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Production and Characterization of carbon-free bi- functional cathodes for the use in lithium-air batteries with an aqueous alkaline electrolyte Norbert Wagner, Dennis Wittmaier, K. Andreas Friedrich German Aerospace Center (DLR) Pfaffenwaldring 38-49, 70569 Stuttgart, Germany 7 th International Workshop on Impedance Spectroscopy (IWIS) September 24-26 2014, Chemnitz Germany www.DLR.de • Chart 1 7th IWIS 2014, Norbert Wagner

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Page 1: Production and Characterization of carbon-free bi- functional … 2014 Wagner.pdf · 2014. 10. 1. · Production and Characterization of carbon-free bi-functional cathodes for the

Production and Characterization of carbon-free bi-functional cathodes for the use in lithium-air batteries with an aqueous alkaline electrolyte

Norbert Wagner, Dennis Wittmaier, K. Andreas FriedrichGerman Aerospace Center (DLR)Pfaffenwaldring 38-49, 70569 Stuttgart, Germany

7th International Workshop on Impedance Spectroscopy (IWIS)September 24-26 2014, ChemnitzGermany

www.DLR.de • Chart 1 7th IWIS 2014, Norbert Wagner

Page 2: Production and Characterization of carbon-free bi- functional … 2014 Wagner.pdf · 2014. 10. 1. · Production and Characterization of carbon-free bi-functional cathodes for the

Presentation outline

• Application of EIS in battery research at DLR• Motivation Li-air batteries

• Electrode production techniques at the DLR• Cathode for the Li-air battery

• Influence of production parameter on electrode performance

• Conclusion and outlook

www.DLR.de • Chart 2 7th IWIS 2014, Norbert Wagner

Page 3: Production and Characterization of carbon-free bi- functional … 2014 Wagner.pdf · 2014. 10. 1. · Production and Characterization of carbon-free bi-functional cathodes for the

Characterisation ofLi-ion batteries within-situ and ex-situ-methods

Production and Characterisationof cathodes forLithium-Sulfur andLithium-air batteries

Activities of the „Batterietechnik“ team

Source: N AT U R E | VO L 5 0 7 | 6 M A R C H 2 0 1 4

www.DLR.de • Folie 3 7th IWIS 2014, Norbert Wagner

Page 4: Production and Characterization of carbon-free bi- functional … 2014 Wagner.pdf · 2014. 10. 1. · Production and Characterization of carbon-free bi-functional cathodes for the

(NMC 2,25 Ah)

(LiFePO4 1,1Ah)

EIS measurement at

different SOC

Discharge at 1C

www.DLR.de • Folie 4 7th IWIS 2014, Norbert Wagner

Page 5: Production and Characterization of carbon-free bi- functional … 2014 Wagner.pdf · 2014. 10. 1. · Production and Characterization of carbon-free bi-functional cathodes for the

Discrimination of SOC and SOH of serial connected batterieswww.DLR.de • Folie 5 7th IWIS 2014, Norbert Wagner

Z02Z01 Z07

02I‐Sens01 07

itotal (t)

Serial connection V2

Z01 U=3,25V SoH100

Z02 U=3,25V SoH100

Z07 U=3,25V SoH60

û‐Z01û‐Z02û‐Z07î‐Z01î‐Z02î‐Z07

Frequency f / Hz

Phase angle |ϕ

| / °

Impe

dance|Z| / m

Ω Z01 Impedance |Z|Z01 Phase |ϕ|

Z02 Impedance |Z|Z02 Phase |ϕ|

Z03 Impedance |Z|Z03 Phase |ϕ|

Z07 Impedance |Z|Z07 Phase |ϕ|

Frequency f / Hz

Curren

tI / mA

Volta

geU / mV

Page 6: Production and Characterization of carbon-free bi- functional … 2014 Wagner.pdf · 2014. 10. 1. · Production and Characterization of carbon-free bi-functional cathodes for the

Electrochemical Model of Li-S Battery

www.DLR.de • Chart 6 7th IWIS 2014, Norbert Wagner

6

Equivalent circuit

Model Chemical and physical cause

R0 Ohmic resistance

R1-CPE1 Anode charge transfer

R2-CPE2 Cathode process: charge transfer of sulfur intermediates

R3-CPE3 Cathode process: reaction and formation of S8 and Li2S

R4-CPE4 Diffusion

Page 7: Production and Characterization of carbon-free bi- functional … 2014 Wagner.pdf · 2014. 10. 1. · Production and Characterization of carbon-free bi-functional cathodes for the

Motivation

www.DLR.de • Chart 7

Why Li-air batteries?• Highest theoretical specific energy density (11.425 Wh/kg)

Cathodic reactant, O2 from air, does not have to be stored• Environmental friendliness• Higher safety than Li-ion batteries

(only one of the reactants contained in the battery)• Potentially longer cycle and shelf lives

7th IWIS 2014, Norbert Wagner

Page 8: Production and Characterization of carbon-free bi- functional … 2014 Wagner.pdf · 2014. 10. 1. · Production and Characterization of carbon-free bi-functional cathodes for the

Motivation

www.DLR.de • Chart 8

G. Girishkumar et al., J. Phys. Chem. Lett., 2010, 1, 2193‐2203

Why Li-air batteries?• Highest theoretical specific energy density (11.425 Wh/kg).

Cathodic reactant, O2 from air, does not have to be stored• Environmental friendliness• Higher safety than Li-ion batteries

(only one of the reactants contained in the battery)• Potentially longer cycle and shelf lives

7th IWIS 2014, Norbert Wagner

Page 9: Production and Characterization of carbon-free bi- functional … 2014 Wagner.pdf · 2014. 10. 1. · Production and Characterization of carbon-free bi-functional cathodes for the

Schematically representation of a Li-air battery

www.DLR.de • Chart 9 7th IWIS 2014, Norbert Wagner

Page 10: Production and Characterization of carbon-free bi- functional … 2014 Wagner.pdf · 2014. 10. 1. · Production and Characterization of carbon-free bi-functional cathodes for the

Architectures of Li-air Batteries

www.DLR.de • Chart 10

2Li+ + O2 + 2e‐ Li2O2 Erev= 2,959 V2Li++2e‐ + (1/2) O2 Li2O Erev= 2,913 V

4Li + O2 + 2H2O 4LiOH (alkaline media) Erev= 3,446 V4Li + O2 + 4H+ 2H2O + 4Li+(acidic media) Erev= 4,274 V

Non-aqueous electrolyte: Aqueous electrolyte:

7th IWIS 2014, Norbert Wagner

Page 11: Production and Characterization of carbon-free bi- functional … 2014 Wagner.pdf · 2014. 10. 1. · Production and Characterization of carbon-free bi-functional cathodes for the

Schematically representation of Lithium-Air Battery with Aqueous Electrolyte

Reaction equation (alkaline Electrolyte):4 Li + O2 + 2H2O ↔ 4LiOH; E = 3,45 V

Lith

ium

Fest

körp

er L

i+ -Le

iter

Reaktions -produkte

Wässrige Elektrolyt -lösung

O2-R

eduk

tion

Lith

ium

Solid

Li+

--c

ondu

ctor

Reaction -products

Aqueouselectroytesolution O

2-Red

uctio

n

Interlayer

www.DLR.de • Chart 11 7th IWIS 2014, Norbert Wagner

Page 12: Production and Characterization of carbon-free bi- functional … 2014 Wagner.pdf · 2014. 10. 1. · Production and Characterization of carbon-free bi-functional cathodes for the

Bi-functional Oxygen-Electrodes: Design

• Bi-functional Oxygen-Electrodes = catalizes ORR and OER

• Depending on manufactoring process every electrode consists of:

• Catalyst(s)• Conductive agent (C, Graphit…)• Binder (PTFE, PVdF…)• Substrate (Metal mesh,…)

Function BOE

Catalyst

Active Surface

Cond. agent

Electrolyte

Pore-structure

Design

• Different manufactoring processes used at DLR: Dry Powder Spraying, Reactive Rolling an Mixing, Pressing and APS

www.DLR.de • Folie 12

Page 13: Production and Characterization of carbon-free bi- functional … 2014 Wagner.pdf · 2014. 10. 1. · Production and Characterization of carbon-free bi-functional cathodes for the

Manufactoring of bifunctional gas diffusion electrodes

www.DLR.de • Chart 13

Oxide catalysts (La0.6Ca0.4CoO3…) can be sprayed on for example a

Rhodius substrate with APS

Rhodius substrate

Catalyst layer

7th IWIS 2014, Norbert Wagner

Page 14: Production and Characterization of carbon-free bi- functional … 2014 Wagner.pdf · 2014. 10. 1. · Production and Characterization of carbon-free bi-functional cathodes for the

Manufactoring of bifunctional gas diffusion electrodes

www.DLR.de • Chart 14

Electrodes with noble metal and other catalysts can be made with dry power spraying technique

Oxide catalysts (La0.6Ca0.4CoO3…) can be sprayed on for example a

Rhodius substrate with APS

Rhodius substrate

Catalyst layer

Catalyst layer = catalyst+carbon/graphite+binder

Graphite GDE substrate

or by pressing the catalyst layer on for example a Sigracet® GDL 35 DC with a hydraulic press

Catalyst layer = catalyst+carbon/graphite+binder

Sigracet® GDL35 DC

7th IWIS 2014, Norbert Wagner

Page 15: Production and Characterization of carbon-free bi- functional … 2014 Wagner.pdf · 2014. 10. 1. · Production and Characterization of carbon-free bi-functional cathodes for the

Impedance Measurements during ORR in 10 N NaOH, on Silver Electrodes at Different CurrentDensities, i< -50 mAcm-2

100m 1 3 10 30 100 1K 3K 10K 100K

500m

1

2

1.5

5

|Z| /

0

15

30

45

60

75

90|phase| / o

frequency / Hz

453 50 mA453 45 mA

453 40 mA453 35 mA

453 30 mA453 25 mA

453 20 mA453 15 mA

453 10 mA453 5 mA

1 2 3 4 5

0

-3

-3.5

-2

-2.5

-1

-1.5

-0.5

1

0.5

1.5

Z' /

Z'' /

50 mA

45 mA40 mA

35 mA30 mA

25 mA20mA

15 mA10 mA

5 mA

Bode representation Nyquist representation

www.DLR.de • Chart 15 7th IWIS 2014, Norbert Wagner

Page 16: Production and Characterization of carbon-free bi- functional … 2014 Wagner.pdf · 2014. 10. 1. · Production and Characterization of carbon-free bi-functional cathodes for the

Electrode Model with cylindrical , homogeneouspores and complex Faraday-impedance

Zq=

www.DLR.de • Chart 16 7th IWIS 2014, Norbert Wagner

Page 17: Production and Characterization of carbon-free bi- functional … 2014 Wagner.pdf · 2014. 10. 1. · Production and Characterization of carbon-free bi-functional cathodes for the

Evaluation of EIS measured during ORREquivalent circuit and Rad = f(i)

0

2

4

6

-100 -80 -60 -40 -20current/mA

R /

Rad Cad

Rct

Cdl

Rpor

Rel

L

www.DLR.de • Chart 17 7th IWIS 2014, Norbert Wagner

Page 18: Production and Characterization of carbon-free bi- functional … 2014 Wagner.pdf · 2014. 10. 1. · Production and Characterization of carbon-free bi-functional cathodes for the

U-i characteristic and current density dependencyof impedance elements Rad and Rct

0,9

0,92

0,94

0,96

0,98

1

1,02

1,04

1,06

1,08

1,1

-0,10 -0,08 -0,06 -0,04 -0,02 0,00

Current density / Acm-2

iR-c

orr.

Pote

ntia

l vs.

NH

E / V

0,00

1,00

2,00

3,00

4,00

5,00

6,00

7,00

8,00

R ad;

Rct

/ Ohm

www.DLR.de • Chart 18 7th IWIS 2014, Norbert Wagner

Page 19: Production and Characterization of carbon-free bi- functional … 2014 Wagner.pdf · 2014. 10. 1. · Production and Characterization of carbon-free bi-functional cathodes for the

Influence of compacting pressure: Evaluation of EIS measured during OCR, -100 mA, 80°C, 10 N NaOH

www.DLR.de • Chart 19

0.6 0.8 1 1.2 1.4 1.6 1.8

0

-500

Z' /

Z'' / m

aaa

aa

aa

aa

aaaaa

aa

aa

aa

aaaaaaaaaaaaaaaaaaaaaaaaa bbbb

bbbbb

bb

bbb

bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb

48 100 mA49 100 mA

100m 1 3 10 30 100 300 1K 3K 10K

600m

800m

1

1.5

|Z| /

0

45

90

135

|phase| / o

frequency / Hz

a a a a a a aa

aa

aa

a

a

a

a

a

a

aa

aaa a a a a a a a a a a aa a a a a a a a a aa

b bb b bb b b bb b bbb

bb

bb

bb

bb

bb

bbb

b bb b b bb b b bb b b bb b bb

a a a a a a a a a a aa a a a a a a a a a aa a a a a a a a a a a aa a a a a a a a a aab bb b bb b b bb b b bb b b bb b b bb b b bb b b bb b b bb b b bb b b bb b bb

48 100 mA

49 100 mA

Sample Rct Rpor Rel

48 (High pressure) 940 287m 524m

49 (Low pressure) 534 727m 577m

7th IWIS 2014, Norbert Wagner

Page 20: Production and Characterization of carbon-free bi- functional … 2014 Wagner.pdf · 2014. 10. 1. · Production and Characterization of carbon-free bi-functional cathodes for the

Overview EIS measurement points and CV with 1 mV/s at RT, 1 N LiOH , Ag-GDE

www.DLR.de • Chart 20

-0,3

-0,25

-0,2

-0,15

-0,1

-0,05

0

0,05

0,1

0,15

0 0,2 0,4 0,6 0,8 1 1,2 1,4 1,6 1,8 2

Cur

rent

den

sity

/ A

cm

-2

Potential vs. RHE / V

Electrode 1 (high pressure) 25c

Electrode 1 (high pressure) 50c

Electrode 2 (high pressure) 25c

Electrode 2 (low pressure) 50c

EIS measurement point

7th IWIS 2014, Norbert Wagner

Page 21: Production and Characterization of carbon-free bi- functional … 2014 Wagner.pdf · 2014. 10. 1. · Production and Characterization of carbon-free bi-functional cathodes for the

Impedance measurements during Oxygen evolution on Ag-GDE (high pressure), 1 N LiOH, 25°C

1 100 10K

5

10

20

15

50

|Z| /

0

15

30

45

60

75

90

|pha

se| /

o

frequency / Hz

a a a a a a a a a a a a a a a a aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa

b b b b b b b b b b b b b b b b bbbbbbbbbbbbbbbbbbbbbbbbbbb

bb

b

b

b

b

b

b

b

bb

bbbbb

b

c c c c c c c c c c c c c c c c cccccccccccccccccccccccccccccccccccccc

cc

c

cc

c

d d d d d d d d d d d d d d d d ddddddddddddddddddddddddddddddddddddddddd

dd

d

a a a a a a a a a a a a a a a a aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa

b b b b b b b b b b b b b b b b bbbbbbbbbbbbbbbbbbbbbbb

bb

bb

bb

bb

bbbb

b

b

b

bb

bbbb

c c c c c c c c c c c c c c c c cccccccccccccccccccccccccccccccccccccc

ccc

cc

c

d d d d d d d d d d d d d d d d dddddddddddddddddddddddddddddddddddddddddddd

OCV+100 mV

OCV+300 mV

OCV+500 mVOCV+700 mV

www.DLR.de • Chart 21

10 20 30 40 50

0

-30

-20

-10

10

Z' /

Z'' /

aaaaaaaaaaaaaaaaaaaaaaaa

bbbbb

bb

bbbb

bb

bb

bbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbbb

cccccccccccccccccccccccccccccccccccccccddddddddddddddddddddddddddddddddddddddddddddddd

OCV+100 mV

OCV+300 mVOCV+500 mV

OCV+700 mV

7th IWIS 2014, Norbert Wagner

Page 22: Production and Characterization of carbon-free bi- functional … 2014 Wagner.pdf · 2014. 10. 1. · Production and Characterization of carbon-free bi-functional cathodes for the

Equivalent circuit used for evaluation of EIS during OCR and OER at different electrodes for Lithium-Air batteries

www.DLR.de • Chart 22 7th IWIS 2014, Norbert Wagner

Page 23: Production and Characterization of carbon-free bi- functional … 2014 Wagner.pdf · 2014. 10. 1. · Production and Characterization of carbon-free bi-functional cathodes for the

Potential dependency of total resistance duringORR at different electrodes, 1 N LiOH

www.DLR.de • Chart 23

1

10

100

0 200 400 600 800 1000

Res

ista

nce

/ Ω

Potential OCV minus x / mV

Electrode 1 (high pressure) 25cElectrode 1 (high pressure) 50cElectrode 2 (low pressure) 25cElectrode 2 (low pressure) 50c

Rtotal ORR

7th IWIS 2014, Norbert Wagner

Page 24: Production and Characterization of carbon-free bi- functional … 2014 Wagner.pdf · 2014. 10. 1. · Production and Characterization of carbon-free bi-functional cathodes for the

Potential dependency of charge transferresistance during OER

www.DLR.de • Chart 24

0,01

0,1

1

10

100

100 200 300 400 500 600 700 800

Res

ista

nce

/ Ω

Potential OCV plus x / mV

Electrode 1 (high pressure) 25cElectrode 1 (high pressure) 50cElectrode 2 (high pressure) 25cElectrode 2 (low pressure) 50c

R2 OER (charge transfer)

7th IWIS 2014, Norbert Wagner

Page 25: Production and Characterization of carbon-free bi- functional … 2014 Wagner.pdf · 2014. 10. 1. · Production and Characterization of carbon-free bi-functional cathodes for the

Potential dependency of charge transferresistance in oxide layer potential region (OER)

www.DLR.de • Chart 25

0

0,5

1

1,5

2

2,5

3

3,5

4

100 200 300 400 500 600 700 800

Res

ista

nce

/ Ω

Potential OCV plus x / mV

Electrode 1 (high pressure) 25c

Electrode 1 (high pressure) 50c

Electrode 2 (high pressure) 25c

Electrode 2 (low pressure) 50c

R5 OER (oxide layer)

7th IWIS 2014, Norbert Wagner

Page 26: Production and Characterization of carbon-free bi- functional … 2014 Wagner.pdf · 2014. 10. 1. · Production and Characterization of carbon-free bi-functional cathodes for the

CV of a polished Ag electrode, 25% KOH, O2 sat.

www.DLR.de • Chart 26 7th IWIS 2014, Norbert Wagner

Page 27: Production and Characterization of carbon-free bi- functional … 2014 Wagner.pdf · 2014. 10. 1. · Production and Characterization of carbon-free bi-functional cathodes for the

• From the catalyst screening, a new bifunctionall catalysts systemfor the cathode of a Li-air battery was found

• From the evaluation of the measured impedance spectra one canpropose a reaction mechanism for the ORR:

• Adsorptions- / heterogeneous reactions and charge transferreaction are consecutive reactions

• Reaction mechanism and rate determining step is changing athigher current densities at ca. 20 mAcm-2

• Production parameters, composition and structure have a strong influence on electrode reactivity

• Change of reaction zone with current density• Silver electrodes are not stable during OER

Conclusion

www.DLR.de • Chart 27 7th IWIS 2014, Norbert Wagner

Page 28: Production and Characterization of carbon-free bi- functional … 2014 Wagner.pdf · 2014. 10. 1. · Production and Characterization of carbon-free bi-functional cathodes for the

Thank you for yourAttention !

www.DLR.de • Chart 28

Acknowledgment

7th IWIS 2014, Norbert Wagner

Page 29: Production and Characterization of carbon-free bi- functional … 2014 Wagner.pdf · 2014. 10. 1. · Production and Characterization of carbon-free bi-functional cathodes for the

Reactions pathways for the cathodic oxygenreduction in alkaline solution

Direct-X 4e- - path: 2H2O + O2 + 4e- → 4OH-

O2 + 2M ↔ 2M…O2 (M…O + e- → MO-)2 (MO- + H2O ↔ MOH + OH-)2 (MOH + e- ↔ OH- + M)

Peroxid - Path: H2O + O2 + 2e- ↔ HO2- + OH-

O2 + M ↔ M…O2M…O2 + e- → MO2

-

MO2- + H2O ↔ MHO2 + OH-

MHO2 + e- ↔ HO2- + M

Peroxid-Reduction: HO2- + H2O + 2e- → 3OH-

HO2- + M ↔ MHO2

-

MHO2- + H2O ↔ MH2O2 + OH-

MH2O2 + e- → MOH + OH-

MOH + e- ↔ M + OH-

Catalytically Peroxid-decomposition: 2HO2- → O2 + 2OH-

HO2- + M ↔ MHO2

-

MHO2- → MO + OH-

MO + HO2- → O2 + OH- + M

www.DLR.de • Chart 29 7th IWIS 2014, Norbert Wagner

Page 30: Production and Characterization of carbon-free bi- functional … 2014 Wagner.pdf · 2014. 10. 1. · Production and Characterization of carbon-free bi-functional cathodes for the

SEM pictures of Ag-GDE, produced by the RMR technique (Ag2O+PTFE)

Ag-GDE, unused part Ag-GDE, used

www.DLR.de • Chart 30 7th IWIS 2014, Norbert Wagner