product end -of-life disassembly instructionsh22235. · 2011. 6. 29. · 3.1 list the basic steps...
TRANSCRIPT
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EL-MF877-00 Page 1 Template Revision B
PSG instructions for this template are available at EL-MF877-01
Product End-of-Life Disassembly Instructions Product Category: Monitors and Displays
Marketing Name / Model [List multiple models if applicable.] HP Compaq LE2202x 21.5-inch LED Backlit LCD Monitor Name / Model #2 Name / Model #3 Name / Model #4 Name / Model #5 Purpose: The document is intended for use by end-of-life recyclers or treatment facilities. It provides the basic instructions for the disassembly of HP products to remove components and materials requiring selective treatment, as defined by EU directive 2002/96/EC, Waste Electrical and Electronic Equipment (WEEE). 1.0 Items Requiring Selective Treatment 1.1 Items listed below are classified as requiring selective treatment. 1.2 Enter the quantity of items contained within the product which require selective treatment in the right column, as applicable.
Item Description Notes
Quantity of items included in product
Printed Circuit Boards (PCB) or Printed Circuit Assemblies (PCA)
With a surface greater than 10 sq cm PWB-1425 and PWB-1431 and Fiberglass board
3
Batteries All types including standard alkaline and lithium coin or button style batteries
0
Mercury-containing components For example, mercury in lamps, display backlights, scanner lamps, switches, batteries
0
Liquid Crystal Displays (LCD) with a surface greater than 100 sq cm
Includes background illuminated displays with gas discharge lamps LC Glass/ LAMP
1
Cathode Ray Tubes (CRT) 0 Capacitors / condensers (Containing PCB/PCT) 0 Electrolytic Capacitors / Condensers measuring greater than 2.5 cm in diameter or height
0
External electrical cables and cords DVI and VGA and Power cord 3 Gas Discharge Lamps 0 Plastics containing Brominated Flame Retardants weighing > 25 grams (not including PCBs or PCAs already listed as a separate item above)
0
Components and parts containing toner and ink, including liquids, semi-liquids (gel/paste) and toner
Include the cartridges, print heads, tubes, vent chambers, and service stations.
0
Components and waste containing asbestos 0 Components, parts and materials containing 0
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EL-MF877-00 Page 2 Template Revision B
PSG instructions for this template are available at EL-MF877-01
refractory ceramic fibers Components, parts and materials containing radioactive substances
0
2.0 Tools Required List the type and size of the tools that would typically be used to disassemble the product to a point where components and materials requiring selective treatment can be removed. Tool Description Tool Size (if
applicable) Description #1 Hand
Description #2 Slotted Screwdriver
Description #3 Philips Screwdriver
Description #4 Hex Socket Screwdriver
Description #5 3.0 Product Disassembly Process 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective treatment:
1. To remove the screw for removing base and wall mount holes. AND release top、right and left side snaps of bezel to remove the bucket.
2. Remove the keypad, key and lens, bezel and panel. 3. Remove all the screws that fix the main board and power board and mylar. 4. Press the tongue to remove the clip and back cover. 5. To remove the screw for removing front cover and hinge. 6. To remove all rubbers and screw. 7. Destroy all boss pillars to remove the plate for removing base cover. 8.
3.2 Optional Graphic. If the disassembly process is complex, insert a graphic illustration below to identify the items contained in the product that require selective treatment (with descriptions and arrows identifying locations).
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L19RxCQ Disassembly Diagram
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1. To remove the screw for removing base.
BaseScrew
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2. To remove the screws at wall mount holes.
Screw
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3. Release top、right and left side snaps of bezel.
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4. Remove the bucket.
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5. Remove the keypad, key and lens.
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6. Remove the bezel.
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7. Remove the panel.
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8. Remove all the screws that fix the main board and power board.
Screw
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9. Remove the main board and power board.
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10. Remove the mylar.
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11. Press the tongue.
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12. Remove the Clip.
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13. Remove the back cover.
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14. To remove the screw for removing front cover.
Screw
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15. Remove the hinge.
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16. To remove all rubbers.
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17. To remove the screw.
Screw
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18. Destroy all boss pillars.
Destroy
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19. To remove the plate for removing base cover.
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Issue Date: 2011 / 03 / 09 Model Name: 215FA04_V4
CHUNGHWA PICTURE TUBES,LTD.
Waste Electrical and Electronic Equipment
Disassembly Report
Model Name: 215FA04 V4
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Issue Date: 2011 / 03 / 09 Model Name: 215FA04_V4
CHUNGHWA PICTURE TUBES,LTD.
1. General Product Information 1.1 Product Description This applies especially to the following appendix: Appendix 1: Photos of tested sample
LCD Monitor Panel/ 215FA04_V4
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Issue Date: 2011 / 03 / 09 Model Name: 215FA04_V4
CHUNGHWA PICTURE TUBES,LTD.
2. Assessment Results 2.1 Assessment Summary
Product Name/ Model Name LCD Monitor Panel/ 215FA04
Total Weight (g) 1751.8(g)
Connection Technique
Combination :25
Screw :8
Lamp Set :2
Glued :32
Snap:6
Disassembly Tools
Mini Plastic Nipper
Slotted Screwdriver
Philip Screwdriver
Scissor
Hand
Recommended Disassembly Sequence See 2.5
Reuse/ Recycling Rate 70.2%
Recovery Rate 70.2%
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Issue Date: 2011 / 03 / 09 Model Name: 215FA04_V4
CHUNGHWA PICTURE TUBES,LTD.
2.2 Product Derivative Table
Product Name/ Model Name LCD Monitor Panel/ 215FA04
Derivative Weight
(g) Weight
(%) Reuse (%)
Recycling (%)
Incineration (%)
Disposal (%)
Plastic > 25 g
Plastic (PMMA) 323.8 18.4 V
Plastic (PET) 161.6 9.2 V
Plastic (PC) 28.6 1.6 V
Plastic<25g - -
Metal 665.4 37.9 V
Fiberglass>10cm2 50.0 2.8 V
LC Glass / Lamp 522.4 29.8 V
Total 1751.8 100.00 70.2 29.8
2.3 Product Derivative Summary
Weight (g) Percentage of Weight (%)
Reuse - -
Recycling 1229.4 70.2
Incineration - -
Disposal 522.4 29.8
Product Sample 1751.8 100.00
2.4 Test Result Required Reuse/ Recycling Rate Testing Reuse/ Recycling Rate
65% 70.2%
Required Recovery Rate Testing Recovery Rate
75% -
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Issue Date: 2011 / 03 / 09 Model Name: 215FA04_V4
CHUNGHWA PICTURE TUBES,LTD.
2.5 Recommended Disassembly Sequence 1.Remove the protector.
2. Remove PWB Screw.
3. Release all hooks around the metal frame to separate..
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Issue Date: 2011 / 03 / 09 Model Name: 215FA04_V4
CHUNGHWA PICTURE TUBES,LTD.
4. Remove the Panel.
5. Separate Frame
6. Separate Film
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Issue Date: 2011 / 03 / 09 Model Name: 215FA04_V4
CHUNGHWA PICTURE TUBES,LTD.
7. Remove Protect Tape
8. Remove LGP and Back Cover.
9. Remove Lamp Set And Reflector.
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Issue Date: 2011 / 03 / 09 Model Name: 215FA04_V4
CHUNGHWA PICTURE TUBES,LTD.
10. Remove LGP Reflector.
11. Remove LED Light BAR.
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Issue Date: 2011 / 03 / 09 Model Name: 215FA04_V4
CHUNGHWA PICTURE TUBES,LTD.
2.6 Lamp Disassembly method
Sequence of Module Disassembly for Lamp Separation
1. Original condition 2. Remove the protector 3. Remove the screw
4. Remove bezel 5. Remove panel. 6. Remove frame.
8. Remove LGP.
11. Remove LED BAR. 10. Remove LGP REF.
7. Remove film 9. Remove Reflector
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Issue Date: 2011 / 03 / 09 Model Name: 215FA04_V4
CHUNGHWA PICTURE TUBES,LTD.
2.7 Product Component Disassembly Assessment Summary
Component Assessment-1
Component Name Protector
Weight (g) 4.0
Disassembly Tools Hand
Connection Technique Combination :1 Glued Joint :2
Material(g) AL:4.0
Reuse Weight (g)
Recycling Weight (g) 4.0
Incineration Weight (g)
Recycling Evaluation
Disposal Weight (g)
After Before
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Issue Date: 2011 / 03 / 09 Model Name: 215FA04_V4
CHUNGHWA PICTURE TUBES,LTD.
Component Assessment-2
Component Name Metal Frame Front
Weight (g) 98.8
Disassembly Tools Slotted Screwdriver
Hand
Connection Technique Combination :1
Snap:6 Screw:0
Material(g) Metal:98.8
Reuse Weight (g)
Recycling Weight (g) 98.8
Incineration Weight (g)
Recycling Evaluation
Disposal Weight (g)
Before After
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Issue Date: 2011 / 03 / 09 Model Name: 215FA04_V4
CHUNGHWA PICTURE TUBES,LTD.
Component Assessment-3
Component Name Panel
Weight (g) 572.4
Disassembly Tools Scissor Hand
Connection Technique Combination:5 Glued Joint :18
Material(g) LC Glass:522.4 Fiberglass:50.0
Plastic (PET):1.2
Reuse Weight (g)
Recycling Weight (g) 50.0
Incineration Weight (g)
Recycling Evaluation
Disposal Weight (g) 522.4
Before After
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Issue Date: 2011 / 03 / 09 Model Name: 215FA04_V4
CHUNGHWA PICTURE TUBES,LTD.
Component Assessment-4
Component Name Backlight Unit
Weight (g) 122.6
Disassembly Tools Hand
Connection Technique Combination:5 Glued Joint:6
Material(g) Plastic(PET):
Reuse Weight (g)
Recycling Weight (g) 122.6
Incineration Weight (g)
Recycling Evaluation
Disposal Weight (g)
Before After
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Issue Date: 2011 / 03 / 09 Model Name: 215FA04_V4
CHUNGHWA PICTURE TUBES,LTD.
Component Assessment-5
Component Name LGP / Lamp Holder / Reflector/ Light bar Assembly
Before After
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Issue Date: 2011 / 03 / 09 Model Name: 215FA04_V4
CHUNGHWA PICTURE TUBES,LTD.
Weight (g) 1048.4
Disassembly Tools
Slotted Screwdriver Alloy Welding
Scissor Hand
Connection Technique
Glued Joint :4 Combination :8
Lamp Set :2 Screw:4
Material(g)
Light bar :11.2 Metal:551.0
PMMA:323.8 Plastic (PET):161.6
Screw:0.8
Reuse Weight (g)
Recycling Weight (g) 1048.4
Incineration Weight (g)
Recycling Evaluation
Disposal Weight (g)