production of precision parts – macromagnum system · recommended tightening torque, manual ......
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Production of precision parts – MacroMagnum system
Required air pressure, pneumatic chucks: 6 ±1 bar.
Repetition accuracy – within 0.002 mm.
Recommended tightening torque, manual chucks –
Macro pallets 5 NmMacroMagnum pallets 12 Nm
THE MACROMAGNUM SYSTEMMeasures to reduce the downtime of your machines are significantly more worth while than chasing seconds in the actual machining process. What matters is to keep the machines running. And that’s when you need an interface that gives fast setting-up.
The MacroMagnum system is just that kind of interface. Setting-up in parallel away from the machine while it is working and then setting up in a matter of seconds in the stationary machine. Important for long runs, but crucial for the profitability of short runs or one-piece production.
MacroMagnum, which is equipped with double references, is a larger variant of the patent-protected Macro system. The internal references are intended for Macro pallets and the external ones for MacroMagnum pallets. The powerful clamping force and the position of the external references far away from the chuck centre provide a stability and accuracy that are ideal for applications with powerful machining forces.
A number of terms which occur in the tables are explained below:VDP (vibration-damped palletising)
Vibration during machining has a crucial effect on production capacity. VDP allows machining with higher cutting data and better utilisation of the machine capacity.
The MacroMagnum range includes a number of vibration-damped chucks. VDP brings a considerable increase in productivity within reach.
The difference between a pallet and a reference element
Usually the workpiece is mounted directly on the pallet, which then carries the workpiece throughout the entire machining process – from machine to machine if necessary.
The reference elements are primarily intended to be mounted on the fixtures or vices in which the workpiece will be clamped. The reference elements are significantly thinner in order to limit the total construction height.
3RefixA number of the MacroMagnum products have
been adapted for System 3R’s patented expanding mandrels in the 3Refix positioning system.
3Refix Ø10 in pallets for quick and precise repositioning of the workpiece for further processing, for example after heat treatment.
3Refix Ø20 in chucks for quick and precise positioning on the machine table.
Locking force: 16 000 N
Fixed index positions 4x90º
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OVERVIEW OF CHUCKS AND CHUCK ADAPTERS
Table chucksArticle number
Required drawbar Feature
MANUAL 90809.01 3R-605.2 LOW PROFILE
MANUAL 90717.06 3R-605.2 VIBRATION-DAMPED
PNEUMATIC AUTOMATIC / MANUAL 3R-680.10-2 3R-605.1 / 3R-605.4
PNEUMATIC AUTOMATIC / MANUAL 3R-680.XX 3R-605.2 LOW PROFILE
PNEUMATIC AUTOMATIC / MANUAL 3R-680.19-2 3R-605.1 / 3R-605.4 3REFIX Ø20
PNEUMATIC AUTOMATIC / MANUAL 90717.05 3R-605.1 / 3R-605.4 VIBRATION-DAMPED
PNEUMATIC AUTOMATIC / MANUAL 90717.10 3R-605.1 / 3R-605.4 VIBRATION-DAMPED
PNEUMATIC AUTOMATIC / MANUAL 90724 3R-605.1 / 3R-605.4
Lathe chucksArticle number
Required drawbar Feature
MANUAL 90809.01 3R-605.2
PNEUMATIC AUTOMATIC / MANUAL 3R-680.1-2 3R-605.1 / 3R-605.4
Built-in chuckArticle number
Required drawbar Feature
PNEUMATIC AUTOMATIC / MANUAL 90809.03 3R-605.1 / 3R-605.4
Chuck adaptersArticle number
Required drawbar Feature
MANUAL 90510 3R-605.1 / 3R-605.4 + 3R-605.2 MACROMAGNUM MACRO x4
PNEUMATIC AUTOMATIC 90793.XX 3R-605.1 / 3R-605.4 + 3R-605.2 MACROMAGNUM MACRO
PNEUMATIC AUTOMATIC 90793.23 3R-605.1 / 3R-605.4 + 3R-405.11 MACROMAGNUM MACROJUNIOR
PNEUMATIC AUTOMATIC 90356.20 3R-605.1 / 3R-605.2 DYNAFIX MACROMAGNUM
OVERVIEW OF PALLETS
Ø142 mm Articel number Feature
HARDENED REFERENCE PALLET 12.5 mm 3R-681.71 RUST-RESISTANT
NOTE: Recommended maximum workpiece weight 50 kg
NOTE: Recommended maximum size of workpiece – 180x180/Ø220 mm
Ø156 mm Articel number Feature
UNHARDENED PALETT 35 mm 3R-681.51-SA
UNHARDENED PALETT 35 mm 3R-681.156-A
HARDENED PALETT 35 mm 3R-681.51 3REFIX Ø10 mm
MAGNETIC TABLE 90363 WORKPIECE 130x130 mm
THREE-JAW CHUCK 90421
VICE 90879.03
NOTE: Recommended maximum workpiece weight 100 kg
NOTE: Recommended maximum size of workpiece 250x250/Ø300 mm
240x240 mm Articel number Feature
ALUMINIUM M6-THREADS 3R-DE681-2424-M6A
NOTE: Recommended maximum workpiece weight 100 kg
NOTE: Recommended maximum size of workpiece 250x250/Ø300 mm
Articel number Feature
DRAWBAR 3R-605.1E Ø20X57,1 mm / FLUSHING DUCT
DRAWBAR 3R-605.4 Ø20X57,1 mm
DRAWBAR 3R-605.2E Ø20X36,9 mm / FLUSHING DUCT
CHECK RULER 3R-686.1-HD
PNEUMATIC ACTUATOR 3R-611.4 HAND-OPERATED
PNEUMATIC ACTUATOR 3R-611.2 FOOT-OPERATED
3REFIX EXPANDING MANDREL 3R-901-20E Ø20 mm
3REFIX EXPANDING MANDREL 3R-901-10E Ø10 mm
SPLASH GUARD 90027.03
DEBRIS GUARD 90443
AIR CONNECTION 90815 FOR AIR GUN
CODE CARRIER 3R-863.01-10
NOTE: All Macro pallets can be used in the MacroMagnum chucks
OVERVIEW OF ACCESSORIES
MACROMAGNUM...
… has automatic air-blast cleaning of the references in the pneumatic chucks
… handles both MacroMagnum and Macro pallets
… ensures precision and quality
… reduces setting-up times
… is suitable for automatic changing with System 3R’s automation program
… has references of cemented carbide or hardened ground steel
… has higher locking force in the pneumatic chucks – turbo locking
… is sealed against dirt and swarf – withstands severe work environments
EUROPE
System 3R Europe GmbHWasserweg 19DE-64521, GROSS-GERAUtel +49 61 52 80 02 0fax +49 61 52 80 02 35e-mail: [email protected]
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ASIA
Far East, China & IndiaSystem 3R Far East Pte.Ltd.6 Harper RoadLeong Huat Building, 01-01SINGAPORE SG-369 674tel +65-6289 4811fax +65-6289 3011e-mail [email protected]
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Thailand Contact Officetel / fax +66-2 6422 764
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System 3R International ABSorterargatan 1, SE-162 50 VÄLLINGBYtel +46-08 620 20 00, fax +46-08 759 52 34, e-mail: [email protected], www.system3r.com
Combi, Delphin, Dynafix, Locx, LX, Macro, One Minute Set-Up, One System Partner, R2R, System 3R, VDP, WorkMaster, WorkPal, WorkPartner, WorkShopManager, 3HP, 3R, 3Ready-To-Run and 3Refix are registered trademarks of System 3R.
AMERICAS
System 3R USA Inc.Headquarters & Technical Center915 Busse RoadELK GROVE VILLAGE, US-IL 60007tel +1 847 439 4888fax +1 847 439 5099e-mail: [email protected]
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For further information, see www.system3r.com