product end -of-life disassembly instructionsh22235. · 2011. 6. 29. · 3.1 list the basic steps...

38
EL-MF877-00 Page 1 Template Revision B PSG instructions for this template are available at EL-MF877-01 Product End-of-Life Disassembly Instructions Product Category: Monitors and Displays Marketing Name / Model [List multiple models if applicable.] HP Compaq LE2202x 21.5-inch LED Backlit LCD Monitor Name / Model #2 Name / Model #3 Name / Model #4 Name / Model #5 Purpose: The document is intended for use by end-of-life recyclers or treatment facilities. It provides the basic instructions for the disassembly of HP products to remove components and materials requiring selective treatment, as defined by EU directive 2002/96/EC, Waste Electrical and Electronic Equipment (WEEE). 1.0 Items Requiring Selective Treatment 1.1 Items listed below are classified as requiring selective treatment. 1.2 Enter the quantity of items contained within the product which require selective treatment in the right column, as applicable. Item Description Notes Quantity of items included in product Printed Circuit Boards (PCB) or Printed Circuit Assemblies (PCA) With a surface greater than 10 sq cm PWB-1425 and PWB-1431 and Fiberglass board 3 Batteries All types including standard alkaline and lithium coin or button style batteries 0 Mercury-containing components For example, mercury in lamps, display backlights, scanner lamps, switches, batteries 0 Liquid Crystal Displays (LCD) with a surface greater than 100 sq cm Includes background illuminated displays with gas discharge lamps LC Glass/ LAMP 1 Cathode Ray Tubes (CRT) 0 Capacitors / condensers (Containing PCB/PCT) 0 Electrolytic Capacitors / Condensers measuring greater than 2.5 cm in diameter or height 0 External electrical cables and cords DVI and VGA and Power cord 3 Gas Discharge Lamps 0 Plastics containing Brominated Flame Retardants weighing > 25 grams (not including PCBs or PCAs already listed as a separate item above) 0 Components and parts containing toner and ink, including liquids, semi-liquids (gel/paste) and toner Include the cartridges, print heads, tubes, vent chambers, and service stations. 0 Components and waste containing asbestos 0 Components, parts and materials containing 0

Upload: others

Post on 03-Oct-2020

0 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Product End -of-Life Disassembly Instructionsh22235. · 2011. 6. 29. · 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective

EL-MF877-00 Page 1 Template Revision B

PSG instructions for this template are available at EL-MF877-01

Product End-of-Life Disassembly Instructions Product Category: Monitors and Displays

Marketing Name / Model [List multiple models if applicable.] HP Compaq LE2202x 21.5-inch LED Backlit LCD Monitor Name / Model #2 Name / Model #3 Name / Model #4 Name / Model #5 Purpose: The document is intended for use by end-of-life recyclers or treatment facilities. It provides the basic instructions for the disassembly of HP products to remove components and materials requiring selective treatment, as defined by EU directive 2002/96/EC, Waste Electrical and Electronic Equipment (WEEE). 1.0 Items Requiring Selective Treatment 1.1 Items listed below are classified as requiring selective treatment. 1.2 Enter the quantity of items contained within the product which require selective treatment in the right column, as applicable.

Item Description Notes

Quantity of items included in product

Printed Circuit Boards (PCB) or Printed Circuit Assemblies (PCA)

With a surface greater than 10 sq cm PWB-1425 and PWB-1431 and Fiberglass board

3

Batteries All types including standard alkaline and lithium coin or button style batteries

0

Mercury-containing components For example, mercury in lamps, display backlights, scanner lamps, switches, batteries

0

Liquid Crystal Displays (LCD) with a surface greater than 100 sq cm

Includes background illuminated displays with gas discharge lamps LC Glass/ LAMP

1

Cathode Ray Tubes (CRT) 0 Capacitors / condensers (Containing PCB/PCT) 0 Electrolytic Capacitors / Condensers measuring greater than 2.5 cm in diameter or height

0

External electrical cables and cords DVI and VGA and Power cord 3 Gas Discharge Lamps 0 Plastics containing Brominated Flame Retardants weighing > 25 grams (not including PCBs or PCAs already listed as a separate item above)

0

Components and parts containing toner and ink, including liquids, semi-liquids (gel/paste) and toner

Include the cartridges, print heads, tubes, vent chambers, and service stations.

0

Components and waste containing asbestos 0 Components, parts and materials containing 0

Page 2: Product End -of-Life Disassembly Instructionsh22235. · 2011. 6. 29. · 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective

EL-MF877-00 Page 2 Template Revision B

PSG instructions for this template are available at EL-MF877-01

refractory ceramic fibers Components, parts and materials containing radioactive substances

0

2.0 Tools Required List the type and size of the tools that would typically be used to disassemble the product to a point where components and materials requiring selective treatment can be removed. Tool Description Tool Size (if

applicable) Description #1 Hand

Description #2 Slotted Screwdriver

Description #3 Philips Screwdriver

Description #4 Hex Socket Screwdriver

Description #5 3.0 Product Disassembly Process 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective treatment:

1. To remove the screw for removing base and wall mount holes. AND release top、right and left side snaps of bezel to remove the bucket.

2. Remove the keypad, key and lens, bezel and panel. 3. Remove all the screws that fix the main board and power board and mylar. 4. Press the tongue to remove the clip and back cover. 5. To remove the screw for removing front cover and hinge. 6. To remove all rubbers and screw. 7. Destroy all boss pillars to remove the plate for removing base cover. 8.

3.2 Optional Graphic. If the disassembly process is complex, insert a graphic illustration below to identify the items contained in the product that require selective treatment (with descriptions and arrows identifying locations).

Page 3: Product End -of-Life Disassembly Instructionsh22235. · 2011. 6. 29. · 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective

L19RxCQ Disassembly Diagram

Page 4: Product End -of-Life Disassembly Instructionsh22235. · 2011. 6. 29. · 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective

1. To remove the screw for removing base.

BaseScrew

Page 5: Product End -of-Life Disassembly Instructionsh22235. · 2011. 6. 29. · 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective

2. To remove the screws at wall mount holes.

Screw

Page 6: Product End -of-Life Disassembly Instructionsh22235. · 2011. 6. 29. · 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective

3. Release top、right and left side snaps of bezel.

Page 7: Product End -of-Life Disassembly Instructionsh22235. · 2011. 6. 29. · 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective

4. Remove the bucket.

Page 8: Product End -of-Life Disassembly Instructionsh22235. · 2011. 6. 29. · 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective

5. Remove the keypad, key and lens.

Page 9: Product End -of-Life Disassembly Instructionsh22235. · 2011. 6. 29. · 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective

6. Remove the bezel.

Page 10: Product End -of-Life Disassembly Instructionsh22235. · 2011. 6. 29. · 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective

7. Remove the panel.

Page 11: Product End -of-Life Disassembly Instructionsh22235. · 2011. 6. 29. · 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective

8. Remove all the screws that fix the main board and power board.

Screw

Page 12: Product End -of-Life Disassembly Instructionsh22235. · 2011. 6. 29. · 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective

9. Remove the main board and power board.

Page 13: Product End -of-Life Disassembly Instructionsh22235. · 2011. 6. 29. · 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective

10. Remove the mylar.

Page 14: Product End -of-Life Disassembly Instructionsh22235. · 2011. 6. 29. · 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective
Page 15: Product End -of-Life Disassembly Instructionsh22235. · 2011. 6. 29. · 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective

11. Press the tongue.

Page 16: Product End -of-Life Disassembly Instructionsh22235. · 2011. 6. 29. · 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective

12. Remove the Clip.

Page 17: Product End -of-Life Disassembly Instructionsh22235. · 2011. 6. 29. · 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective

13. Remove the back cover.

Page 18: Product End -of-Life Disassembly Instructionsh22235. · 2011. 6. 29. · 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective

14. To remove the screw for removing front cover.

Screw

Page 19: Product End -of-Life Disassembly Instructionsh22235. · 2011. 6. 29. · 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective

15. Remove the hinge.

Page 20: Product End -of-Life Disassembly Instructionsh22235. · 2011. 6. 29. · 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective

16. To remove all rubbers.

Page 21: Product End -of-Life Disassembly Instructionsh22235. · 2011. 6. 29. · 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective

17. To remove the screw.

Screw

Page 22: Product End -of-Life Disassembly Instructionsh22235. · 2011. 6. 29. · 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective

18. Destroy all boss pillars.

Destroy

Page 23: Product End -of-Life Disassembly Instructionsh22235. · 2011. 6. 29. · 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective

19. To remove the plate for removing base cover.

Page 24: Product End -of-Life Disassembly Instructionsh22235. · 2011. 6. 29. · 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective

- 1 -

Issue Date: 2011 / 03 / 09 Model Name: 215FA04_V4

CHUNGHWA PICTURE TUBES,LTD.

Waste Electrical and Electronic Equipment

Disassembly Report

Model Name: 215FA04 V4

Page 25: Product End -of-Life Disassembly Instructionsh22235. · 2011. 6. 29. · 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective

- 2 -

Issue Date: 2011 / 03 / 09 Model Name: 215FA04_V4

CHUNGHWA PICTURE TUBES,LTD.

1. General Product Information 1.1 Product Description This applies especially to the following appendix: Appendix 1: Photos of tested sample

LCD Monitor Panel/ 215FA04_V4

Page 26: Product End -of-Life Disassembly Instructionsh22235. · 2011. 6. 29. · 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective

- 3 -

Issue Date: 2011 / 03 / 09 Model Name: 215FA04_V4

CHUNGHWA PICTURE TUBES,LTD.

2. Assessment Results 2.1 Assessment Summary

Product Name/ Model Name LCD Monitor Panel/ 215FA04

Total Weight (g) 1751.8(g)

Connection Technique

Combination :25

Screw :8

Lamp Set :2

Glued :32

Snap:6

Disassembly Tools

Mini Plastic Nipper

Slotted Screwdriver

Philip Screwdriver

Scissor

Hand

Recommended Disassembly Sequence See 2.5

Reuse/ Recycling Rate 70.2%

Recovery Rate 70.2%

Page 27: Product End -of-Life Disassembly Instructionsh22235. · 2011. 6. 29. · 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective

- 4 -

Issue Date: 2011 / 03 / 09 Model Name: 215FA04_V4

CHUNGHWA PICTURE TUBES,LTD.

2.2 Product Derivative Table

Product Name/ Model Name LCD Monitor Panel/ 215FA04

Derivative Weight

(g) Weight

(%) Reuse (%)

Recycling (%)

Incineration (%)

Disposal (%)

Plastic > 25 g

Plastic (PMMA) 323.8 18.4 V

Plastic (PET) 161.6 9.2 V

Plastic (PC) 28.6 1.6 V

Plastic<25g - -

Metal 665.4 37.9 V

Fiberglass>10cm2 50.0 2.8 V

LC Glass / Lamp 522.4 29.8 V

Total 1751.8 100.00 70.2 29.8

2.3 Product Derivative Summary

Weight (g) Percentage of Weight (%)

Reuse - -

Recycling 1229.4 70.2

Incineration - -

Disposal 522.4 29.8

Product Sample 1751.8 100.00

2.4 Test Result Required Reuse/ Recycling Rate Testing Reuse/ Recycling Rate

65% 70.2%

Required Recovery Rate Testing Recovery Rate

75% -

Page 28: Product End -of-Life Disassembly Instructionsh22235. · 2011. 6. 29. · 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective

- 5 -

Issue Date: 2011 / 03 / 09 Model Name: 215FA04_V4

CHUNGHWA PICTURE TUBES,LTD.

2.5 Recommended Disassembly Sequence 1.Remove the protector.

2. Remove PWB Screw.

3. Release all hooks around the metal frame to separate..

Page 29: Product End -of-Life Disassembly Instructionsh22235. · 2011. 6. 29. · 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective

- 6 -

Issue Date: 2011 / 03 / 09 Model Name: 215FA04_V4

CHUNGHWA PICTURE TUBES,LTD.

4. Remove the Panel.

5. Separate Frame

6. Separate Film

Page 30: Product End -of-Life Disassembly Instructionsh22235. · 2011. 6. 29. · 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective

- 7 -

Issue Date: 2011 / 03 / 09 Model Name: 215FA04_V4

CHUNGHWA PICTURE TUBES,LTD.

7. Remove Protect Tape

8. Remove LGP and Back Cover.

9. Remove Lamp Set And Reflector.

Page 31: Product End -of-Life Disassembly Instructionsh22235. · 2011. 6. 29. · 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective

- 8 -

Issue Date: 2011 / 03 / 09 Model Name: 215FA04_V4

CHUNGHWA PICTURE TUBES,LTD.

10. Remove LGP Reflector.

11. Remove LED Light BAR.

Page 32: Product End -of-Life Disassembly Instructionsh22235. · 2011. 6. 29. · 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective

- 9 -

Issue Date: 2011 / 03 / 09 Model Name: 215FA04_V4

CHUNGHWA PICTURE TUBES,LTD.

2.6 Lamp Disassembly method

Sequence of Module Disassembly for Lamp Separation

1. Original condition 2. Remove the protector 3. Remove the screw

4. Remove bezel 5. Remove panel. 6. Remove frame.

8. Remove LGP.

11. Remove LED BAR. 10. Remove LGP REF.

7. Remove film 9. Remove Reflector

Page 33: Product End -of-Life Disassembly Instructionsh22235. · 2011. 6. 29. · 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective

- 10 -

Issue Date: 2011 / 03 / 09 Model Name: 215FA04_V4

CHUNGHWA PICTURE TUBES,LTD.

2.7 Product Component Disassembly Assessment Summary

Component Assessment-1

Component Name Protector

Weight (g) 4.0

Disassembly Tools Hand

Connection Technique Combination :1 Glued Joint :2

Material(g) AL:4.0

Reuse Weight (g)

Recycling Weight (g) 4.0

Incineration Weight (g)

Recycling Evaluation

Disposal Weight (g)

After Before

Page 34: Product End -of-Life Disassembly Instructionsh22235. · 2011. 6. 29. · 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective

- 11 -

Issue Date: 2011 / 03 / 09 Model Name: 215FA04_V4

CHUNGHWA PICTURE TUBES,LTD.

Component Assessment-2

Component Name Metal Frame Front

Weight (g) 98.8

Disassembly Tools Slotted Screwdriver

Hand

Connection Technique Combination :1

Snap:6 Screw:0

Material(g) Metal:98.8

Reuse Weight (g)

Recycling Weight (g) 98.8

Incineration Weight (g)

Recycling Evaluation

Disposal Weight (g)

Before After

Page 35: Product End -of-Life Disassembly Instructionsh22235. · 2011. 6. 29. · 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective

- 12 -

Issue Date: 2011 / 03 / 09 Model Name: 215FA04_V4

CHUNGHWA PICTURE TUBES,LTD.

Component Assessment-3

Component Name Panel

Weight (g) 572.4

Disassembly Tools Scissor Hand

Connection Technique Combination:5 Glued Joint :18

Material(g) LC Glass:522.4 Fiberglass:50.0

Plastic (PET):1.2

Reuse Weight (g)

Recycling Weight (g) 50.0

Incineration Weight (g)

Recycling Evaluation

Disposal Weight (g) 522.4

Before After

Page 36: Product End -of-Life Disassembly Instructionsh22235. · 2011. 6. 29. · 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective

- 13 -

Issue Date: 2011 / 03 / 09 Model Name: 215FA04_V4

CHUNGHWA PICTURE TUBES,LTD.

Component Assessment-4

Component Name Backlight Unit

Weight (g) 122.6

Disassembly Tools Hand

Connection Technique Combination:5 Glued Joint:6

Material(g) Plastic(PET):

Reuse Weight (g)

Recycling Weight (g) 122.6

Incineration Weight (g)

Recycling Evaluation

Disposal Weight (g)

Before After

Page 37: Product End -of-Life Disassembly Instructionsh22235. · 2011. 6. 29. · 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective

- 14 -

Issue Date: 2011 / 03 / 09 Model Name: 215FA04_V4

CHUNGHWA PICTURE TUBES,LTD.

Component Assessment-5

Component Name LGP / Lamp Holder / Reflector/ Light bar Assembly

Before After

Page 38: Product End -of-Life Disassembly Instructionsh22235. · 2011. 6. 29. · 3.1 List the basic steps that should typically be followed to remove components and materials requiring selective

- 15 -

Issue Date: 2011 / 03 / 09 Model Name: 215FA04_V4

CHUNGHWA PICTURE TUBES,LTD.

Weight (g) 1048.4

Disassembly Tools

Slotted Screwdriver Alloy Welding

Scissor Hand

Connection Technique

Glued Joint :4 Combination :8

Lamp Set :2 Screw:4

Material(g)

Light bar :11.2 Metal:551.0

PMMA:323.8 Plastic (PET):161.6

Screw:0.8

Reuse Weight (g)

Recycling Weight (g) 1048.4

Incineration Weight (g)

Recycling Evaluation

Disposal Weight (g)