process verification system · 2018. 7. 24. · cocked/missing cap & fill height level barcode...
TRANSCRIPT
ROCESSPVS
ERIFICATION YSTEM
Customised Solutions for the Australian Manufacturing IndustryTailored to your individual needs
The Sensorplex PVS is designed to INSPECT specific
features of products tailored to customer requirements:
The presence and verification of LABELS
The presence and verification of ID CODES
The presence and verification of PRINTED TEXT
The presence and correct placement of CAPS
The verification of the FILL HEIGHT Level
SENSORPLEX PVS
The Sensorplex Process Verification System (PVS) uses machine vision technology to perform two main functions:
1. To inspect the product at different stages of the production process.
2. To verify that the correct combination of individual components are selected for each product/SKU.
S Y ST E M O V E R V I E W
SYSTEM FLEXIBILITYThe System is customised to meet the
unique production line requirements of
each customer.
EASY-TO-USE SOFTWAREDue to the user-friendly design of the
Operator Interface, using the PVS
Software is intuitive and effortless.
QUALITY DESIGN
Through the use of high quality
components mixed with CAD design and
innovation, the system delivers simple but
effective solutions to suit any application.
B E N E F I T S
Eliminate errors in:
Labelling
Coding
Printing
Capping
Filling
Reduce PRODUCT RECALL / WITHDRAWAL
Reduce Product and Packaging WASTE to
minimise your companies ENVIRONMENTAL
impact
Improve PRODUCTION EFFICIENCIES
A D V A N T A G E S
B E N E F I T S
SENSORPLEX PVSS Y ST E M O V E R V I E W
Label Alignment & Presence Front & Rear Label
Verification
Cocked/Missing Cap &
Fill Height Level
Barcode
Presence & Verification
Printed Text
Presence & Verification
Date Code
Presence & Verification
FOOD & BEVERAGE
BOTTLING
AUTOMOTIVE
ELECTRONIC
PHARMACEUTICAL
PACKAGING
PRINTING
MAILROOMS
T Y P I C A L A P P L I C A T I O N S
P V S . . . F O R A L L I N D U S T R I E S
SENSORPLEX PVS . . . for all Applications
The PVS is comprised of different components to carry out the various functions.
Machine vision cameras are used to monitor, compare
and verify correct labels by Pattern Recognition of
templates stored in a PC Database system.
Using Brightness & Contrast Vision Tools, these vision
cameras are also able to monitor cap application and fill
height.
OCR vision cameras are used to monitor,
compare and verify printed text against data
entered manually by operators.
ID vision cameras are used to read, compare and verify
ID codes (1D or 2D) against data stored in a PC
database system.
BASIC ARCHITECTURE
SENSORPLEX PVS . . . how it Works
PC
HOME SCREEN – EASY-TO-USE Operator Interface
SIMPLE 3 STEP START UP
1. Select Product/SKU to be run.
2. Ensure the details are correct.
3. Press Confirm Batch.
LIVE IMAGE DISPLAY
View the live images of the PVS Vision Cameras.
LIVE STATISTICAL INFORMATION
DRAG & DROP PRODUCT SELECTION
SENSORPLEX PVSF E A T U R E S
PVS FEATURES
CLEARLY DISPLAYED BATCH DETAILS
Important Batch details are outlined on the Home Screen.
HIGHLIGHTED ALARMS
- Any failures/alarms are highlighted with a flashing red light
- When a failure is detected, the product can be ejected or
the line stopped immediately
- If the line is stopped, a manual reset is required via the
Operator Interface
LOG VIEWER - MONITOR PRODUCTION
BATCH LOG
Summary of each production
EVENT LOG
Outlines the events that occur while the PVS is
active. Logged daily.
PASSWORD PROTECTED
OPERATIONS
Multiple levels of Password Protection are used to set
different degrees of accessibility to PVS Operations.
SENSORPLEX PVSF E A T U R E S
BATCH LOG
Summary of each production run.
Customised Solutions for the Australian Manufacturing IndustryTailored to your individual needs
Arthur KorfiatisDirector of Sales
[email protected]: 0422 229 388
Unit B3/2A Hallmark Business Park TEL: +61(03)9562-6699 Cnr Westall & Centre Roads, Clayton, VIC 3168 AUS FAX:+61(03)8080-5988 ABN: 69 007 169 806 www.sensorplex.com
DOCUMENT NO. 130312AGDOCUMENT NAME : PVS BROCHURE