problem 1: structural analysis of signs post university of puerto rico at mayagüez department of...

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Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K. Goyal Associate Professor, Department of Mechanical Engineering University of Puerto Rico at Mayagüez Thanks to UPRM students enrolled in INME 4058 sections 2006-08

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Page 1: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Problem 1:Structural Analysis

of Signs Post

University of Puerto Rico at Mayagüez Department of Mechanical Engineering

Modified by (2008): Dr. Vijay K. GoyalAssociate Professor, Department of Mechanical EngineeringUniversity of Puerto Rico at Mayagüez

Thanks to UPRM students enrolled in INME 4058 sections 2006-08

Page 2: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Scope

The purpose of this problem is to demonstrate how to solve the displacements of a homogeneous multiple section hollow bar using ANSYS.

Page 3: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Problem Description

A 20ft tall post is used to support advertisement signs at various locations along its height, as shown in the accompanying figure. The post is made of structural steel with a modulus of elasticity of E = 29X106lb/in2. Not considering wind loadings on the signs, (a) determine displacements of the post at the point of load application and (b) determine stresses in the post.

OD

T

1

2

3

100 lb

150 lb

200 lb

Set No. OD T

1 2.78125 0.390625

2 2 0.4375

3 1.125 0.3125

In inches

Page 4: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Start up

First, let’s start by opening ANSYS by: Click on:

Start > All Programs > ANSYS > Product Launcher.

The configuration window will appear: Here we will change the working directory and the

memory settings.

Page 5: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Working Directory

This is the

10.0 ANSYS

Product Launcher

main window. Select the Working

Directory and type

the name of work

shop on Job Name.

Page 6: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Memory Settings

This step is done for slow computers Click the button Customization/

Preferences. On the item of Use custom

memory settings type 128

on Total Workspace (MB):

and type 64 on

Database (MB):. Then click the Run

bottom.

Memory settings

Page 7: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

ANSYS Main Window

This is the main window of ANSYS University Intermediate Utility Menu.

Page 8: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

GUI Filtering

In order to maximize your workspace to meet your needs. Let’s filter out the GUI (Graphical User Interphase). Click on Preferences > Choose on GUI Filtering:

Structural > OK.

Page 9: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

GUI Filtering

Setting Preferences:

1. Click on Preferences on the ANSYS Main Menu window

2. Select Structural and h-method and Click OK

12

2

Page 10: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Element Type

For ANSYS to properly analyze the problem, we must choose well the appropriate element. We will choose Element Type Pipe Elastic straight16:

Page 11: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Element Type

1. On Main Menu window, click Preprocessor \ Element Type \ Add/Edit/Delete

2. Click Add… on The Element Types Window

1

2

Page 12: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Element Type

3. On the Library of Element Type window select Pipe Elastic straight16 \ click OK \ click Close on the Element Type window

3

Page 13: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Real Constants

The real constant are the dimensions that must remain constant during the design. These constants are: diameters, thickness, among others.

Page 14: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Real Constants

1. On the Main Menu Window select Preprocessor \ Real Constants \ Add/Edit/Delete.

2. On the Real Constants window, click add.

2

1

2

Page 15: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Real Constants

1. On the Real Constants window, input the values of outer diameter and wall thickness and click apply.

2. Then enter the new Set No. and repeat the step 1 for each Set No.

3. Finally click ok.

1

Set No. OD T

1 2.78125 0.390625

2 2 0.4375

3 1.125 0.3125

In inches

2

Page 16: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Real Constants

Change the Real Constant Set No.

Enter the New Outside Diameterand New Thickness

1

2

Then click Apply

3

Page 17: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Real Constants

Enter the New

Set No, Outside Diameter and Thickness

Finally Click ok

Page 18: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Real Constants

Click Close

Page 19: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Material Properties

1. On the Main Menu Window select Preprocessor \ Material Props \ Material Models.

2. On the Material Model Behavior window select Material Model Number 1 \ Structural \ Linear \ Elastic \ Isotropic

3. For EX enter 29e6 and in PRXY enter 0.30.

23

1

Finally Click Ok and close the material Model Behavior window

Page 20: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Geometry

The strategy to create the desired geometry is by first creating the key points where the loads will be applied and then uniting these key points with lines.

Page 21: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Geometry

1. On the Main Menu Window select Preprocessor \ Modeling \ Create \ Keypoints \ In Active CS.

2. Enter the locations for all the nodes in the table. Then click OK.

Note that all dimensions were converted to inches

12

Keypoint X Y Z

1 0 0 0

2 0 120 0

3 0 180 0

4 0 240 0

Then Click Apply

Page 22: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Geometry

Enter the New Key Point and It Location

Then Click Apply

Page 23: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Geometry

Enter the New Key Point and It Location

Then Click Apply

Page 24: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Geometry

Enter the New Key Point and It Location

Finally click apply and then ok

Page 25: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Geometry

3. On the Main Menu Window select Preprocessor \ Modeling \ Create \ Lines \ Lines \ Straight Line.

4. Pick point 1 and then point 2.

5. Repeat process until all three lines are finished.

3

4

Page 26: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Geometry

Pick First point 1 and then point 2

1

2

Page 27: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Geometry

Pick Point 2 and then Point 3

Page 28: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Geometry

Pick point 3 and then point 4

Finally Click Ok

Page 29: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Geometry

6. The final model should look like this:

6

Page 30: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Meshing

To make the finite element analysis we must first divide the object into small elements, this is called meshing.

Page 31: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Meshing

1. On the Main Menu window, select Preprocessor \ Meshing \ MeshTool

2. On the MeshTool window Click on Smart Size \ Select 4 \ Select Mesh: Lines \ Click on Mesh.

1

2

2

2

Page 32: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Meshing

3. Click on the material # 1 and then OK

Material # 1

Click OK

Page 33: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Meshing

4. Click on: Plot > Lines to see the element.

Page 34: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Meshing

5. Click on: Set > Real Constant Set No. enter 2 > OK > Mesh Set

Select 2

Mesh

Page 35: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Meshing

6. Click on the material # 2 and then OK

Material # 2

Click OK

Page 36: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Meshing

7. Click on: Plot > Lines to see the element.

Page 37: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Meshing

8. Click on: Set > Real Constant Set No. enter 3 > OK > Mesh Set

Select 3

Mesh

Page 38: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Meshing

9. Click on the material # 3 and then OK

Material # 3

Click OK

Page 39: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Meshing

10. Close the “Mesh Tool” window

Close

Page 40: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Loads & Displacements

Now we are able to apply the loads at the key points and the boundary conditions of the element

Page 41: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Displacements

1. On Main Menu Window select Preprocessing \ Loads \ Define Loads \ Apply \ Structural \ Displacement\On Keypoints

2. Select the Keypoint Number 1 and click OK.

12

Page 42: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

3. Select All DOF, and Apply as Constant Value with a Value of 0.

Displacements

3

Page 43: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Loads

1. On Main Menu Window select Preprocessing \ Loads \ Define Loads \ Apply \ Structural \ Force/Moment \ On Keypoints

2. Select the Keypoint Number 2 , choose FY and enter a value of -200 and then click OK.

1Pick Point 2 and then click ok

Enter the corresponding Values for the force

Page 44: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Loads

3. Repeat the previous procedure for the loads applied at the key points three and four.

Keypoint Load Direction

2 -200 FY

3 -150 FY

4 -100 FY

Page 45: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Loads

4. The Model should look like this:

Page 46: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

FEM Solution & Plotting Results

Now we already developed the geometry, Loads & Displacements and the meshing. We will start with the finite element analysis and obtain the displacements on the key points.

After make the FEM solution we are able to plot the results, in this case the displacements.

Page 47: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

FEM Solution

1. On ANSYS Main Menu window select Solution \ Solve \ Current LS

1

Then click OK

Page 48: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

FEM Solution

Then a window will appear indicating that the solution is done. Next close the window.

Page 49: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Plotting Results

1. On Main Menu Window select General Postproc \ Plot Results \ Deformed Shape.

2. Select Def + undeformed

3. Click ok

2

1

3

Page 50: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Plotting Results

3. On Main Menu Window select General Postproc \ Plot Results \ Contour Plot \ Nodal Solu

4. Then DOF Solution \ Y-Component of displacement \ OK.

Uy

Page 51: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Plotting Results

5. The plot for the Y-displacements should look like this:

Page 52: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Plotting Results

Plotting Results for Stresses

1. On Main Menu Window select General Postproc \ Element Table \ Define Table

2. Click Add.

2

1

Page 53: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Plotting Results

Plotting Results for Stresses

3. Select Stress \ von Mises Stress SEQV

4. Click OK.

4

3

Page 54: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Plotting Results

Plotting Results for Stresses

5. On Main Menu Window select General Postproc \ Element Table \ Plot Elem Table.

6. Select SEQV and No – do not avg and click OK.

5

6

Page 55: Problem 1: Structural Analysis of Signs Post University of Puerto Rico at Mayagüez Department of Mechanical Engineering Modified by (2008): Dr. Vijay K

Plotting Results

Plotting Results for Stresses

7. The plot for the Von Misses stresses should look like this: