product quality planning [compatibility mode]

7/28/2019 Product Quality Planning [Compatibility Mode]

1/12

PLANNING (APQP)

Based on AIAG Advanced Product Quality Planningand Control Plan Reference Manual

Presented by Diane MaguireSeptember 2010


2/12

ro uc ua y ann ng yc e

Sept. 2010MEE 487/488Slide 2


3/12

Identify the inputs / outputs of the 5APQP phases.

with Capstone Projects.



4/12

e o e

W at is APQP?

defining and establishing the steps necessary to assure that aproduct satisfies the customer.

communication with everyone involved to assure that allrequired steps are completed on time.

Effective product quality planning depends on a companys topmanagement commitment to the effort required in achievingcustomer satisfaction.



5/12

y s a an mpor an

e cost o a pro uct s comm tte at t e ear y stages

of a development cycle even though they are not expended until later.

The cost of fixing a design and faulty decisions at later stages isexponentially greater than at an earlier stage.

The opportunity costs of being late to market are very high.

Cross-functional teams typically provide a better quality solution tocomplex dynamic product development problems thansingle individuals.

Early simultaneous involvement in product development bycross-functional teams using structured development process savestime and money over the product life cycle.



6/12

un amen a s o ua y ann ng

rganize t e team Define the scope

- - Training m r l inv lv m n Simultaneous Engineering Control plans

Concern Resolution Timing plan and chart



7/12

Product Quality Planning Timing Chart



8/12

: an an e neINPUTS Objective:

Voice of the Customer

Market Research (Build Timing and Volume Expectations) Historical Warranty and Quality Information Team Experience Business Plan Marketing Strategy

Develop a Plan that meetscustomers requirements

ro uc rocess enc mar a a Product/Process Assumptions Product Reliability Studies Customer Inputs

Design Goals Reliability and Quality Goals Preliminary Bill of Material Preliminary Process Flow Chart

Preliminary List of Special Product and Process Characteristics Product Assurance Plan Management Support ( program timing and support resources required)



9/12

: es gn an eve opment

Objectives:

Design Goals Reliability and Quality Goals Preliminary Bill of Material

Detailed Review of Engineering Requirements

Feasibility Analysis

Preliminary List of Special Product and Process Characteristics Product Assurance Plan Management Support ( program timing and support resources required)

OUTPUTS

Design Failure Mode and Effects Analysis (DFMEA) Design for Manufacturability and Assembly Design Verification Design Reviews ro o ype u nc u ng a on ro an Engineering Drawings (Including Math Data) Engineering Specifications Material Specifications Drawing and Specification Changes



10/12

PHASE 3: Process Desi n and Develo ment

INPUTS Objective: es gn a ure o e an ects na ys s Design for Manufacturability and Assembly

Design Verification Design Reviews Prototype Build (Including a Control Plan) Engineering Drawings (Including Math Data)

Develop an Effective ManufacturingSystem

Material Specifications Drawing and Specification Changes

OUTPUTS

Packaging Standards Product/Process Quality System Review Process Flow Chart Floor Plan Layout Characteristics Matrix Process Failure Mode and Effects Analysis (PFMEA) Pre-Launch Control Plan (Including Error Proofing Devices)

Measurement Systems Analysis Plan Preliminary Process Capability Study Plan Management Support (Including operator staffing and training plan)



11/12

PHASE 4: Product and Process Validation

Objective:

Packaging Standards Product/Process Quality System Review Process Flow Chart Floor Plan Layout

Validate Manufacturing Process

Process Failure Mode and Effects Analysis (PFMEA) Pre-Launch Control Plan (Including Error Proofing Devices) Process Instructions Measurement Systems Analysis Plan

Preliminary Process Capability Study Plan Management Support (Including operator staffing and training plan)

OUTPUTS

Production Trials Measurement System Evaluation Preliminary Process capability Study

Production Validation Testing Packaging Evaluation Production Control Plan Quality Planning Sign Off and Management Support



12/12

PHASE 5: Feedback, Assessment andCorrective Action

Production Trials Measurement System Evaluation Preliminar Process ca abilit Stud

ec ve:

Evaluate Manufacturing Output

Production Part Approval Production Validation Testing Packaging Evaluation

Production Control Plan

OUTPUTS

Reduced Variation

Improved Customer Satisfaction Improved Delivery and Service Effective Use of Lessons Learned


product quality planning [compatibility mode]

Documents