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Proximity switches SIMATIC PX for reliable sensing, counting, measurement or monitoring Brochure November 2006

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  • Proximity switches SIMATIC PXfor reliable sensing,counting, measurement or monitoring

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  • Proximity switches SIMATIC PXsensing, counting, measurement or monitoring

    Whether the objects are in solid, liquid or powder form; whe-ther you want to detect, count, measure, monitor or position: Proximity switches are invaluable in plants of all types and si-zes; in conveyor systems, packaging lines or printing presses, and in robot cells, lifts, industrial presses or automatic welding applications.

    Comprehensive automation, complex manufacturing proces-ses and high speed applications create exceptional demands which are met by the broad range of proximity switches:

    · Sonar proximity switches SIMATIC PXS Ultrasonic sensors for all kinds of materials,

    · Photoelectric proximity switches SIMATIC PXOPhotoelectric sensors for distances up to 50 m,

    · Inductive proximity switches SIMATIC PXIfor metal objects even under harsh conditions,

    · Capacitive proximity switches SIMATIC PXCfor conductive and non-conductive materials with various form factors and surfaces

    Highlights■ Contactless detection of objects

    ■ Extensive and complete product range including photoelectric, inductive, sonar and capacitive sensors

    ■ International versions (UL/CSA)

    ■ Up to degree of protection IP69K, depending on type of sensor

    ■ Integrated in Totally Integrated Automation with IQ-Sense

    2

  • Incorporated in TIA

    IQ-Sense is a concept for the intelligent integration of sensors in automation systems. Just like all products and systems in-corporated in Totally Integrated Automation, IQ-Sense devices also feature the same characteristics with respect to commu-nications capability, data management and configuration/ programming. This provides advantages in every aspect, bey-ond significant savings of engineering time and effort. For the first time, plant-wide communication down to the sensor level can be implemented not just extremely easily, but highly pro-fitably as well.

    Sonar proximity switches SIMATIC PXS

    Sonar proximity switches can be used as non-contact proxi-mity switches in many fields of automation. These devices can be used whenever distances through air have to be evaluated, because they not only detect objects, but can also output and evaluate the absolute distance between the Sonar proximity switch and the object. Changing environmental conditions (e.g. temperature variations) are compensated during evaluation of the measurement.

    Photoelectric proximity switches SIMATIC PXO

    The photoelectric proximity switches react to changes in the quantity of light received. The light beam emitted from the emitter diode is interrupted or reflected by the object to be de-tected.Depending on the type of BERO, the interruption or reflection of the light beam is evaluated.

    Inductive proximity switches SIMATIC PXI

    Inductive proximity switches are the low-cost solution for non-contact detection of metal objects.Inductive proximity switches are extremely reliable, heavy duty and virtually indestructible. They are insensitive to tem-perature changes, noise, light and liquids.

    Capacitive proximity switches SIMATIC PXC

    Capacitive proximity switches are also non-contact sensors for measuring conductive and non-conductive materials in solid, powder or liquid state.

    Proximity switches SIMATIC PXPortfolio overview

    3

  • 4

    Intelligent proximity switches with IQ-SenseSimple to use, simply profitable

    Sensors and PLCs are coming together

    Thanks to intelligent integration to the PLC, IQ-Sense can now be used to implement significantly more flexibility and reliabi-lity of the sensors. Integrated data communication means many advantages for both plant engineering and operation.For example, the new IntelliTeach® function enables fast com-missioning by machine and plant engineers, since all settings for the IQ Sense devices can be set using the PLC. Values set once on a sensor can be transmitted to other sen-sors without problems.

    Sensors can be exchanged during operation without any extra work since the PLC automatically reestablishes all sensor set-tings.

    Furthermore, IQ-Sense permits channel-specific system diag-nostics. Wire break, short-circuit, maladjustment or module/ sensor failure are automatically signaled, and parameteriza-tion errors are avoided. It is therefore possible to reduce downtimes and to increase plant availability.

    New communication standard IO-Link for sensorsand actuators

    Well-known German manufacturers of sensor as well as auto-mation technology have gotten together under the roof of the Profibus user organization (PNO) to develop a universal com-munication standard for sensors and actuators. The objective of the research group IO-Link was to provide users with possi-bilities for further cost reductions concerning commissioning, maintenance and plant availability – while also retaining the economical point-to-point connections.

    The IQ-Sense technology was proposed by Siemens to the re-search group became instrumental in the stadardization of IO-Link specifications is now available – the standardization has been applied for at the IEC.

    HighlightsEngineering

    ■ Seamless integration in SIMATIC STEP 7

    ■ Transparent display of all sensor parameters

    ■ Channel-specific system diagnostics

    ■ No additional parameterization software needed

    Commissioning

    ■ Low wiring overhead thanks to polarity-independent two-wire design

    ■ Sensor parameters are teachable and can be copied

    ■ Avoidance of sensor interaction through anti-interference function

    ■ Simple and cost-effective wiring, fast commissioning

    Operation and maintenance

    ■ Dynamic parameter modification using the PLC (IntelliTeach)

    ■ Integrated diagnostic information down to the sensor level

    ■ Replacement of sensors during operation without re-parameterization

    ■ High plant availability with alarm and message displays for preventive maintenance

  • IQ-Sense in the automation environment

    5

    Connectable proximity switches to ET 200S via 4 IQ-Sense module

    to S7-300/ET 200Mvia 8 x IQ-Sense module

    SIMATIC PXO200 (K80 type)· Retroreflective sensor • •· Retroreflective sensor with background suppression • •· Diffuse sensor • •SIMATIC PXO200 (C40 type)· Retroreflective sensor • •· Diffuse sensor • •SIMATIC PXS300 (M18 type)· Range 6 cm to 30 cm •· Range 15 cm to 100 cm •

  • Sonar proximity switches SIMATIC PXSfrom 3 cm to 10 m - they hear everything!

    Sonar proximity switches SIMATIC PXS ensure non-contact sensing with millimeter precision in the range from 3 cm to 10 m.

    Principle: Sonar proximity switches transmit ultrasonic pulses; when reflected by objects or surfaces, the echoes can be received by the proximity switch and the distances calcu-lated and converted to an output signal. Sonar proximity switches feature large sensing distances up to 10 meters, high accuracy in the millimeter range, good repro-ducibility and require little maintenance.

    Sensing is not affected by dust and contamination common in harsh industrial environments. Liquids can be sensed with the same precision as solids, granulates or powders.

    Sonar proximity switches are suitable for a wide range of applications, such as level measurement, position detection, limit detection, thickness measurement and stack height measurement.

    Distance monitoring

    Size measurement

    Measurement of stack height

    Measurement of diameter and speed

    Loop monitoring Quality inspection

    Contour measurement

    6

  • Sonarproximity switchesSIMATIC PXSOverview

    Find the right product faster with the product selection code!In the A&D Mall: Enter the product selection code to display a list of relevant products.In Catalog FS 10: use the product selection code in the order number index in Chapter 6 to find the chapter and page of suitable products.

    Type

    Sensing range 6 ... 30 cm20 ...

    100 cm6 ...

    30 cm20 ...

    100 cm50 ...

    150 cm20 ...

    100 cm6 ...

    30 cm20 ...

    130 cm40 ...

    300 cm60 ...

    600 cm

    6 ... 30 cm

    20 ... 130 cm

    40 ... 300 cm

    60 ... 600 cm

    6 ... 30 cm

    20 ... 130 cm

    5 ... 40 cm

    0 ... 80 cm

    0 ... 40 cm

    3 ... 20 cm

    5 ... 40 cm

    10 ... 70 cm

    3 ... 20 cm

    5 ... 40 cm

    10 ... 70 cm

    Operating mode

    · Diffuse sensor· Reflex sensor· Thru-beam sensorOutput

    · 1 switching output· 2 switching outputs· Analog output 0 - 20 mA· Analog output 4 - 20 mA· Analog output 0 - 10 V· Frequency outputDirect communication with PLC

    Temperature compensation

    Adjustment

    · 1 potentiometer· 2 potentiometers· teach-In· Plug-in jumper· Programming device

    Connection

    · M8 connector

    · M12 connector· Cable· TerminalsType of protection

    · IP 65· IP 67

    Product selection code

    7 8

    3R

    G6

    34

    2

    Straight sensor head

    Angled sensor head

    Fixed sensor head

    K0 compact rangeSonar thru-

    beam sensor

    3SG16 compact

    range

    M30 K1 compact range

    Swivel-mountedsensor head

    Separatesensor head K08 compact range

    3R

    G6

    3 4

    3

    3R

    G6

    3 4

    2

    3R

    G6

    3 4

    3

    3R

    G6

    2 4

    3

    3S

    G1

    66

    7

    3R

    G6

    01

    3

    3R

    G6

    01

    5

    3R

    G6

    01

    4

    3R

    G6

    02

    2

    3R

    G6

    02

    3

    3R

    G6

    02

    5

    3R

    G6

    02

    4

    3R

    G6

    01

    2

    3R

    G6

    01

    3

    3R

    G6

    45

    1

    3R

    G6

    45

    1

    3R

    G6

    45

    1

    3R

    G6

    01

    2

    3R

    G6

    43

    2

    3R

    G6

    43

    1

    SIMATIC PXS100 SIMATIC PXS200

    M18 S compact range Swivel-mounted

    sensor head

    3R

    G6

    43

    3

    3R

    G6

    42

    2

    3R

    G6

    42

    1

    3R

    G6

    42

    3

    Fixedsensor head

  • 9 10

    6 ... 30 cm

    20 ... 130 cm

    40 ... 300 cm

    60 ... 600 cm

    6 ... 30 cm

    20 ... 130 cm

    40 ... 300 cm

    60 ... 600 cm

    6 ... 30 cm

    20 ... 130 cm

    5 ... 30 cm

    15 ...100 cm

    6 ... 50 cm

    20 ... 150 cm

    25 ... 250 cm

    6 ... 30 cm

    20 ... 130 cm

    40 ... 300 cm

    60 ... 600 cm

    6 ... 30 cm

    20 ... 130 cm

    40 ... 300 cm

    60 ... 600 cm

    6 ... 30 cm

    20 ... 130 cm

    5 ... 30 cm

    15 ...100 cm

    6 ... 30 cm

    20 ... 130 cm

    40 ... 300 cm

    60 ... 600 cm

    6 ... 30 cm

    A

    A

    S7-300, ET 200M, ET 200S (via IQ-Sense)

    Fixed sensor head

    Swivel-mounted sensor head

    Separate sensor head

    Separate sensor head

    Swivel-mounted sensor head

    M18compact range

    M30 K3 compact range Double- layer sheet monitoring

    Fixed sensor head

    K65compact range

    M30 K2 compact range

    3R

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    3R

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    3

    3R

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    01

    5

    3R

    G6

    01

    4

    3R

    G6

    02

    2

    3R

    G6

    02

    3

    3R

    G6

    02

    5

    3R

    G6

    02

    4

    3R

    G6

    01

    2

    3R

    G6

    01

    3

    3R

    G6

    23

    2

    3R

    G6

    23

    3

    3R

    G6

    25

    2

    3R

    G6

    25

    3

    3R

    G6

    25

    5

    3R

    G6

    11

    2

    3R

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    11

    3

    3R

    G6

    11

    5

    3R

    G6

    11

    4

    3R

    G6

    12

    2

    3R

    G6

    12

    3

    3R

    G6

    12

    5

    3R

    G6

    12

    4

    3R

    G6

    11

    2

    3R

    G6

    11

    3

    3R

    X2

    21

    0

    SIMATIC PXS300 SIMATIC PXS400 SIMATIC PXS900SIMATIC PXS800

    M30 K3 ATEX compact range

    M18 ATEX compact

    range

    3R

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    23

    2

    3R

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    3

    3R

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    2

    3R

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    3

    3R

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    3R

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  • Sonar proximity switches SIMATIC PXSFunctionality and highlights

    Function

    The Sonar proximity switches only operate through the me-dium of air and can detect any objects that reflect ultrasound.They emit ultrasonic pulses cyclically. When an object reflects these pulses, the resulting echo is received and converted into an electrical signal. The incoming echo is detected in accor-dance with its intensity which, in turn, is dependent on the distance between the object and the Sonar proximity switch.Sonar proximity switches operate according to the echo pro-pagation principle, i.e. the time difference between the emit-ted pulse and the echo pulse is evaluated.The design of the sensor causes the ultrasonic beam to be emitted in the shape of a cone.

    Temperature compensation

    The compact proximity switches type M30 K2, M30 K3 and M 18 are fitted with temperature sensors and a compensation circuit that equalizes changes in operating distances caused by temperature changes.

    Synchronization

    In compact ranges M30 K2, M30 K3 and M 18, several devices can be synchronized with each other by simply interconnect-ing the synchronization outputs of the devices. Up to 10 de-vices can be synchronized (or 6 devices in the case of compact range 0).

    This allows the sensors to be mounted extremely close to each other in many cases without causing mutual interference.

    Programming with SONPROG

    Programming the devices of the compact ranges M18, M30 K2 and M30 K3

    Possible settings include:

    · Operating range beginning and end· Analog range beginning and end· Switching hysteresis· Mean value generation· Multiplex mode · NO/NC contact switchover

    Sensors for Ex Zone 2/22

    These sonar proximity switches are approved according to EU Guidline 94/9/EG (ATEX) Appendix VIII.

    The approval for:

    · Gas EX II 3G EEx nA II T6 X and· Dust EX II 3D IP65 T 80 °C XThe functionality of the sonar proximity switches with ATEX approval is identical to that of the standard proximity swit-ches.

    Product families

    The Sonar proximity switches are grouped into separate pro-duct families according to their technical design or type of construction:

    Highlights■ Millimeter-accurate measurement

    ■ Color and material-independent, even transparent objects

    ■ Individual parameter setting

    ■ Small, compact housing

    ■ Very high degree of repeat accuracy

    ■ UL/CSA approvals

    ■ Sensors available for Ex Zone 2/22

    ■ Insensitive to temperature, noise, light and water

    ■ Sensors with IQ-Sense

    SIMATIC Sensors Type

    PXS100 Compact range 0, compact type 3SG16, thru-beam sensor

    PXS200 Compact range M30 K1, compact range M18S, compact type K08

    PXS300 Compact range M30 K2, compact range M18, compact type K65

    PXS400 Compact range M30 K3

    PXS800 Compact range M18 ATEX,Compact range M30 K3 ATEX

    PXS900 Double layer sheet monitoring

    11

  • Photoelectric proximity switches SIMATIC PXOFast and accurate sensing with light and laser

    The various versions of the photoelectric proximity switches SIMATIC PXO are predominantly used in the following applica-tions:

    · in conveyor systems· iIn packaging machines· in mechanical engineering applications· in paper, textile and plastics processing· in printing machines· for access control.These photoelectric sensors detect all objects regardless of their composition, whether metal, wood or plastic. Special versions of the K 20 form in miniature enclosure and the C 40 are available for detecting transparent objects.

    Special devices such as the color sensor or color mark sensor can be used to detect differences in color or contrast. The ana-log laser supports extremely precise distance measurements and position monitoring.

    The devices can be mounted in any position. They should be installed in such a manner as to prevent dirt deposits as far as possible.

    Counting with thru-beam sensor

    Measurement of diameter using diffuse sensor

    Height measurement (diffuse sensor with background suppression)

    Counting with retroreflective sensor

    12

  • Photoelectric proximity switches SIMATIC PXOFunctionality and highlights

    Diffuse sensor (energetic sensor)

    The light from the emitter falls on an object and is reflected in a diffuse pattern. Part of this reflected light reaches the re-ceiver located in the same device. If the intensity of the re-ceived light is sufficient, the output is switched. The sensing range depends on the size and color of the object involved as well as its surface texture. The sensing range can be varied within a wide range by means of the built-in poten-tiometer. The energetic sensor can therefore also be used to detect different colors.

    Diffuse sensor with background suppression

    Diffuse sensors with background suppression can detect ob-jects up to a specific sensing range. All objects beyond this range are suppressed. The focus level can be adjusted. The background is suppressed due to the geometric constellation between the emitter and the receiver.

    Retro-reflective sensors

    The light from the emitter diode is focused through a lens and directed via a polarization filter to a reflector (principle of a3-way mirror). Part of the reflected light passes through another polarization filter and reaches the receiver. The filters are selected and aligned in such a way that only the light reflected from the reflector reaches the receiver and not the light reflected from other objects within the beam range.

    Thru-beam sensors

    Thru-beam sensors comprise an emitter and a receiver. The emitter is aligned in such a way that the greatest possible amount of pulsed light from the emitter diode reaches the re-ceiver. The receiver evaluates the incoming light to clearly separate it from the ambient light and other light sources.

    Sensors for Ex Zone 2/22

    The K80 ATEX optical proximity switch is approved according to EU Guideline 94/9/EG (ATEX) Appendix VIII

    The approval for:

    · Gas EX II 3G EEx nA II T6 X and· Dust EX II 3D IP65 T 80 °C XThe functionality of the optical proximity switches with ATEX approval is identical to that of the standard proximity swit-ches.

    Product families

    The photoelectric proximity switches are grouped into sepa-rate product families according to their technical design or type of construction:

    Highlights■ Extremely accurate and fast

    ■ High performance even across large distances

    ■ Small, compact housing

    ■ Reliable measurement even in the smallest spaces with Mini-Sensor (K20/K21)

    ■ Degree of protection up to IP68

    ■ Settable sensing ranges

    ■ Simple commissioning (TeachIn)

    ■ UL/CSA approvals

    ■ Sensors available for EX Zone 2/22 (type K80)

    SIMATIC Sensors

    Design Type

    PXO100 Cylindrical M18

    PXO200 Cubic K40, C40, K80, K80 ATEX

    PXO300 Cylindrical, miniature type

    D4, M5, M12

    PXO400 Cubic, miniature type

    K20, K21, K21R, K30, K31

    PXO500 Laser C20, C50, L18, L20, L50, L80

    13

  • Type M1 M18S C40 K80 D4, M5 M12

    Operating mode

    · Diffuse sensor· Diffuse sensor with

    background suppression

    · Retro-reflective sensor

    · Thru-beam sensor

    · Contrast sensor

    · Color sensor

    Sensing range· 1.5 cm - 1.8 cm· 5 cm - 10 cm· 12 cm - 15 cm· 20 cm - 30 cm· 40 cm - 50 cm· 60 cm - 70 cm· 1 m - 1.5 m· 2 m - 3 m· 4 m - 6 m· 12 m - 15 m· 50 mOutput· pnp· npn· Relay· AnalogDirect communication with the PLC

    Operational voltage· 24 V DC· 20 ... 265/320 V AC/DCConnection· M8 connector· M12 connector· Cable· TerminalsSpecial features· Timer function· Surplus light· Transparent objects· Metal housing· Approved for

    Ex Zone 2/22

    Light type· Visible light· Infrared light· Laser light, red

    Product selection code

    14

    3R

    G7

    13

    4

    3R

    G7

    64

    03

    RG

    76

    50

    3R

    G7

    64

    13

    RG

    76

    51

    3R

    G7

    64

    23

    RG

    76

    52

    3R

    G7

    24

    0

    3R

    G7

    24

    4

    3R

    G7

    24

    1

    3R

    G7

    2.1

    3R

    G7

    2.2

    3R

    G7

    03

    03

    RG

    70

    40

    3R

    G7

    04

    2ET200Svia IQ-Sense

    ET200Svia IQ-Sense

    ET200Svia IQ-Sense

    Photoelectricproximityswitches SIMATIC PXOOverview

    SIMATIC PXO100 SIMATIC PXO200 SIMATIC PXO300

    3R

    G7

    2.4

    ET200Svia IQ-Sense

    ET200Svia IQ-Sense

    3R

    G7

    12

    0

    3R

    G7

    12

    1

    3R

    G7

    12

    2

    3R

    G7

    21

    03

    RG

    72

    00

  • K20 K21 K30 K31 L18 L20 C20 L50 C50 L80

    15

    3R

    G7

    40

    4

    3R

    G7

    40

    1

    3R

    G7

    40

    03

    RG

    74

    20

    3R

    G7

    01

    0

    3R

    G7

    01

    2

    3R

    G7

    01

    .

    3R

    G7

    01

    4

    3R

    G7

    13

    53

    RG

    71

    75

    3R

    G7

    40

    7

    3R

    G7

    40

    6

    3R

    G7

    40

    8

    3R

    G7

    05

    6

    3R

    G7

    05

    7

    3R

    G7

    25

    6

    3R

    G7

    01

    1

    SIMATIC PXO400 SIMATIC PXO500

    3R

    G7

    40

    13

    RG

    74

    21

    3R

    G7

    05

    6

    3R

    G7

    05

    0

    3R

    G7

    01

    1

    3R

    G7

    01

    2

  • Inductive proximity switches SIMATIC PXIRugged, accurate and reliable

    Inductive proximity switches SIMATIC PXI are used for non-contact sensing of metal objects, e.g. on printing presses, con-veyor systems, robots, elevators, presses, automatic welding machines, etc. Inductive proximity switches feature a long ser-vice life, high switching accuracy and a fast response. They can also be used in demanding environments, exposed to e.g. splash water, cleaning emulsions, oil and lubricants.

    Recognition of cans and lids

    Recognition of the valve position (completely open or closed)

    Recognition of adjusting screws on thewheel for velocity or direction control

    16

  • Find the right product faster with the product selection code!In the A&D Mall: Enter the product selection code to display a list of relevant products.In Catalog FS 10: use the product selection code in the order number index in Chapter 6 to find the chapter and page of suitable products.

    Type, Ø 3mm 4mm M5 5mm x 5 mm M8 6.5 mm 8mm x 8 mm M12 12mm x 40 mm 12mm x 32 mm Box with M14 M18 18 mm M30 40 mm x 40 mm60 mm x 80 mm

    80 mm x 100 mm 4 mm M5 M8

    Operating distance

    · 0 - 0.8 mm (PXI.1.) 0.6 mm 0.8 mm 0.8 mm 0.8 mm 0,6 mm 0,6 mm· 1 - 4 mm (PXI.2.)

    1 mm1.5 mm2.5mm

    1.5 mm2.5 mm 1.5 mm

    2 mm4 mm

    2 mm4 mm 2mm 2.5 mm

    1 mm2 mm

    2.5 mm 3 mm

    · 5 - 10 mm (PXI.3.)5 mm

    5 mm8 mm 5 mm

    10 mm6 mm

    · 12 - 22 mm (PXI.4.)15 mm

    15 mm20 mm

    · 25 - 40 mm (PXI.5.) 30 mm

    40 mm

    · 50 - 75 mm (PXI.6.)Output

    · NO contact / NC contact / − / − / − / − / / / / / / / / / / / / / / − / − / · pnp / npn / − / − / / / / / / / − / − / / / / / / − / − / − / − / · AnalogNumber of wires 3 3 3 3 2, 3, 4 3 3 2, 3, 4 3, 4 4 2, 3, 4 2, 3, 4 3 2, 3, 4 2, 3, 4 4 4 3 3 3

    Operational voltage

    · 10/15 ... 30/35 V DC· 10 ... 65 V DC· 20 ... 265/320 V AC/DC

    Connection

    · M8 connector· M12 connector· Cable· Terminal compartment

    Type of protection

    · IP 65 / IP 67 − / − / − / − / − / − / − / − / − / − / − / − / − / − / / / − / − − / · IP 68 / IP 69K / − / − / −

    Product selection code

    3RG4603 3RG4200 3RG42103RG4610

    3RG46363RG4236

    3RG40113RG40213RG46113RG4211

    3RG40503RG40603RG46013RG4201

    3RG46373RG4237

    3RG40123RG4022

    3RG40703RG4080

    3RG4071 3RG40723RG4082

    3RG40133RG4023

    3RG4075 3RG40143RG4024

    3RG40313RG40343RG40383RG4041

    3RG4042 3RG4043 3RG4600 3RG4610 3RG40113RG41113RG46113RG4621

    17 18

    InductiveproximityswitchesSIMATIC PXIOverview

    SIMATIC PXI200

  • 19 20

    M12 Box with M14 6,5 mm 8 mm x 8 mm M18 18 mm M30 40 mm x 40 mm 60 mm x 80 mm 80 mm x 100 mm M8 M12 M18 M30 40 mm x 40 mm80 mm x 80 mm M12 M18 M30

    40 mm x 40 mm M14 M12

    2 mm4 mm 2.5 mm

    2.5 mm3 mm 3 mm

    1.5 mm4 mm 3 mm

    2 mm4 mm 3 mm

    6 mm10mm 5 mm

    5 mm8 mm

    5 mm8 mm 10 mm 8 mm 5 mm 10 mm

    5 mm8 mm 10 mm

    0 ... 6 mm

    12 mm20 mm

    15 mm22 mm

    15 mm20 mm 12 mm 20 mm 15 mm 15 mm 15 mm

    40 mm

    25 mm30 mm35 mm40 mm 30 mm

    30 mm40 mm

    25 mm35 mm40 mm

    35 mm

    50 mm 65 mm 75 mm

    / / / − / / / / / / / / − / − / − / − / − / − / / / / / / / − / − / / / / / / − / − / / / / / / / − / − / − / − /

    2, 3 2, 3 3 3 2, 3 3 2, 3 2, 3, 4 2, 3 2, 3 3 3 3 3 3 3 4 4 4 4 3 4

    − / − / − / − / − / − / / / − / − − / − / − / − / − / − / − / − / − / / / − / / / / / − / − / − / − / − / −

    3RG40123RG40223RG41123RG46123RG4622

    3RG40723RG4082

    3RG43023RG4602

    3RG43373RG4637

    3RG40133RG43233RG43133RG46133RG46233RG40233RG4113

    3RG40533RG4063

    3RG40143RG43243RG43143RG46143RG46243RG40243RG4114

    3RG40303RG40313RG40383RG40413RG41343RG41383RG41313RG41443RG41483RG4141

    3RG40423RG4142

    3RG40333RG40433RG4143

    3RG46113RG4621

    3RG46123RG4622

    3RG46133RG4623

    3RG46143RG4624

    3RG46343RG46383RG46443RG4648

    3RG4643 3RG40123RG4022

    3RG40133RG4023

    3RG40143RG4024

    3RG40383RG4138

    3RG4652 3RG4612

    SIMATIC PXI300 SIMATIC PXI400 SIMATIC PXI600 SIMATIC PXI900

  • Inductive proximity switches SIMATIC PXIFunctionality and highlights

    Function

    A high-frequency alternating field is generated in the proxi-mity switch and emerges at the "sensing face". The physical size of this alternating field determines the "range" of the de-vice. When a material that is a good conductor of electricity and/or magnetism comes into close proximity with the sen-sing surface, the field is damped. Both states (field damped or undamped) are evaluated in the proximity switch and result in a change in the output state of the switch.

    Built-in protection:

    · Spurious switch-on pulse· Short-circuit and overload (DC)· Swapped connectors· Wire-break (connection L- or L+),· Overvoltage peaks· Radio interference· Spurious signal suppressionThe inductive proximity switches are classified in accordance with their applications or their technical characteristics:

    · for standard duty· for PLCs (2-wire)· for extra duty· for extreme environmental conditions (IP69 K)· with greater operating distance· without a reduction factor· pressure-resistant up to 500 bar (7250 psi)· with analog output· for use in Ex Zone 2/22

    Product families

    The inductive proximity switches are classified in accordance with the various possible applications or technical characteri-stics::

    Highlights■ Extremely compact and rugged

    ■ High degree of protection (IP67/IP68/IP69K)

    ■ Correction factor 1

    ■ High sensing ranges

    ■ Fast switching frequencies

    ■ Flexible mounting

    ■ Especially suitable for small spaces

    ■ UL/CSA approvals

    ■ Sensors available for Ex Zone 2/22

    SIMATIC Sensors

    Application areas and special features

    PXI200 Sensors for standard applications and for use with PLCs

    Operating distance acc. to standard

    PXI300 Sensors for extra duty

    Sensors with increased operating distance

    Sensors for extreme environmental conditions (IP68/IP69K)

    SIMATIC Sensors

    Application areas and special features

    PXI400 Sensors without a reduction factor, for welding ap-plications

    PXI600 Sensors for Ex Zone 2/22Approved for gas: EX II3G EEx nA II T6 XApproved for dust: EX II 3D IP65 T 80 °C X

    PXI900 Explosion-proof sensors up to 500 bar

    Sensors with analog output

    21

  • Capacitive proximity switches SIMATIC PXCApplication examples

    Capacitive proximity switches SIMATIC PXC detect any mate-rial in solid, powder or liquid state, e.g. glass, ceramics, plas-tics, wood, oil, water, cardboard and paper. Objects can also be detected through certain non-metallic materials. This multi-talented sensor can be applied virtually everywhere: in metalworking and bottling plants, in automation control and for counting all kinds of consumer goods. The capacitive prox-imity switches operate without contact and wear and thus have a very long service life.

    Standard applications for capacitive BEROs are:

    · Level control in plastic or glass containers· Level signaling in transparent packaging· Winding wire breakage signaling· Tape breakage signaling· Item counting of any kind

    Detection of milk in cartons

    Level control for bulk material in vessel

    22

  • Capacitiveproximityswitches SIMATIC PXCOverview

    23 24

    Find the right product faster with the product selection code!In the A&D Mall: Enter the product selection code to display a list of relevant products.In Catalog FS 10: use the product selection code in the order number index in Chapter 6 to find the chapter and page of suitable products.

    M18 M30 Ø 40 mm 20 mm x 32 mm 40 mm x 40 mm

    Operating distance

    · 5 mm· 10 mm· 20 mmOperational voltage

    · 10 ... 30 V DC· 10 ... 65 V DC· 20 ... 250 V ACNumber of wires

    · 2--wire· 3--wire· 4--wireOutput

    · pnp· NO contact· NC contact· NO and NC contact· NO or NC contactMounting

    · FlushConnection

    · Connector, Ø 8 mm· Cable· Terminal compartmentType of protection

    · IP 67

    Product selection code 3RG1613 3RG1614 3RG1655 3RG1673 3RG1630

    SIMATIC PXC200

  • Capacitive proximity switches SIMATIC PXCFunctionality and highlights

    Function

    The sensing face of a capacitive sensor is formed by two con-centrically arranged metal electrodes that are equivalent to the electrodes of an unwound capacitor. The electrode sur-faces A and B are connected into the feedback branch of a high-frequency oscillator that is tuned such that it does not os-cillate when the surface is free.When an object approaches the active face of the sensor, it en-ters the electric field in front of the electrode surfaces and cau-ses a change in the coupling capacitance. The oscillator starts to oscillate; the amplitude is recorded by an evaluation circuit and converted into a switching command.

    Switching frequency

    The build-up characteristics specific to other pulse/interval conditions may result in higher switching frequencies than those specified.

    Operating distance

    The stated values are applicable to a target of metal which is grounded and whose area corresponds to the sensing face of the proximity switch. The real operating distance sr for non-conductive targets is dependent on the relative dielectric con-stant er and the characteristic value (see characteristic curve).

    Highlights■ Detection of all materials (e.g. plastic, wood, paper)

    ■ Measurement of liquid through plastic tubes or glass pipes

    ■ Measurement of aggressive chemicals

    ■ Adjustment of the operating distance on the object

    25

    Built-in protection:

    · Spurious signal suppression· Short-circuit and overload protection· Polarity reversal protection for connections· Inductive interference protection

    Dielectric constants of various materials:

    · Glass 5· Paper 2.3· Vacuum, air 1· Water 80

  • SIRIUS detection devices are paying attention !

    Siemens also offers a wide range of mechanical sensorsin addition to the non-contact proximity switches of the SIMATIC Sensors range. The new generation of the SIRIUS spectrum of detection devices ranges from position switches in different versions, through hinge switches to magnetically operated switches.

    Standard position switches:reliable and conforming to standards

    With a wide range of new features, this new generation of po-sition switches is successfully used in virtually all applications:

    · Detection of hazardous movements of machine parts· Monitoring of protection equipment with rotary joints, such

    as swiveling doors, access flaps, lids, etc.

    · Monitoring of lateral-motion protection equipment, such as sliding doors, guards, etc.

    The dimensions, fixing points and characteristics of our posi-tion switches largely comply with EN 50041 or EN 50047. Whether in plastic or metal enclosures: we have the right switch for your specific requirements.Reduced installation time and increased flexibility can bearchieved through modular construction of individual compo- nents and simple connection for plastic housing.

    Short-stroke switches:accurate and compatible

    Exact switching is required when monitoring doors and access flaps. No problem for our position switches with short-stroke switching element.

    Position switch with separate actuator:proven and safe

    With their largely standardized housings and operating me-chanism types, our standard position switches have been tried and tested in the monitoring of protection doors.

    An alternative is to use a position switch with a separate actu-ator. It has multiple mechanical coding to prevent easy mani-pulation and thus overriding of safety equipment. The switching unit is fixed to the door frame and the actuator to the protection door. In the safe state, i.e. with the protec-tion door closed, the operating mechanism is seated snugly in the operating head of the switch and actuates the contacts, which open with positive action when the door is opened.

    26

  • SIRIUS detection devicesThe right detection device for every application

    Position switch with tumbler:clever and reliable

    Position switches with a separate actuator and an additional electromagnetic tumbler are used if an interlock is required on a protection door, e.g. to secure the operating area of a robot. They keep the protection door interlocked until the operating area can be entered without danger. In other words: until the machine has come to a complete standstill or a non-critical speed has been reached. An electrical signal, e.g. from a safe zero-speed monitor, then actuates the interlock solenoid and releases the protection door.Positions switches have a greater degree of security through locking pressure of up to 2600 N in the metal version and up to 1300 N in the plastic version even in harsh working environ-ments.

    Magnetically operated switches:Compact and secure against manipulation

    Magnetically operated switches are contactless and are espe-cially suitable for monitoring protection doors. The reed con-tacts in the switching element are actuated by a coded switch-ing magnet and are thus particularly tamper-proof. The members of our 3SE6 family of magnetically operated switches, in conjunction with ASIsafe 3RK modules and 3TK28 electronic safety modules, are approved up to Cat. 4 in confor-mity with EN 954-1.

    Hinge switches:Easy to mount

    Our range of hinge switches completes the spectrum of posi-tion switches for monitoring swiveling doors and flaps. These mechanical switches provide maximum protection against tampering and manipulation thanks to the snug connection between the switch and the protection door hinge.

    27

  • Siemens AG

    Automation and DrivesSensors and CommunicationPostfach 484890327 NÜRNBERGGERMANY

    www.siemens.com/s imatic-sensors

    The information provided in this brochure contains descriptions or characteris-tics of performance which in case of actual use do not always apply as de-scribed or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. Availability and technical specifi-cations are subject to change without notice.

    All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners.

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    Sensors are the ears and eyes of machines and systems on which automated manufacturin processes are running. SIMATIC Sensors from Siemens comprise a complete range of sensor systems for a wide variety of applications in the manuf-acturing industry:

    Proximity switches for reliable detection of objects,RF identification systems for product recognition and tracking, image processing systems for quality assurance and safety sensors for personnel and machine protection in hazardous areas.

    With innovative, intelligent products that are integrated in Totally Integrated Automation, SIMATIC Sensors ensure in-creased productivity, availability, efficiency and cost effective-ness.

    Image processing systems: www.siemens.com/simatic-sensors/mv

    Proximity switches: www.siemens.com/simatic-sensors/px

    RFID systems: www.siemens.com/simatic-sensors/rf

    Safety sensors: www.siemens.com/simatic-sensors/fs

    Comprehensive information and expertise at your service!■ Product information on SIMATIC Sensors:

    www.siemens.com/simatic-sensors

    ■ SIMATIC Sensors success stories:www.siemens.com/simatic-sensors/references

    ■ Ordering on the Internet: www.siemens.com/automation/mall

    ■ Your personal contact partner - at an office near you:www.siemens.com/automation/partner

    ■ Service and support:www.siemens.com/automation/service&support

    ■ Training for SIMATIC Sensors: www.sitrain.com

    ■ SIMATIC Sensors and Totally Integrated Automation Newsletters - Subscribe at: www.siemens.com/automation/newsletter

    Partners for your automation solutions■ Siemens Solution Partner Automation:

    www.siemens.com/automation/solutionpartnerwww.siemens.com/simatic-sensors/partner

    SIMATIC Sensors – Sensors for factory automation

    1

    Sonar proximity switches are suitable for a wide range of applications, such as level measurement, position detection, limit detection, thickness measurement and stack height measurement.FunctionDiffuse sensor with background suppression

    FunctionSiemens also offers a wide range of mechanical sensors in addition to the non-contact proximity switches of the SIMATIC Sensors ...

    FunctionDielectric constants of various materials: