product information 02/2005

8
Flexible connectors • Solderless terminals • Contact systems 02/2005 Flexible and highly flexible earthing tapes and braided connectors, in insulated or non insulated design. Product Information Strike to be better HKCFS Co. Ltd. H K C F S C O M P A N Y LIM ITE D H K C F S C O M P A N Y LIM ITE D Leuchtturm Automation HKCFS Co., Ltd. 创富世(香港)有限公司 Leuchtturm Automation Co., Ltd. 深圳市朝瑞自动化系统有限公司 深圳市朝瑞自动化有限公司

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Flexible connectors • Solderless terminals • Contact systems

02/2005

Flexible and highly flexible earthing tapes and braidedconnectors, in insulated or non insulated design.

Product Information

Strike to be better

HKCFS Co. Ltd.

HKCFS COMPANY LIMITED

HKCFS COMPANY LIMIT

ED

LeuchtturmAutomation

HKCFS Co., Ltd.创富世(香港)有限公司

Leuchtturm Automation Co., Ltd.深圳市朝瑞自动化系统有限公司

深圳市朝瑞自动化有限公司

2

Part-No.

Our company manufacture a wide rangeof flexible and highly flexible earthing tapesand braided connectors. Our manufacturingmachines for braids put us in a position toproduce additionally to our standardized pro-ducts individual constructed braids or cablesin coordination with your required applica-tions. Whether made out of braids or roundstranded cables, whether insulated or noninsulated, whether with coated or uncoatedsurfaces we are able to manufacture a largenumber of flexible connectors from 1 mm2

up to 6000 mm2 conductor cross-section.

A summary of our common connectors arecontained in this product information. Addi-tionally to the described standardized typeswe are able to manufacture also designsmade out of stainless steel- or aluminiumbraids as well as out of cables with specialinsulation material (like silicone etc.). With pleasure we´ll put a complete set of ourcatalogues at your disposal. More informa-tion about our company and our productsare also contained in our internet homepageunder www.druseidt.de

Highly flexible earthing tapes

and braided connectors

technical data

cross-section mm2

dimensions mmB d L

des

ign

A1

and

A2

des

ign

B1

and

B2

15280/A115281/A115282/A115283/A115284/A115285/A115286/A115287/A115288/A115289/A115290/A1

15280/B115281/B115282/B115283/B115284/B115285/B115286/B115287/B115288/B115289/B115290/B1

15280/A215281/A215282/A215283/A215284/A215285/A215286/A215287/A215288/A215289/A215290/A2

15280/B215281/B215282/B215283/B215284/B215285/B215286/B215287/B215288/B215289/B215290/B2

468

1014162125355070

468

1014162125355070

810121418202222253335

810121418202222253335

acc.

to

cust

omer

s w

ishe

s

acc.

to

cust

omer

s w

ishe

s

ConstructionManufactured out of uncoated as well as

out of tinned braid. When placing an order please specify: - Part-No.- length- diameter of the holes- braid uncoated or tinned

Earthing tapes similarto DIN 72333 Part 3design A and B

Deliverable designsdesign A1 contact areas tinneddesign A2 contact areas with brass-tapes

and additionally tinneddesign B1 contact areas tinneddesign B2 contact areas with brass-tapes

and additionally tinned

design A1 und A2

design B1 und B2

深圳市朝瑞自动化有限公司

3

Earthing tapeswith solderless pressed contact areas

Construction and applicationsManufactured out of highly flexible braids

with solderless pressed contact areas madeout of seamless Cu-ETP-tubes. The crimpingprocess is realized without using additiveslike tin or soldering and welding additives.We use exclusively materials of same analy-sis and same conductivity of 57 S (braidsand tubes). Suitable as earthing tapes aswell as components for current transfer.Everywhere applicable where componentswith high flexibility and an optimized contactresistance are needed. Remark:

Manufacturing in large as well as small quantities inlength acc. to your wishes. On request also with changeddrilling deliverable. When placing an order please specifythe wished changes.

Remark: Length and drilling are changeable. Connectors with bigger cross-sections on request. When placing an orderplease specify the wished changes.

Technical dataBraids• made out of annealed Cu-ETP wires• surface uncoated or tinned• wire-Ø 0,07 mm (10 mm2)

wire-Ø 0,16 mm (14 mm2)wire-Ø 0,10 mm (16-70 mm2)

contact areas• seamless copper tube made out of Cu-ETP material• surface uncoated or tinned

Technical databraid:• made out of annealed Cu-ETP wires• surface tinned• wire-Ø 0,07 mm (1,5-10 mm2)

wire-Ø 0,10 mm (16 mm2)

contact areas• with solderless pressed terminals acc. to DIN 46234

Highly flexible connec-tors with solderlesspressed terminals acc. to DIN 46234

Construction and applicationsManufactured out of highly flexible

braided copper tapes made out of annealed, tinned Cu-ETP wires, with solderless pressedterminals acc. to DIN 46234 at the ends.Everywhere applicable where connectionswith smaller cross-sections made out of braided copper tapes are needed.

Part-No. Technical data

cross-sectionmm2

dimensions mmB d L

1301013011130121301313014

1,54,06,0

10,016,0

810111114

4,35,36,56,58,5

160 160200200200

design A

design B

Part-No. technical data

cross-sectionmm2uncoated tinned

dimensions mmB1 B2 d L

13015130161301713018130191302013021

13025130261302713028130291303013031

13015 vz13016 vz13017 vz13018 vz13019 vz13020 vz13021 vz

13025 vz13026 vz13027 vz13028 vz13029 vz13030 vz13031 vz

10141625355070

10141625355070

15202025303040

15202025303040

15202025303040

15202025303040

699999

11

699999

11

,5

,5

acc.

to

cust

umer

s w

ishe

s

des

ign

Ad

esig

n B

深圳市朝瑞自动化有限公司

4

Construction and applicationsManufactured by flexible PVC-extruded

braided copper tapes with solderless pres-sed contact areas made out of seamless Cu-ETP-tubes. The crimping process is realized without using additives like tin orsoldering and welding additives. We use exclusively materials of same analy-sis and same conductivity of 57 S (braidsand tubes). So the hereby used druseidt-press technology guarantee a extreme com-pressing and a optimal contact resistance by compressing the wires so much, that noharmful gases or other environmental influen-ces can go inside. By using our connectorsyou can be sure to have a very well and optimized contact resistance. Caused by the technical characteristics of the insulatingmaterial and the flexibility of the braids theconnectors offer multifarious applicationsinside switchgears or control panel devicesup to app. 730 A as well as earthing connec-tions.

Flexible insulated earthing tapes and copper connectors 10-210 mm2

with solderless pressed contact areas

Technical dataElectrical conductor• braided copper tapes

made out of Cu-ETP-wires• annealed, uncoated wires• wire-Ø 0,15 mm (10/16 mm2) • wire-Ø 0,20 mm (25-210 mm2)

Contact areas• seamless copper tube

made out of Cu-ETP material• surface uncoated or tinned

Insulation• special vinyl compound• black, free of lead• self-extinguishing acc. to UL 94 VO• elasticity 365%• dielectric strength 20 kV/mm• operating voltage max. 1 kV• operating temperature

-20° C up to +105° C

Remark: Manufacturing acc. to the customers wishes in large as well as small quantities. Uncoated braid and uncoated contact areas are standard. But on request with tinned contact areas and bare braid or with changed drill holes deliverable. By ordering the designwith tinned contact areas it is necessary to add the word tinned behind the part-No. (e.g. 15570 tinned). All information about current load are approximate values in considera-tion of the cables heat for single laying of air cooled cables and ambient temperature +35° C. Minimum value = conductor temperature app. +65° C. Maximum value conductortemperature app. +90° C. The temperature of the conductor is in dependent on the installa-tion, the application, the cooling, the ambient temperature etc., so that if necessary reducingfactors are to be considered. With pleasure our employees assist your company in findingoptimal solutions.

Part-No. technical data

cross-sectionmm2

current-loaddesign A design B

dimensions mmB1 B2 ca. s d

15415154161541715418154191542015421154221542315424 1542515426154271542815429

---

155601556115562155631556415565155661556715568155691557015571155721557315574155751557615577

101625253535505070707070

100100120140210210

75-105 A100-150 A145-210 A145-210 A170-250 A170-250 A205-300 A215-310 A245-355 A245-355 A270-390 A270-390 A325-470 A325-470 A375-540 A405-580 A505-730 A505-730 A

121520252025253025303540354040404050

121520252025253025303540354040404050

3,03,33,83,54,33,64,74,36,05,05,45,26,17,28,08,69,88,0

5699999

119

111114111414141414

,5,5

L

acc.

to

cust

umer

s w

ishe

sdesign A

design B

Part-No. 15577

深圳市朝瑞自动化有限公司

5

Flexible connectors 10-300 mm2

manufactured by highly flexible round stranded copper cables

ConstructionManufactured by highly flexible un-

coated or tinned copper cables with awire-Ø of 0,07 mm (10-16 mm2) resp.0,10 mm (25-300 mm2).

Design A: with terminals acc. to DIN 46234

Design B: with tubular cable lugs

Manufacturing in large as well as small quantities in length acc. to your wishes. On request it is also possible to orderan insulated design (e.g. with PVC-, silicone- or shrinking tubes). With changed drilling on request. When placing an order please specify the length and the wishedchanges.

Highly flexible earthing ropeswith green/yellow insulation colour

ConstructionManufactured by highly flexible un-

coated round stranded copper cableswith a wire-Ø of 0,07 mm (2,5-16 mm2)resp. 0,10 mm (25-50 mm2) with solderless pressed terminals acc. to DIN 46234 at the ends. Manufacturing in large as well as smallquantities in length acc. to your wishes. With changed drilling or other cross-sections on request. When placing anorder please specify the length and thewished changes.

Part-No. technical data

cross-sectionmm2uncoated tinned

dimensions mmB d L

des

ign

Ad

esig

n B

152401524115242152431524415245152461524715248152491525015251

152601526115262152631526415265152661526715268152691527015271

15240 vz15241 vz15242 vz15243 vz15244 vz15245 vz15246 vz15247 vz15248 vz15249 vz15250 vz15251 vz

15260 vz15261 vz15262 vz 15263 vz15264 vz15265 vz15266 vz15267 vz15268 vz15269 vz15270 vz15271 vz

10162535507095

120150185240300

10162535507095

120150185240300

111416161822242430363850

111516192225293136384349

6888

1010131313171721

6888

1010131313171721

,5,5,5,5,5,5

,5,5,5,5,5,5

acc.

to

cust

umer

s w

ishe

s

Part-No. technical data

cross-sectionmm2

dimensions mmB d L

13000130011300213003130041300513006

26

1016253550

,5 10111114161618

5,36,56,58,58,58,5

10,5

acc.

to

cust

u-m

ers

wis

hes

rubber sleeve

深圳市朝瑞自动化有限公司

6

Construction and applicationsDruseidt-connectors are extremely flexi-

ble and are made out of highly flexible wireswith a diameter of 0,07 or 0,10 mm. They areequipped with solderless pressed contactareas on both ends. The material of thecontact areas is a seamless CU-ETP-tube.The hereby used druseidt-press technologyguarantees extreme compressing and anoptimal contact-resistance. As an oppositeof the typical method by using terminal lugsthis procedure makes a fully pressed braid-integrated contact-area. Through the veryhigh pressure the space which contains airbetween the wires is so much compressed,that no harmful gases or other environmentalinfluences can go inside.

Highly flexible copper connectorsin solderless pressed design

The crimping process is realized withoutusing additives like tin or soldering and wel-ding additives. We use exclusively materialsof same analysis and same conductivity of57 S (braids and tubes). Our connectors areused nearly in all kinds of applications forhigh current transfer. They have become particularly well established as connectors in switchgears and between transformers,generators, switching devices and prefabri-cated power networks, because they cancompensate expansions caused by an in-crease of temperature as well as movementscaused by a vibration of switchgears, trans-formers, generators etc.

Remarks:Standard designBare E-Copper braid, highly flexible (wire-Ø 0,07/0,10 mm)with solderless pressed contact areas made out of uncoated, seamless copper tubes.

DrillingStandard design without drilling. On request drilling acc. to druseidt-type I-III or customers wishes.

LengthAcc. to customers wishes

Special designMade out of tinned braid or with coated contact areas (tin-,nickel-, silver- or gold-plated). Width of the contact areas up to 200 mm on request.

InsulationOn request also in insulated design deliverable. Standard material is a PVC-tube, other materials like silicone, glass fibre- or shrinking tubes etc. on request.

Liquid resistanceWith protected insulation against liquids on request.

When placing an order please specify:• druseidt-Part-No.• total length• if drilling is needed either druseidt design I-III

or acc. to your drawing or sketches• if insulation tubes are needed please add the word

insulated behind the part-no. If you need another insulation material like PVC please specify this in your order.

• If you need an additional protection against splash water please add the remark with liquid resistance tube.

Copper connectors non insulated

Copper connectors with standard PVC insulation

Copper connectors liquid resistance insulated

深圳市朝瑞自动化有限公司

7

Highly flexible copper connectorsIn solderless pressed design 25-4500 mm2

Technical databraids• made out of annealed Cu-ETP wires• uncoated surface is standard• tinned surface on request• wire-Ø 0,10 mm

contact areas• seamless Cu-ETP-tube• uncoated surface is standard• tin-, nickel-, silver-coated surface on request

Insulation• PVC-tube (standard)• Silicone-, glass-fibre-, shrinking tubes

or others on request

Remark: All information about current-load are approximate values for a non insulateddesign. The reducing factor for an insulated design depending on the applicati-on is between 15-20 %. Please notice that the temperature of the conductor

is in dependent on the installation, the application, the cooling, the ambienttemperature etc. So that if necessary reducing factors are to be considered.With pleasure our employees assist your company in finding optimal solutions.

Type I

Type II

Type III

Part-No. technical data

cross-sectionmm2

029300293102932029330293402935029360293702938029390294002941029420294302944029450294602947029480294902950

02951029520295302954029550295602957029580295902960

0296102962029630296402965029660296702968029690297002971029720297302974029750297602977

255075

100255075

1001255075

100150200300100150200250300400

140210280420560140210350490560

340520700840

1000500670860

100012001500610

10001540200030004500

dimensions mm current-load AmpereB L1 ca. s

20

25

30

40

50

60

80

100

120

20

25

30

40

50

60

80

100

120

3,55793,54,5678,54568,5

11,515,57,57,59,5

10,51315,5

68,2

101416,26,58

11,213,115

9,511,514,51619,31112,314,517,51923,511,71621,226,236,251

DC AC standard drillings

140240340380140280340420470290390440540640790480590680780850980

630780900

10001200680850

110013001350

11001400160018001950150017902000215023502550175025003200380045505400

150250350400150300350450500300400450550650800500600700800900

1000

650800950

10501350700900

115013501400

12001500170019002100160018502100225024502700190026503400395048005400

Typ

e I

Typ

e II

Typ

e III

深圳市朝瑞自动化有限公司

HKCFS Co., Ltd.创富世(香港)有限公司

Suite C3, 11/F, Bold Win Ind Bldg, 16-18 Wah Sing St. Kwai Chung, Hong Kong香港葵涌华星街16-18号保盈工业大厦11樓C3室

Tel/ 电话: +852 3955 0525 Fax/ 传真: +852 3460 4697Email/ 电邮: [email protected]/ 网址: http://www.cfs-autos.com

Leuchtturm Automation Co., Ltd.深圳市朝瑞自动化系统有限公司

Room 507, East Tower, Dingxin Building, Shahexi Road, Nanshan District, Shenzhen Zip Code: 518055深圳市南山区西丽街道沙河西路鼎新大厦东座507 邮编 : 518055

Tel/ 电话: +86 755 2641 8956Fax/ 传真: +86 755 8696 2729 QQ: 875 084 069 Email/ 电邮: [email protected]/ 网址: http://www.cfs-autos.com

Strike to be better

HKCFS Co. Ltd.

HKCFS COMPANY LIMITED

HKCFS COMPANY LIMIT

ED

http://www.cfs-autos.com

深圳市朝瑞自动化有限公司