projects

6
Man Singh, P. Eng 123, Hampshire Grove, NW, Calgary, AB T3A 5A5 [email protected] Tel. No. (403) 619 -1833 Special Achievements through creative design in real life engineering Saved around 20 Million dollars’ worth of earthwork just by rotating the whole plant by 180 degrees. 500,000 m3 cut and fill was reduced by simple decision. Implemented large scale soil stabilization program leading to an overall cost casing of around 10 million dollars in overall construction man hours for Jackfish 3 Project of Devon. Savings in terms of schedule is unaccounted. Saved around 30 weeks in construction schedule in construction of Tank foundations by incorporating Cemtarix Bas and soil stabilization. (Jackfish 3). Jackfish 2 it took around one whole year and in jackfish 3 same tank pads were build within 4 months. Saved around $5 million by challenging decision of EPC to go for stone column tank bases (Tank terminal Project) just by spending around $15000 extra by seeking second opinion from some independent Geotechnical consultant. Reduced Tank pad height by proposing bigger horse power pumps and saved 1.5 m depth of pad. (Ferrier) Vendor (KAWASAKI) was technically convinced to increase Allowable Vibration Amplitude to 30 Micron from a very stringent initial value of 5 Micron for Foundation for Compressor in ZIRKU (Abu Dhabi, UAE) based Satah Oil Processing Plant. A net saving of $ 55000.00. Simply tapering of Solar Panel foundations in the zone where anchor bolts were not required and saved around 1 m^3 concrete in each foundation causing a net saving of around $ 560,000.00 to company. (Project for Catholic Protection of ADCO Wells casings - around 1072 wells.) In the same project, proposal of using a common foundation for RTU and Junction Box caused 100 % reduction in Number of foundation & Steel supports and a drastic reduction in Cable and its trench lengths. It led to an overall saving of more than a million dollar.

Upload: man-singh

Post on 13-Apr-2017

864 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: projects

Man Singh, P. Eng 123, Hampshire Grove, NW, Calgary, AB T3A [email protected] Tel. No. (403) 619 -1833

Special Achievements through creative design in real life engineering

Saved around 20 Million dollars’ worth of earthwork just by rotating the whole plant by 180 degrees. 500,000 m3 cut and fill was reduced by simple decision.

Implemented large scale soil stabilization program leading to an overall cost casing of around 10 million dollars in overall construction man hours for Jackfish 3 Project of Devon. Savings in terms of schedule is unaccounted.

Saved around 30 weeks in construction schedule in construction of Tank foundations by incorporating Cemtarix Bas and soil stabilization. (Jackfish 3). Jackfish 2 it took around one whole year and in jackfish 3 same tank pads were build within 4 months.

Saved around $5 million by challenging decision of EPC to go for stone column tank bases (Tank terminal Project) just by spending around $15000 extra by seeking second opinion from some independent Geotechnical consultant.

Reduced Tank pad height by proposing bigger horse power pumps and saved 1.5 m depth of pad. (Ferrier)

Vendor (KAWASAKI) was technically convinced to increase Allowable Vibration Amplitude to 30 Micron from a very stringent initial value of 5 Micron for Foundation for Compressor in ZIRKU (Abu Dhabi, UAE) based Satah Oil Processing Plant. A net saving of $ 55000.00.

Simply tapering of Solar Panel foundations in the zone where anchor bolts were not required and saved around 1 m^3 concrete in each foundation causing a net saving of around $ 560,000.00 to company. (Project for Catholic Protection of ADCO Wells casings - around 1072 wells.)

In the same project, proposal of using a common foundation for RTU and Junction Box caused 100 % reduction in Number of foundation & Steel supports and a drastic reduction in Cable and its trench lengths. It led to an overall saving of more than a million dollar.

Page 2: projects

Projects worked onAT CH2M Hill, Canada

JKC, Australia: Ichthys LNG project Power Plant Reporting to Deputy Project Director, My role as a package Project Manager is to take the lead and focal point position for the commercial and technical management of fabrication of around 6000 T of modularized steel pipe racks with piping and insulation at Hyundai workshops in South Korea. It is US$ 700 Million - 800MW Combined Cycle power plant (5 GTG’s and 3STG’s) for an LNG project in Darwin Australia. It included commercial performance, quality, schedule compliance, technical compliance, innovation, site support, and delivery to site. I was a focal point between vendor and the design, procurement, transportation / shipping and construction functions of the project. , my role was to sort out all technical and logistics issues to ensure timely shipment of modules to site in Darwin from South Korea. It was aimed at management of delivery project management services related to project engineering and procurement. Conducted home office constructability reviews prior to mobilizing to the field and assisted home office Engineering manager from time to time to conduct pre-IFC module readiness assessments. Coordinated with Home Office Engineering team to collaboratively resolve design queries.

Suncor Energy Canada : Fort Hills Project: Water Treatment Plant Building Reporting to project engineer/manager, my role was to carry out structural design of all post

construction modification / field support works including underground pipe supports, manhole covers etc.

City of Calgary Bonny brook WWTP Upgradation: Reporting to project manager/Engineer my role was to carry

out all aspects of Civil/ Structural design and vibration free demolition and installations of 2000 HP Blower foundations and other associated structures.

Spy Hill SVE Blower Upgradation: C/S support for various post construction issues.

Trans Canada Pipelines : Proposals for Compressor Station for TCPLHusky Energy : Construction support for Husky Sunrise ProjectStatoil : Construction support for Statoil Oil processing facilityDevon Corporation: Alliance projects for Devon Corporation’s Jackfish 1, Jackfish 2 and Jackfish 3 Oil processing SAGD plants including associated pipelines.

At Devon Corporation, Canada Jackfish 3 Project: 1.2 Billion US$ SAGD project in Christina Lake: Project includes a

central processing facility 5 pads and associated pipelines. Ferrier Project :

330 Million $ project for Oil and Gas processing plant in Ferrier near Rocky Mountain House containing shallow Cut, Deep Cut and processing areas. Ambitious Pilot plan for Devon to transport the product to transport gas to West coast.

Jackfish Tank Terminal $220 million plant to build 1 Million barrel capacity storage tank farm facility to pool the oil from

various Devon jackfish plants. Other Alliance projects Installation of SRU units at all Jackfish facilities to meet regulatory requirement on sulfur

emissions along with other debottlenecking projects for Jackfish 1 and jackfish 2 projects.

At CH2M Hill, Canada

Page 3: projects

Vankor Oil Field Development , Russia: Total $3.3 Billion Development in Permafrost Siberia region: Project includes a central processing facility 5 pumping stations and a 550 KM long pipeline along with 22 well pads (Total 321 Well).

This portion is 330 Million $ component of the above project. Major activities being performed by me are: Review of FEED, Estimation of man-hours, and preparation of DBM, Detailed engineering design for in place, lifting and transportation loads. Dynamic analysis and design for dynamic loads originating out of high speed Rotating machines, wind Vortex shedding and earthquake (Seismic activities). Over all engineering coordination between Client Roseneft, Russian National Design Company NTC, other consultant SNC Lavalin (UK) and Kluster Consultants of Moscow.

Johns Manville Expansion Project, Innisfail, Alberta (70 Million US$): Estimation of Man-hours, List of deliverables, Scope of the work for Geotechnical Investigation and Topographical survey, Specifications, and Detailed design of Steel Structures, Piling and other Reinforced Concrete foundations, Review of Shop Drawings, construction Engineering etc. were my responsibilities. Project completed within estimates and budgeted man-hours which is a very rare in current labor and material scenario in Alberta.

Trans Canada Pipeline Ltd. - Edson Gas Storage Facilities: My involvement was to carry out detailed design of Equipment Foundations, Design Audit and troubleshooting during construction phase.

Miscellaneous Modification/Expansion projects from Duke Energy, Conoco Phillips etc.: Installation of Compressor stations etc.: My involvement so far is limited to preparation of civil package of the proposal to the client.

Shell Canada AOSP Downstream Expansion Project (Methane Reformer Building): Carried out Estimation, Provided Basic Engineering Support and 3-D modeling for UHDE Germany.

ZADCO, UAE: Satah Full Field Development Project FEED: Estimated Man-hours and other civil engineering inputs for the proposal

ADCO: SAS Full Field Development Project, Abu Dhabi, UAE: Estimated Man-hours and other civil engineering inputs for the proposal

At NPCC Abu Dhabi Prepared a Civil/Structural package of Tender (latest for OGDIII project of US$ 360 Million),

Carried out Design of Pipe Racks, Control buildings, foundations for compressor, pumps, exchangers, columns, tanks and other pressure vessels, chimneys, platforms etc. as required in Oil & Gas and petrochemical plants for the following projects.

Satah Plant Modifications (ZADCO): Lead Civil / Structural Engineer (Tender Package – Detailed Engineering – Construction Engineering). The project contained two packages:

Work Package 1 : Satah Dehydration/Desalting and Sour Water Treatment facilities in which work involved was Structural design of foundations of Desalter Skids, Vertical Desalter FEED Pumps, Sour Water Stripper Column, Stripper FEED Filters along with other general Civil Structural works like Pipe racks, T- Post Pipe Supports etc. Total Package cost was $ 80 Million.

Work Package 2 : This $70 Million Package consisted of installation of a Stand By/ by pass Export Gas Compressor unit and included a 4.6 MW Compressor, Knock out Drums, Suction Scrubbers, Discharge Gas Cooler (Air Fin Cooler) and Trim Cooler along with other associated accessories.

Unleaded Gasoline/Low Sulphur Gas Oil (ULG/LSGO) project for Umm Al Nar Refinery Abu Dhabi, UAE (TAKREER): Discipline Engineer specifically to Design its Blast Resistant Control Room Building.

Cathodic Protection of ADCO Well Casings (ADCO): Lead Civil/Structural Engineer (Tender Package – Detailed Engineering – Construction Engineering) Onshore Facilities at Juyamah: for Saudi Aramco: Lead Civil Engineer (Tender Package –

Construction Engineering) Replacement of 5 Nos. 20” water Injection Trunk lines for ADMA OPCO: Lead

Civil/Structural Engineer ( Tender Package – Detailed Engineering – Construction Engineering )

ADCO on Shore Gas Development Project (OGD III): Lead Engineer for preparation of Civil/Structural Inputs for Tender package of $ 360 Million: Company won the contract. It involved development of 50 No. of Production well heads , 30 number of Re-Injection Wellheads, 6 Number of Remote Manifold Stations(RMS) , re-injection Launcher and receiver stations for 5 trunk lines, Burn Pits, Flare areas.

Page 4: projects

My role as Lead Civil/Structural Engineer included detailed Design of Compressor Foundation, Extension of Blast Resistant Local Equipment Room, Substation design, Equipment foundations, Valve Manifold Platforms, Pipe Racks and Modifications to existing Structures and under Ground facilities along with general civil structural works described in the summery of experience on the first page. I acted as overall Engineering Coordinator in absence of Project Engineering Manager and successfully coordinated between client, consultant and sub-contractors.

AT TECHNIP Malaysia Kuantan Waste Water Treatment and Debottleneck Plant for BP – AMOCO: A $70 Million

project in which I carried out Detailed design of Compressor Foundation, RC Foundation and Steel super structure for Filter Press, Sludge Silo, Storage Tanks, Substation, Pump Foundations, Pipe racks, Access platforms, RCC & Steel Staircases.

Petronas Second Refinery Modifications (PSR2) Melaka for Petronas. : A $ 20 Million Project to install fire water Line, Foam water line, Remote Elevated Monitors, Fire walls, Sprinkler system on Tanks, Pumps etc. My role was to prepare a tender package, Detailed engineering of all associated civil/structural works.

Petlin Low Density Poly Ethylene (LDPE) Project Kerteh: My role as a discipline Engineer

was to carry out detailed engineering design of Administrative Office, Control Room Building, Pipe Racks, Administrative Building, and Storage warehouse. I was deputed to Vantage Fabrication yard to coordinate between design office and mod yard to troubleshoot/supervise/inspect the steel fabrication work also.

Goro Nickel Project : New Caledonia Asia Silicon Ltd Thailand. – Tender package Betara Gas Field Development Project Indonesia – Tender Package Asia THF/POLY THF Project Kaojing China for BASF – Tender package

AT Maunsell Malaysia (AECOM) Design of Pahang Cement Plant, Bukit Sagu, Malaysia .( on deputation to YTL Malaysia) Design/coordination of Vima Flour Mill, Vietnam. Design of Sutera Harbor Business & Resort Hotel Kota Kina Balu , Malaysia (13 story

building for Nishimatsu-Corpro) Design of Sarawak security building (a 33 story building with Barret piles by Bachey &

unique upside –down construction. Design of Turbo Generator Foundations of Sonipat Thermal Power Plant and monitoring of its post construction behavior.

AT SERC INDIA

Structural analysis of Tajmahal the world famous monument, with a 3-D FEM modeling including fracture mechanics studies on cracks Propagation. COSMOS/M FEM software was used.

Strength assessment and rehabilitation of fire ruined Turbine Foundations of Narora Atomic Power Plant including its static and dynamic analysis.

AT Gherzi India Expansion of Mathura Petroleum Refinery, India Guyed Tower Platform under random sea: Oil and Natural Gas Commission India. Design of Rajghat Thermal Power plant , New Delhi.(Parts) Dynamic analysis of Park Royal Hotel in New Delhi for Earthquake loads. Design of `The Statesman House’: a peculiar 17 story circular building with ring beams

carrying floating columns of 17 floors.