a scree-ned 8-pin cable. This enables DC power supply as well as AC power supply of QASS µmagnetic sensors. Connection to power amplifyer is established with a Lumberg SV80 plug, connected to the Lumberg KFV80 socket of the power amplifyer.

Attention!Line voltage MUST be adjusted to local voltage with this switch. In Europe: 230 Volt, in North America: 115 Volt.

Do not attach this pre amplifyer to move-able machine parts!

Switch for local voltage

Pin assignment of KFV80 connection

1 -2 -3 -4 + AC5 - AC6 GND7 VCC8 -


15 / 27

Electrical characteristicsQASS µmagnetic sensor

General characteristicsDevice QASS µmagnetic sensorSupply Voltage DC 10 - 20 V (typ. 12 V)

AC 10 - 18 V Signal Out Max. 30 mASaturation magnetic field Max. 1,2 TSensor temperature range -20°C to +70°C (-4° Fahrenheit to 158°)Environmental temperature 0 - 50° Celsius (32° Fahrenheit to 122°)

QASS µmagnetic power amplifyer

General characteristicsDevice QASS µmagnetic power amplifyerSupply Voltage AC 230 V (4 A) / 115 V (2 A)Output Voltage AC 10 - 18 V

DC 12 VOutput Current AC 2 - 4 A

DC 200 mAAmplifying factor 18-fachBand width 100 kHzSource resistant 0,1 ΩLoad resistance 0,5 - 8,0 Ω (typ. 1,0 Ω)


16 / 27

A ( 1 : 1 )

B ( 1 : 1 )C ( 1 : 1 )

D ( 1 : 1 ) E ( 1 : 1 )

A

B C DE

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

A A

B B

C C

D D

E E

F F

2 A2



Gezeichn.

Kontroll.

Norm





Härte:


1 : 5Maßstab:

Rev.:

Längen: 1,0 / 2,5 / 5,0 m

O-CC WTALängen: 1,0 / 2,5 / 5,0 m

O-CC WTALängen: 1,0 / 2,5 / 5,0 m

O-CC VVKLängen: 3,0 / 5,0 / 10 m

O-CC WTA

O-CC VVK

A ( 1 : 1 )

B ( 1 : 1 )C ( 1 : 1 )

D ( 1 : 1 ) E ( 1 : 1 )

A

B C DE

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

A A

B B

C C

D D

E E

F F

2 A2



Gezeichn.

Kontroll.

Norm





Härte:


1 : 5Maßstab:

Rev.:

Längen: 1,0 / 2,5 / 5,0 m

O-CC WTALängen: 1,0 / 2,5 / 5,0 m

O-CC WTALängen: 1,0 / 2,5 / 5,0 m


O-CC WTA

O-CC VVK

A ( 1 : 1 )

B ( 1 : 1 )C ( 1 : 1 )

D ( 1 : 1 ) E ( 1 : 1 )

A

B C DE

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

A A

B B

C C

D D

E E

F F

2 A2



Gezeichn.

Kontroll.

Norm





Härte:


1 : 5Maßstab:

Rev.:

Längen: 1,0 / 2,5 / 5,0 m

O-CC WTALängen: 1,0 / 2,5 / 5,0 m

O-CC WTALängen: 1,0 / 2,5 / 5,0 m


O-CC WTA

O-CC VVKA ( 1 : 1 )

B ( 1 : 1 )C ( 1 : 1 )

D ( 1 : 1 ) E ( 1 : 1 )

A

B C DE

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

A A

B B

C C

D D

E E

F F

2 A2



Gezeichn.

Kontroll.

Norm





Härte:


1 : 5Maßstab:

Rev.:

Längen: 1,0 / 2,5 / 5,0 m

O-CC WTALängen: 1,0 / 2,5 / 5,0 m

O-CC WTALängen: 1,0 / 2,5 / 5,0 m


O-CC WTA

O-CC VVK

QASS µmagnetic connectivity


17 / 27

Screen

Depiction of Optimizer4D-Screen. Front-, side- and rear-view.

X: rear viewY: Details - connectivityZ: view from underneath

„Y“

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

A A

B B

C C

D D

E E

F F

2 A2

TechData-BildschirmStatus Änderungen Datum Name

Gezeichn.

Kontroll.

Norm


Maßstab: 1 : 2Angaben in Millimeter Schutzvermerk ISO 16016 beachten


Oberfläche: ISO 1302

Härte:

Rev.:

BildschirmanschlüsseA 12 V DCB DisplayPortC HDMID VGA

EUSB 3.1

Connection to the Optimizer

FUSB-C 3.1 Peripherie,

USB-Stick, HubG Power Button

„X“

Q A S S

VESA MIS-B 100 C

31,00 31,50 100,00

100,00

110,00

41,00

M3

„X“

„Z“

„Z“

A

B

C

D

E

F

G

„Y“

320,00

182,00

31,50

„Y“

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

A A

B B

C C

D D

E E

F F

2 A2


Gezeichn.

Kontroll.

Norm





Härte:

Rev.:


EUSB 3.1




„X“

Q A S S

VESA MIS-B 100 C

31,00 31,50 100,00

100,00

110,00

41,00

M3

„X“

„Z“

„Z“

A

B

C

D

E

F

G

„Y“

320,00

182,00

31,50

„Y“

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

A A

B B

C C

D D

E E

F F

2 A2


Gezeichn.

Kontroll.

Norm





Härte:

Rev.:


EUSB 3.1




„X“

Q A S S

VESA MIS-B 100 C

31,00 31,50 100,00

100,00

110,00

41,00

M3

„X“

„Z“

„Z“

A

B

C

D

E

F

G

„Y“

320,00

182,00

31,50

„Y“

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

A A

B B

C C

D D

E E

F F

2 A2


Gezeichn.

Kontroll.

Norm





Härte:

Rev.:


EUSB 3.1




„X“

Q A S S

VESA MIS-B 100 C

31,00 31,50 100,00

100,00

110,00

41,00

M3

„X“

„Z“

„Z“

A

B

C

D

E

F

G

„Y“

320,00

182,00

31,50

Screen ConnectivityA 12 V DCB Display PortC HDMID VGAE USB 3.1 Connection to

Optimizer4DF USB-C 3.1 Periphery, USB

flash drive, HubG Power Button


18 / 27

Installation of screen

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

A A

B B

C C

D D

E E

F F

3 A2


Gezeichn.

Kontroll.

Norm





Härte:

Rev.:

4x M4

4x M5


19 / 27


Installing Optimizer4D into a wall cabinet - horizontal

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

A A

B B

C C

D D

E E

F F

1 A2

Zwischenblech-WaagerechtÄnderungen Datum Name

Gezeichn.

Kontroll.

Norm


Maßstab: 1 : 1

Generisch



Härte:

Rev.:

Oberfläche:

224,00

3,30

4,4

143,41

100,00

5,50

14,4

258,38

17,4

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

A A

B B

C C

D D

E E

F F

1 A2

Neue Wandhalterung Waagerecht mit ZwischenblechÄnderungen Datum Name

Gezeichn.

Kontroll.

Norm


Maßstab: 1 : 1

Generisch



Härte:

Rev.:

Oberfläche:

120

258

69,2

19,5

143,4

4,4

11

90

5,50

M3x0.5

In a first step, mount this metal plate to the wall and the lower on this page depicted metal plate to Optimizer4D.

If you insert a screw into the flap, it will serve as a fixation.


20 / 27

Installing Optimizer4D into a wall cabinet - vertical1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

A A

B B

C C

D D

E E

F F

1 A2

Neue Wandhalterung Senkrecht mit ZwischenblechÄnderungen Datum Name

Gezeichn.

Kontroll.

Norm


Maßstab: 1 : 1

Generisch



Härte:

Rev.:

Oberfläche:

129,00

272,8

90,00

120

69,2

M3x0,55,5010,00

11

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

A A

B B

C C

D D

E E

F F

1 A2

Neue Wandhalterung Senkrecht mit ZwischenblechÄnderungen Datum Name

Gezeichn.

Kontroll.

Norm


Maßstab: 1 : 1

Generisch



Härte:

Rev.:

Oberfläche:

129,00

272,8

90,00

120

69,2

M3x0,5

5,5010,00

11

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

A A

B B

C C

D D

E E

F F

1 A2

Zwischenblech-SenkrechtÄnderungen Datum Name

Gezeichn.

Kontroll.

Norm


Maßstab: 1 : 1

Generisch



Härte:

Rev.:

Oberfläche:

272,8

14,4 4,4

129

3,30

5,50

Same conditions apply as mounting the device in a horizontal way.


21 / 27

Wallmount characteristicsHorizontal installation


1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

A A

B B

C C

D D

E E

F F

1 A2

Zwischenblech-WaagerechtÄnderungen Datum Name

Gezeichn.

Kontroll.

Norm


Maßstab: 1 : 1

Generisch



Härte:

Rev.:

Oberfläche:

224,00

3,30

4,4

143,41

100,00

5,50

14,4

258,38

17,4

Vertical installation1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

A A

B B

C C

D D

E E

F F

1 A2

Zwischenblech-SenkrechtÄnderungen Datum Name

Gezeichn.

Kontroll.

Norm


Maßstab: 1 : 1

Generisch



Härte:

Rev.:

Oberfläche:

272,8

14,4 4,4

129

3,30

5,50


22 / 27

Installing Optimizer4D to control cabinet

1

3

1. Prepare all parts. Refer to image 1 for overview.

2. Dismount wireway marked in image 2 („Vor dem Einschub demontieren“). Install Optimizer4D at control cabinet. Remount wireway.

3. Complete installation (image 3).


2

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

A A

B B

C C

D D

E E

F F

1 A2

Schaltschrankeinbau_1Status Änderungen Datum Name

Gezeichn.

Kontroll.

Norm





Härte:

Rev.:

A-A ( 1 : 2 )

A

A

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

A A

B B

C C

D D

E E

F F

1 A2

Schaltschrankeinbau_1Status Änderungen Datum Name

Gezeichn.

Kontroll.

Norm





Härte:

Rev.:

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

A A

B B

C C

D D

E E

F F

1 A2

SchaltschrankeinbauStatus Änderungen Datum Name

Gezeichn.

Kontroll.

Norm





Härte:

Rev.:

10

271,5

135

4x 7,00

15

17,5

101,5

Vor dem Einschub demontieren


23 / 27

Casing varieties

Protective casing

If you want to use Optimizer4D in a hazardous environment or at a manual mode machine, QASS recommends the protective casing which resists dust and mechanical impacts (including handle). An optional signal lamp shows if a work piece is good or faulty by a red or a green light.

Open protective casing.

QASS Optimizer4D inside of a protective casing, signal lamp (optional) added.

Measurements / weightControl cabinet

Protectivecasing

Protective c. with lamp

QASE

Length (cm) 20 34 34 45,5Width (cm) 27,4 34 34 56Height (cm) 13,2 24 35 26,5Weight (kg) 9 18 18,5 23,5

Optimizer4D im Schaltschrank-Gehäuse.

Optimizer4D in a protective housing and with a protective cover.


24 / 27

Carrying casing „QASE“

QASEThis is a transportable casing which is helpful if you want to use Optimizer4D at several locations or machines.

QASE is made of durable plastics. Optimi-zer4D is securely installed into this casing and by this it‘s applicable for mobile and scientific uses. QASE includes protective foam case inserts and compartments for cables and keyboard with enough space for sensors and pre-amplifyers and it also includes a 22-inch-screen monitor which is integrated into the lid.

Price on application.


25 / 27

Memory options

Pos. Usage Basic or optional

Memory size

Maximum size (all in all)

Magnetic or SSD

1 Operating system and storage for measuring data (bending and straightening)

basic 0,5 TB 0,5 TB SSD

2 Operating system and storage for measuring data (other applications)

basic 128 GB 128 GB SSD

3 Memory expansion pack #1 optional additional 1 - 1,5 TB

2 TB Magnetic and SSD

4 Memory expansion pack #2 optional additional 2-4 TB

4,5 TB Magnetic and SSD

5 Memory expansion pack #3 optional additional 4,5-5,5 TB

6 TB Magnetic and SSD

Optimizer4D writes measuring data in real-time to it‘s harddrives. While using highest data rate, Optimizer4D saves up to 25 MB / s to harddrive. This means 1,5 GB / min or 90 GB / h. 1 TB of memory will be full in roughly 11 hours. Additionally, Optimizer4D saves results of measuring (crack / no crack) as statistics to a database. It‘s also possible to add screenshots to this statistics. You‘ll dra-matically save harddrive space if you keep just the screenshots and the statistics as opposed to the complete measuring data. Basic memory configuration of Optimi-zer4D provides 500 GB of SSD memory. You can freely add as much memory as you want up to 6 TB in steps of 1 or 1,5 TB. There are four slots for harddrives availab-le. Refer to list below for examples.For extended needs for storage, a external NAS-system is available. This system stores up to 128 TB (sufficient for up to 1400 hours of measuring with one measuring channel).

NAS-system for extended data storage.


26 / 27

Spare parts

Pos. Name Type Order-No. Weight (kg)1 Optimizer4D measuring device

(control cabinet design)Optimizer4D O-OPTIMIZER4D 13,7

2 Wall bracket case for horizontal mounting

O-MC-Case-11-HW

1,53 Wall bracket Optimizer4D for

horizontal mountingO-MC-Case11-WHW

4 Wall bracket case for vertical mounting

O-MC-Case11-HS

5 Wall bracket Optimizer4D for vertical mounting

O-MC-Case11-WHS

6 Pre-amplifyer OPA 0,157 Pre-amplifyer-cable 3 m OCC PA 0300 0,15

5 m OCC PA 0500 0,210 m OCC PA 1000 0,4420 m OCC PA 2000 0,88

2 3

4 5 6

7

1


27 / 27

8 9 10

Pos. Name Type Order-Nr. Weight (kg)8 Power supply 24 V, 150 W O-POWERSUPPLY 0,589 Uninterrupted power supply (UPS) Internal (Supercaps) O-USV 0,3610 Screen 11,6 Inches O-TD 12 1,5

Please find the detailed Manual on www.qass.net/wp/support/downloads/?lang=en

ptiier ehnial peiations - qass en optimizer4d.pdf · 2019. 6. 14. · 3. plc connectors and...

Documents