printocent commercializing printed intelligence -...
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PrintoCent Commercializing Printed Intelligence
SEMI 09.10.2012
Ilkka KaistoPrintoCent, Director
VTT, Printed Functional Solutions
R&D towards demosand products
Printed passive components 7-segment OLED display Solar energy module Printed memory (WORM)
CONFIDENTAL
Hot embossed microfluidistics OLED element Biobattery Printed low-cost indicators
R2R printed Aluminium ink In-mould OLED element
R2R processed OPV foil Opto-fluidic sensor with light source Wise area sensor matrix Active paper
PrintoCent Innovation Centrecommercializes the research results of the
Printed Intelligence and Optical Measurement
Goal is to get 1% of the forecast 250 billion €printed electronics market 2030 to Finland
and to Oulu = over 10000 employeeVISION
PrintoCent is printed intelligence and optical measurements world–class innovation centre, whose customers are globally leading companies
is a VTT lead community to create business• in cooperation with companies • inline with research and resources at VTT, University of Oulu, Oulu University of Applied sciences and Business Oulu• jointly with other innovation centres in Oulu Innovation Alliance
started as a programme 2009 -2012• majority of funding comes from public sources, including EU, regional • 15 M€ project portfolio• company funding 2M€ for joint projects (4+17) and 9 start-ups
offers a manufacturing environment for companies• develop and manufacture prototype products and demonstrators• reduce commercial and technical risk before fully commercial operation
resources in PrintoCent community• over 180 person working years / annum• five installed manufacturing lines• based on ongoing research of the founding members
PrintoCent in brief 2009 -12
9 new start up companies founded 2010 – 2011MK Fluidics (Biodiagnostics, Oulu)FocalSpec (Optical instrumentation, Oulu)Lumedy (OLED lighting solutions, Oulu)Nanordic (Nanomaterials, Oulu)Spektikor (Printed biosensing – e.g. disposable heartbeat monitor, Oulu)Iscent (Hot embossed decorative products, Tampere)TactoTek (Optical Touch Screens, Oulu)Global Innovation Network ( Rapid diagnostics: Production and systems, Oulu) KeepLoop ( Mobile phone microscope, Tampere & Oulu)
More companies in a pipelineTakomo – PrintoCent: PÄLLI –training: 2010-> Spektikor, 2011-> Detemexestablished 23.3.2012, additionally 2 ideas/teams are looking for first roundfunding
Confidential
PrintoCent Pilot Factory
• Table-top printers• Research and development• Proof of concept demonstrators
Laboratory infrastructure R2R up-scaling R2R pilot manufacturing
• Room-sized R2R lines• Trasfer from lab to R2R• Process development
• Hall-sized R2R pilot lines• Towards pilot manufacturing• Towards market trials
Confidential
PrintoCent Pilot FactoryAssembly and bonding processes
with flexible substrates• Continuous WEB Stop & Go process• Flex (solar cells, thin batteries, straps, flex
displays, sensors etc.), silicon, and conventional SMD components
• Die attach, flip chip, multichip: chip-size down-to 100 m, up-to 100 mm
• Adhesives dispensing & stamping (ICA, ACA, NCA), flux dipping
• Adhesive curing by thermo-compression and UV curing
• Highest accuracy ± 10 m @ 3 Sigma• Die pick from wafer, waffle pack, gel pack• Continuous WEB, sheet substrate, lead
frame, wafer• Individual process parameters for each
interconnect
Component, System integration, Product parts Battery, Solar cell/Light cell, Antenna, Biosensor, Indicator, Wireless Power,
Microfluidics, Memory, OLED, Optical structures, Transistor, Smart Tags
Roll to Roll processes, manufacturing and measurement equipment Roll to Package - , final assembly, testing, packaging
Materials: ink, substrate, laminating, etc.
Displays, Lighting &Energy sources
Consumer products &
Intelligent packages
Sensorsµfluidics
Integration into constructions,Buildings, vehicles, clothes
Home diagnostics WellnessCosmeticsHygiene
Electronics equipmentUser InterfacesWindmill Blades
Business Opportunities in Oulu and in Finland
Electronics &Hybrid systems
Concept, design and manufacturing services
Interactive Point-of-SaleSmart packagingProduct anticounterfeiting
14.-15.3.2012 Printed Intelligence Industrial Seminar, Oulu, Finland
JOT Automation, Schneidler Elektronik, Walki, Orion Diagnostica, Ynvisible, Coatema, Canatu, Corning, Iscent, Merck Chemicals, BASF, Altana, Screentec, Savcor, DuPont, Cencorp, Eight19, Solar Press, Nokia, Delektre, Mekoprint, MpicoSys, PHD Nordic, Bayer, Finnseri, SCA, ARMOR SA, Stora Enso, tesa SE, Marisense, Nanocomp, Offcode, Pulse, Bosch Rexroth, DAI NIPPON
PRINTING, Beneq, Nanordic, Henkel Electronics Materials, 3D-Micromac, Abbott, Xerox, Simavita, GIN, Spektikor, FocalSpec, Robert-Bosch, Eni, Uteco, Polar Electro, MK Fluidics, AU Optronics, NRC, Nordloop, Enfucell, Meadville Aspocomp, ST Microelectronics, NRW Invest, Bergen Group, Osborne Clarke, Lifeline Ventures, Taikon Advisor, Brand ID, Nissha Europe,
Thinfilm Electronics, Sanamaailma, Tarkett, Lake Group, iProtoXi, Elcoflex, Accenture, Fairchild Semiconductor
Totally 268 registered participants, 24 countries,
COLAE partners
Our key offering to Companies
PrintoCent 2013-2015 –creating application driven value chains
ProductsSolutions
Systems
MarketsTechnologyMARKET
OPPORTUNITIESTECHNOLOGICAL
POSSIBILITIES
Printed Intelligence Cluster for Industrialization
DemosPilot Factory
PrintoCent Future Programmes - 2013-2015
Key features:
• Ecosystem creation – 50 companies in PrintoCentcluster• PrintoCent membership fee • Matching money needed in the first phase and also in the future for
spesific development activities
• Three programmes creating application driven value chains. • Joint projects – sharing the risk• Projects have their own management - the IPR is for project partners.
PrintoCent ClusterIndustrial and Founding Members
… building value chains …
PrintoCent 2013 – 2015 -draft
Cluster and the Three programmes
KillerApplications &
Products3 cases / 100000 pcs,
other cases / tbd
Industrialization
PilotManufacturing
MassMass NicheNiche
Design FlowDesign Flow
MARKETS
TECHNOLOGY
StandardizationStandardization
Multichip runsMultichip runs
PrintoCent 2013-2015
Towards Visions – (almost) Fully printed
`ENERGY BAG`
Organic Photovoltaic - Producing energy to the system
Organic LED & Other - Blinking, Lighting
Rechargeable Battery - Storing the energy
Electronics – Printed control switches, sensors, etc. …. but silicon based communications, processing of data and controlling …
PrintoCent Future Programmes - 2013-2015 For discussion with SEMI
• Pilot Manufacturing -development• Roll to Roll - Multichip, Scale: Mass, Niche• Roll to Hybrid
• Silicon & other chips & large area component assembly to flex (also flex to flex)• 3D-forming• Packaging
– Multilayer flex lamination– Injection Molding
• Industrialization • Electronics Design – Component Library, Design Tools, Design Rules, Simul. ….• Charaterisation of the manufacturing lines - Availability of Design Kit• Standardisation initiatives rising … IEC,
• `Killer Applications ̀ - Active ongoing scouting ! • Applications utilizing NFC• Integration to constructions: sensors, etc. • Rapid diagnostics
5.10.2012
Printed electronics from the electrical design viewpoint
DigitalDiscreteDigital
Discrete
AnalogueDiscrete
AnalogueDiscrete ICIC
Frontend EDA•Component models•Component libraries•Schematic capture•(co-)simulation
DigitalDiscreteDigital
Discrete
AnalogueDiscrete
AnalogueDiscrete ICIC
PrintedsystemPrintedsystem
Backend EDA•Component geometry libraries•Footprints•Error checking (DRC, ERC, LVS)•Parasitic extraction•Post-layout simulation
Mature design-flow and full support from manufacturers and EDA tools
No support
How about reliability?Where to manufacture your next printed product, if there is no well documented manufacturing process?
PrintedsystemPrintedsystem
PrintoCent-accelerator
Accelerator• 90 days ‘boot camp’-coaching with 5-10 companies
Goal: Fundable growth company
Customer
• Potential market• Customer need• Customer understanding• Value proposition
Product
• Technology• Product specification based on customer understanding• Prototype
Business Planand Prototype
• Content: team, need for funding, marketing, sales, budgetIn addition: Prototype + firstcustomer feedback
Company
• Team• Competence• Finance• Marketing
4th July 201218 Minero Inc.
IdeaPrinted Intelligence
Introduction
Growth PhaseFunding
Founding Business Accelerator
