project report viii semester (2015-16) design and
TRANSCRIPT
Project Report – VIII Semester (2015-16)
“Design and fabrication of economically viable Hybrid
Photobioreactor (closed bubble column) prototype for the
cultivation of elite Microalgae for enhanced lipid (biodiesel) yield”
This project has been supported by
Karnataka State Council for Science and Technology, Indian Institute of Science,
& Karnataka State Bio energy Development Board, Government of Karnataka.
KSCST_KSBDB_39S_B _BE_005
AAKRUTI RUIA 1NH12BT004
ANJALI TIWARI 1NH12BT009
AMULYA GRACE 1NH12BT034
Under the guidance of
(Dr.) R. S. UPENDRA
Senior Assistant Professor, Department of Biotechnology
Dr. PRATIMA KHANDEWAL
Prof & Head, Dept. of Biotechnology
DEPARTMENT OF BIOTECHNOLOGY
CERTIFICATE
Certified that the project work entitled “Design and fabrication of Photobioreactors for the
mass cultivation of Microalgae and other value added products” has been carried out by Ms.
Aakruti Ruia, Ms.Anjali Tiwari, Ms.Amulya Grace respectively bearing USN 1NH12BT004,
1NH12BT009, 1NH12BT034, bonafide students of New Horizon College of Engineering.
Signature of the Guide Signature of the HOD Signature of the Principal
ACKNOWLEDGEMENT
“This gratification and euphoria that accompany the successful completion
would be incomplete without the mention of the people who made it possible,
whose constant guidance and encouragement served as a beacon of light and
crowned our efforts with success”
We would like to profoundly thank our Management, New Horizon
College of Engineering for providing such a healthy environment for
successful completion of project work. We would like to express our sincere
thanks to Principal, Dr. MANJUNATHA for his encouragement that
motivated us for successful completion of project work.
We wish to express our gratitude to Research Head of Biotechnology
Department, Dr. PRATIMA KHANDEWAL for providing a good working
environment and for their constant support and encouragement.
We are extremely thankful to our internal guide (Dr.) R.S. UPENDRA for
his constant support, inspiration and valuable guidance throughout the period of
the project.
We are very thankful to KSCST for funding this project and embarking its
completion
Finally we thank all the staff of NHCE, Biotechnology Department and all
those who have helped us and contributed directly and indirectly towards the
successful completion of the project work and also our parents for providing
unconditional support and encouragement for carrying out the project work.
AAKRUTI RUIA, 1NH12BT004
ANJALI TIWARI, 1NH12BT009
AMULYA GRACE, 1NH12BT034
ABSTRACT
Combustion of the fossil fuels is the main source of green house gases and the major cause of
global warming today. Greenhouse gases mitigation is one of the most important methods to
reduce the harmful effects of greenhouse gases hence global warming. At the present
scenario, world is looking for alternative renewable energy resources to substitute fossil
fuels. Microalgae are unicellular organisms that assimilate lipids which can be utilized for
biodiesel production. Microalgae as a feedstock for biodiesel production minimizes the
damages caused to the eco system. Scanty research was documented on using Microalgae as
feedstock for Biodiesel production. Photobioreactor (PBR) is specially designed for effective
cultivation of microalgae, however hybrid PBR have been meagerly researched. Scanty
research has been done on tubular type PBR and the various light source tested being of less
impact on the growth of microalgae. With the lacunae discussed the present investigation
aimed in designing a hybrid PBR for mass cultivation of a newly isolated microalgae species
and also to enhance the yield of biomass and lipid content. The present study designed a
hybrid PBR (flat plate and tubular) based on both batch and continuous kinetic modules.
Study utilized LED as the source of artificial blue light to support the growth of microalgae.
Initially preserved microalgae culture was revived on BBM plate. The purity and metabolic
stability of the revived microalgae was accessed through morphological and microscopic
(both light and SEM) observations. The designed and fabricated hybrid PBR was tested for
microalgae cultures, in both batch and continuous cultivation process (Turbidostat).
Optimized modified Bolds Basal media (BBM) was used in the present investigation. Further
the study compared the growth of microalgae and its biomass yield at both optimal (PBR
cultures) and non-optimal (Flask cultures) conditions. Further growth kinetics of the
microalgae was studied measuring the absorbance at visible range (550nm). Finally lipid
estimation was carried out considering certain time interval for both the media. The results
reported that the indigenously designed photobioreactor successfully grew microalgae in
optimal conditions. The molecular and Phylogenetic analysis revealed that the microalgae
spp is Chlorella rotunda that is not till date has been used for biofuel production. The lipid
estimation carried out revealed that the lipid concentration of PBR cultures was 2.4 mg/ml is
4 folds higher than the flask cultures which was o.24 mg/ml. Also the doubling time was
reduced from 63 hours to 2.88 fours using PBR. A second batch was done to further reduce
the doubling time in PBR providing carbon dioxide source to the PBR. The doubling time
was reduced in the second batch to 1.5 hours and the lipid content increased further to 3.7
mg/ml which is 1.5 folds higher than the previous batch.
TABLE OF CONTENTS
Certificate
Acknowledgement
Abstract
Chapter 1 Introduction 01
1.1 Present Scenario 02
1.2 Introduction to the area of work 02
Chapter 2 Literature Review 05
2.1 Introduction 06
2.2 Rationale 11
2.3 Lacunae 13
2.4 Objective 13
Chapter 3 Material and Methods 14
3.1 Materials 15
3.1.1 Lab Instruments 15
3.1.2 Glassware 15
3.1.3 Materials for fabrication 15
3.1.4 Chemicals 16
3.2 Methods 17
3.2.1 Overall Methodology of the Project 17
3.2.2 Design of photobioreactor 18
3.2.2.1 Flat plate photobioreactor 18
3.2.2.2 Tubular Photobioreactor 19
3.2.2.3 Hybrid photobioreactor 20
3.2.2.4 Continuous hybrid Photobioreactor 22
3.2.3 Subculturing and revival of Mother Culture 23
3.2.4 Morphology analysis of microalgae 23
3.2.5 Molecular and Phylogenetic analysis 24
3.2.6 Inoculum in PBR and Flask culture and optical Density
at different time intervals 25
3.2.7 Lipid Estimation at different time intervals 26
3.2.8 FTIR Analysis 26
3.2.9 Batch and Continuous kinetics 27
3.2.1.1 Batch Kinetics 27
3.2.9.2 Continuous kinetics (Turbidostat) 28
3.2.10 Second Batch of Culturing in PBR and Flask 29
Chapter 4 Results 30
4.1 Design of Photobioreactor 31
4.2 Morphological Analysis of microalgae 31
4.3 Molecular and Phylogenetic analysis 32
4.4 Inoculum in PBR and Flask culture and optical Density
at different time intervals 33
4.5 Lipid Estimation at different time intervals 34
4.6 FTIR analysis 37
4.7 Batch and Continuous Kinetics 38
4.8 Second Batch of Culturing In PBR and Flask 39
Chapter 5 Discussion 44
Chapter 6 Conclusion 45
6.1 summary of the work done 45
6.2 Summary of overall outcome of project 45
Chapter 7 References 46
Chapter 8 Annexure 48
List of Tables
Table no. Title of table Page no.
1.1 Generation of biofuels 2
2.1 Review table 9
2.2 Biofuel sources Comparision 12
4.1 Morphology Table 31
4.2 Interpretation of FTIR Analysis 37
5.1 Yield comparison with other papers 44
8.1 Optimized Bolds Basal Media components
concentration
51
8.2 Lugols Solution Components 51
8.3 Sulpho-phosphovanillin Reagent Components 52
8.4 Extraction Buffer components for Isolation of
DNA
52
8.5 PCR components for Amphlification of DNA
sequence
52
List of Figures
Figure no. Title of figure Page no.
1.1 Pie chart showing World utilization percentage of biofuels 4
3.1 A ) Helical tube fabrication
B ) Acrylic sheet
C ) Blue LED light
16
3.2.1 CAED design of Flat plate Photobioreactor 19
3.2.2 CAED design of Tubular Photobioreactor 20
3.2.3 CAED design of Hybrid Photobioreactor 21
3.2.4 CAED design of Continuous Hybrid Photobioreactor 22
3.2.5 Growth curve of microalgae showing growth phases 28
4.1 Completed hybrid Photobioreactor 31
4.2 Chlorella rotunda at 100x 32
4.4 Gel analysis 33
4.5 Phylogenetic tree 33
4.6 Growth in first week 34
4.7 Growth in second week 34
4.8 Growth in third week 34
4.9 Growth in first week 34
4.10 Growth in second week 34
4.11 Growth in third week 34
4.12 Graoh of optical density camparision between flask culture
and PBR
35
4.13 Lipid comparision 36
4.14 Lipid comparision in bar chart 36
4.15 Std. FTIR algal graph 37
4.16 Sample FTIR graph 37
4.17 Design of PBR 40
4.18 Growth after 4 days 41
4.19 Growth after 8days 42
4.20 Biomass estimation graph comparing absorbance if batch
1PBR and batch 2 PBR
42
4.21 Comparisionof lipid concentration of batch 1 PBR and batch 2
PBR
42
4.22 Comparision of Lipid concentration 42
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
1 Department of Biotechnology, NHCE
CHAPTER – 1
INTRODUCTION
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
2 Department of Biotechnology, NHCE
CHAPTER-1
Introduction
1.1 Present scenario
The present era relies on fossil fuel combustion to produce their fuels. Fossil fuels are non-
renewable sources of energy, and are rapidly depleting. The main source of fuels is by coal at an
average 49% of fuels are obtained from burning coal, but the present studies being conducted by
scientists’ estimates that by the year 2051 coal will be depleted (Bauer et.al, 2015). However,
fossil fuels combustion leads to the emission of carbon in the environment, the increasing
amount of carbon is leading to global warming, because carbon dioxide has the ability to
increase the temperature of the atmosphere by trapping the heat it’s a major cause of global
warming. Due to these reasons scientists are now looking for new ways to produce fuels in an
eco-friendly manner.
1.2 Introduction to the area of work
Biofuels are fuels that can be produced by utilizing organic matter derived from plants, animals
or microorganisms (Rudolf, 1926). Biofuels are a key factor that can reduce the global warming
issue and also meet the rising demand of fuels. Biofuels have been researched upon for a long
time and have been modified, thus there are 4 generations of biofuels. First generation of
Biofuels was basic agricultural crops like wheat and sugar were abstracted to give oils or
bioethanol. The second generation was non-food crops related such as wood, crop waste etc. The
third generation used algal based oil production. Fourth generation which are most researched
upon and utilized are engineered microalgae for lipid extraction based biofuels (Yafei et.al,
2014)
Table 1.1: Generations of Biofuels
GENERATION
TYPE
1st Agricultural food crops based (e.g. Wheat, sugar etc)
2nd Agricultural non-food crops (e.g. Wood etc)
3rd Algal species used for oil production
4th Engineered microalgae for lipid based biofuels extraction
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
3 Department of Biotechnology, NHCE
Microalgae are unicellular photosynthetic organisms that assimilate lipids, which can be
extracted for biofuel production (Clayton et.al, 2010). Microalgae help to mitigate carbon
dioxide, because of their photosynthetic properties consume carbon dioxide and utilizes it to
produce lipids. Microalgae are broadly classified into many types the classification is based on
its characteristics. Microalgae classification includes:
I. Dunaliella
II. Pleurochrysis carteroe
III. Chlorella
IV. Brotyococcus braunii
Microalgae biomass is a zero waste generation, as every part of the biomass is utilized to
generate other value added products. Microalgae are entirely an eco-friendly process for the
production of biofuels. The various value added products that can be generated using Microalgal
biomass are:
a) Bioethanol
b) Nutraceuticals
c) Biofertilizer
d) Biodiesel
e) Gasoline
Biofuels are being adapted in various countries as alternative fuels. The natural fuels are being
researched upon for their beneficial properties and environmental friendly nature. Based on
surveys conducted 42% of biofuels utilization is seen in the US, followed by 29% adaptation in
Brazil and 18% utilization by Europe, other countries like Thailand, China and Indonesia are just
starting to use biofuels as an alternative energy resource (Herve et.al, 2011). Photobioreactors
(PBR) are specially designed bioreactors to provide optimal conditions for enhanced growth of
microalgae. There are three basic types of PBR namely, open type, closed type and hybrid type
(Monlina et.al, 2000). The present study is based on hybrid type photobioreactor.
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
4 Department of Biotechnology, NHCE
Fig 1.1: Pie Chart showing World utilization percentage of Biofuels
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
5 Department of Biotechnology, NHCE
CHAPTER – 2
REVIEW OF LITERATURE
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
6 Department of Biotechnology, NHCE
CHAPTER- 2
LITERATURE REVIEW
1.1 Introduction
A wide range of review has been done by studying different research papers from the year 1995
to 2014. This was done to derive the lacunae and set our objectives and design
an indigenous project based on the lacunae derived from review papers
Velea et.al, studied a new hybrid photobioreactor, which combines the advantages of an open
system with those of a flat-plate photobioreactor was developed to improve high surface-to-
volume ratio of the photobioreactor and the photosynthetic efficiency by enriched CO2-
sequestration via bubbling of CO2 into the culture medium to achieve high biomass
productivities. To evaluate the performance of this photobioreactor, we performed a case study
assessing its biomass productivity and the efficiency parameters associated with the
conversion of carbon dioxide in the algal photosynthesis process for cultures of Chlorella
homosphaera.
Naqqiuddin et.al, studied a simple floating photobioreactor (PBR) experiments that were placed
on water bodies without any facilities of computerized controlled systems. The idea is to study
the effects of different photobioreactors shape and different aeration placement on the
productivity of Arthrospira platensis (Spirulina). In this study, simple floating PBRs were
designed in two different shape form using water container, Polyethylene terephthalate (PET)
materials. Simple land PBR was prepared with High-density Polyethylene (HDPE) plastic bag,
(25cm x 50cm). All PBRs were aerated from both top and bottom either with or without air stone
for 10 days of A. platensis cultivation with daily monitoring of growth parameters.
Sawdon studied the internal deoxygenating of tubular photobioreactor for mass production of
microalgae by perfluorocarbon emulsions. In industrial scale-up of closed tubular
photobioreactors, hypercritical oxygen concentration is one of the dominating detrimental factors
limiting the mass culture of microalgae in tubular systems. However, published accounts on
alleviating oxygen stress imposed on large-scale tubular photobioreactors are scarce. In order to
tackle the problem of high concentrations of dissolved oxygen strongly inhibiting microalgal
biomass production, an innovative methodology has been developed which involves gradually
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
7 Department of Biotechnology, NHCE
supplying carbon dioxide and removing the accumulated oxygen through the use of PFC
emulsions
Mottahedeh et.al, constructed a A low-cost, durable, high surface-to-volume integrated
translucent pond-photobioreactor (PBR) rapidly assembled by enclosing a particularly long semi-
rigid, rollable fiber glass sheet into a repeating pattern of height-adjustable shape-sustaining
supports. The elevated pond-PBR includes a low-cost temperature control, gas mixing and
underside solar reflector. The entire system is fully collapsible. A low-cost integrated pond-
photobioreactor for biomass production comprising an elongate thin, flat, bendable, rollable,
transparent/translucent semi-rigid plastic sheet a repeating pattern of shape-sustaining supports
such as C-shaped brackets and sustaining a C-shape configuration along said plastic sheet length;
the plastic sheet C-shape configuration defining a bioreactor chamber two water tanks a
repeating pattern of load-bearing structures for supporting in an elevated position said chamber
and exposing said chamber to sunlight from all directions including from underside, said
structures including, but not limited to, reverse U-shaped structures, accurate structures,
greenhouse structures, warehouse structures, and a combination there of the combination
enclosed plastic sheet, brackets, water tanks and support structures defining an integrated pond-
photobioreactor.
Csányi et.al, constructed a photobioreactor system that comprises a bioreactor including at least
two bioreactor tubes, each having an end and a hollow interior, the ends being connectively
joined by one or more connector units having a hollow portion defined by a circumference, a
solar concentrator configured to collect and concentrate solar power, at least one light guide
associated with the solar concentrator to illuminate the hollow portion of the one or more
connector units, and at least one LED illuminating the one or more connector units.
Kunjapur et.al, studied the general design considerations pertaining to reactors that use natural
light and photosynthetic growth mechanisms, with an emphasis on large-scale reactors.
Important design aspects include lighting, mixing, water consumption, CO2 consumption, O2
removal, nutrient supply, temperature, and pH. Though open pond reactors are the most
affordable option, they provide insufficient control of nearly all growth conditions. In contrast, a
variety of closed reactors offer substantial control, but few feature the likelihood for levels of
productivity that offset their high cost. One of the greatest challenges of closed photobioreactor
design is how to increase reactor size in order to benefit from economy of scale and produce
meaningful quantities of biofuel. This paper also highlights the concept of combining open and
closed systems and concludes with a discussion regarding a possible optimal
reactor configuration.
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
8 Department of Biotechnology, NHCE
Ling Xu et.al,studied Cultivating and harvesting of products from microalgae has led
to increasing commercial interest in their use for producing valuable substances for food, feed,
cosmetics, pharmaceuticals, and biodiesel, as well as for mitigation of pollution and rising
CO2 in the environment. This review outlines different bioreactors and their current status, and
points out their advantages and disadvantages. Compared with open-air systems, there are
distinct advantages to using closed systems, but technical challenges still remain. In view of
potential applications, development of a more controllable, economical, and efficient closed
culturing system is needed. Further developments still depend on continued research in the
design of photobioreactors and breakthroughs in microalgal culturing technologies.
Willson et.al, scalable photobioreactor system for efficient production of photosynthetic
microorganisms such as microalgae and cyanobacteria is described. In various embodiments,
this system may include the use of extended surface area to reduce light intensity and increase
photosynthetic efficiency, an external Water basin to provide structure and thermal regulation
at low cost, flexible plastic or composite panels that are joined together make triangular or other
shapes in cross section When partially submerged in Water, use of positive gas buoyancy and
pressure to maintain the structural integrity of the photobioreactor chambers and use of structure
to optimize distribution of diffuse light.
Grobbelaar et.al, studied the concept of a completely new and novel photobioreactor consisting
of various compartments each with a specific light regime is described. This is in response to the
debate and development which have taken place in recent years concerning photobioreactor
design and closed systems. It is well known that algae can photo-acclimate to various light
intensities. At the extremes, they can be high light (HL) or low light (LL) acclimated. Both HL
and LL acclimated algae typically have very specific characteristics indicating the plasticity of
the organisms, which have developed specific strategies during evolution to cope with
continuous and dynamic light fields. Not only are these considerations important in
photobioreactor design, but also for the production of certain biocompounds, whose synthesis
has specific light requirements.
Masojídek et.al, studied a novel type of closed tubular photobioreactor. This penthouse-roof
photobioreactor was based on solar concentrators (linear Fresnel lenses) mounted in a climate-
controlled greenhouse on top of the laboratory complex combining features of indoor and
outdoor cultivation units. The dual-purpose system was designed for algal biomass production in
temperate climate zone under well-controlled cultivation conditions and with surplus solar
energy being used for heating service water.
Molina et.al, studied the Principles of fluid mechanics, gas–liquid mass transfer, and irradiance
controlled algal growth are integrated into a method for designing tubular photobioreactors in
which the culture is circulated by an airlift pump. A 0.2 m3 photobioreactor designed using the
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
9 Department of Biotechnology, NHCE
proposed approach was proved in continuous outdoor culture of the microalga Phaeodactylum
tricornutum.The culture performance was assessed under various conditions of irradiance,
dilution rates and liquid velocities through the tubular solar collector.
Kun Lee et.al, constructed an α-shape tubular photobioreactor based on knowledge of algal
growth physiology using sunlight. The algal culture is lifted 5 m by air to a receiver tank. From
the receiver tank, the culture flows down parallel polyvinyl-chloride tubes of 25 m length and
2.5 cm internal diameter, placed at an angle of 25 with the horizontal to reach another set of air
riser tubes. Again the culture is lifted 5 m to another receiver tank, and then flows down parallel
tubes connected to the base of the first set of riser tubes. Thus, the bioreactor system looks
like the symbol α. As there is no change in the direction of the liquid flow, high liquid flow rate
and Reynolds Number can be achieved at relatively low air flow rate in the riser tubes.
Table 2.1: Review table
Sl
n
o
Author Year of
publicati
on
Journal Reactor
type
Highlights Lacunae
1.
Velea et.al 2014 Revista de
Chimie
Hybrid Hybrid
photobioreactor
designed
Analysis of
biomass with
kinetics studied
Lacked economic
studies of the
reactor
2.
Naqqiuddina 2014 Algal
biomass
utilization
Closed A simple
floating
photobioreactor
Two different
designs to
compare the
results
Only floating
bioreactor
discussed
Economical
aspects not
mentioned
3.
Sawdon
et.al
2014 Journal of
chemical
technology
Closed A new method
studied to give
optima growth
Novel method
found effective to
only tubular type
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
10 Department of Biotechnology, NHCE
and
biotechnolog
y
of microalgae photobioreactor
4. Mottahedeh
et.al
2012 Algal Bio
refinery
Hybrid Designing of
novel low cost
photobioreactor
Artificial light
source not used
5. Csanyi et.al 2012 Springer Tubular
Design of a
photobioreactor
using tubes and
solar panel
Temperature
control not
included
6. Kunjapur
et.al
2012 Industrial and
Engineering
Chemistry
research
Open
and
closed
Article mentions
about the
different systems
used for
microalgae
growth
Design
considerations
Economical
considerations not
mentioned
Less research on
Hybrid type
systems
7. Ling Xu
et.al
2009 Life
Sciences
All
types
This review
outlines different
bioreactors, its
advantages and
disadvantages.
This review
outlines different
bioreactors, it’s
advantages and
disadvantages 8. Willson
et.al
2008 Research
paper
Closed Discussion of a
photobioreactor
optimal for the
growth of
microalgae
Compromised
purification
9. Grobbelaar
et.al
2003 Applied
Phycology
Closed Concepts of new
Photobioreactors
is studied
Due to the mutli-
compartment
reactor the
contamination risk
is high 10
. Masojidek
et.al
2003 Applied
Phycology
Closed Novel tubular
photobioreactor
called
Climate conditions
not considered
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
11 Department of Biotechnology, NHCE
“Penthouse roof
reactor”
Supra high solar
conditions
taken 11
. Molina et.al 2000 Journal of
biotechnolog
y
Closed Fluid mechanics
method
integrated into
the design of
tubular
photobioreactor
Kinetics of the
reactor was
done
Not very
conclusive results
were found
12
. Kun Lee
et.al
1995 Applied
phycology
Closed
tubular
Design and
construction of
alpha tubular
reactor
Anti-foaming
agents not used
2.2 RATIONALE
The present study considered a photobioreactor for the enhanced growth of microalgae, as
photobioreactors provide optimal conditions that are required for microalgae growth.
Photobioreactors provide a platform to control various growth factors like temperature, pressure
and volume (Kunjapur et.al, 2010). Microalgae being photosynthetic organisms require good
amount of surface area and ample light, which is provided by a
photobioreactor. Hybrid photobioreactor is the highlight of this present study as Hybrid
photobioreactors combine the advantages of both open and closed photobioreactors and are
hence, capable of utilizing natural and artificial light source which can increase the microalgal
biomass and lipid concentration. LED has been used as a source of artificial light as it is more
efficient compared to the other sources utilized in the past and also helps to produce larger cells
of microalgae when compared to other sources of light. Chlorophyll b absorbs light most
strongly in the blue portion of the visible spectrum, hence blue LED light has been used which
can the wavelength ranging from 460nm to 660nm.There are various sources for producing
biofuels. The most commonly used sources are corn, soybean, canola, jatropha, coconut oil palm
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
12 Department of Biotechnology, NHCE
and microalgae (Chisti, 2007). The oil yield produced by corn is 172 L/ha, soybean is 446 L/ha,
coconut is 2689 L/ha, oil palm is 5950 L/ha and microalgae is 136900 L/ha. Hence microalgae
produces high amount of oil yield and the arable land required for microalgae production is
significantly less when compared to other sources.
Table 2.2: Biofuel sources comparison (Chisti, 2007).
Microalgae have many advantages when compared to other crop sources. Microalgae grows at a
faster rate i.e., they can double their numbers in very few hours, can be harvested daily, and have
the potential to produce a large volume of biomass and biofuel many times greater than that
of most productive crops. Like any other plant, algae, when grown using sunlight, consume (or
absorb) carbon dioxide (CO2) as they grow, releasing oxygen (O2). For high productivity, algae
require more CO2, which can be supplied by emissions sources such as power plants, ethanol
facilities, and other sources. Microalgae cultivation uses both land that in many cases is
unsuitable for traditional agriculture, as well as water sources that are not usable for other crops,
such as sea-, brackish- and wastewater. As such, algae-based fuels complement biofuels made
from traditional agricultural processes it can be cultivated to have a high protein and oil content,
for example, which can be used to produce either biofuels or animal feeds, or both. In addition,
microalgal biomass, which is rich in micronutrients, is already used for dietary supplements to
advance human health. Microalgae have grown both in seawater and freshwater. After oil
extraction, the remaining algal biomass can be used as fuel that is burned in industrial boilers and
other power generation sources (Mata et.al, 2009).Microalgae has wide range of application in
various industries. It is used in food industry for manufacture of food
additives, emulsifiers and thickeners, in pharmaceuticals for production of
antibiotics, antibacterial agents, cover of capsules and also used in manufacturing of cosmetics
and bioplastics. It is used as food, feedstock and animal feed. (Jeffrey Funk, 2012)
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
13 Department of Biotechnology, NHCE
2.3 LACUNAE
A detailed study of research papers led to a set of derived lacunae. It was found that very
less research was done on hybrid photobioreactors. Most papers studied flat plate or closed
tubular photobioreactors. Comparison of bio yield from different photobioreactors considering
both optimized and un-optimized conditions was not done. Chlorella vulgaris is the usually used
microalgae for biodiesel production. Chlorella rotunda has never been used till date for the mass
production of biodiesel. Chlorella rotunda is found to be euryhaline in nature i.e., they can grow
both at low salinity like freshwater and at high salinity like seawater.
2.4 OBJECTIVES
From the know rationale and derived lacunae objectives were set. The objectives for the present
study are:
1. Design and fabrication of hybrid photobioreactor (combing flat plate and tubular type
of photobioreactor).
2. Mass cultivation of newly isolated species (Chlorella rotunda) in
the indigenously designed photobioreactor.
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
14 Department of Biotechnology, NHCE
CHAPTER-3
MATERIALS AND
METHODS
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
15 Department of Biotechnology, NHCE
CHAPTER – 3
MATERIALS AND MATERIALS
3.1 Materials
3.1.1 Lab instruments
1) Measuring device, Model no. BL -220H 2) Autoclave 3) Laminar air flow 4) Shaking incubator, Model no. BT-ISI-E 5) Water bath 6) Cooling Centrifuge 7) Colorimeter
3.1.2 Glassware
1. Conical flasks (100ml , 500ml) 2. Glass rod 3. Beaker (100ml, 500ml) 4. Measuring cylinders (500ml, 100ml) 5. Pipettes 6. Petri dishes
3.1.3 Materials for fabrication
1. Acrylic sheets 2. LED lights 3. Plastic fittings 4. Pump 5. Aerator 6. CO2 cylinder 7. Metal fittings
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
16 Department of Biotechnology, NHCE
3.1.4 Chemicals
1. Salts for Bold's Basal Media 2. Concentrated sulphuric acid 3. Concentrated phosphoric acid 4. Vanillin 5. Absolute ethanol 6. Distilled water
A B C
Fig 3.1: A) Helical tube fabrication
B) Acrylic sheet
C) Blue LED lights
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
17 Department of Biotechnology, NHCE
3.2 Methods
3.2.1 Overall methodology of the project
DESIGN OF PHOTOBIOREACTOR
SUB-CULTIVATION AND REVIVAL OF MOTHER
CULTURE
MORPHOLOGY ANALYSIS OF MICROALGAE
MOLECULAR AND PHYLOGENETIC ANALYSIS OF
MICROALGAE
INOCULUM OF CULTURE IN PHOTOBIOREACTOR
AND FLASK AND OPTICAL DENSITY AT
DIFFERENT TIME INTERVALS
LIPID ESTIMATION AT DIFFERENT TIME
INTERVALS
FTIR ANALYSIS
A
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
18 Department of Biotechnology, NHCE
3.2.2 Design of Photobioreactor
The designing of photobioreactor was done on the basis of literature review studied. The present
study designed PBR with general considerations such as, width, length, area and volume. PBR
was designed to provide optimal area required for algal growth and also the conditions required
for the enhanced growth of microalgae.
The designs of PBR include the following:
3.2.2.1 Flat Plate Photobioreactor
A flat plate PBR was designed in order to increase the light utilization and reduce shadowing
effect of light. The study used acrylic sheets for transparency and economical aspects. The
design provided aeration via aerator to the tank, and an array of LED light was provided as the
artificial light source also an opening for harvesting was given.
A
BATCH AND CONTINUOUS KINETICS
SECOND BATCH OF CULTURING IN
PHOTOBIOREACTOR AND FLASK
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
19 Department of Biotechnology, NHCE
Dimensions include:
Length = 0.3 m
Breath = 0.2 m
Width = 0.15 m
Volume = L x B x W = 9 liters
Highlights:
a) Better light utilization
b) Higher yield
c) High biomass productivity due to better aeration
d) More economical
3.2.2.2 Tubular Photobioreactor
This reactor was designed for surface area utilization and was configured with a helical tube
connected to the mother tank via a pump. This design could be operated at both continuous and
batch conditions. The pump provided as a medium to supply the culture to the helical tubes. The
tubes were designed to be helical to avoid any type of shadowing effect and also to make it more
compact and efficient. A LED tube was positioned between the spirals for artificial light.
Fig 3.2.1: CAED design of a Flat Plate Photobioreactor
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
20 Department of Biotechnology, NHCE
Dimensions include:
Tank dimensions,
Length = 0.3 m
Breath = 0.2 m
Width = 0.15 m
Volume = L x B x W = 9 liters
Helical Tube = 1 feet
Volume = 1L
Highlights:
a) Better process control
b) Less contamination
c) Cell damage is less
** Complex design
3.2.2.3 Hybrid Photobioreactor
Fig 3.2.2: CAED design of Tubular Photobioreactor
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
21 Department of Biotechnology, NHCE
This design is completely a hypothetical design. A bubble column was considered and provided
with a spray ball for dispersion of air through the column. A set of tubes where designed to be in
a wheel type configuration and provided with a rotator motor for mixing and aeration. Though
this design had better surface to volume ratio it was very complex to be considered for
fabrication.
Dimensions:
Bubble column,
Height = 0.3 m
Diameter = 0.2 m
Volume = π r2 h = 9.42 litre
No. Of tubes = 4
Length of tubes = 0.2 m
Diameter of tubes = 0.04 m
Highlights:
a) Better agitation
b) Better dispersion of air
c) Higher surface to volume ratio
Fig 3.2.3: CAED design of Hybrid Photobioreactor
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
22 Department of Biotechnology, NHCE
**Hypothetical design
3.2.2.4 Continuous Hybrid Photobioreactor
To combine the advantages of both Flat plate and Tubular designs, the present study
indigenously designed a continuous process hybrid photobioreactor. This design had more
volume, was compact and had better light utilization. The LED array was arranged to run the
whole length of the PBR, hence every single component of the PBR was incident by the light. A
pump was given to provide media to the whole reactor. Aeration was provided via aerator.
Dimensions:
Tanks,
Length = 0.3 m
Breath = 0.2 m
Width = 0.15 m
Volume = 2 L x B x W = 18 liters
Fig 3.2.4: CAED design of Continuous Hybrid Photobioreactor
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
23 Department of Biotechnology, NHCE
Helical Tubes= 1 feet (2)
Volume = 2L
Total capacity = 20 liters
Highlights:
a) Collapsible
b) Operated at both kinetic modules ( Batch and Continuous)
3.2.3 Sub-Culturing and revival of Mother Culture
The mother culture used was optimized by seniors through artificial neural network (Mounisha
et.al, 2015). This sample culture was derived from Varthur Lake and Microalgal growth had
been processed.
The study used this media for sub-culturing and reviving it.
Sub-culturing was carried out by:
3.2.4 Morphology Analysis of Microalgae
To determine the purity of the mother culture Morphological characteristics were
determined and where done by microscopy analysis. The method involved the use of
Key chemicals weighed and added to a 1L conical flask
Distilled water added to dissolve the chemicals and make up the volume upto 1L
Autoclaved for 15-20mins
Media was cooled and 10 ml of mother culture was added under sterile conditions
Media was cooled and 10 ml of mother culture was added under
sterile conditions
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
24 Department of Biotechnology, NHCE
lugol’s solution (Gorgino et.al, 2011) and the methodology was carried out in the
following manner:
3.2.5 Molecular and Phylogenetic Analysis of Microalgae
Molecular analysis was carried out to determine the strain of microalgae spp as well as
the phylogeny of the species. This analysis was done by using bioinformatics software
and electrophoresis. The overall procedure that was carried out was as mentioned below.
1 drop lugoul's solution + 4ml of water + 1ml sample
this was added to the slide and spread, cover with cover slip
Visualised under microscope
The sequence similarity searching was done using BLAST software
Isolation of total genomic DNA using the CTAB method
A
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
25 Department of Biotechnology, NHCE
3.2.6 Inoculums in PBR and Flask cultures and Optical Density at different
time Intervals
After the sub-culturing was done the media was inoculated into the photobioreactor and conical
flask. The media was maintained in both optimal (PBR) and un-optimal (Conical Flask)
conditions. This was done to compare and establish the efficiency of the designed
photobioreactor under suitable conditions. For the photobioreactor 9L of media was prepared
using Optimized Bolds Basal Media (Mounisha et.al, 2015), the sub-culture was inoculated and
the overall volume maintained in the Photobioreactor was 10 L. At the same time 1L of media
with inoculums was kept in conical flask. The PBR was provided aeration and the LED lights
where switched on. To calculate the biomass and growth curve optical density was taken at
regular time intervals.
Optical density was taken after every 2-3days. The absorbance was measured using colorimeter
at 550 nm, where two samples were taken i.e., PBR samples and Conical flask samples and water
was taken as blank.
3.2.7 Lipid Estimation at different time intervals (Mishra et.al, 2014)
Since in microalgae the lipids are converted to biofuels, determining the concentration of lipids
present in microalgae is crucial. Lipid estimation was done using colorimetric method, where the
samples were taken from both PBR and conical flask. The present study also performed lipid
estimation to compare the yield efficiency of designed photobioreactor.
Firstly the sample was prepared:
A
The genomic DNA was then amplified using PCR
The Phylogenetic analysis was done using CLUSTAL software for oligonucleotide
primers
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
26 Department of Biotechnology, NHCE
200µl of sample in 100µl of water
Centrifuge at 4000 rpm for 5mins
Harvest the cells
Followed by sample preparation the lipid was estimated using colorimeter and sulpho-
phosphovanillin reagent. The sulpho-phosphovanillin was freshly prepared using vanillin and
conc. phosphoric acid.
3.2.8 FTIR Analysis
FTIR was done as a qualitative analysis. The analysis was done to determine the bonds present in
microalgae.FTIR were done following the general protocol in the analysis. The specifics
included reference as membrane lipids by OPUS Version.
Take 3ml of sample in labeled test tubes (PBR and OPT). Take 3ml of water as blank.
Add 2ml of conc. H2SO4
Keep at 100 C for 5 mins and cool it and add 5ml of phophovanillin
Incubate at 37 C in shaking incubator for 15 mins at 200 rpm
Take OD at 530 nm
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
27 Department of Biotechnology, NHCE
3.2.9 Batch and Continuous Kinetics
The study utilized both batch and continuous kinetics modules. Where PBR was kept at
continuous conditions at Turbidostat, and the Flask cultures were kept at Batch conditions.
3.2.9.1 Batch Kinetics (Andersen, 2005; Becker, 1994)
Eukaryotic microorganisms have 5 phases in a basic growth curve. The adaptation phase where
the cells adapt to the environment called the lag phase. The acceleration phase where the growth
start’s taking place. Exponential growth phase or the log phase where rapid growth takes place
after adaptation of the cells in the media and primary metabolites are produced. The stationary
phase were nutrients depletion causes the cells to stop growing and here secondary metabolites
are synthesized by the microorganisms. And finally the death phase where the microorganisms
die due nutrients depletion and toxicity of the media.
Using these phases equations were derived as follows:
Where,
n = concentration of cells (mg/ml) n0 = initial cell concentration
µ = net specific growth rate (hr-1)
t = time interval (hours) t0 = initial time interval
td = doubling time (hours)
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
28 Department of Biotechnology, NHCE
3.2.9.2 Continuous Kinetics (Turbidostat) (Sasca et.al, 2013)
The PBR was considered as a Turbidostat in the present study. The main important factor in
continuous conditions is the dilution rate or dilution factor, dilution factor is the ratio of flow to
volume and gives the rate at which the culture was diluted. At steady state the dilution rate is
equal to the growth rate. Following the same phases as the batch kinetics, a series of equations
were derived. The equations include:
Fig 3.2.5: Growth curve of Microalgae showing growth phases
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
29 Department of Biotechnology, NHCE
Where,
D = dilution factor
V = total volume of PBR ( L)
f = flow rate (L/m2)
rx = rate of cell formation
x = cell concentration (mg/ml) xo = initial cell concentration (mg/ml)
3.2.10 Second batch of culturing in PBR and Flask
Through Kinetics calculations the present study determined the doubling time of both PBR and
flask cultures, though the doubling time was greatly reduced in PBR, a second batch of culture
was done to enhance the growth further and reduce the doubling time in PBR.
The second batch of culturing was done by preparing 10L of Optimized Bolds Basal Media
(Mounisha et.al, 2015) and adding 1L of the first batch culture. This batch was also provided
with a carbon dioxide cylinder to give greater conditions of growth to the PBR.
The optical density was determined using colorimeter and taken at regular 2-3 days time, also
lipid estimation was done in the same manner as before using the same time intervals (Mishra
et.al, 2014)
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
30 Department of Biotechnology, NHCE
CHAPTER- 4
RESULTS
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
31 Department of Biotechnology, NHCE
CHAPTER 4
RESULT
4.1 Design of Photobioreactor
The present study indigenously designed and fabricated a Continuous Hybrid Photobioreactor
this consists of 2 tanks and 2 helical tubes, the tanks and helical tubes are made of acrylic sheets
and acrylic rods respectively. Blue LED lights are arranged in the form of array. The
photobioreactor also consists of a pump and aerator for better dispersion of air.
4.2 Morphological analysis of microalgae
In this present study morphological analysis was done to determine the purity of the mother
culture. Bold's Basal Media was optimized using Artificial Neural Network(ANN). Mother
culture was grown in the optimized media. The isolated microalgae was found to be yellow in
colour and flower shaped. The microalgae has a length of 10µm and width of 6.5mm.
Table 4.1: Morphology table
Morphology Chlorella rotunda
Colour Yellow
Shape Flower
Length 10µm
Width 6.5mm
Fig 4.1: Completed Hybrid Photobioreactor
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
32 Department of Biotechnology, NHCE
4.3 Molecular and phylogenetic analysis of microalgae
The present study gave the microalgae for molecular and phylogenetic analysis. The isolated
microalgae was found to be Chlorella rotunda. Sequential analysis was done using BLAST. The
bandwidth was found to be 1190 bp, gel analysis confirmed the bandwidth. Phylogenetic
analysis was done using CLUSTAL software, phylogenetic tree was obtained. Results concluded
that the Chlorella rotunda had 97% similarity with other Chlorella species.
Fig 4.2: Chlorella rotunda at 100x
magnification
Fig 4.3: Sequential analysis of Chlorella rotunda
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
33 Department of Biotechnology, NHCE
4.4 Inoculums in PBR and Flask cultures and Optical density at different
time
Microalgae was inoculated in PBR and Conical flask. Growth was seen in both PBR and conical
flask. On the first week not much growth was seen in PBR. On the second week very light
growth was seen and on the third week thick green colour had developed. The growth in PBR
was significantly very high was compared to growth in conical flask.
Fig 4.4: Gel Analysis Fig 4.5: Phylogenetic tree
Fig 4.6: growth in first week Fig 4.7: Growth in second week
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
34 Department of Biotechnology, NHCE
Fig 4.8: Growth in third week
Fig 4.9: growth in first week Fig 4.10: growth in second week
Fig 4.11: Growth in third week
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
35 Department of Biotechnology, NHCE
Optical density was taken every 2-3 day at 550 nm for both PBR culture and flask culture.
Optical density in PBR was found to be much higher than that of conical flask. A graph was
plotted by taking time on x-axis and absorbance at 550nm on y-axis.
4.5 Lipid estimation at different time intervals
In this study lipid content in the biomass was estimated for every 2-3 days, at both optimized
(PBR) and unoptimized (Conical Flask) condition. Lipid content calculated was compared and
graph was plotted by taking time on x-axis and concentration on y-axis. The result showed that
the lipid content in PBR was 2.5 mg/ml and in conical flask was 0.24mg/ml. Thus the lipid
content in PBR was 4 folds higher than conical flask.
Fig 4.12: Graph of optical density comparison between the flask cultures and PBR
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
36 Department of Biotechnology, NHCE
Fig 4.13: Lipid comparison
. Fig 4.14: Lipid comparison in Bar chart
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
37 Department of Biotechnology, NHCE
4.6 FTIR Analysis
In the present study Fourier transform infrared spectroscopy (FTIR) was done to verify the
presence of lipids in the biomass. The FTIR graph of the sample was compared with the standard
FTIR to determine the bonds present. The sample was found to have Lipid hydrocarbon chain,
esters and amides.
(Mahapatra et.al, 2011)
Table 4.2: Interpretation of FTIR analysis
Sl . No Wavenumber (cm-1) Bond representation Inference
1 429.05 Aromatic bending Alkanes are present
2 1638.81 C=O bonds Lipids are present
3 3254.64 OH bonds OH Stretch
4 3800.68 OH bonds OH Stretch
Fig 4.15: Std. FTIR algal graph Fig 4.16: Sample FTIR graph
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
38 Department of Biotechnology, NHCE
4.7 Batch and continuous kinetics
In this study kinetics was calculated for both batch( unoptimized) and continuous(optimized )
process. The net specific growth rate for batch process was 0.011 hr-1 and for continuous process
was 0.24 hr-1. The doubling time under unoptimized condition was 63 hr and under optimized
condition was 2.88 hr. Thus the doubling time was decreased significantly.
Calculation for batch kinetics:
µ = log ( X2 – X1) 2.303
t2-t1
µ = 2.303 (-1.301+ 2)
216-72
µ = 0.011 hr-1
td = log 2
µ
td= 63 hr
Where,
n = concentration of cells (mg/ml) n0 = initial cell concentration
µ = net specific growth rate (hr-1)
t = time interval (hours) t0 = initial time interval
td = doubling time (hours)
Calculation for continuous kinetics:
D = F/V
F= QxA
Total area= 0.12 m2
Total Volume= 18 L
F = 0.12 x 18= 2.16
D = 2.16/ 9 = 0.24
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
39 Department of Biotechnology, NHCE
µ= 0.24 hr-1
td= 2.88 hr
Where,
D = dilution factor
V = total volume of PBR ( L)
f = flow rate (L/m2)
rx = rate of cell formation
x = cell concentration (mg/ml) xo = initial cell concentration (mg/ml)
4.8 Second batch of culturing in PBR and Flask
In this study a second batch of culture was done. A helical tube was added to increase the area
and CO2 cylinder was provided to decrease the doubling time.
Calculation of continuous kinetics for second batch:
D = F/V
F= QxA
A= 0.22 m2 ( addition of helical tube)
Q= 21 L
F= 0.22 x 21 = 4.62
D= F/V
D=4.62/10
D= 0.462
µ= D
Therefore,
µ= 0.462 hr-1
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
40 Department of Biotechnology, NHCE
td = log 2
µ
= 0.693
0.462
td =1.4 hr-1
Where,
D = dilution factor
V = total volume of PBR ( L)
f = flow rate (L/m2)
rx = rate of cell formation
x = cell concentration (mg/ml) xo = initial cell concentration (mg/ml)
Fig 4.17: Design of second Batch of PBR with additional helical tube
and carbon dioxide cylinder
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
41 Department of Biotechnology, NHCE
Fig 4.20: Biomass estimation graph comparing the biomass
absorbance of batch 1 PBR and batch 2 PBR
Fig 4.18: Growth in 4 days Fig 4.19: Growth in 8
days
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
42 Department of Biotechnology, NHCE
Fig 4.21: Comparison of lipid concentration of batch 1 PBR and
batch 2 PBR
Fig 4.22: Comparison of lipid concentration under optimized and
un-optimized conditions
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
43 Department of Biotechnology, NHCE
CHAPTER-5
DISCUSSION
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
44 Department of Biotechnology, NHCE
CHAPTER-5
DISCUSSION
The present study designed and fabricated a hybrid photobioreactor that utilized blue LED lights
as artificial light source and the design consisted of an aerator that provided optimal mixing of
nutrients within the reactor. For the better utilization of space the tubes in the reactor were given
a spiral configuration. The study calculated growth kinetics in both batch and continuous
conditions to conclusively determine the growth rate and generation time. For the comparison of
biomass and lipid yield the study estimated the lipid and absorbance at different time intervals.
For the betterment of the generation time the study re-cultured a second batch for the PBR with
the addition of carbon source and extra helical tube.
In the study conducted by Velea et.al, the experiment considered a hybrid photobioreactor which
was given a carbon source and higher surface to volume ratio. The experiments were conducted
under different conditions; the volume of the study was 66 L. The resultant productivity was
found to be 0.68 mg/ml on the 11th day with the volume of 20 L, in comparison with the present
study the lipid yield was 3 times lower than batch 1 and 5 times lower than batch 2 cultures.
In the study conducted by Naquiddin et.al, the study considered a floating photobioreactor which
was a closed type reactor. The experiments were done under different aeration conditions such
as, top and bottom aeration. Also the experiments were carried out in different mixtures time.
The results were 0.781 mg/ml, whereas the present study gave 2.5 mg/ml in the first batch and
3.7 mg/ml in the second batch.
In study Masojidk et.al the study constructed a penthouse roof photobioreactor which measured
the irradiance of algae under super high solar power. It can be mounted on rooftops of houses. It
measured the photons intake in algae. This study gave results of 2.2 mg/ml of algal productivity,
this in comparison with the present study was low as the results of this study was 2.4 mg/ml in
batch 1 and 3.7 mg/ml in batch 2.
In the study Molina et.al, experiments were based on tubular solar collectors; the different
considerations were velocity, volume, liquid density and dilution rate. The results were found to
be 2.5 mg/ml which was same as the batch 1 yield but however less than batch 2 yields.
Table 5.1: Yields Comparison with other papers
Sl.No Organism Author Lipid content
Papers
Lipid content
PBR 1
Lipid content
PBR 2
1 Chlorella homosphaera Velea et.al 0.68 mg/ml
2.4 mg/ml
3.7 mg/ml
2 Asthrospira plantens Naquiddin
et.al
0.781 mg/ml
3 Asthrospira plantens Masojidk et.al 2.2 mg/ml
4 Phaeodactylun tricornutum
Molina et.al 2.5 mg/ml
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
45 Department of Biotechnology, NHCE
CHAPTER- 6
CONCLUSION
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
46 Department of Biotechnology, NHCE
CHAPTER- 6
CONCLUSION
6.1 Summary of the work done
The rising need for fuels and fast depletion of fossil fuels has led to the use of biofuels. Carbon
released in burning of fossil fuels is the main reason for Global warming; hence it’s highly
important to reduce carbon release in air. One of the major ways to mitigate carbon is through
the utilization of Microalgae as they consume carbon to give lipids which are extracted for the
production of biofuels. The present study successfully designed and fabricated a Hybrid
Photobioreactor that gave enhanced growth of chlorella rotunda with higher productivity in lipid
and biomass content. The indigenously designed photobioreactor was provided with an acrylic
sheet tanks, an aerator and also an array of blue lights which gave optimal conditions to the
reactor. As chlorella rotunda have thin cell wall the blue light intensity was properly absorbed.
The helical tubes provided good surface to volume ratio and the area was optimally utilized.
6.2 Summary of the overall Outcome of project
The molecular and Phylogenetic analysis revealed that the strain was relatively new having 95
% similarity and this was submitted in NCBI. The project calculated the growth kinetics in both
batch and continuous conditions to effectively compare the efficiency of the PBR. The study
calculated biomass and lipid in both flask and PBR cultures and compared the results. The
biomass yield in the flask cultures and PBR batch 1 was found to 0.08 and 0.57 respectively and
in PBR batch 2 the biomass yield was 0.95, thus it can be conclusively established that the
biomass yield in PBR in both the cases was higher than un-optimized conditions (flask
cultures).The lipid estimation revealed that the yield in flask cultures was 0.24 mg/ml, whereas
the content in PBR batch 1 was 21.8 % in volume of media and in PBR batch 2 it was 33.1 % in
culture volume of 10 L. The kinetics calculations done in the present study showed that the
doubling time was greatly reduced from 63 hours to 2.88 hours, which was further reduced to 1.4
hours in the second batch of PBR. The increase in surface area with an addition of helical tubes
successfully reduced the doubling time. The present study is also highly adaptable to pilot scale
and biodiesel can be extracted easily due to the presence of lipids.
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
47 Department of Biotechnology, NHCE
CHAPTER – 7
REFERENCES
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
48 Department of Biotechnology, NHCE
Chapter – 7
References
Aditya M. Kunjapur and R. Bruce Eldridge (2010): Photobioreactor Design
for Commercial Biofuel Production from Microalgae Industrial and Engineering Chemistry Research , 49: 3516–3526.
Alicia Sawdon and Ching-An Peng (2014): Internal deoxygenating of tubular
photobioreactor for mass production of microalgae by perfluorocarbon
emulsions. Journal of chemical technology and biotechnology, 90: 1426-1432
Bryan willson, Guy Babbitt, Peter letvin, Nicholas rancis, James Murphy
(2008): Diffuse light extended surface area water-supported
photobioreactor.
PUB. NO.: US 2008/0160591 A1
Istvan Csanyi, Laszlo Balazs, Janos Sneider, Erazmus Gerencser (2010) :
Solar hybrid photobioreactor PUB.NO.: US 8716010 B2
J. Masojídek, Š. Papáček, M. Sergejevová, V. Jirka, J. Červený, J. Kunc,
J. Korečko, O. Verbovikova, J. Kopecký (2003): A closed solar
photobioreactor for cultivation of microalgae under supra-high irradiance:
basic design and performance. Applied phycology, 15: 239-248
Johan U.Grobbelaar and N.Kurano (2003) : Use of photoacclimation in the
design of a novel photobioreactor to achieve high yields in algal mass
cultivation
Applied phycology,15:121-126
Ling Xu, Pamela J. Weathers, Chun-Zhao Liu (2009): Microalgal bioreactors:
Challenges and opportunities. Life Sciences, 9: 178-189
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
49 Department of Biotechnology, NHCE
Megan sumiko fulleringer, Edouard michaux, Derick R.poirier (2009) : Design
of a small scale cultivation system to produce biodiesel.
Mohamed Amar Naqqiuddina, Norsalwani Muhamad Nora, Hishamuddin Omara
& Ahmad Ismaila(2014): Development of simple floating photobioreactor
design for mass culture of Arthrospira platensis in outdoor conditions. Algal Biomass Utilization, 5: 46- 58
Molina E., J. Ferna´ndez, F.G. Acie´n, Y. Chisti (2000):
Tubular photobioreactor design for algal cultures.
Journal of Biotechnology , 92 : 113–131
Sanda velea, Lucia ilie, Emil stepan, Ruxandra chiurtu (2014): New
Photobioreactor Design for Enhancing the Photosynthetic Productivity of
Chlorella homosphaera Culture .
Revista de Chimie, 1:65
Yuan-kun lee, Sun-Yeun Ding, Chin-Seng Low, Yoon-Ching Chang, Wayne
L.Forday, Poo-Chin Chew (1995): Design and performance of an α-type tubular
photobioreactor for mass cultivation of microalgae. Applied phycology , 7: 47-51
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
50 Department of Biotechnology, NHCE
CHAPTER- 8
ANNEXURE
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
51 Department of Biotechnology, NHCE
CHAPTER-8
ANNEXURE
8.1 Chemical Compositions
Table 8.1: Optimized Bolds Basal Media Components Concentration
COMPONENTS WEIGHT(mg)
NaNO3 25
KH2PO4 17.5
K2 HPO4 10
MgSO4.7H2O 7.5
Cacl2.2H2O 2.5
NaCl 2.5
KOH 3.1
FeSO4.7H2O 0.5
H3BO3 1.114
ZnSO4. 7H2O 0.88
MnCl2. 7H2O 0.14
MoO3 0.07
CuSO4. 5H2O 0.15
Co(NO3)2. 6H2O 0.05
(Havarasi et.al, 2011)
Table 8.2: Lugols Solution Components
Components Weight
Potassium iodide (KI) 10g
Distilled Water
100ml
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
52 Department of Biotechnology, NHCE
Iodine 5g
Table 8.3: Sulpho-phosphovanillin Reagent Components
Components Weight
Vanillin 0.6g
Absolute Ethanol 10ml
Deionised water 90ml
These were stirred and added to 400ml of conc. phosphoric acid
Table8.4: Extraction Buffer components for Isolation of DNA
Stock Solution Buffer composition
1 M Tris HCl 100 mM Tris HCl
1M EDTA 100 mM EDTA
4 M NaCl 1.4 M NaCl
1% CTAB
Proteinase K - 0.03μg/μl
SDS 20% w/v
Chloroform: isoamyl alcohol (24:1)
Isopropanol
Ethyl alcohol 70% v/v
Table 8.5:PCR components for Amphlification of DNA sequence
PCR components Volume (μl)
Nuclease free water 10.75
10X reaction buffer with MgCl2 (1.5mM) 2.00
dNTP mix (2.5mM) 2.00
Primer 18S ALG FP (10picomoles/ μl) 2.00
Primer 18S ALG RP (10picomoles/ μl) 2.00
Design and fabrication of economically viable Hybrid Photobioreactor (closed
bubble column) prototype for cultivation of elite microalgae for enhanced lipid
(biodiesel)l yield
2016
53 Department of Biotechnology, NHCE
Taq DNA polymerase (5U) 0.25
Template DNA (50ng/ μl) 1.00
Total volume 20.0
8.2 Abbreviations
1. PBR : Photobioreactor
2. LED : Light Emitting Diode
3. CAED : Computer Aided Drawing
4. PCR : Polymeric Chain Reaction