process planning is the key to the design and manufacturing of all products

Process Planning is the Key to the design and Manufacturing of all Products.

DESIGNING AND BUILDING A PROJECT

From Basic Scroll Work!


Maybe a BBQ!


Maybe it is an entire set of Hog Pens?

All Project REQUIRE project planning

DESIGNING AND BUILDING A PROJECT Idea-What is your end Goal

Sketch- Draw it out!

Measurements- Always Need Measurements!

Material list- What is the end product Made of ??

Cutting, drilling, part preparation.

Layout- Drawing it out full size! Marking Cuts, holes to be drilled, ect…

Assembly- Putting it together!!


Parts List- What are the Parts to be made or Purchased?

How will it be assembled? Will it be welded, bolted, riveted, glued, or???

How will it be finished? (what will it look like) Painted, Powder-coated, bare-metal finish, oil rubbed, ect…


Where do I start? What do I Know

how to do? Don’t fool

yourself into a big project.

Be reasonable! Know the

Limitations


Resources for Projects Pictures Tools Sketches Idea exchange


What does this Project Cost?? Get Quotes for Materials

Get Quotes for Cost of Parts.

Cost of Consumables? Sandpaper, paint, grinding stones,

Welding Wire, Welding Gas, electricity!!


Tools•What will you need for this project.• What do you have Vs. What you Need?


Cutting the Material? Band Saw Cold Saw Shear?

Do you need to? Drill Holes Pre-finish the material

(material Prep)


How will you assemble this Project? Weld It Bolt it. Rivet it. Glue Duct Tape


What about Parts?•Nuts & Bolts•Sand Paper•Grinding disc•Paint/coatings•Hardware


Assembly? How will this fit

Together? Welding?

Which process?

Using Nuts & Bolts? What About Rivets? Well what kind of

Rivets

What about all 3 ways?


First create an idea book Then take pictures of things you like Or go on the website to get ideas Once you have the idea go and start

with Step #1

STEP #1: DRAWINGS

Make a 3 view drawing and add the measurements to it

Have it checked Make a three view drawing complete

with measurements Have it checked

STEP #2:MAKE A MATERIAL LIST

Using your sketch as a guide you will need to determine what materials you will need for your project. List those small

needs or Ideas?

Step #3: Tools and Equipment What are the

tools that Are needed

What equipment do you need to complete this project.

Step#4: Process steps

Develop a set of steps that must be followed to complete the project. What Must be done (in order?) Be detailed. Think through what

needs to be done Don’t assume. Not every one

knows how everything is performed.

Details, Details, Details.

STEP #5: LAYOUT AND CUTTING Obtain the Raw

materials Cut them to correct

sizes Layout and identify the

pieces Assemble them (pre-

fit) Have it checked Disassemble Do finish work

(sanding, grinding, also called Material Prep)

Step #6: Pre-Assembly

Pre-Assemble the Parts To make sure they Fit Correctly

Make Adjustments.

STEP #7: FINISHING Assemble the

Project How is the Project

Finished Grinding Buffing Painting Sanding Polishing

DESIGNING AND BUILDING A PROJECT #1- Drawings or

Sketch #2- Material

List/Parts List. #3- Process

Steps #4- Cut the parts

(material prep) - Layout the Parts

#6- Assemble #7- Finish

ASSIGNMENT

We Will Start with #1 (10 points Draw the project: Be as detailed as you can.

Make a Materials List. (10 points) List all of the parts or componants

Make a Part List. (10 points) Equipment/tool list (10 points Process Steps (60 points)

Develop Each Task that a technician Must perform to complete the Project. Put them in sequential order.

Assignment

To Manufacture: A Sandwich!

Teams of 2.Random drawing to determine groups

Project Requirements

Parts: 2 Slices of Bread (required)

2 Slices of Turkey or Ham (required)

Must use One Condiment Mustard, Mayonnaise, ect..

Project Requirements:

Must also Include One of the Following- Cheese Lettuce Tomato

Project Requirments

The Group will be Graded on How well their project is Put together.

If during the assembly there is a process skipped the project is stopped.

If the group is successful Both will be able to Enjoy.


Team Work Is Key Think through the entire Project Don’t assume. What are the Detailes? Step By Step Process

Project requirements

This Will be “Manufactured” During Class

Plates are required to be used Napkins will be available Personal Protective Equipment Must

Be used Food Prep Gloves


Must Include Cleanup Directions. And Most Important- Don’t forget to

include eating the sandwich and duplication of the project if the group is successful.

The end

process planning is the key to the design and manufacturing of all products

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