profinet & industrie 4 - manufacturing event · profinet & industrie 4.0 ... iot iiot...
TRANSCRIPT
National Manufacturing Conference-Dublin Jan 2016
National Manufacturing Conference
PROFINET & Industrie 4.0
Dr Hassan Kaghazchi
Chairman
PROFIBUS Ireland
Director
Automation Research Centre,
UL
National Manufacturing Conference-Dublin Jan 2016
Warren Bennis
The factory of the future will have only a
man and a dog. The man is there to feed
the dog. The dog is there to stop the man
from touching anything
National Manufacturing Conference-Dublin Jan 2016
Introducing PROFIBUS/PROFINET International
PI: international creator, maintainer, and
promoter of open, industrial communication
standards PROFINET & PROFIBUS Founded 1989
Made up of 27 Regional PI Associations (RPA)
PI Ireland: Irish Regional PI Association Founded in 2004 as PROFIBUS Ireland
member-supported
PICCs, PITLs, PITCs 54 PICC
28 PITC
10 PITL
PICC = PI Competence Center
PITC = PI Training Center
PITL = PI Test Lab
National Manufacturing Conference-Dublin Jan 2016
4 PI Worldwide Support
Australia/
New Zealand
RPA, PICC, PITC
Poland
RPA, PICC, PITC
Russia
RPA
Slovakia
RPA
Southern Africa
RPA, PICC, PITC
China
RPA, PICC, PITL
Japan
RPA, PICC, PITL
Korea
RPA, PICC
South-East-Asia
RPA
Middle-East / UAE
RPA, PICC
India
RPA, PICC
Czech Rep.
RPA, PICC,
PITC, PITL
Brazil
RPA, PICC, PITC
USA
RPA, PICC,
PITC, PITL
Chile
PICC, PITC
Denmark
RPA
Finland
RPA
UK
RPA, PICC, PITC Ireland
RPA, PICC, PITC
Netherlands
RPA, PICC,
PITC, PITL
Norway
RPA, PICC, PITC
Switzerland
RPA, PICC, PITC
Germany & Austria RPA, PICC PITC, PITL
France
RPA, PICC, PITC
Belgium
RPA, PICC, PITC
Italy
RPA, PICC, PITC
Sweden
RPA, PICC
Spain
RPA, PICC,
PITC
27 Regional PI Associations (RPA)
54 PI Competence Centers (PICC)
28 PI Training Centers (PITC)
10 PI Test Laboratories (PITL)
PI worldwide: PI Technical Support:
Lebanon
PICC
Saudi Arabia
PICC, PITC
Canada
PICC, PITC
National Manufacturing Conference-Dublin Jan 2016
PROFIBUS Ireland
National Manufacturing Conference-Dublin Jan 2016
PROFIBUS Ireland
Is a completely independent Association
Concentrates on products and services of PROFIBUS
technology.
Operational areas: Mainly Ireland
Core activities:
Field work (on-site troubleshooting and support)
Email & telephone support
Development and sale of products
Certification of installations
Training
1.0
National Manufacturing Conference-Dublin Jan 2016
PROFIBUS Ireland Members
Analog Devices Ireland
ASM Process Automation
DH Controls
DISA- Faculty of Engineering of Bilbao
Douglas Control & Automation
Firecomms
Genzyme Ireland
HACH LANGE SPAIN S.L.U.
Horner APG
Irish Distillers
Phoenix Contact
Siemens Ltd
University of Limerick Ireland
National Manufacturing Conference-Dublin Jan 2016
Fieldbus Organizations
Technology PROFINET
PROFIBUS
EtherNet/IP
DeviceNet
Foundation
Fieldbus
Modbus TCP
Modbus
Consortium PI ODVA FieldComm
Group Modbus IDA
Founded 1989 1995 1994 2002
Membership 1,487 381 369 90
Regional
Organizations 27 4 4 0
Competence Centers 54 0 0 0
Test Labs 10 3 1 1
Training Centers 28 0 8 0
Fieldbus nodes 50,900,000 4,200,000 ~2,000,000 4,200,000
Ethernet nodes 10,100,000 9,500,000 ~100,000 3,675,000
Primary Backers
Siemens,
Phoenix Contact,
GE
Rockwell Emerson Schneider so
urc
e: o
rga
niz
atio
n w
eb
site
s, H
MS
rese
arc
h
National Manufacturing Conference-Dublin Jan 2016
Road to Industrial Ethernet
PROFIBUS PA
PROFIBUS DP
…What’s next?!
National Manufacturing Conference-Dublin Jan 2016
Industrie 4.0
1st Industrial Revolution
• Follows introduction of water and steam powered mechanical manufacturing facilities
2nd Industrial Revolution
• Based on mass production achieved by the division of labor concept and the use of electrical energy
3rd Industrial Revolution
• Uses electronics and IT to achieve further automation of manufacturing
4th Industrial Revolution
• Based on Cyber Physical Systems
End of
18th century
End of
19th century
1970‘s
today
Networking required has increased!
National Manufacturing Conference-Dublin Jan 2016
Internet of Things
National Manufacturing Conference-Dublin Jan 2016
Industrial Internet of Things
IIoT
Industrie 4.0
Internet
of
Things
IoT IIoT
Revolution Evolution
Things Data
Ad hoc
connectivity
Structured
connectivity
Important –but
not critical
Mission critical
• Analytics
• Security
• Data integrity
• Response times
User serviced User + OEM +
Vendor serviced
New
• Devices
• Standards
Existing
• Devices
• Standards
Proprietary
Solutions
Defined Standards
Industrie 4.0
National Manufacturing Conference-Dublin Jan 2016
PROFINET of Things
IoT IIoT
Revolution Evolution
Things Data
Ad hoc
connectivity
Structured
connectivity
Important –but
not critical
Mission critical
• Analytics
• Security
• Data integrity
• Response times
User serviced User + OEM +
Vendor serviced
New
• Devices
• Standards
Existing
• Devices
• Standards
Proprietary
Solutions
Defined Standards
Data Access Performance
Profiles
Proxies
Uptime Diagnostics
Fault Tolerance
Security
Openness Open Standard
Multi-vendor
National Manufacturing Conference-Dublin Jan 2016
PROFINET of Things
ERP
Enterprise
Resource
Planning
Manufacturing
Execution
System
Plant
Asset
Management
MES
Interface defined in IEC62264
Pro
duction
Qualit
y
Invento
ry
Main
tenance
M
ain
ten
an
ce
Interface defined by
PROFINET
PAM
Controller & Field Devices
PROFINET Devices
Controllers Allen-Bradley
HMI
Storage & Analysis
OPC UA
PROFINET Proxies
PROFINET
OPC UA & 97 other protocols
PR
OF
INE
T o
f T
hin
gs
ERP
MES
OPC UA FDI
National Manufacturing Conference-Dublin Jan 2016
It’s all about the Data
…and what you do with it!
IIoT
PR
OF
INE
T o
f T
hin
gs
National Manufacturing Conference-Dublin Jan 2016
Data vs. Information
Seconds Sub – Second
Timescale
Controller
Security
Visualization
Analytics
IT
1 1 1 0
0 1 1 0
0 1 1 1
0 1 0 1
0 1 0 0
17.80
0.064
4.529
Data
Information
I / O
National Manufacturing Conference-Dublin Jan 2016
PROFINET of Things
IoT IIoT
Revolution Evolution
Things Data
Ad hoc
connectivity
Structured
connectivity
Important –but
not critical
Mission critical
• Analytics
• Security
• Data integrity
• Response times
User serviced User + OEM +
Vendor serviced
New
• Devices
• Standards
Existing
• Devices
• Standards
Proprietary
Solutions
Defined Standards
Data Access Performance
Profiles
Proxies
Uptime Diagnostics
Fault Tolerance
Security
Openness Open Standard
Multi-vendor
National Manufacturing Conference-Dublin Jan 2016
Data Access – Performance
Use TCP/IP where it makes sense Non time critical data
Skip TCP/IP where it doesn’t Cyclic I/O can be taken for granted
Coexistence (ISO/OSI model)
Factory Automation
Motion Control Application
Standard Communication
TCP/IP
<1ms 1-10ms 100ms+
Real-Time IRT
National Manufacturing Conference-Dublin Jan 2016
PROFINET Isochronous Real Time (IRT)
Isochronous Data Transfer
Application, data transfer, and device cycle
are synchronous
Cycle times < 1 ms with jitter accuracy < 1 µs
Typical application is motion control Communication cycle
Application cycle Device cycle
Field device Controller Field device Drive
National Manufacturing Conference-Dublin Jan 2016
Data Access – Application Profiles
Motor Starter:
LVSG Profile
Identifying:
Ident Profile
Checking:
Weighing Profile
Filling:
Intelligent Pumps
Charging level:
PA devices
Filling:
Dosing Profile
Detecting Position:
Encoder Profile Measuring
Temperature:
RIO for PA
Pressure:
PA devices
Protecting:
PROFIsafe
Packaging:
PROFIdrive
Palletizing:
Robots & NC Profile
Controlling:
Host Profile
Saving Energy:
PROFIenergy
Structuring data in
consistent object format
National Manufacturing Conference-Dublin Jan 2016
Data Access – Proxies
Machine Machine Machine Machine
Proxy
Factory
Legacy fieldbus network (PROFIBUS)
Industrial Ethernet network (PROFINET)
Data from Ethernet and legacy networks
National Manufacturing Conference-Dublin Jan 2016
PROFINET of Things
IoT IIoT
Revolution Evolution
Things Data
Ad hoc
connectivity
Structured
connectivity
Important –but
not critical
Mission critical
• Analytics
• Security
• Data integrity
• Response times
User serviced User + OEM +
Vendor serviced
New
• Devices
• Standards
Existing
• Devices
• Standards
Proprietary
Solutions
Defined Standards
Data Access Performance
Profiles
Proxies
Uptime Diagnostics
Fault Tolerance
Security
Openness Open Standard
Multi-vendor
National Manufacturing Conference-Dublin Jan 2016
PROFINET diagnostics: Predict, detect, locate and resolve
Component
error
Connection
error
Status of
connection
Error
Details
Device
status
National Manufacturing Conference-Dublin Jan 2016
Uptime – Fault Tolerance
Ring Topology /
Wireless / Fiber
Redundant
Controllers /
Devices
Security
National Manufacturing Conference-Dublin Jan 2016
Plausible Deniability is not a Security Strategy
25
Your facility could be targeted
Your facility might be a victim,
even if not targeted
The most targeted industry is
Manufacturing!
National Manufacturing Conference-Dublin Jan 2016
PROFINET of Things
IoT IIoT
Revolution Evolution
Things Data
Ad hoc
connectivity
Structured
connectivity
Important –but
not critical
Mission critical
• Analytics
• Security
• Data integrity
• Response times
User serviced User + OEM +
Vendor serviced
New
• Devices
• Standards
Existing
• Devices
• Standards
Proprietary
Solutions
Defined Standards
Data Access Performance
Profiles
Proxies
Uptime Diagnostics
Fault Tolerance
Security
Openness Open Standard
Multi-vendor
National Manufacturing Conference-Dublin Jan 2016
Openness – Open Standard
Where open standards exist… Innovation is driven
Broad selection of products and vendors
Longer lifetime than proprietary solutions
National Manufacturing Conference-Dublin Jan 2016
Field device
Industrial Ethernet
Web/TCP/IP
Diagnosis
IWLAN
Automation Structures with PROFINET
HMI PG/PC PLC
Field device
Drive
Motion Control
Access Point
One Bus for All Tasks
National Manufacturing Conference-Dublin Jan 2016
Future Requirements
New applications demand
higher bandwidth • PROFINET is just Ethernet
so it’s scalable
IP-based communication
more in the field level • Multiple protocols in parallel
with deterministic, cyclic I/O
• OPC UA as a standard on
higher levels
But Industrial
Communication should not
become more complex!
Energy -
management
Cloud
Condition
Monitoring
National Manufacturing Conference-Dublin Jan 2016
Data Access + Openness
Information Cloud
Domain specific data transfer (IO, Safety, …)
Internet Communication
Data
Internet
Communication
National Manufacturing Conference-Dublin Jan 2016
PROFINET of Things Summary
IIoT is the next big concept for industry PROFINET of Things is foundational to IIoT…
…which is foundational to IoT… …and Industrie 4.0
PROFINET of Things is about Data Access Uptime Openness
You have been or will be asked about IIoT
You now know PROFINET already plays a role …and there’s more in store
National Manufacturing Conference-Dublin Jan 2016